Banglore STP Flow Chart

Feasibility Report on
Sewage Treatment
Plant (STP) 40 KLD
FOR
Proposed Warehouse Building project by M/s. Central Warehousing

Corporation at plot No. 162 & 163 of Hi-Tech Defence & Aerospace park
(Aerospace SEZ Park), KIADB, Industrial Area, Arebinnamangala Village,
Jala Hobli, Bangalore North Taluk, Bangalore Urban District, Karnataka.
PRE-AMBLE
Proposed Warehouse Building project by M/s. Central Warehousing Corporation at plot

No. 162 & 163 of Hi-Tech Defence & Aerospace park (Aerospace SEZ Park), KIADB,
Industrial Area, Arebinnamangala Village, Jala Hobli, Bangalore North Taluk,
Bangalore Urban District, Karnataka.
STORAGE:
Water demand calculation
Water demand is calculated based on the guidelines of NBC. Total quantity of water
requirement for the proposed project is estimated to be about 41.85 KLD during the
operation phase.
By considering 95 % of the water supplied will be converted in to sewage i.e. 39.76 KLD.
Wastewater generated from the proposed project will be treated in an STP of 40 KLD.
Detailed design write up of the STP is in the following section.
The sewage generated during the operation phase will be treated up to the tertiary level
in Sewage Treatment Plants (STP) The entire (100%) treated sewage from STP of 40
KLD capacity will be recycled/ reused for toilet flushing, car washing and landscaping
in the project site excess will be used for avenue plantation/Sewer.
Sewage Treatment Plant
Total water requirement = 41.85 m3 / day.
Assuming Diversity Factor of 0.95 = 39.76 m3
Say = 40 m3 / day
SEWAGE TREATMENT PLANT TREATMENT SCHEME

It is proposed to install STP of capacity 40,000 litres/day, Following is the scheme for
treating 40,000 Liters/day capacity sewage. The treated water can be utilized for Toilet
Flushing & gardening. Various treatment units which have been envisaged in this sewage
treatment plant are explained below.
General characteristics:
Characteristics of waste water:

BOD 250 to 300 Mg / Ltr.
COD 400 to 600 Mg / Ltr.
SS 150 to 200 Mg / Ltr.
PH 6 to 8.5
Oil & Grease 5 to 10 mg / Ltr.
pg. 1
NH4-N 20 mg/l
N-Total 30 mg/l
Characteristics of treated effluent:

BOD5 < 10 Mg / Ltr.
COD < 100 Mg / Ltr.
TSS < 20 Mg / Ltr.
PH < 6.5 to 7.5.
Oil & Grease < 10 Mg / Ltr.
Turbidiy <2 NTU
E – Coli Nil
Residual Chlorine >=1 mg/l
pg. 2
Design Detail of Sewage Treatment Plant with
Sequential Batch Reactor Principle
The sequential batch reactor (SBR) process is a cyclic activated sludge treatment process.
Multiple reactors are provided to treat the wastewater in batches. Sequencing batch
reactors will be operated to oxidize carbonaceous BOD, nitrify the ammonia and
denitrify to reduce total nitrogen to a level that meets the permit limits. All treatment
processes including equalization, aeration, denitrification, and sedimentation and
decanting occur in the SBR’s eliminating the need for separate clarification and return
activated sludge systems.
The typical SBR treatment sequence for nitrification – denitrification systems is as

follows:
1. The reactor is allowed to fill with raw wastewater. The filling phase is often
divided into stages that include aeration to reduce BOD and to nitrify ammonia
and then mixing without aeration to promote denitrification (removal of
nitrogen).
2. A reaction phase is generally provided to promote additional biological

treatment.
3. A settling or quiescent phase the follows to allow biological solids to settle.
4. A decanting phase is provided to draw off the clarified effluent from the upper
portion of the reactor
5. Often a small idle phase is provided to allow time for miscellaneous operations
that may need to occur to keep the reactors in sequence.
Wasting of the biological solids that are produced by converting BOD to bacteria needs
to occur periodically to maintain the design mixed liquor concentration and sludge age.
Wasting can occur at any time in the process sequence. Frequently, wasting is performed
following the decant phase when sludge concentration is highest or during react phase
when the sludge concentration is consistent.
The SBR’s will be equipped with diffused aeration and decanting facilities. The discharge
from SBR systems is higher than the inflow because the same volume of water that
entered the SBR is discharged over a shorter time period. The treated water from SBR is
pumped through the Pressure sand filter and Activated carbon filter for removal of
suspended solids, final polishing and removal of any traces of colour. The effluent is then
disinfected with Chlorine by intermittent dosing system. The treated sewage can be used
for chillers and flushing purposes. Excess sludge from SBR tank is pumped out
periodically to the Sludge holding tank and then fed in to the Filter press for dewatering
and drying during decanting phase.
pg. 3
Data & Assumption:-
Design Flow = 40 KLD

Influent BOD = 400mg/L
Total Suspended Solids = 300mg/L
F/M Ratio = 0.18/day
MLSS = 4000mg/L
VSS/TSS = 0.8
Maximum Volume of BOD Loading = 3.2 Kg/m3.d
Minimum Aeration Time = 2 Hr
Minimum Mean Cell Residence Time (MCRT) = 3 days
Design:
1. Bar Screen Chamber:

Max Flow = 40 KLD
Detention Time = 6.0 min
Bar Screen Chamber Volume = 0.10 m3
Let Side water depth (SWD) be 0.8 m
BSC Size = 1.5 m x 1.0 m x 0.8
Screen is made out of MS Flat of Size 10mm x 50mm (10mm facing the flow)
Clear spacing between bars = 20mm
Inclination of bars with horizontal = 60° (For Manual Cleaning)
2. Equalization Tank:
Design average flow = 40 KLD
Detention Time = 12 Hr
Volume of Equalization tank = 40.0 m3
Equalization tank dimension = 4.0m x 4.0m x 2.5m
3. Bio Reactor:
No. of. Tanks = 1 No.
No. of. Sequential Batch = 1 Nos.
Cycle duration = 16 Hr each
Average flow to the reactor, Q = 40 KLD
Total BOD entering STP, Y0 = 400mg/L
BOD of the Effluent, YE = 10mg/L
BOD removal to be achieved = 390mg/L
MLSS, X = 4000mg/L
Influent VSS, Xt = 4000 x 0.8 = 3200mg/L
F/M ratio = 0.18/day
F = Q x Y0
M V X
pg. 4
Bio reactor volume, V= 40.0 m3
Each Bio reactor dimension = 4.25 x 4.25m x 2.5m
BOD Loading = Q x Y0 = 0.45 Kg/m3.d

V
Hydraulic Retention Time = V = 40 m3 x 16 Hrs = 16Hrs

Q 40m3
Mean Cell Residence Time, θc (Sludge Age)

Influent VSS, Xt = 0.8 x 400mg/L = 320mg/L
Θc = VX = 40 x 4000 = 12.5days (OK since >3 days)
QXt 40x 320
4. Decant Tank:
Unlike Other treatment processes, in SBR the Clarified water tank is designed to
hold decanted supernatant from each batch, i.e., 25.0 m3/batch.
Thus Clarified Water Tank dimension = 3m x 3m x 2.75m
5. Sludge Holding Tank:

Reactor Volume = 5 m3
MLSS = 4000mg/L
Weight of solid = 5m3 x 4kg/L = 20 Kg
Sludge retention time for 9 days, SRT9 = 20 Kg = 2.22 Kg Sludge/day
9
Wasting during Aeration phase = 12
Sludge holding tank dimension = 1.25m x 1.25m x 3.25m
6. Tertiary treatment units
The wastewater after biological treatment still contains some solids, colour, odour
and harmful micro-organisms. The pressure sand filter and activated carbon filter are
used to remove the solids and colour. The disinfection process is used to remove the
micro-organisms and odour.
6.1 Pressure sand filter
Pressure sand filter with various grades of pebbles and sand media help in the
removal of residual suspended solids. The filter will be operating in the pressure
range of 3-3.5 kg/cm2.
Residual suspended solids. The filter will be operating in the pressure range of 3-3.5
kg/cm2.
Assuming a loading rate of 2.5 m3/ hr
Design flow = 40 m3/day and considering 20 hr/day of operations of PSF
pg. 5
The recommended PSF dimension is 1.2 m dia and height 3 m. Suitable designed
backwashing system is adopted.
6.2 Activated Carbon Filter
Considering the same parameters for designing the activated carbon filter, the
recommended dimensions for ACF is 1.2 m Dia and height 3.0 m
7. Pre Aeration Tank:

Detention time = 4.0 Hrs
Volume of Final collection tank = 10.0 m3
Final Collection tank dimension = 2.0m x 2.0m x 3.0m
8. Final Collection Tank:

Detention time = 12.0 Hrs
Volume of Final collection tank = 25.0 m3
Final Collection tank dimension = 3m x 4.0m x 2m
9. Disinfection
In order to disinfect the treated effluent various disinfection methods like

chlorination, ozonation etc can be used. However chlorination is proved to be
cheaper and relatively effective. Hence the same system is adopted. The Chlorine
can be administered in the form of liquid or solid (bleaching powder) into the treated
effluent channel. An automatic electronic metering system can be adopted. The
chlorine demand is calculated based on the ‘break point chlorination’ and to allow
residual chlorine of more than 1 mg/l in the treated effluent.
pg. 6
STP FLOW DIAGRAM
pg. 7

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Feasibility Report on

Proposed Warehouse Building project by M/s. Central Warehousing

Proposed Warehouse Building project by M/s. Central Warehousing Corporation at plot

Water demand calculation

Sewage Treatment Plant

Total water requirement = 41.85 m3 / day.

Assuming Diversity Factor of 0.95 = 39.76 m3

SEWAGE TREATMENT PLANT TREATMENT SCHEME

Characteristics of waste water:

Characteristics of treated effluent:

Sequential Batch Reactor Principle

The typical SBR treatment sequence for nitrification – denitrification systems is as

2. A reaction phase is generally provided to promote additional biological

3. A settling or quiescent phase the follows to allow biological solids to settle.

Design Flow = 40 KLD

1. Bar Screen Chamber:

BOD Loading = Q x Y0 = 0.45 Kg/m3.d

Hydraulic Retention Time = V = 40 m3 x 16 Hrs = 16Hrs

Mean Cell Residence Time, θc (Sludge Age)

5. Sludge Holding Tank:

6. Tertiary treatment units

6.1 Pressure sand filter

6.2 Activated Carbon Filter

7. Pre Aeration Tank:

8. Final Collection Tank:

In order to disinfect the treated effluent various disinfection methods like

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