Technical Offer Dubai Customs
Technical Offer Dubai Customs
Technical Offer Dubai Customs
at DCHQ-
Dubai Customs
Technical Proposal
INSTALLATION AND TESTING ANDCOMMISSIONING
AIR COOLED PACKAGE CHILLERS
CLIENT
CONTRACTOR
TABLE OF CONTENT
1.0 PURPOSE
2.0 SCOPE
3.0 REFERENCES
1.0 PURPOSE:
This document deals with detail method of Replacement and testing and commissioning of existing chillers –
1 no. at DCHQ-followed by commissioning activity to be undertaken for the Carrier chiller Model No 30XB
0750 in order to make the Air conditioning system functioning and working probably.
2.0 SCOPE:
This method statement is applicable for the installation, startup, testing and commissioning of air-cooled
package chiller /Chilled Water Pump for DCHQ along with associated Piping , connection, and water
Balancing
3.0 REFERENCES:
▪ Site visit and existing condition
▪ Approved Shop Drawing.
▪ Approved drawing for location and load calculations of the chillers.
▪ Technical Specification section – as per tender documents
▪ Place and secure anchorage devices. Use setting drawings, templates, diagrams, instructions, and
directions furnished with items to be embedded.
▪ Install anchor bolts to elevations required for proper attachment to supported equipment.
▪ Maintain minimum clearances and workspace at equipment according to manufacturer's written
instructions, drawings & specification.
1. Coordinate sizes and locations of concrete bases with actual equipment provided.
8.2 EXAMINATION
1. Before air cooled chiller installation, anchor-bolt sizes and locations, Piping, and electrical
connections to verify actual locations, sizes, and other conditions affecting water chiller
Performance, maintenance, and operations. Water chiller locations indicated on Drawings are
approximate. Determine exact locations before roughing-in for piping and electrical connections.
2. Proceed with installation only after unsatisfactory conditions have been corrected.
3. Comply with requirements for vibration isolation devices specified in technical specification
section 21 07 00 "Vibration and Seismic Controls for HVAC Piping and Equipment."
• Chiller
manufacturers shall only be considered if they meet the above mentioned requirements.
C. The machine must be moved and lifted by using cables, spacing bars and scales of appropriate
dimensions to the machine weight as per manufacturer’s recommendation and also please refer to
D. Machine not to be pulled or pushed from any part other than the base frame.
specification.
I. Position the vibration isolators under the frame structure as per specified in technical
specification.
J. Land the chiller on its location smoothly on the place assigned for chiller Installation, drawing
b. We will ensure that the location and details of Chilled water pump shall be as per the
approved shop drawings and coordinated with other services.
c. Before installation, two numbers of chain blocks (03 Tons per each), steel structural
cantilever provided and marking on foundation will be provided where Chilled water pump
will be installed.
Replacement of existing chillers – 1 no. at DCHQ-
Dubai Customs
d. Lift the Chilled water pump sections by Tower crane and place it on the foundations
provided.
e. If tower crane cannot reach then place the unit/sections on the cantilever/platform provided
and Start moving the Chilled water pump Sections in horizontal way by hydraulic jack and
transfer the Air Handling Units on to the foundation.
f. Levelling of the unit after the installation of the unit with inertia base.
g. Chilled water pump will be connected to Chilled Water Pipes (Return and Supply). Ensure
that test point is provided.
h. Electrical connections should be at the nearest accessible point .
8.4 CONNECTIONS
8.4.1 Arrangement of the pipes and fittings to be as per technical specification and
Existing PIPES AND TUBES
8.4.2 All the refrigerant pipes connections to be as per Section- 23 18 00 AIR CONDITIONING
PIPING, Drawings indicate general Arrangement of piping, fittings, and specialties.
8.4.4 Evaporator Fluid Connections: As shown in detail drawings. Connect to evaporator inlet with
shutoff valve, Strainer, flexible connector, thermometer, and plugged tee with pressure gage
and drain connection with valve. Make connections to chiller with a union, and flanges.
8.4.5 Refrigerant Pressure Relief Valve Connections: For water chillers installed indoors, extend vent
piping to the outside without valves or restrictions.
8.4.6 Connect each drain connection with a union and drain pipe, and extend pipe, full size of
connection, to floor Drain. Provide a shutoff valve at each connection if required.
Replacement of existing chillers – 1 no. at DCHQ-
Dubai Customs
Phase to Earth’ and ‘Phase to Phase’ megger value shall not be less than 20 mega-ohms (this test should
be conducted after keeping the heaters on for at least 24 hours). A suitable megger of 500V shall be used
to carry out the test.
10.1.2 Check the actual line voltage to the unit to make sure it is the same as specified in the
compressor nameplate within + 10% and that phase voltage unbalance does not exceed 2 %.
Verify that adequatepower supply and capacity is available to meet the required load.
10.1.3 Make sure all interlock wiring is completed as per Carrier wiring diagram.
10.1.4 Turn the main power switch ON; this will energize the crankcase heaters of the compressor.
Please note the crankcase heaters should be kept on at least 24 hours prior to start up, crankcase
should be warm.
10.1.5 The unit might have been shipped from factory with the valves in position, ensure that all the
valves are open.
10.1.6 Check and inspect evaporator water piping. Make sure that the flow direction is correct and
piping is made to correct water nozzle connections on the respective heat exchangers and
open the isolation valves of secondary side. Check the proper connections and settings of differential
water pressure switch/Flow switch.
10.1.7 Start manually evaporator water pumps. Check all piping for leaks. Vent the air from the
evaporator water headers/ from the entire secondary system. The secondary circuit in the
evaporator side should contain clean, non-corrosive liquid.
Replacement of existing chillers – 1 no. at DCHQ-
Dubai Customs
10.1.8 Set the required water flow valve with the help of pressure drop and ensure that adequate load is
available for initial start-up.
10.1.9 Once again check all the set points fed in the controller.
10.1.10 Check and inspect evaporator water piping. Make sure that the flow direction is correct and
piping is made to correct water nozzle connections on the respective heat exchangers and open
the isolation valves of secondary side. Check the proper Connections and settings of differential
water pressure switch/Flow switch.
10.1.11 Start manually evaporator water pumps. Check all piping for leaks. Vent the air from the
evaporator water headers/ from the entire secondary system. The secondary circuit in the
evaporator side should contain clean, non-corrosive liquid.
10.1.12 Set the required water flow valve with the help of pressure drop and ensure that adequate load is
available for initial start-up.
10.1.13 Once again check all the set points fed in the controller.
10.1.14 By keeping the main power wire of compressor disconnected, give start command from
control Panel and observe the starting sequence and check the compressor input/output and unit
input/output. If the sequence and other input and output signals are healthy, make the electrical
connections and now it is safe to start the Chiller.
10.1.15 After taking the control test as specified in the last point of above procedure make the power and
control connections and power supply to the unit is to be established.
10.1.16 Check the physical rotation of the compressor. Observe the chiller parameters during start up.
10.1.17 After initial pull down, at stable operating conditions; the startup data shall be filled in the Carrier
startup Form for individual chiller
Replacement of existing chillers – 1 no. at DCHQ-
Dubai Customs
Material Brand
1 air-cooled package chiller Carrier
2 Chilled water Pump Xylem Bell & Gosset
3 Chilled water Pipe Nippon
4 Chilled water Pipe Insulation Kimco
5 Chilled water Valves Crane
6 Cable DUCAB
7 BMS Integration Siemens
8 Chilled water accessories Hunter/VDH
9 Aluminum Cladding Hindalco
10 Water Balancing and testing Prime tech
Commission
Standard Report
30XB 0750
Air-cooled chiller with fixed-speed screw compressor
Performance Information
Mode Cooling
Cooling Capacity (1) kW 657.9
Cooling Efficiency (EER) (1) kW/kW 2.382
Unit Power Input (1) kW 276.2
Sound Power Level (LwA) (1) dBA 97
Sound Pressure Level at 10.0 m (LpA) (1) dBA 64
Minimum Capacity (2) kW 58.09
Maximum Capacity kW 657.9
(1) All performances are compliant with AHRI Standard 551/591 (SI). Sound Power level according to 9614-1.
(2) Due to the minimum flow rate allowable, a lower inlet water temperature might have to be specified to Non contractual picture
achieve this performance. Seasonal Efficiency (3)
Allowed applications for CE mark:
Unit cannot be sold in countries where CE marking is mandatory
Operating Conditions
System element Cooling IPLV.SI kW/kW 4.401
Evaporator (3) All data related to seasonal efficiency are given for standard units
and main options (Brine, pump, energy efficiency,«
Fluid Type Fresh Water
Fouling Factor (4) (sqm-K)/kW 0.0176 Unit Information
Fluid
(Evaporator)
Altitude m 0
Number Of Compressor 2
(4) The impact of fouling factor is calculated as per AHRI 550/590-551/591 method
Number Of Fan 12
Operating / Shipping Weight kg 5532/5434
Unit Configuration
Unit Dimensions (LxWxH) mm 7186x2253x2322
149 Bacnet over IP
15 Low noise level Electric Information
159A Under voltage relay Unit Voltage V-Ph-Hz 400-3-50
20A IP54 control box Standby Power kW 0.2000
23A Enclosure panels Power Factor 0.87
25C Low inrush current Circuit 1
281 Evaporator with aluminum jacket Maximum Current A 514
318 Compliance with UAE regulation Start Up Current A 676
93A Compressor discharge valves Current at Eurovent A 402
Conditions
Documentation
PSD
IOM
Technical Drawing
Revit File
Certified in accordance with the AHRI Air-Cooled Water-Chilling Packages Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI Standard 551/591 (SI).
Certified units may be found in the AHRI Directory at www.ahridirectory.org.
38 l/s
40 M
Model: 4x6x17.5A 0M
70.5 %
0.0 %
13.625 in
40 hp
29 bhp
1500 rpm
1480 rpm
8.95 ft
44.3 M
12 l/s
52.2 l/s
68 ºF
Water
0 lbs
12.69 ft²
4x6x17.5A
1480 RPM
WIZE-86BB9D
Performance curve meets 14.6 / ISO 9906 acceptance criteria
WIZE-86BB9D
WIZE-86BB9D
DOUBLE REGULATING VALVE
DM921 DM921
Materials
PART MATERIAL
Body Ductile Iron - BS EN 1563 GJS-450-10
Bonnet Ductile Iron - BS EN 1563 GJS-450-10
Bonnet Gasket Non-asbestos
Disc (All sizes) EPDM
Coated Cast Iron
Disc Bush Bronze
Stem 410 SS
Gland (65 to 150mm) Brass
Gland (200 to 300mm) Cast Iron
Pressure/Temperature Ratings
Gland Nut Brass TEMPERATURE (°C) -10 to 120
Packing Non-asbestos PRESSURE (BAR) 16.0
Seat Ring Bronze
Ratings align with BS EN 1092-2 PN16 (formerly
BS 4504).
END CONNECTIONS:
Ends flanged to BS EN 1092-2 PN16.
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or
omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
FM63 FM63
Materials
NO. PART MATERIAL
1 Body Cast Iron BS EN 1561 GJL-250
2 Bonnet Cast Iron BS EN 1561 GJL-250 Dimensional Drawing
3 Disc Cast Iron BS EN 1561 GJL-250
4 Body Seat Ring Bronze BS EN 1982 (CC491K)
5 Disc Seat Ring Bronze BS EN 1982 (CC491K)
6 Stem Stainless Steel BS 970: 410S21
7 Gasket Graphite Graphite (Asbestos Free)
8 Gland Packing Nut Stainless Steel BS 970: 304S31
9 Handwheel Grey Iron BS EN 1561 EN-GJL-250
10 Stem Retaining Ring Stainless Steel BS 970: 304S31
11 Disc Stem Nut Bronze BS EN 1982 (CC491K)
12 Packing Ring Graphite Graphite (Asbestos Free)
13 Body/Bonnet Bolt Steel BS 3692 GR 8.8
14 Body/Bonnet Nut Steel BS 3692 GR 8
15 Handwheel Retaining Nut Steel BS 4190 GR 4
16 Handwheel Washer Steel BS 4320
17 Body ID Plate (Not Shown) Aluminium
PRESSURE RATING: PN16 SPECIFICATION: Wedge Disc, Non-Rising Stem, Inside Screw, Handwheel operated.
PRESSURE/TEMPERATURE OPERATING RANGE: This valve is not suitable for use on group 1 gases or unstable fluids, as defined by the
-10 to 120°C at 16 bar, 200°C at 12.8 bar Pressure Equipment Directive 2014/68/EU.*
UK END CONNECTION: Flanged BS EN 1092-2: PN16 AVAILABLE OPTIONS: Flanges Undrilled
Vaild as of 081220
Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors or
omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.
Application for all liquids and gases except for those having high viscosity or which tend to crystalize
max. operating pressure 75% of full scale value for steady pressures or 60% for
Operating range
fluctuating. Occasional short time peaks to full scale permissible.
ambient temperature -25/ +60°C resp. process temper ature +60°C (calibration
Temperature range
reference temperature +20°C approx.)
every 10°C deviation from the calibration reference temperature will produce an error
of 0.3% of indicated pressure - error will be plus for higher temperatures and minus
Technical remarks
for lower (temperature used for the correction of the indicated pressure is the
temperature of the gauge system and not the medium)
Form B - with male screw socket 1/2" BSP (STANDARD) Standard length of stem L 1 :
other forms (see above drawing) and threads are available on request 110 mm = 40 / 63 / 100 / 160 mm
brass Ms58 for temperature ranges up to 300°C 150 mm = 63 / 100 / 160 / 200 mm
steel for temperature ranges above 300°C 200 mm = 63 / 100 / 160 / 200 mm
on request: stainless steel / seawater resistant brass / other materials other lengths on request
Case 110 x 36 mm
Form B male thread (standard 1/2"BSP - other threads on request)
Form C with coupling nut 1/2" BSP: on request (only straight and 90° versions)
Case 150 x 36 mm
Form B male thread (standard 1/2"BSP - other threads on request)
Form C with coupling nut 1/2" BSP: on request (only straight and 90° versions)
Case 200 x 36 mm
Form B male thread (standard 1/2"BSP - other threads on request)
straight 90° angle 135° angle
Form C with coupling nut 1/2" BSP: on request (only straight and 90° versions)
MEP Contractor :
Main Contractor :
Client :
Consultant : DRAFT
Sales Order :
Sales Engineer :
Serial Numbers :
Date of Commissioning :
This is to certify that the equipment supplied with the above mentioned invoices are covered under UTS Carrier standard
warranty policy as detailed in the attached three pages of the UTS Carrier Standard Warranty Policy.
Chillers are covered for 3 years warranty against manufacturing defects of parts from the date of commissioning of chiller
unit.
Chillers compressor parts are covered for 5 years warranty against any manufacturing defects from the date of Commissioning.
Any routine maintenance,labour,consumables is excluded from UTS Carrier scope, in all cases.
In order to validate the warranty a proof of preventive maintenance as per Carrier O & M manual has to be provided to UTS
Carrier L.L.C.
Yours faithfully
for UTS Carrier L.L.C