Steam Generator Manual 1
Steam Generator Manual 1
STEAM GENERATOR
(Domestic & Light Commercial)
PRODUCT IMAGE
11.09.19
Table of contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. Important Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.1. Steam Generator Unit Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.8. Wiring multiple steam generators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.2. Steam Generator Frame Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.3. Clearance distances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.4. Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.5. Steam Generator Parts Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.6. Table 2. OC-A Controller Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.7. Temperature Sensor Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1. Generator Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.2. Steam Generator Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.3. Water and Steam Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.4. Installation for controller and temperature probe.. . . . . . . . . . . . . . . . . . . . 13
7.5. Installations for power supply and control cable . . . . . . . . . . . . . . . . . . . . 13
7.6. Installing a light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1. Introduction
Thank you for choosing to buy our Oceanic steam generator, please take the time to read these
instructions before you begin as they contain important information about the installation and
maintenance requirements.
“Oceanic” steam generators are available in specifications from 3kw to 12kw and are equipped
with our OC-A intelligent controller. With this not only can you control the temperature and time
duration of your steam bath but also the light of the steam room, the automatic drain valve,
key-lock, alter the temperature display between Centigrade and Fahrenheit; as well as displaying
the steam generator‘s status by the 8 LED’s on the panel, heating, water inlet, temperature, drain
status etc. note also that one “OC-A” controller can control multiple “Oceanic” steam generators.
Every “Oceanic” steam generator is thoroughly tested before leaving the factory so there may be
the remains of water inside the boiler.
2. Important Notes
• Read the manual before installation and operation.
• This Equipment must be installed by competent person.
• This equipment must be connected to an all pole isolator
• Disconnect the power supply before exposing electrical connections.
• Confirm the right voltage to your steam generator 1 or 3 phase.
• For hard water areas please read our descaling section on page???
• Water supply must have maximum of 1 bar pressure, recommend the use of a pressure
reducing valve if necessary
3. Safety Precautions
• Elderly persons, pregnant women, or these suffering heart disease, high blood pressure,
diabetes or not in good health are advised to seek medical opinion before using a steam room.
• Do not smoke in the steam room.
• Avoid using the steam room immediately after strenuous exercise.
• Do not use the steam room when under the influence of alcohol.
• Leave the steam room at once if you feel sleepy, sick or uncomfortable.
• Ensure there is good ventilation for the steam room.
• We do not recommend that children under 16 use this product.
• Commercial operators should post a notice of these precautions in a prominent position.
Steam entering the steam room will be scalding hot; take care to position the inlet nozzle
away from where users will sit and/or provide adequate guarding, post a notice to caution
users.
4. Electrical connection
A qualified electrician will have no problem installing this system with the provided wiring
schematic and with the help of the circuit diagram mounted inside the respective control unit.
According to the valid regulations, the electrical connection of the steam generator and the
control box has to be carried out by an authorised electrician. In case of a warranty claim, you are
kindly requested to present a copy of the invoice from the electrician.
5. Specification
Please note that all models may not be available from your dealer.
Important note: Steam outlet should not be reduced
If greater power is required one OC-A controller may be used to control two or more steam
generators, e.g. if you need a 24KW steam generator you can use one OC-A controller to control
two 12kw steam generator or three 10kw steam generators.
Temperature sensor
Multiple steam generators wiring schematic OC-A controller
Slave
Slave
Master
To next
slave
Steam Outlet
Pressure reducing
Multiple steam generators plumbing valve
Model A B C D E F G H
OC-40 - 60 390 190 335 25 135 45 72 60
OC-80-90 450 195 353 35 135 45 72 60
OC-10-120 390 206 353 25 135 45 77 60
>300mm
>500mm
>200mm >400mm
5.4. Ventilation
Ensure air flow into area where steam generator is housed.
For commercial use ensure good ventilation from at least two ducts within the housing of the generator
1800mm
>500mm
Steam nozzle
300mm
L2 L3 L4 L5
10 L1 L6
15
16
L7
8 9
17 L8
C/F
7 ENTER SET 4
ON
6 DRAIN LIGHT
OFF 5
3 1
2
No Part Description
1 On/off Push to operate
2 Light Push to operate
3 Drain Control Push to operate / Keep pressed for SOD/ Keep pressed for normal
4 Set Preset time and temperature
5 /\ Increase button
6 \/ Decrease button
7 ℃/℉ ºC/F / ENTER Change from centigrade to Fahrenheit / Enter change in settings
8 Time display window Display the work time of the steam generator
9 Temp display window Display the detected temperature of steam room
10 L1 Indicator LED for the light in steam room
11 L2 Indicator LED for water level – red, water is filling - green water level OK. Note if
the LED remains red in excess of 5 minutes check water supply.
12 L3 Indicator LED for drain - red for draining - green for draining and filling at the
same time
13 L4 Red means it is in SOD mode. Green means it is in normal mode
14 L5 Indicator LED for over heat, red means the steam generator was cut off as the
heat element is too hot (lack of water, the heat elements may worked in air)
15 L6 Indicator LED for pressure - when the pressure in the boiler exceeds 1.2kg/c m2.
It will switch on.
16 L7 Indicates the detected temperature is lower than the preset temperature and
steam generator is heating.
17 L8 Indicates the detected temperature is higher than the preset temperature and
the steam generator is idling.
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Steam Generator Manual Sauna & Steam
7. Installation
The steam generator should be installed in dry well ventilated place in close proximity to the steam
room. It can be placed on the floor or hung on wall.
To hang the generator on a wall drill 3 holes 8mm in diameter in accordance with the table below. Fix
the top 2 screws in place first then hang the generator by the 2 keyhole shaped holes in the back plate.
Then with the front cover removed fix the 3rd screw to secure the unit in place.
Model A B C
OC-30 to OC-60 145 145 273
OC-70 to OC-90 175 175 291
OC-100 to OC - 120 145 145 353
The steam generator can be installed anywhere that is dry and has an airflow.
Example locations:
• Boxed under bench within steam room
• Cupboard in an adjacent room
• In the loft
• Up to 1.5m beneath the unit in a basement
Important notes:
• The steam pipe should be insulated and not travel further than 10 metres
• Do not reduce size of steam pipe at any point
• the steam pipe must not go down and then up, as this will create a trap and damage the
steam generator.
• Steam emitted from inlet nozzle will be very hot, do not install underneath bench or above
user’s feet. We recommend the use of the Oceanic steam nozzle guard to protect user from
the nozzle.
<10m
i. The water supply pipe and steam pipe should comply with local standards
ii. Connect the water inlet valve of the generator to the mains water supply using a flexible
hose with 1/2 inch fittings.
iii. Steam outlet (1/2 inch or 3/4 inch) use the same dimension copper pipe to connect it, if the
steam pipe is longer than 5 meter it should be insulated. During use the steam pipe will
be very hot and must be protected against accidental contact. Note that according to the
location it may be necessary to attach an additional length of pipe to the pressure relief valve
in order to divert the steam flow to a safe direction should the valve operate.
iv. Connect the drain outlet to a suitable drain via a copper pipe with the appropriate fittings.
300mm
4mm Screw
Remove the knock out for the power cable entry and use a rubber grommet to protect the cable,
connect to the conductors to the correct terminals – for single phase power supply use the copper
bridge connectors, for 3 phase supply remove them. (Extra bridges can be found it provided)
Remove the knock out for the control cable entry and use a rubber grommet to protect the cable,
connect the cable to the relevant port on circuit board.
Ensure the power supply wire and control cable remain separated to prevent magnetic field of
power supply wire from disturbing control cable signal.
Commercial operators may wish to take advantage of the steam on demand function which will
allow customers to press the steam on demand button located outside the steam room after
which the generator will operate for 30 minutes then stop until activated again.
Steam On Demand is an optional function for use in a commercial installation where the room is
not alway occupied. When in SOD mode the generator will stay in ‘standby’ with the elements off
when the user pushes the red SOD button steam is produced for 30minutes before returning to
standby. This helps prolong the life of the generator, reduce maintenance and running costs. It
also gives user some control without access to the main keypad, so they cannot affect the settings.
To set STEAM ON DEMAND – hold the drain button for 10 seconds until the screen says
LONG and L4 goes red.
9. Circuit Diagrams
i. Check water, drain and steam connections are all safe and sealed.
ii. Switch on main power to the machine.
iii. If connected you can switch on the lights using the light button independently of the
temperature and time settings for example if you wanted to use the room as a shower without
steam.
iv. Push the On/Off button The keypad will now illuminate
v. Push SET – Time will now flash – Use Up and Down Arrows to change time – Press ENTER to
save settings.
vi. Push SET Twice – Temperature will now flash – Use Up and Down Arrows to change
temperature – Press ENTER to save settings.
vii. You can switch between Celsius and Fahrenheit by holding the ENTER button for 2 seconds.
viii. Once the generator has surpassed the set temperature L8 will go red and the machine will cut
out. Once it drops below the set temperature it should begin steaming again.
ix. To set STEAM ON DEMAND – hold the drain button for 10 seconds until the screen says
LONG and L4 goes red. The temperature can still be adjusted in the same way as above. Now
when someone pushes the red button the generator will steam for 30 minutes until the set
temperature is reached.
When the steam generator leaves the factory the default settings are 40o and 1 hour of operation
these can be adjusted as follows;
i. Time setting: press “set” key – the time display window will flash - press “/\”,\/” to adjust the
time, every press, the time will increase or reduce 5 minutes, once the desired setting is
reached press “enter” the window will stop flashing. You can adjust from the time from 15
to 240 minutes or no time limited. Note the controller has a memory function, if the power
supply is not cut off the next time you turn on steam generator the time you selected will be
the default time.
ii. Temperature setting: if you press “set” once after you finish setting the time or otherwise twice
the temperature window will flash, enter the required temperature by pressing “/\”,”\/” to
adjust - every press will increase or reduce 1o .you can adjust from 30o-60o once the required
temperature has been set press “enter” key the window will stop flashing.
i. To set the generator to commercial mode (“steam on demand” mode) you will need both the
digital controller and the steam on demand button plugged into the circuit board.
ii. Set the desired temperature using the method above.
iii. Hold the drain button for 5 seconds, the word LONG will now appear on the screen and L4 will
turn red (note this isn’t the same as setting the time to long).
iv. Your generator is now ready for steam on demand, push the button and it will steam for 30
minutes until pressed again when it will go for another 30 minutes.
v. If the button is not pressed for five minutes after it shuts down it will automatically go into it
drain cycle, it will take around 8 minutes for this to complete itself. The generator will take in
more water when it is draining to flush out the boiler, this action is designed to minimize the
build up of lime scale but not allow the elements to dry out while they are still hot. The process
will only occur after the generator has operated for more than 10 minutes or more
vi. To deactivate “steam on demand” hold drain for 5 seconds until L4 changes green.
Circuit breaker tripping Element failure 1. To check elements use a insulation tester, or fault find
out. Loose Earth Wire by disconnecting individual elements one by one.
Faulty connection 2. Check earth connections are tight.
3. If above fails, return generator to supplier for repair,
guarantee information below.
Temperature window The temp sensor connection 1. Check connection or change temp sensor.
displays “LC” 2. If above fails replace sensor.
Temperature window Temp sensor is short circuit. 1. Check connection or change temp sensor.
display “HC” 2. If above fails replace sensor.
Water runs through steam Water inlet valve. 1. Turn machine off, if water continues clean inlet valve
nozzle in room. Level sensor. or replace.
2. If runs while machine is on try above if fails clean
water probe and check connection to circuit board.
Generator works when Relays 1. Replace relay PCB.
switched off on the control
panel.
12. Maintenance
Steam Generator Maintenance videos can be found on Oceanic Saunas Ltd channel on Youtube.
com
The single biggest problem with steam generation is the build up of scale resulting from dissolved
solids within the water. Scaling can cause the elements to fail, the water level sensors not to
function, premature failure of the O-rings resulting in leaks from around the elements. The extent
of the problem will vary according to the degree of hardness in the local water supply.
For all commercial operators we recommend the use of a water softener.
Expect 2500 hours element life, this can be serious depleted by poor maintenance.
All users commercial and domestic must ensure a regular maintenance routine to descale
the generator – the frequency of this will vary according to the degree of hardness in the
local water supply and the amount of time the generator is used for. Check the water for
hardness and arrange the descaling routine accordingly: -
High levels of hardness descale once every 50 to 100 hours of operation.
Medium levels of hardness descale once every 100 to 250 hours operation.
Low levels of hardness descale once every 250 to 1000 hours of operation.
To descale the generator use a solution of weak acid crystals (such as citric acid) mixed with water
Citric acid can be purchased from:
www.thebathingplace.com
www.oceanic-saunas.eu
Follow the instruction supplied with the crystals and allow sufficient time for the solution to
dissolve the scale before flushing out the generator. For best results add to water, steam for two
minutes then leave overnight. Empty the next days and flush twice using drain cycle.
Faults arising from a result of a failure to descale the generator are not covered by warranty.
Because heating and cooling cause expansion and contraction it is important to inspect all the
water and steam inlets and outlets as well as their pipes and connectors on a regular basis to
ensure there are no leaks.
Clean the filter net in the magnetic valve according to the water quality in the location.
The condition of the wiring and electrical integrity of the generator should be checked regularly -
for commercial operators this should be at least once a year.
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Steam Generator Manual Sauna & Steam
13. Guarantee
All generators are guaranteed for 12 months for domestic and commercial use from the date of
purchase. This guarantee excludes consumable items such as the electrical elements and failures
resulting from misuse or abuse such as a failure to descale as explained previously.
If you are using the generator for more than 20 hours a week in a hard water area without a water
softener your guarantee will be invalidated.
If you encounter any difficulty with this assembly procedure or think we could have explained
anything more clearly we would welcome your comments, please call T: 01902 450550 or T: 01902
871127 technical help line.