Plastering, Pointing Painting
Plastering, Pointing Painting
Plastering, Pointing Painting
OBJECTIVES : After going through this lesson, you will be able to:
• explain what is the necessity of plaster in inside and outside the buildings and
the rooms;
• describe the types of plaster;
• describe the precautions to be taken while covering the infrastructure
through these processes;
• describe the process and varieties of covering and making a building attractive.
•Preparation of Background:
•All masonry joints should be raked 10 mm in case of
brick masonry and 15 mm in case of stone masonry for
providing key to the plaster before onset of plastering
operation.
•All mortar drops, dusts and freshly laid concrete or
laitance should be removed with the help of a stiff brush.
Rendering is applied after any existing unevenness is
removed.
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•For a three coat finishes the local projection should not be more than 10 mm
and local depression should not exceed 20 mm. For two coat plaster these
limitations are reduced to 5 and 10 mm respectively.
•The surface should be kept damp for suction and it should be cleaned 1st.The
surface should not be kept soaked and neither it should be kept less wet so as to
cause strong suction which withdraws the water from mortar and makes it weak
and porous.
•During the application of plaster on old surface, all dirt, oil, paint etc should be
removed along with complete removal of all loose and crumbling plaster to its
full thickness. The back ground of the plaster should be exposed clearly before
new plaster is applied. The surface should be kept damp to maintain optimum
suction.
Rendering coat: This is the very first coat applied to the back ground
and its thickness is normally of 12 mm. However, this thickness may
increase as per surface unevenness. This plaster coat covers all the
irregularities and is pressed against the wall forcibly by the help of
trowel. This coat is allowed to harden for seven days and cured well.
The surface is already made scratched just after the work is over and
the surface is little bit set.
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Floating coat: The rendering coat is cleaned and the floating is applied. Then the
patches of 15cm × 15cm or 10 cm wide strip is made for acting as gauge followed by
throwing of mortar with the help of mason’s trowel which is later spread with the
help of wooden float. which is cured for 10 days approximately to obtain a set
surface.
Finishing coat: As discussed above, the finishing coat follows immediately after the
floating coat while in case of lime-surkhi plaster, it’s applied after getting a set and
little hard surface. The lime cream to cement ratio is kept 4:1 in finishing coat which
is applied with the steel trowel and made smoothen. The surface is left for one day
for drying and then cured for seven days.
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Two Coat Plaster: This is nothing but combination of all three coats but the
rendering and floating coat is applied at a time with out any gap in between the
operation. Also the thickness of the combined coat is kept 12 mm and the finishing
coat is finished thereafter.
The final coat may be of 2-3 mm thickness. Before application of the final coat, the
rendering coat is damped evenly. The final coat is applied with a float and finishing
is done using trowel. The coat should be done from top to bottom and should be
done in one single operation to eliminate the joint marks.
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Three Coat Plaster:
Three coat plaster is quite similar to that of three coat plaster of lime mortar.
The procedure of applying the three coat plaster is same as two coat plaster
except one intermediate coat or floating coat is applied. Its purpose is to bring
the plaster surface in to more even and more protection to the plaster surface.
Hence it’s generally done on the outer surfaces. The thickness of rendering,
floating, and finishing coat is 9-12, 6-9 and 2-3 mm respectively which may be
revised as per the requirements. The floating coat is applied 4-7 days after
applying the 1st coat. The finishing coat may be applied after 6-7 hours of
application of floating coat.
Single Coat Plaster: This is applied for inferior works. It’s same as two coat
plaster except the finishing coat. The rendering coat after sufficiently hardens
become the 1st and final coat. The rendering coat therefore should be polished
and made even with high quality of workmanship.
• The final coat or finishing coat consists of a mixture of very fine lime and white
ground stone ( marble or quartz), 3 mm in thickness.
• It is carefully polished with a bag of linen containing moist chalk in the first
instance and then chalk and oil.
• The surface is then finally finished by rubbing it with only oil as to make it
smooth and bright.
• The proportion of ingredients for the first two coats is 1 part of cement to 3
parts of sand with 10% by weight of hydrated lime.
• The finishing coat consists of 1 part of cement and 2 pars of sand in which
some coloring pigment is added or colored cement is used.
•In this case no sponging is done since sand grains are required to be exposed. It is
normally done on internal walls.
•For external walls, steel float is not used; instead wooden float is used as steel float
provides excessive smooth surface and hence the surface may crack due to
environmental conditions.
•The base is made more plastic, about 10% of hydrated lime by volume of
cement shall be added while preparation of mortar.
•This finish is water proof, durable and resistant to racking and crazing. Hence it
may be used for external renderings.
Cracking: It consists of formation of cracks and fissures on the plastering surface due
to following reasons like :
•Defective preparation of back ground
•Structural irregularities in buildings
•Discontinuity of plastered surface
•Movements in the back ground due to the thermal expansion or rapid drying or
shaking
•Movement in the plaster surface itself either due to expansion or shrinkage or due to
creep
•Excessive shrinkage caused by application of thick coat
•Faulty workmanship
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Cracking of plastered surface
Blistering of plastered surface
Pooping: It’s the formation of conical hole on the plastered surface due to the
presence of some expandable materials.
Rust stains: These are sometimes formed when plaster is applied on metal
laths due to rusting action.
Efflorescence
The mortar for lime pointing may be done with lime mortar(1:2),
where 1 part lime & 2 part of sand or surkhi are mixed in a
grinding mill.
The Mortar is pressed into the raked joints with a pointing trowel &
made flush, sunk or raised according to the type of pointing required.
The pointing lines should be regular, truly horizontal & vertical. In case of
random rubble masonry, where the joints are slanting, the lines should
meet at or near the junctions.
Recessed pointing
In case of recessed pointing mortar is pressing back by 5mm or more from the
edges. During placing of mortar the face of the pointing is kept vertical, by a
suitable tool. This type of pointing gives very good appearance.
4. The Drier:
These are the compounds of metal like lead, manganese, cobalt. The function of a
drier is to absorb oxygen from the air and supply it to the vehicle for hardening. The
drier should not be added until the paint is about to be used.
5. The Thinner:
It is known as solvent also. It makes paint thinner and hence increases the coverage. It
helps in spreading paint uniformly over the surface Terpentine and neptha are commonly
used thinners. After paint applied, thinner evaporates and paint dries.
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CHARACTERISTIC OF A GOOD OR IDEAL • TYPES OF PAINTS:
PAINT: I. Aluminium paint
The various characteristics of a good paint II. Anti corrosive paints
are as follows: III. Asbestos paints
I. It should stick properly to the surface IV. Bituminous paints
& seal the porous substrata. V. Bronze paints
II. It should provide adequate protection VI. Cellulose paints
& decoration to the surface. VII. Casein paints
III. It should be readily available & VIII. Cement based paints
economical to use. IX. Emulsion paints
IV. It should dry rapidly. X. Enamel paints
V. It should not possess cracks, flakes on XI. Oil paints
drying. XII. Plastic paints
XIII. Synthetic rubber paints
XIV. Silicates paints
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Oil Paint: These paints are applied in three coats-primer, undercoat and finishing coat.
The presence of dampness while applying the primer adversely affect the life of oil
paint. This paint is cheap and easy to apply.
Enamel Paint: It contains white lead, oil, petroleum spirit and resinous material. The
surface provided by it resists acids, alkalis' and water very well. It is desirable to apply a
coat of titanium white before the coat of enamel is applied. It can be used both for
external and internal walls.
Emulsion Paint: It contains binding materials such as polyvinyl acetate, synthetic resins
etc. It dries in 1,5 to 2 hours and it is easy to apply. It is more durable and can be
cleaned with water. For plastered surfaces, first a coat of cement paint should be
applied and then the emulsion paint. Emulsion paint needs sound surfaces.
Synthetic Rubber Paint: This paint is prepared from resins. It dries quickly and is little
affected by weather and sunlight. It resists chemical attack well. This paint may be
applied even on fresh concrete. Its cost is moderate and it can be applied easily.
Aluminum Paint: It contains finely ground aluminum in spirit or oil varnish. It is visible
in darkness also. The surfaces of iron and steel are protected well with this paint. It is
widely used for painting gas tanks, water pipes and oil tanks.
Anti-corrosive Paint: It consists essentially of oil, a strong dier, lead or zinc chrome and
finely ground sand. It is cheap and resists corrosion well. It is black in colour.
• Painting of iron and steel surfaces will resist the rust formation due to
weathering. Before painting the surface must be cleaned. If there is any rust or
scales, should be wiped off using steel brushes etc. stains on surface can be
washed with benzene or lime water.
• Before applying prime coat, the surface should be treated with phosphoric acid
to get better adhesive nature. Now prime coat is applied which consists 3kg of red
lead in 1 liter of boiled linseed oil. This should be applied using brush.
• After that, two or more under coats are applied which consist 3 kg of red lead in
5 liters of boiled linseed oil. After drying up, smooth finishing coat of desired paint
is applied.
Repainting of steel and iron surfaces is as same as new surfaces but cleaning of old
paint is most important. Oxy acetylene flame is used to burn off the paint surface and
then it is scrapped with brushes. Painting of Galvanized Iron Surface
• In general, Galvanized iron surface does not contain adhesive nature with paint. So,
it is difficult to apply paint on it without any special action. That special treatment
may be applying different solutions on surface.
• The solutions are 40 grams of copper acetate in one liter of water or 13 grams each
of copper chloride, copper nitrate, muriatic acid and ammonium chloride in 1 liter of
water. Any one of these two solutions are mixed in earthen vessel and applied on
surface. When the surface turns into black, then prime coat is applied after it dries,
finishing coat is applied.
WRINKLING
Wrinkling Defect of Paint
This type of defect is more
prominent when a thick layer of
paint is applied on a horizontal
surface. WRINKLING