Operating Instructions of Servo Controller

Three Phase with One/Three Motor Control PSR-1/PSR-3

Technical Guide
INDEX
• 1.0 Introduction
• 2.0 Salient Features
• 3.0 Display/Front Panel
• 4.0 Technical Specification
• 5.0 Relay Card Description:
• 6.0 Switches Description
• 7.0 LEDs Description
• 8.0 Parameter Mode for PSR-1
• 9.0 Parameter Mode for PSR-3
• 10.0 Setting Procedure: How to Enter in Parameter Mode
• 11.0 Setting Procedure: How to Restore Factory Settings
• 12.0 Setting Procedure: How to Enter in View Mode
• 13.0 Setting Procedure: How to Reset Password
• 14.0 Terminal Numbers
• 15.0 Connection Diagram
• 16.0 Dimensional Detail
0 1.0 Introduction
PSR-3/PSR-1 is digital controller equipped with 3 row alphanumeric seven
segment display and 6 navigator keys simplifies configuration of controller.

0 2.0 Salient Features:

• 32 Bit RISC floating point microprocessor.
• Response time 60mSec.
• Fast Fourier Transformation to eliminate Harmonics & Surges/Sag.
• High performance & Accuracy.
• Simultaneous display of all measured quantity.
• Password protection for user programmable parameters.

Fault
Indication
LED

Manual Phase
Mode LED
Selection
Switch

Output Output
Auto Mode Phase
Voltage Voltage Reset
Selection Selection
Increment Decrement Switch
Switch Switch
Switch Switch

0 3.0 Display/Front Panel:

• Fault Indication LEDs
• Manual /Auto mode LEDs
• Limit switches LEDs
• Phase Selection LEDs
• Manual/Auto selection switch.
• Output voltage Increment/Decrement switch.
• Phase selection switch
• Reset switch.
0 4.0 Technical Specifications

Measurement Accuracy : Class 1(± 1% Of Full Scale)

Input Voltage : Vr, Vb, Vy, Vn
Input Voltage Measured Range :18-600V AC (L-L) / 10-350V AC (L-N)
Voltage Withstand : 800V L-L Max., 1000V for 1 Minute
Isolation Between Terminal & Body : 2kV
Input Current : Ir, Iy, Ib
Input Current Range : 0-6 A
Current Withstand : 10A Continuous, 50A for 1 Second
Input Frequency : 45 To 55 Hz
Auxiliary Supply : 3 P3W/3P4W (115-550v AC/DC)
Works With Any Two Wire
Input/output Voltage Display : 3 Row 3 Digit
Input Current Display : 3 Row 4 Digit
Response Time : 60msec
Operating Temperature : -20°C to +70°C
Storage Temperature : -25°C to +80°C
Mounting : Panel Mount
Cut out Dimensions : 155mm X 117mm

0 5.0 Relay Card Description:

! For PSR-1 four potential free output contacts are provided :

1. Phase Increase 2. Phase Decrease
3. Hooter 4. Trip.
! For PSR-3 eight potential free output contacts are provided :
1.R Phase Increase 2. R Phase Decrease
3. B Phase Increase 4. B Phase Decrease
5. Y Phase Increase 6. Y Phase Decrease
7. Hooter 8. Trip

! Relay Specifications
Contact Arrangement : 1 C/O
Contact Rating : 10A @ 230 VAC
Mechanical life expectancy : 106
Electrical life expectancy : 105
0 6.0 Switches Description:
PSR-3/PSR-1 has 6 switches provided on its front panel. The table below
describes the operation of these:

Switch Symol Switch Function Description

Manual Mode By pressing the Manual switch,
M controller enters in manual mode.

Auto Mode By pressing the Auto switch, controller

A
enters in Auto Mode.

+ Increment By pressing the increment switch, the

output voltage limit can be increased.

Decrement By pressing the decrement switch, the

-
output voltage limit can be decreased.

Reset By pressing the Reset switch, hooter

and fault signals are reseted.

Phase/Prog. In PSR-3 by pressing the Phase

switch, phase can be selected as per
LED RYB phase indication.
In PSR-1 by pressing the Prog.
Switch, the controller enters into
programming mode.
Programming By pressing both switches (Dec. &
Mode Phase) the controller will enter in
& entry programming mode.
-

Next After entering in programming mode

the Reset switch is used to select the
next parameter to be programmed.
0 7.0 LEDs Description
PSR-1 has 9 LEDs provided on its front panel. PSR-3 has 12 LEDs
provided on its front panel. The table below describes the operation of
these.

Nomenclature Symbol Description

Auto Auto LED glows continuously when controller is

A
in Auto Mode.

Manual Manual LED glows continuously when controller

M is in Manual Mode.

Low Low LED glows continuously when low voltage

limit is reached.

High High LED glows continuously when high voltage

limit is reached.

R* R LED glows continuously when R phase is

selected. (Not provided in PSR-1)

Y* Y LED glows continuously when Y phase is

selected.(Not provided in PSR-1)

B* B LED glows continuously when B phase is

selected.(Not provided in PSR-1)

OL OL LED glows continuously when overload is

perceived.

AF AF LED glows continuously when auto

correction of set system output voltage is not
perceived.

PR PR LED glows continuously when Phase

reversal is perceived.

OV OV LED glows continuously when Over Voltage

is perceived.

UV UV LED glows continuously when Under Voltage

is perceived.
0 8. Parameter Mode for PSR-1
The following tables gives the detailed descriptions of parameter name/settings
Parameter Explanation of Parameter Factory Setting
Name Setting Range
on Display
Ent PAS (Enter System settings are password 1 1-999
password) protected. Password is a three digit
number.
Dis typ Display type is configured to show 3P3W 3P3W;
in either 3P3W format or in 3P4W 3P4W
format.
Cor PH Select from Phase R/Y/B for RY RY;
correction YB;
BR
Set Vol (Set output Set the desired output voltage. 400 200-550
voltage limit)
Set Vol Hys The desired output voltage 3 1-20
hysteresis.
CT Pri The desired primary turns of CT 1500 1-9999
CT Sec The desired secondary turns of CT 5 1-10
OV The desired over voltage limit 430 200-550
OV HYS The desired over voltage 15 1-20
hysteresis.
OV DLY The desired over voltage fault 3 1-20
delay.
UV The desired under voltage limit 370 200-500
UV HYS The desired under voltage 15 1-20
hysteresis.
UV DLY The desired under voltage fault 3 1-20
delay.
OL The desired over load limit 1500 1-9999
OL DLY The desired over load fault delay. 5 1-20

Pr Phase reversal Disable Enable;

Disable
Hot Hooter 120 1-999
0 9. Parameter Mode for PSR-3
The following tables gives the detailed descriptions of parameter name/settings
Parameter Explanation of Parameter Factory Setting
Name Setting Range
on Display

Ent PAS (Enter System settings are password 1 1-999

password) protected. Password is a three digit
number.
Dis typ Display type is configured to show 3P4W 3P3W;
in either 3P3W format or in 3P4W 3P4W
format.
Set Vol Set the desired output voltage. 231 100-300
(Set output voltage
limit)
Set Vol Hys The desired output voltage 3 1-20
hysteresis.
CT Pri The desired primary turns of CT 1500 1-9999
CT Sec The desired secondary turns of CT 5 1-10
OV The desired over voltage limit 248 100-300
OV HYS The desired over voltage 10 1-20
hysteresis.
OV DLY The desired over voltage fault 3 1-20
delay.
UV The desired under voltage limit 214 100-300
UV HYS The desired under voltage 10 1-20
hysteresis.
UV DLY The desired under voltage fault 3 1-20
delay.
OL The desired over load limit 1500 1-9999
OL DLY The desired over load fault delay. 5 1-20

Pr Phase reversal Disable Enable;

Disable
Hot Hooter 120 1-999
0 10.0 Setting Procedure: How to Enter in Parameter Mode

• Press Dec. & Phase/Prog switches simultaneously. The controller shall

display, "Edt".
• To enter in edit parameter mode

Press Keys above

Press Dec. & Phase switch together
Together
- &
Edt Edt appears on display.

Press "Reset" switch to move forward

Ent PAS 1 Display will show PAS 1

Press INC or DEC switch to reach 1 which is the

default password. Once 1 is set Press "Reset "
switch to move forward

PAS OK Display will show PAS Ok

Press "Reset" switch to move forward

DIS TYP 3P 3Y Display will show DIS TYP 3P3W

Press INC or DEC switch to choose 3P3W or 3P4W

display format.
Press "Reset" switch to move forward

SET VOL 230 Display will show SET VOL 230

Press INC or DEC switch to select the desired Output

voltage. Press "Reset" switch to move forward

SVL HYS 1 Display will show SVL HYS 1

Press INC or DEC swtich to select the desired
Hyseteresis. Press "Reset" switch to move forward
CT PRI 01 Display will show CT PRI 01

Press INC or DEC switch to select the desired CT

Primary turns .Press "Reset" switch to move forward

CT SEC 1 Display will show CT SEC 1

Press INC or DEC switch to select the desired
CT Secondary turns. Press "Reset" switch to
move forward

OV 270 Display will show OV 270

Press INC or DEC switch to select the desired Over

Voltage limit. Press "Reset" switch to move forward

OV HYS 5 Display will show OV HYS 5

Press INC or DEC switch to select the desired Over

voltage Hysteresis.
Press "Reset" switch to move forward

OV DLY 5 Display will show OV DLY 5

Press INC or DEC switch to select the desired

Over voltage fault delay. Press "Reset" switch to move
forward.

UV 200 Display will show UV 200

Press INC or DEC switch to select the desired Under

voltage limit. Press ""Reset" switch to
move forward

UV HYS 5 Display will show UV HYS 5

Press INC or DEC switch to select the desired Under
voltage Hysteresis.
Press "Reset" switch to move forward
UV DLY 5 Display will show UV DLY 5

Press INC or DEC switch to select the desired Under

voltage fault delay.
Press "Reset" switch to move forward

OL 05 Display will show OL 05

Press INC or DEC switch to select the desired Over

Load limit. Press "Reset" switch to move forward

OL DLY 5 Display will show OL DLY 05

Press INC or DEC switch to select the desired Over

Load fault delay.
Press "Reset" switch to move forward.

Pr Enb Display will show Pr Enb

Press INC or DEC switch to choose Phase reversal

Enable or Disable.
Press "Reset" switch to move forward.

HOT 30 Display will show HOT 30

Press INC or DEC switch to select the desired Hooter
enable time.
Press "Reset" switch to move forward.
0 11.0 Setting Procedure: How to Restore Factory Settings

Press Keys above Press Dec. & Phase switch together

Together

Press INC switch to choose DEF SET

Press "Reset" switch to move forward.

DEF SET Display will show DEF SET

Press "Reset" switch to move forward.

Ent PAS 1 Display will show Ent PAS 1

Press INC/DEC switch to enter desired password

Press "Reset" switch to move forward.

PAS Ok Display will show PAS Ok

Press "Reset" switch to move forward.

Def Set No Display will show DEF SET No

Press INC/DEC switch to choose between yes or no

Press yes to restore default factory settings
Press "Reset" switch to move forward.
 0 12.0 Setting Procedure: How to Enter in View Mode

Press Keys above Press Dec. & Phase switch together

Together

Press INC switch to choose VIE

Press "Reset" switch to move foreward.

VIE Display will show VIE

Press "Reset" switch to move forward.

By pressing "Reset" switch browse through all the set parameters one by one.

0 13.0 Setting Procedure: How to Reset Password

Press Keys above Press Dec. & Phase switch together

Together

Press INC switch to choose RST PAS

Press "Reset" switch to move foreward.

Ent PAS 123 Display will show Ent PAS 123

Press INC or DEC switch to select desired password.

Press "Reset" switch to move forward.

PAS Ok Display will show PAS Ok

Press "Reset" switch to move forward.

Rev PAS 123 Display will show Rev PAS 123

Press INC or DEC switch to select desired password.

Press "Reset" switch to move forward.

Display will show PAS UPT (Password Updated)

0 14.0 Terminal Numbers:
Terminal No. Description

1 CT R S1
2 CT R S2
3 CT Y S1
4 CT Y S2
5 CT B S1
6 CT B S2
7 D(-)
8 D(+)
9 NC
10 Down
11 UP
12 COM.
13 Neutral
14 VOB
15 VOY
16 VOR
17 VIR
18 VIY
19 VIB
20 Neutral
21 R-High limit
22 R-Low limit
23 Y-High limit
24 Y-Low limit
25 B-High limit
26 B-Low limit
 CT R CT Y CT B NC D(+) *D(-) Relay Card
2 1 4 3 5 6 7 8 9
26 25 24 23 22 21 20 19 18 17
*B-L *B-H *T-L *Y-H R-L R-H N ViB ViY ViR
0 15.0 Connection Diagram:

10 11 12 13 14 15 16
DownUp Com. N VOB VOY VOR
0 16.0 Dimensional Detail