Fuel Pressure Test
Fuel Pressure Test
Fuel Pressure Test
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z Debris in the check valve for the fuel priming pump or the pressure regulating valve
z Debris in the fuel tank, fuel lines, or fuel system components that create restrictions
z Leak on the inlet side of the fuel pump or the fuel lines
z Faulty return fuel pressure regulating valve in the fuel filter base
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Service Information System Page 2 of 3
pressure can be 538 kPa (78 psi). At high rpm, the fuel pressure can be 641 kPa (93 psi).
The performance of the unit injector deteriorates when the fuel pressure drops below 241 kPa (35
psi). Low power complaints and erratic operation can occur in this situation. Check for a plugged
fuel filter or air in the fuel lines as possible causes for these complaints before replacing fuel system
components.
Tools Needed
Part Number Part Name Quantity
1U-5470 Engine Pressure Group 1
3Y-2888 Connector 1
3J-1907 O-Ring Seal 1
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Illustration 1 g00294866
1U-5470 Engine Pressure Group
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Service Information System Page 3 of 3
Illustration 2 g00911299
Typical location of the fuel pressure tap
To check the fuel transfer pump pressure, remove the plug from the fuel filter base. Install the 3Y-
2888 Connector with a 3J-1907 O-Ring Seal. Install a pressure gauge, and start the engine.
The 1U-5470 Engine Pressure Group can be used in order to check the fuel pressure of the engine.
The engine pressure group includes Special Instruction, SEHS8907, "Using the 1U-5470 Engine
Pressure Group ". This instruction provides information about the usage of the group.
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