Mix Design M35

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M35 DESIGN MIX FOR PILE

1 grade designation 35 M
2 TYPE OF CEMENT OPC 43
3 MAXIMUM NOMINAL SIEZE OF AGGREAGE 20 MM
4 MINIMUM CEMENT CONTENT 320 KG /M3
5 MAXIMUM WATER CEMENT RATIO 0.45
6 WORKABILITY 175 mm (150-200)mm
7 EXPOSURE CONDITION moderate
8 METHOD OF CONCERET PLACING manually
9 TYPE OF AGG CRUSHED ANGULAR AGG
10 MAXIMUM CEMENT CONTENT 450 KG/M3
11 CHEMICAL ADMIXTURE TYPE SUPERPLASTISER SIKA4202

TEST DATA OF MATERIALS (GIVEN BY LAB)

1 SPECIFIC GRAVITY OF CEMENT 3.15


2 SPECIFIC GRAVITY OF COARSE AGG 2.69
3 SPECIFIC GRAVITY OF FINE AGG 2.67
4 WATER ABSORPTION
COARSE AGG 0.55 % 0.55
FINE AGG 1.44 % 1.44
5 SPECIFIC GRAVITY OF admix admix 1.1

PROCEDURE

1 TARGET STRENGTH OF MIX 43.25 N/MM2 f'ck = fck+1.65s


2 WATER CEMENT RATIO 0.45 .45=.45
3 WATER CONTENT 214 LITER

189.3 LITRE

4 CEMENT CONTENT KG/M3


5 VOL OF C AGG 0.63

0.63
6 VOL OF FINE AGG 0.37
7 MASS OF ADMIXTURE 3.79 KG

mix calculation

a) VOL OF CONC = 1 M^3


b) vOL OF CEMENT = 0.134 M^3 MASS OF CEMENT/SP GR OF CEMENT
c) vOL OF WATER = 0.189 M^3
d) VOL OF ADMIXTURE = 0.003 M^3
e) VOL OF ALL IN AGG = 0.674 M^3 e = a-(b+c+d)
f) MASS OF COARSE AGG = 1141.55985 Kg e*vol of c agg*sp gr of c agg*1000
g) MASS OF FINE AGG = 665.46 Kg

mix proportion of trial number 1

1 CEMENT = 421 kg/m^3


2 WATER = 189.3 litre/m^3
3 F AGG = 665.46 kg/m^3
4 C AGG = 1141.56 kg/m^3 20mm(60%) 10mm(40%)
5 ADMIXTR = 3.79 kg/m^3 684.935912 456.623941
6 W/C RATIO = 0.45

add water due to water absorption

for coarse agg 6.278579189 0.0055


FINALLY WATER = 205.2 ( WE CAN TAKE WATER U
FOR FINE AGG 9.582555312 0.0144
'ck = fck+1.65s 40+1.65*5
ok based on experience
186 L FOR 25 - 50 MM SLUMP
INCREASE 3% ON EVERY 25 MM SLUMP
AS SUPERPLASTISER USED WARER CONTENT CAN BE 197*0.9
REDUCED 5 TO 20%

OK 421>320 140/0.4
FOR 20 MM AGG & FOR W/C RATIO OF 0.5 = 0.6 0.62
VOL OF C AGG INCREASE 0.01 FOR EVERY 0.05 CHANGE IN W/C RATIO

MENT/SP GR OF CEMENT*1/1000
g*sp gr of c agg*1000

0.45

10mm(40%)

WE CAN TAKE WATER UPTO 205.2 litre INSTEAD OF 189.3litre, IF REQUIRED SLUMP NOT ACHIEVED)
DUE TO WATER ABSORPTION OF AGGREGATES

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