Rev 01-Dec-06

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BOART LONGYEAR Wireline Coring System PQ

REV 01-DEC-06

Diamond Products
Core Barrels

Overshots

Drill Rods

Water Swivels

Hoisting Plugs

Casing

Recovery Tools

Adapter Subs

Conversion Kits

Tools

Technical Data

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Diamond Products

Impregnated Bits
Reaming Shells
Casing Shoes
Casing Bits
Bit and Shell Gauges
Options and Specialty
Diamond Products

NOTE: Surface Set Bits are available on request.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Impregnated Bits
PQ Impregnated Bits
Boart Longyear introduces metal coated diamond impregnated bits - Standard Reaming Shell
the latest in industrial diamond technology. Geometry Geometry
• Significantly outperforms the successful Series range in both drilling Alpha01 * *
speed and bit life. Alpha01 Abrasive * *
• Protects the diamond from oxidation and surface degradation Alpha02 4052474 4050296
during manufacturing. Alpha04 * *
• Inhibits the premature "pull-out" of the diamond. Alpha06 * *
• Increases the number of cutting edges exposed to the rock. Alpha06 Abrasive * *
• Available in multiple standard configurations and selected on the Alpha07 * *
basis of relative rock hardness and ground conditions. Alpha07 Abrasive * *
Alpha07 Competent * *
Alpha08 * *
Alpha08 Abrasive * *
Alpha08 Competent * *
Alpha09 * *
Alpha09 Competent * *
Alpha10 * *
Alpha10 Competent * *
* Available on special request.
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual or the Diamond Products Field
Manual for additional operating information.
Standard: Designed to handle a wide variety of formations.
Abrasive: Recommended for broken "abrasive" drilling condtions. For
harder rock with broken conditions use a higher number bit to
maintain good drilling speeds.
Competent: Free cutting design for fast penetration in very hard
"competent" rock or for use on lower powered rigs and geotechnical
applications.
Express Geometry: Bits are supplied with additional intermediate
waterways which provide increased flushing. The reduced bit face
area allows for higher penetration rates with less bit weight required.
Recommended when polishing occurs with standard geometry.

NOTE: "Standard Gauge" bits are defined as having a set outside


diameter which is 0.56mm (0.022") smaller than "Reaming
Shell Gauge". For more detailed information on "Standard
Gauge vs Reaming Shell Gauge" impregnated bits, refer to
the ITHT Product Manual.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Impregnated Bits
PQ3 Impregnated Bits
Boart Longyear introduces metal coated diamond impregnated bits - Standard Reaming Shell
the latest in industrial diamond technology. Geometry Geometry
• Significantly outperforms the successful Series range in both drilling Alpha01 * 4050880
speed and bit life. Alpha01 Abrasive * *
• Protects the diamond from oxidation and surface degradation Alpha02 * 4050303
during manufacturing. Alpha04 * 4051263
• Inhibits the premature "pull-out" of the diamond. Alpha06 * *
• Increases the number of cutting edges exposed to the rock. Alpha06 Abrasive * *
• Available in multiple standard configurations and selected on the Alpha07 * *
basis of relative rock hardness and ground conditions. Alpha07 Abrasive * *
• Triple-tube bits are used with Boart Longyear triple-tube core Alpha07 Competent * *
barrels. The design of the face discharge waterways and core lifter Alpha08 * *
case forces the drilling fluid to the bit face. Core can be recovered Alpha08 Abrasive * *
and inspected in a virtually undisturbed condition. Alpha08 Competent * *
Alpha09 * *
Alpha09 Competent * *
Alpha10 * *
Alpha10 Competent 4052590 *
* Available on special request.
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual or the Diamond Products Field
Manual for additional operating information.

Face Discharge
Waterway

Bit

Drilling Fluid

Core Lifter Case

Standard: Designed to handle a wide variety of formations.


Abrasive: Recommended for broken "abrasive" drilling condtions. For
harder rock with broken conditions use a higher number bit to
maintain good drilling speeds.
Competent: Free cutting design for fast penetration in very hard
"competent" rock or for use on lower powered rigs and geotechnical
applications.
NOTE: "Standard Gauge" bits are defined as having a set outside
diameter which is 0.56mm (0.022") smaller than "Reaming
Shell Gauge". For more detailed information on "Standard
Gauge vs Reaming Shell Gauge" impregnated bits, refer to
the ITHT Product Manual.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Reaming Shells
The recommended practice is to alternate two reaming shells in each Reaming Shells - Sourced from Americas
hole drilled to maintain hole diameter. Upon bit changes, the reaming PQ/PQ3 Standard Reaming Shell 3522862
shell should be checked for wear with the bit and shell wear gauge.
Failure to observe these recommended practices will result in either a Reaming Shells - Sourced from Australasia
poorly stabilized bit or an undersized hole that will require costly
PQ/PQ3 Heavy Duty Impregnated 4102770
reaming.
PQ/PQ3 Adaptor Coupling Impregnated 4103690
PQ/PQ3 Surface Set 4102395
PQ/PQ3 Adaptor Coupling Surface Set 4102435
PQ/PQ3 Rod Line Surface Set **

Reaming Shells - Sourced from Europe


PQ/PQ3 Impregnated 49450
PQ/PQ3 Surface Set 48797
PQ/PQ3 Premium Stabilized **

Reaming Shells - Sourced from South Africa


PQ Ringset **

** Available on special request.


NOTE: Refer to the ITHT Product Manual or the Diamond Products
Field Manual for additional operating information.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Casing Shoes
Casing Shoe Casing Shoes - Sourced from Australasia
The inside diameter of the casing shoe is not set with diamonds and PW Standard Impregnated 4101564
is flush with the inside diameter of the casing, permitting free passage
PW Heavy Duty Impregnated **
of the core barrel past the casing shoe.
PW Surface Set **
Applications:
Casing Advancer Shoes - Sourced from Australasia
• The casing shoe is threaded to the end of the casing string for
penetration through overburden. PW Impregnated **
• Assists in seating the casing into the bedrock, providing a tight PW HD 6mm 4101911
seal for the drilling fluids to flow through to the surface.
• Used to ream the casing downward when advancing a casing Casing Shoes - Sourced from Europe
string in an existing hole with the rod string still in place. PW V-Ring 8177
PW Oversize 49463

** Available on special request.


NOTE: Refer to the ITHT Product Manual or the Diamond Products
Field Manual for additional operating information.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Casing Bits
Casing Bit Casing Bits
The inside diameter of the casing bit is set with diamonds and is
PWT V-Ring 509154
smaller than the casing shoe. It will not permit the passage of the
core barrel.
Casing Bits - Sourced from Europe
Applications: PWT V-Ring 52742
• Used when deep or difficult overburden is encountered.
• When reaming operations are completed, the casing string is NOTE: Refer to the ITHT Product Manual or the Diamond Products
Field Manual for additional operating information.
removed from the hole and a casing shoe is substituted for a
casing bit before normal drilling operations recommence.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Bit and Shell Gauge


Bit and Shell Wear Gauge Bit and Shell Gauge
As good practice, the diameter of surface set bits and reaming shells
PQ/PQ3 Bit and Shell Wear Gauge 102486
should be measured. This will ensure that the hole size is maintained.
All holes should be collared with a full gauge reaming shell. On NOTE: Refer to the ITHT Product Manual or the Diamond Products
deeper holes, two or more shells should be alternated in the hole to Field Manual for additional operating information.
maintain the hole size. Reaming shells should be gauged every trip
out of the hole.
The practice of gauging bits is more common with surface set bits.
Impregnated bits typically maintain their gauge until totally consumed.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Options and Specialty Diamond Products


Hard Facing Non-Coring Bits
In order to improve the protection of the blank for bits, reaming shell, Their design provides reinforcement of the center of the bit to prevent
or casing shoes, three spiral strips of hard tungsten carbide can be excessive wear of this critical area. Various center designs, including
applied over the full length of the blank. pencil core and crowsfoot types, are available to suit your particular
needs. Water courses are carefully engineered to provide fast and
Super Flush Waterways complete evacuation of the cuttings produced by this type of tool,
Waterways designed to 6.35mm (0.25") width to allow the improved thereby increasing the penetration rates in all types of formations and
passage of drilling fluids. increasing bit life. Other non-coring bits are available for hydroelectric
grouting applications.
Reinforced Waterways
For surface set bits, matrix protection can be provided by supplying Specialty Products
tungsten carbide inserts on the leading edge of the waterways. Boart Longyear manufactures other special products such as
polishing bits and hole openers to complete the diamond product line.
Extra Hard Matrix Contact your Boart Longyear representative for more information.
For more abrasive drilling conditions, an increased erosion resistant
matrix is available for surface set bits. For your specialty diamond product requirements, please contact your
local Boart Longyear representative.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Core Barrels

Surface
PQ
PQ3

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Core Barrels - PQ

Core Barrels
Head Assembly
Inner Tube Components
Outer Tube Components
Extended Core Barrels
Spare Parts Kit

NOTE: All core barrels will require some


assembly upon receipt of shipment.
Please refer to Packaging Information and
Assembly Instructions.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Core Barrel - PQ
Boart Longyear now offers the Next Q® version of its PQ core barrel Core Barrels kg lbs
for use with PHD rod. The adapter coupling incorporates PHD threads 1-13 3543865 PQ Core Barrel 1.5 m / 5 ft — —
for strength and ease of use. It consists of the head assembly (item
1-13 3543866 PQ Core Barrel 3.0 m / 10 ft — —
1), inner tube components (items 2-5), and outer tube components
(items 6-11). The In-The-Hole Tools Product Manual and core barrel Standard Configuration Qty
Safety Poster are included with all core barrels.
1 3546500 PQ Head Assembly* 1
How to Order: 2 26159 Inner Tube, 1.5 m / 5 ft 1
To order a standard core barrel: 2 26534 Inner Tube, 3.0 m / 10 ft 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. 3 26161 Stop Ring 1
Options: 4 26162 Fluted Core Lifter 1
There are alternatives to the standard core barrel which are indicated 5 52172 Core Lifter Case 1
by a “ ”. To view these options refer to the head assembly, inner tube 6 101343 PHD Conventional Tanged Locking Coupling 1
components and/or outer tube components sections. 7 3543808 Adapter Coupling 1
How to Order: 8 3543814 Landing Ring 1
To order a non-standard core barrel: 9 3543802 Outer Tube, 1.5 m / 5 ft 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. 9 3543801 Outer Tube, 3.0 m / 10 ft 1
• List all optional parts and part numbers from the head assembly, 10 44923 Inner Tube Stabilizer 1
inner tube components and/or outer tube components sections. 11 26168 Thread Protector 1
NOTE: For information on packaging and assembly, refer to the 12 3541994 ITHT Product Manual (not shown) 1
packaging and/or assembly sections. 13 306390 Safety Poster (not shown) 1

Additional options available.


The adapter coupling and outer tube have
PHD threads.
* See the head assembly section for a detailed configuration and
available options.
NOTE: Customers wishing to use up inventory of outer tubes with
straight thread connection require an optional adapter coupling
because the new head has a different latch to shoulder
9 2 dimension than the old style. This adapter coupling will not work
1
6 with the new PHD outer tubes. See outer tube component
page.

NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

10
4

11 5
8

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Head Assembly - PQ
Options: Head Assembly kg lbs
There are alternatives to the standard head assembly which are
1-35 3546500 PQ Head Assembly 21.0 46.0
indicated by a “ ”. If options are ordered, the standard head
assembly is supplied with the options shipped as separate items (not Standard Configuration Qty
installed). 1 42913 Spearhead Point 1
How to Order: 2 15141 Compression Spring 1
To order a non-standard core barrel: 3 42914 Detent Plunger 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. 4 3540330 Spearhead Base 1
• List all optional parts and part numbers from this page, and/or the 5 42905 Spirol Pin 7/16" x 1" 1
options from the inner tube and outer tube components sections. 6 3540151 Latch Retracting Case 1
7 24524 Spring Pin 1/2" x 2-3/4" 2
NOTE: For information on packaging and assembly, refer to the 8 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 1
packaging and/or assembly sections. 9 104953 Washer 1
10 3543619 Latch Compression Spring 1
11 3540156 Upper Latch Body 1
24 12 3543796 Latch (PQ) 2
13 306216 Link (HQ) 2
1
14 24305 Spring Pin 1/2" x 2" 1
25
5 15 3543797 Landing Shoulder 1
16 3540152 Threaded Ball, 22 mm 1
2
17 306131 Fluid Retention Bushing 1
3 18 104966 Fluid Retention Spring, Light 1
19 3543388 Shoulder Bolt 1
20 3540153 Dry Hole Valve Holder 1
21 3541117 Nylon Insert Machine Screw 2
4 22 3548072 Lower Latch Body 1
23 3545206 Washer, Nord-lock 1
26A 27 24 37475 Hex Nut 1
6 25 3548073 Spindle, Hollow 1
26 7 26 3540308 Shut-Off Valve, Hard 2
27 3540300 Valve Adjusting Washer 2
27 28 3540299 Washer, Tapered 1
29 24528 Thrust Bearing 3
7
30 3540794 Spindle Bearing 1
26
31 17447 Grease Fitting 1
21 32 3540755 Compression Spring 1
26A 33 3544324 Washer, 1-1/4" Narrow 1
28
34 103062 Stover Lock Nut, 1-1/4 UNC 1
8
35 3543805 Inner Tube Cap Assembly (A - E ) —
29 35A 62374 Stainless Steel Ball, 22 mm 1
9
29 35B 3540737 Bushing 1
10 35C 3540745 Check Valve Body 1
35D 100865 Spring Pin 1
30 35E 3543804 Inner Tube Cap 1
12 11
13 Head Assembly Options Qty
31
13 17A 3543378 Fluid Retention Bushing, Heavy 1
29 18A 104971 Fluid Retention Spring, Medium 1
18B 104972 Fluid Retention Spring, Heavy 1
14 12 26A 3540300 Washer 4
32
19 Dry Hole Valve Kit Qty
33 — 3541210 Dry Hole Valve Kit —
21
20 16 3540152 Steel Threaded Ball, 22 mm 1
34
15 17 306131 Fluid Retention Bushing 1
35A 17A 3543378 Fluid Retention Bushing, Heavy 1
18 104966 Fluid Retention Spring, Light 1
35B 16
18A 104971 Fluid Retention Spring, Medium 1
17 17A 19 3543388 Shoulder Bolt 1
35C
20 3540153 Dry Hole Valve Holder 1
35D 18 18A or B 21 3541117 Nylon Insert Machine Screw 2
— 3541739 Wrench - for item 19 (not shown) 1
35E — 3543551 Wrench - for item 21 (not shown) 1
22
— 3542987 Drift Tool (not shown) 1
— 3543407 Kit Bag (not shown) 1
NOTE: Refer to the Tech Data section for technical specifications and
23 the ITHT Product Manual for additional operating information.
12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Inner Tube Components - PQ


Standard inner tube components (items 1-5) can be ordered as part Inner Tube Group kg lbs
of the standard core barrel or as an inner tube group. To order inner
1-5 3543863 PQ Inner Tube Group 1.5 m / 5 ft — —
tube components apart from the core barrel, please use the inner
1-5 3543864 PQ Inner Tube Group 3.0 m / 10 ft — —
tube group numbers provided and specify any options you may
require. If ordering these components as part of a core barrel, please
Standard Configuration Qty
refer to the ordering instructions below. All inner tube groups are
shipped as components and are not assembled. 1 3546500 PQ Head Assembly* 1
2 26159 Inner Tube, 1.5 m / 5 ft 1
Options:
2 26534 Inner Tube, 3.0 m / 10 ft 1
There are alternatives to the standard inner tube components which
3 26161 Stop Ring 1
are indicated by a “ ”. If optional items are chosen, they will replace
4 26162 Fluted Core Lifter 1
the standard items when the order is processed.
5 52172 Core Lifter Case 1
How to Order:
To order a non-standard core barrel: Optional Chrome Plating
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.
• List all optional parts and part numbers from this page, and/or the To order chrome plated inner tubes (full length inside diameter) use the
options from the head assembly and outer tube components following part numbers.
sections. 2A 26159CP Inner Tube CP 1.5 m / 5 ft 1
NOTE: For information on packaging and assembly, refer to the 2A 26534CP Inner Tube CP 3.0 m / 10 ft 1
packaging and/or assembly sections.
* See the head assembly section for a detailed configuration and
available options.
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

2
1

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Outer Tube Components - PQ


Standard outer tube components (items 6-11) are included in the Outer Tube Components Qty
standard core barrel for use with HWT 4130 casing/PHD rod. 6 101343 PHD Conventional Tanged Locking Coupling 1
Options: 7 3543808 Adapter Coupling 1
There are alternatives to standard outer tube components which are 8 3543814 Landing Ring 1
indicated by a “ ”. If optional items are chosen, they will replace the 9 3543802 Outer Tube, 1.5 m / 5 ft 1
standard items when the order is processed. 9 3543801 Outer Tube, 3.0 m / 10 ft 1
How to Order: 10 44923 Inner Tube Stabilizer 1
To order a non-standard core barrel: 11 26168 Thread Protector 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.
• List all optional parts and part numbers from this page, and/or the Locking Coupling Options Qty
options from the head assembly and inner tube components 6A 101105 PHD Conventional Locking Coupling 1
sections. ***6B 3000394 Full-Hole Locking Coupling PHD/PQ 1

NOTE: For information on packaging and assembly, refer to the Adapter Coupling Options Qty
packaging and/or assembly sections.
**7A 3544465 Adapter Coupling 1
***7B 3002506 Adapter Coupling PHD/PQ 1

Optional Chrome Plating


6A 6B
To order chrome plated outer tubes (45 cm (18 in) at both ends on the
outside diameter) use the following part numbers.
6 9A 3543802CP Outer Tube CP 1.5 m / 5 ft 1
9 9A 3543801CP Outer Tube CP 3.0 m / 10 ft 1

* Full hole outer tubes are supplied chrome plated 45 cm (18 in)
at both ends on the outside diameter as standard.
The standard adapter coupling and outer tube
thread connection is PHD.
** Customers wishing to use up inventory of outer tubes with straight
thread connection require this special adapter coupling because the
new head has a different latch to shoulder dimension than the old
style. This adapter coupling will not work with the new PHD outer
7 tubes.
***A special locking coupling and adapter coupling with a PQ tapered
thread connection is also available.
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.
7A 7B
10

8
11

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Extended Core Barrels - PQ


The inner tube coupling can be used to extend core barrels from Extended Core Barrels
1.5 m (5 ft) to 3.0 m, 4.5 m or 6.0 m (10 ft, 15 ft or 20 ft) lengths in
1 3543861 Inner Tube Coupling
consolidated ground conditions.
Example: To assemble a 6 m (20 ft) core barrel, use a 3.0 m (10 ft) *Additional adapter coupling is required.
core barrel assembly plus the following: NOTE: Refer to the ITHT Product Manual for additional operating
• 1-outer tube 3.0 m/10 ft information.
• 1-inner tube 3.0 m/10 ft
• 1-inner tube stabilizer
• 1-additional adapter coupling
• 1-inner tube coupling

Locking
Head
Coupling
Assembly

Adapter
Coupling

Landing Ring

Outer Tube
Inner Tube

Adapter
Coupling*

Inner Tube
Stabilizer
1

Outer Tube

Inner Tube

Reaming
Shell
Stop Ring

Core Lifter Inner Tube


Stabilizer
Core Lifter
Case Bit

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Spare Parts Kit - PQ


Spare Parts Kits are designed to meet the average requirements for Spare Parts Kit kg lbs
1 000 m (3,300 ft) of drilling. 1-27 3543862 PQ Core Barrel Spare Parts Kit — —

Parts Qty
1 42913 Spearhead Point 1
11 2 15141 Compression Spring 1
3 42914 Detent Plunger 1
1 4 42905 Spirol Pin 7/16" x 1" 2
12
5 24524 Spring Pin 1/2" x 2-3/4" 2
22 6 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 2
13 7 3543619 Latch Compression Spring 1
8 3543796 Latch 4
2
9 306216 Link 4
14 23 10 24305 Spring Pin 1/2" x 2" 2
3 11 3540152 Steel Threaded Ball, 22 mm 1
12 306131 Fluid Retention Bushing 1
4 15 13 104966 Fluid Retention Spring, Light 1
14 3541117 Nylon Insert Machine Screw 2
15 3543797 Landing Shoulder 1
5 24
16 44574 Hex Nut 1
16 17 3540308 Shut-Off Valve, Hard 4
18 24528 Thrust Bearing 2
6
19 3540794 Spindle Bearing 1
17 20 17447 Grease Fitting 2
25 21 103062 Stover Lock Nut 1
7
22 26161 Stop Ring 2
18
23 26162 Fluted Core Lifter 20
24 52172 Core Lifter Case 4
8
25 3543814 Landing Ring 2
19 26 26 44923 Inner Tube Stabilizer 2
9 27 3542987 Drift Tool (not shown) 1
20
NOTE: Refer to the Tech Data section for technical specifications and
10 the ITHT Product Manual for additional operating information.

21

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Core Barrels - PQ3

Core Barrels
Head Assembly
Inner Tube Components
Outer Tube Components
Spare Parts Kit

NOTE: All core barrels will require some


assembly upon receipt of shipment.
Please refer to Packaging Information and
Assembly Instructions.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Core Barrel - PQ3


Boart Longyear now offers the Next Q® version of its PQ3 core barrel Core Barrels kg lbs
for use with PHD rod. The adapter coupling incorporates PHD threads 1-12 3543869 PQ3 Core Barrel 1.5 m / 5 ft — —
for strength and ease of use. It consists of the head assembly (item
1-12 3543870 PQ3 Core Barrel 3.0 m / 10 ft — —
1), inner tube components (items 2-5), and outer tube components
(items 6-11). The In-The-Hole Tools Product Manual and core barrel Standard Configuration Qty
Safety Poster are included with all core barrels.
1 3546500 PQ Head Assembly* 1
Triple-tube core barrels are commonly selected when drilling coal, clay 2 26182 Pump-Out Adapter** 1
bearing or highly fractured formations. A second inner tube (split 3 26662 Piston Plug** 1
lengthwise) is contained inside the standard inner tube. The core 4 26178 O Ring 1
ejection piston protects the core from pressurized drilling fluid when 5 26179 Core Ejection Piston 1
the split inner tube, containing the core sample, is pumped out of the
6 26180 Split Tube, 1.5 m / 5 ft 1
standard inner tube. Upon removal, one half of the split tube is lifted
6 26710 Split Tube, 3.0 m / 10 ft 1
off to reveal the undisturbed core sample.
7 26159 Inner Tube, 1.5 m / 5 ft 1
How to Order: 7 26534 Inner Tube, 3.0 m / 10 ft 1
To order a standard core barrel: 8 26176 Stop Ring 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.
9 26177 Core Lifter, Fluted 1
Options: 10 26160 Core Lifter Case 1
There are alternatives to the standard core barrel which are indicated 11 101343 PHD Conventional Tanged Locking Coupling 1
by a “ ”. To view these options refer to the head assembly and/or 12 3543808 Adapter Coupling 1
outer tube components sections. 13 3543814 Landing Ring 1
How to Order: 14 3543802 Outer Tube, 1.5 m / 5 ft 1
To order a non-standard core barrel: 14 3543801 Outer Tube, 3.0 m / 10 ft 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. 15 44923 Inner Tube Stabilizer 1
• List all optional parts and part numbers from the head assembly 16 26168 Thread Protector 1
and/or outer tube components sections. 17 3541994 ITHT Product Manual (not shown) 1
NOTE: For information on packaging and assembly, refer to the 18 306390 Safety Poster (not shown) 1
packaging and/or assembly sections.
Additional options available.
The adapter coupling and outer tube have
PHD threads.
9 4 * See the head assembly section for a detailed configuration and
14 available options.
5 NOTE: Customers wishing to use up inventory of outer tubes with
straight thread connection require an optional adapter coupling
10 because the new head has a different latch to shoulder
1 dimension than the old style. This adapter coupling will not work
6 with the new PHD outer tubes. See outer tube component
page.

NOTE: Refer to the Tech Data section for technical specifications and
11 the ITHT Product Manual for additional operating information.

12
15 ** These items are required to pump the
2 core out of the inner tube. Remove the
head assembly from the inner tube, insert
16 the piston plug and thread the pump out
adapter on to the inner tube.
3
Fluid pressure supplied by optional hand
13 8 pump group (p/n 26738) or pump-out
group (p/n 26742). See Tools section.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Head Assembly - PQ3


Options: Head Assembly kg lbs
There are alternatives to the standard head assembly which are
1-35 3546500 PQ Head Assembly 21.0 46.0
indicated by a “ ”. If options are ordered, the standard head
assembly is supplied with the options shipped as separate items (not Standard Configuration Qty
installed). 1 42913 Spearhead Point 1
How to Order: 2 15141 Compression Spring 1
To order a non-standard core barrel: 3 42914 Detent Plunger 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. 4 3540330 Spearhead Base 1
• List all optional parts and part numbers from this page, and/or the 5 42905 Spirol Pin 7/16" x 1" 1
options from the inner tube and outer tube components sections. 6 3540151 Latch Retracting Case 1
7 24524 Spring Pin 1/2" x 2-3/4" 2
NOTE: For information on packaging and assembly, refer to the 8 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 1
packaging and/or assembly sections. 9 104953 Washer 1
10 3543619 Latch Compression Spring 1
11 3540156 Upper Latch Body 1
24
12 3543796 Latch (PQ) 2
1 13 306216 Link (HQ) 2
25 14 24305 Spring Pin 1/2" x 2" 1
5
15 3543797 Landing Shoulder 1
2 16 3540152 Threaded Ball, 22 mm 1
17 306131 Fluid Retention Bushing 1
3 18 104966 Fluid Retention Spring, Light 1
19 3543388 Shoulder Bolt 1
20 3540153 Dry Hole Valve Holder 1
21 3541117 Nylon Insert Machine Screw 2
4
22 3548072 Lower Latch Body 1
26A 27 23 3545206 Washer, Nord-lock 1
24 37475 Hex Nut 1
6 25 3548073 Spindle, Hollow 1
26 7
26 3540308 Shut-Off Valve, Hard 2
27 3540300 Valve Adjusting Washer 2
27 28 3540299 Washer, Tapered 1
7 29 24528 Thrust Bearing 3
26 30 3540794 Spindle Bearing 1
31 17447 Grease Fitting 1
21
26A 32 3540755 Compression Spring 1
28 33 3544324 Washer, 1-1/4" Narrow 1
8 34 103062 Stover Lock Nut, 1-1/4 UNC 1
29 35 3543805 Inner Tube Cap Assembly (A - E ) —
9
35A 62374 Stainless Steel Ball, 22 mm 1
29 35B 3540737 Bushing 1
10 35C 3540745 Check Valve Body 1
30 35D 100865 Spring Pin 1
11 35E 3543804 Inner Tube Cap 1
12
31 13 Head Assembly Options Qty
13
17A 3543378 Fluid Retention Bushing, Heavy 1
29
18A 104971 Fluid Retention Spring, Medium 1
12 18B 104972 Fluid Retention Spring, Heavy 1
32 14
26A 3540300 Washer 4
19
Dry Hole Valve Kit Qty
33
21 — 3541210 Dry Hole Valve Kit —
34 20 16 3540152 Steel Threaded Ball, 22 mm 1
15 17 306131 Fluid Retention Bushing 1
35A 17A 3543378 Fluid Retention Bushing, Heavy 1
35B 16 18 104966 Fluid Retention Spring, Light 1
18A 104971 Fluid Retention Spring, Medium 1
35C 17 17A 19 3543388 Shoulder Bolt 1
20 3540153 Dry Hole Valve Holder 1
35D 18 18A or B 21 3541117 Nylon Insert Machine Screw 2
— 3541739 Wrench - for item 19 (not shown) 1
35E
22 — 3543551 Wrench - for item 21 (not shown) 1
— 3542987 Drift Tool (not shown) 1
— 3543407 Kit Bag (not shown) 1
NOTE: Refer to the Tech Data section for technical specifications and
23 the ITHT Product Manual for additional operating information.
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BOART LONGYEAR Wireline Coring System PQ

Inner Tube Components - PQ3


Standard inner tube components (items 1-10) can be ordered as part Inner Tube Group kg lbs
of the standard core barrel or as an inner tube group. To order inner
1-10 3543867 PQ3 Inner Tube Group 1.5 m / 5 ft — —
tube components apart from the core barrel, please use the inner
1-10 3543868 PQ3 Inner Tube Group 3.0 m / 10 ft — —
tube group numbers provided and specify any options you may
require. If ordering these components as part of a core barrel, please Standard Configuration Qty
refer to the ordering instructions below. All inner tube groups are
1 3546500 PQ Head Assembly* 1
shipped as components and are not assembled.
2 26182 Pump-Out Adapter** 1
How to Order: 3 26662 Piston Plug 1
To order a non-standard core barrel: 4 26178 O Ring 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number. 5 26179 Core Ejection Piston** 1
• List all optional parts and part numbers from the head assembly
6 26180 Split Tube, 1.5 m / 5 ft 1
and outer tube components sections.
6 26710 Split Tube, 3.0 m / 10 ft 1
NOTE: For information on packaging and assembly, refer to the 7 26159 Inner Tube, 1.5 m / 5 ft 1
packaging and/or assembly sections.
7 26534 Inner Tube, 3.0 m / 10 ft 1
8 26176 Stop Ring 1
9 26177 Core Lifter, Fluted 1
10 26160 Core Lifter Case 1

* See the head assembly section for a detailed configuration and


available options.
NOTE: Chrome plated inner tubes (full length inside diameter) can not
be used with triple-tube core barrels.
4
Inner tube extensions for use with stabilized reaming shells can
not be used with the triple-tube core barrel.
7
5 Triple-tube core barrels can not be extended with inner tube
couplings.
1 Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

2 ** These items are required to pump the core


9 out of the inner tube. Remove the head
assembly from the inner tube, insert the piston
plug and thread the pump out adapter on to
3 the inner tube.
10
Fluid pressure supplied by optional hand
pump group (p/n 26738) or pump-out group
(p/n 26742). See Tools section.

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BOART LONGYEAR Wireline Coring System PQ

Outer Tube Components - PQ3


Standard outer tube components (items 11-16) are included in the Outer Tube Components Qty
standard core barrel for use with PHD rod. 11 101343 PHD Conventional Tanged Locking Coupling 1
Options: 12 3543808 Adapter Coupling 1
There are alternatives to standard outer tube components which are 13 3543814 Landing Ring 1
indicated by a “ ”. If optional items are chosen, they will replace the 14 3543802 Outer Tube, 1.5 m / 5 ft 1
standard items when the order is processed. 14 3543801 Outer Tube, 3.0 m / 10 ft 1
How to Order: 15 44923 Inner Tube Stabilizer 1
To order a non-standard core barrel: 16 26168 Thread Protector 1
• Select a 1.5 m/5 ft or 3.0 m/10 ft core barrel part number.
• List all optional parts and part numbers from this page, and/or the Locking Coupling Options Qty
options from the head assembly and inner tube components 11A 101105 PHD Conventional Locking Coupling 1
sections. ***11B 3000394 Full-Hole Locking Coupling PHD/PQ 1

NOTE: For information on packaging and assembly, refer to the Adapter Coupling Options Qty
packaging and/or assembly sections.
**12A 3544465 Adapter Coupling 1
***12B 3002506 Adapter Coupling PHD/PQ 1

Optional Chrome Plating


11A 11B
To order chrome plated outer tubes (45 cm (18 in) at both ends on the
outside diameter) use the following part numbers.
11 14A 3543802CP Outer Tube CP 1.5 m / 5 ft 1
14 14A 3543801CP Outer Tube CP 3.0 m / 10 ft 1

* Full hole outer tubes are supplied chrome plated 45 cm (18 in)
at both ends on the outside diameter as standard.
The standard adapter coupling and outer tube
thread connection is PHD.
** Customers wishing to use up inventory of outer tubes with straight
thread connection require this special adapter coupling because the
new head has a different latch to shoulder dimension than the old
style. This adapter coupling will not work with the new PHD outer
12 tubes.
***A special locking coupling and adapter coupling with a PQ tapered
thread connection is also available.
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.
12A 12B
15

13
16

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BOART LONGYEAR Wireline Coring System PQ

Spare Parts Kit - PQ3


Spare Parts Kits are designed to meet the average requirements for Spare Parts Kit kg lbs
1 000 m (3,300 ft) of drilling. 1-28 3543971 PQ3 Core Barrel Spare Parts Kit — —

Parts Qty
1 42913 Spearhead Point 1
11 2 15141 Compression Spring 1
3 42914 Detent Plunger 1
1 22 4 42905 Spirol Pin 7/16" x 1" 2
12
5 24524 Spring Pin 1/2" x 2-3/4" 2
6 3541932 Nyloc Bolt 3/8”-16UNC x 3/4” 2
13 7 3543619 Latch Compression Spring 1
23 8 3543796 Latch 4
2
9 306216 Link 4
14 10 24305 Spring Pin 1/2" x 2" 2
3 11 3540152 Steel Threaded Ball, 22 mm 1
12 306131 Fluid Retention Bushing 1
4 15 24 13 104966 Fluid Retention Spring, Light 1
14 3541117 Nylon Insert Machine Screw 2
15 3543797 Landing Shoulder 1
5
16 44574 Hex Nut 1
16 17 3540308 Shut-Off Valve, Hard 4
25 18 24528 Thrust Bearing 2
6
19 3540794 Spindle Bearing 1
17 20 17447 Grease Fitting 2
21 103062 Stover Lock Nut 1
7
22 26176 Stop Ring 2
18
26 23 26177 Fluted Core Lifter 20
24 26160 Core Lifter Case 4
8
25 26178 O Ring 1
19 26 3543814 Landing Ring 1
9 27 44923 Inner Tube Stabilizer 1
20 27 28 3542987 Drift Tool (not shown) 1
10
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.
21

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BOART LONGYEAR Wireline Coring System PQ

Overshots

Compact Overshot
Wireline Cable
Spare Parts Kits

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Ezy Lock Overshot


The compact overshot has been modified to protect against Assembly kg lbs
accidental release of the core barrel. This Ezy Lock Overshot is ideal
1-25 3546895 Ezy Lock Overshot Assembly —
for surface applications when hoisting above ground.
Features: Parts Qty
• Ezy Lock Sleeve provides a quick, one-handed rotation of the 1 25991 Eye Bolt 1
sleeve to lock the lifting dogs.
2 25990 Cable Swivel Collar 1
• Quick Release Safety Pin locks the overshot head to the
spearhead point. 3 25986 Thrust Bearing 1
• Threaded connection between jar staff and overshot head. 4 25985 Castle Nut 1
• High strength alloy steel jar staff with increased diameter and fail 5 44615 Cotter Pin 1
safe stop. 6 17447 Grease Fitting 1
7 44444 Cable Swivel Body 1
8 3540516 Jar Staff 1
9 9 3540515 Jar Tube 1
10 44524 Hex Nut 3/4 UNC 1
11 3548178 Washer, Nord-lock 1
12 3544103 Cap, Ezy Lock O/Shot 1
1 13 3544105 Spring, Ezy Lock O/Shot 1
14 3546745 Sleeve, Ezy Lock O/Shot 1
15 6951 Compression Spring 1
16 3543772 Ball 11/32" 2
2 17 3546748 Ezy Lock Overshot Head 1
18 3542027 Compression Spring 1
19 3540529 Lifting Dog 2
3
20 3540213 Plain Pin 1/2" x 3-1/4" 1
4 21 24307 Spring Pin 1/4" x 2" 1
22 3546747 Locking Pin 1
7 5 23 3545073 Set Screw, 3/8 UNF x 3/4 Nyloc 1
25 24 3541072 Sleeve 1
25 15965 Locking Sleeve 1
6
In “dry holes” the inner tube assembly can be
released prematurely if it encounters resistance inside the rod string
that resembles contact with water. Installation of a dry hole lowering
kit can assist in preventing this.
Dry Hole Lowering Kit Qty
— 3543855 Dry Hole Lowering Kit —
10 26 3543854 Dry Hole Overshot Cap 1
27 35788 Spring Pin 1/4” x 5/8” 2
11 28 19464 Flat Washer 1” 3
12
NOTE: Refer to Tech Data for technical specifications and the ITHT
8
Product Manual for additional operating information.
13

14 Dry Hole Lowering Kit

27
16
15 27
23
16 26 28
17

18 19
19
21

22

24
20
12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Wireline Cable
Swaged Construction Wire Rope Features: Wireline Cable kgs/m lbs/ft
• Longer life.
1 3542822 Swaged 3/16” (4.8 mm) 0.134 0.090
• Safer to handle.
• 50% higher breaking strength than cable previously offered. Wireline Cable Oval Sleeve kg lbs
• High resistance to unraveling, resists “bird nesting”.
2 30172 Oval Sleeve, 3/16” 0.02 0.05
• Compatible with 3/16” nicopress oval sleeve (p/n 030172).
NOTE: Swaged cable is not recommended for underground NOTE: For more information on the oval sleeve crimping tool, refer to
applications where minimum radius is less than 127 mm the Tools section.
(5 inches). Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

3x7
Left Hand Lay
Rotary Wire Rope

Crimping Tool

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Spare Parts Kit


Spare Parts Kits are designed to meet the average requirements for Compact Overshot kg lbs
1 000 m (3,300 ft) of drilling. 1-13 3542589 HQ/PQ Overshot Spare Parts Kit — —

Parts Qty
Replace lifting dogs in matched sets, incorrectly
matched lifting dogs may result in product failure and safety hazard. 1 25986 Thrust Bearing 1
2 25985 Castle Nut 1
3 44615 Cotter Pin 2
9 4 17447 Grease Fitting 1
1
5 44524 Hex Nut 3/4” UNC 1
6 3543772 Ball 11/32” 2
9
2 7 6951 Compression Spring 1
8 3542027 Compression Spring 1
9 3540529 Lifting Dog 2
3 10 3540528 Plain Pin 1
11 24307 Spring Pin 1/4" x 2" 1
12 3546747 Locking Pin 1
13 3545073 Set Screw 1
4
NOTE: Refer to the Tech Data section for technical specifications and
10 the ITHT Product Manual for additional operating information.
5
11
6

7 12

8 13

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BOART LONGYEAR Wireline Coring System PQ

Drill Rods

PHD Rod

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BOART LONGYEAR Wireline Coring System PQ

PHD Rod
Features: Metric Lengths kg lbs
• Identified by a groove behind the pin end.
1 3541743 PHD Rod, 1.5 m 27.2 60.0
• Tapered joint with modified buttress thread form.
1 3542314 PHD Rod, 3.0 m 54.4 120.0
• Exclusive electric induction surface hardening of pin thread crest
results in a hardness differential with the mating box thread surface. Imperial Lengths kg lbs
• Reduced thread wear and galling.
1 3542519 PHD Rod, 2 ft 10.7 23.5
• Extended service life.
1 3540844 PHD Rod, 5 ft 26.1 57.5
1 3540845 PHD Rod, 10 ft 51.5 113.5

1 Box Pin Drill rods MUST be pretorqued with the minimum recommended
make-up torque to preload the box and pin prior to drilling. Drilling
torque alone will not make-up the joint. Drilling operating torque
should never exceed make-up torque.

Standard HWT casing, without the identification


groove, is NOT recommended for use as drill rod.

NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.
PHD Thread Profile
Thread Lubrication
• Z-50 Thread Compound (p/n 306486) is the recommended thread
lubricant to reduce wear and the possibility of galling during drilling
operations.

Surface Hardened

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BOART LONGYEAR Wireline Coring System PQ

Water Swivels

Surface Universal Water Swivel


Hose and Connections
Spare Parts Kits
Running Bail

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BOART LONGYEAR Wireline Coring System PQ

Surface Universal Water Swivel


Features: Assembly kg lbs
• Swivel cap complete with lifting bail for hoisting cable applications.
1-15 67321 Universal Water Swivel Assembly 12.4 27.4
• #20 NPT hose connection.
• BW rod box spindle connection. Parts Qty
• Specially designed bearing lubrication keeps contaminants away
1 39169 Hoisting Cap 1
and relieves excess lubrication pressure.
2 39168 Compression Spring 1
• Suitable for use with water or drilling mud.
• Easy servicing in the field with common tools. 3 39171 Swivel Packing 1
4 29737 O Ring 1
5 39172 Packing Housing 1
6 67325 Spindle Nut 1
7 67186 Lock Washer 1
8 67322 Spacer 1
9 40965 Retaining Ring 1
10 19906 Ball Bearing 1
1 11 39170 Spindle Extension 1
12 67324 Spindle 1
13 67187 Ball Thrust Bearing 1
11 #20 NPT 14 67631 Swivel Body 1
15 17447 Grease Fitting 1

NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.
12

Reference only.
3
See Water Swivel
13 Hose.

4
14
BW 5
Rod Box

15
6

7
Reference only.
See Adapter Sub 8
section.

10

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BOART LONGYEAR Wireline Coring System PQ

Hose and Connections


Features: Universal Water Swivel to Pump Qty
• SAE 100R2 Type AT hydraulic hose.
1 18473 #20 NPT 90° Street Elbow 1
• MASHA accepted synthetic rubber cover.
2 35879 #20 NPT to #16 JIC-M Adapter 2
• 2000 psi maximum operating pressure.
3 3542419 Water Swivel Hose, 9 m (30 ft) 1
• Industry standard #16 JIC female swivels for easy connect/
disconnect. 4 18185 Discharge Assembly, #20 NPT 1

NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

#20 NPT

BW
Rod Box
3

to pump

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Spare Parts Kits


Spare Parts Kits are designed to meet the average requirements for Spare Parts Kit kg lbs
1 000 m (3,300 ft) of drilling.
1-7 67628 Universal Water Swivel — —

Parts Qty
1 1 39171 Swivel Packing 1
5
2 29737 O Ring 1
3 67186 Lock Washer 1
4 40965 Retaining Ring 1
5 19906 Ball Bearing 1
6 6 39170 Spindle Extension 1
2 7 67187 Ball Thrust Bearing 1
NOTE: Refer to the ITHT Product Manual for additional operating
information.
3
7

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Running Bail - 40,000 lb


When the hoist is required to hold the rod string weight in deep hole Assembly kg lbs
applications, the running bail provides ample thrust capacity. It mates 1-19 3546030 Running Bail, 40,000lb — —
with the universal water swivel for high flow rates.
Parts Qty
1 3546573 Bar 1
2 3546546 Clamp 1
3 44640 Cap Screw, 1/2 UNC x 1-3/4” 2
4 44621 Flat Washer, 1/2” 2
5
6 5 44521 Lock Washer, 1/2” 2
2 4 6 44525 Hex Nut, 1/2 UNC 2
7 44595 Cap Screw, 3/8 UNC x 2-1/2” 6
8 44520 Lock Washer, 3/8” 6
3 9 16634 Grease Fitting 3
10 3546547 Grease Relief Fitting 1
11 3546548 Oil Seal 2
12 3546549 Cover 1
Reference Only -
13 3546550 Ball Bearing 2
Universal Water Swivel
14 3546551 Spindle 1
15 3546552 Thrust Bearing 1
16 3546553 Housing 1
17 3546554 Ear 2
1 18 3546555 Shoulder Bolt 2
7
19 3546560 Allen Wrench, 7/8” (not shown) 1

11 NOTE: Refer to the Tech Data section for technical specifications and
8 the ITHT Product Manual for additional operating information.
10
9
12

13

14

15

13

16 9
17 17
18 18

9
11

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BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Hoisting Plugs

Hoisting Plug Assemblies


Heavy Duty

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BOART LONGYEAR Wireline Coring System PQ

Hoisting Plug - Heavy Duty


Features: Assembly kg lbs
• Dependable, field proven product for surface drilling operations. 1-9 3542898 Heavy Duty Hoisting Plug Assembly 16.8 37.0
• See Tech Data for hoisting capacity.
• Designed with a 5:1 safety factor utilizing rated eye bolt. Parts Qty
• Optional shackle guide is recommended to eliminate jamming of
1 3542899 Eye Bolt 1
certain hoist cable shackles in the eye bolt.
2 24307 Spring Pin 1/4” x 2” 1
• 12.5 mm (0.5 in) diameter down-angled vent is incorporated into
the body to eliminate side spray from pressurized drilling fluid. 3 3542900 Wear Sleeve 1
• Long-life thrust roller bearing provides pivot for ease of connecting 4 3542901 Bearing Housing 1
and reduces hoisting cable winding during hoisting and lowering. 5 17447 Hydraulic Grease Fitting 1
• NW rod box spindle connection. 6 3542902 Thrust Bearing 1
7 3542903 Shaft Sleeve 1
1 8 3542914 Stover Lock Nut 1
9 3542904 Lower Housing 1
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

Options Qty
10 3542907 Shackle Guide 1

3 10
2
5

Reference only.
See Adapter Sub
section.

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BOART LONGYEAR Wireline Coring System PQ

Casing

PWT Casing
Casing Cutter
Casing Drive Shoe
Wireline Casing Advancer

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Casing
Features: Metric Lengths kg lbs
• Tapered joint with modified buttress thread form. 1 3543976 PWT Casing, 1.5 m 32.6 71.9
1 3543977 PWT Casing, 3.0 m 65.1 143.5

Imperial Lengths kg lbs


1 3543973 PWT Casing, 2 ft 13.1 28.8
1 1 3543974 PWT Casing, 5 ft 32.7 72.0
Box Pin
1 3543975 PWT Casing, 10 ft 65.3 144.0
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

Thread Lubrication
• Z-50 Thread Compound (p/n 306486) is the recommended thread
lubricant to reduce wear and the possibility of galling during drilling
operations.
WT Thread Profile

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BOART LONGYEAR Wireline Coring System PQ

Casing Cutter
Features: Assembly kg lbs
• Used for cutting PW casing at any point in a drill hole when the 1-9 3547485 PW Casing Cutter Assembly — —
entire string can not be retrieved.
• PHD rod box connection. Parts Qty
Operations: 1 3547484 Sub, PHD R/B to HQ R/P 1
Upon lowering the assembly, the cutting lugs are retracted inside the 2 61460 Retaining Ring 1
body by the spring. With low rotation (25 rpm) initially, the cutting lugs 3 26157 Stainless Steel Ball, 1-1/8” 1
are forced out using water pressure, 1 380 kpa (200 psi). A drop in
4 14528 Plunger 1
pressure indicates that the cutting operation is complete.
5 22834 Pin, 3/16” x 1-11/16” 1
6 14531 Spring 1
7 60880 Body 1
8 3547486 Casing Cutter Lug 2
1 9 36216 Spring Pin, 7/16” x 3” 2

NOTE: Refer to the ITHT Product Manual for additional operating


information.

5
8

8
9
9

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Casing Drive Shoes


Features: Casing Drive Shoe kg lbs
• Commonly used with drive hammers as a method of driving or 1 3543989 PWT Casing Drive Shoe 4.4 9.8
advancing casing.
• Recommended for use with geotechnical soil sampling tools in clay, NOTE: Refer to the ITHT Product Manual for additional operating
sand and other soft formations. information.
• Hardened surface with 45° leading edge pilot.

45° Leading
Edge Pilot

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Wireline Casing Advancer


Features: Assembly kg lbs
• Three main components include driver, inner assembly, and inner
1-15 3543991 PWT Wireline Casing Advancer — —
assembly loading sleeve.
1-14 3543771 Inner Assembly — —
• Positive latching provides an efficient one-step method of drilling
through overburden and casing off to bedrock.
Parts Qty
• Rapid and easy removal and replacement.
• Spearhead point is compatible with PQ overshot for lowering and 1 93415 Spearhead 1
retrieval. 2 58040 Disk Lock Washer 1
• Driver supplied with PWT casing box connection. 3 58038 Release Shaft 1
4 59435 Latch Body 1
Applications
• Soil sampling and overburden coring in conjunction with casing. 5 59438 Latch Shoe 2
• Casing through difficult overburden or formations. 6 93420 Spring 2
7 58035 Locating Pin 2
8 59436 Stop Latch Set 1
1
9 59437 Stop Latch Pin 1
10 44861 Split Cotter Pin 2
11 59082 Stop Latch Spring 1
14 12 59440 Spacer Set 1
2 13 59441 Bit Sub 1
14 59454 Loading Sleeve 1
15 3543990 Driver 1
3
Rock Roller Bit - 120.7 mm (4-3/4") 2-7/8" API Reg Pin
16 97132 Tri-Cone Steel Tooth
(for medium hard formations)
15 16 97152 Tri-Cone Carbide Tungsten Button
(for very hard formations)

NOTE: Refer to the Tech Data section for technical specifications and
4 the ITHT Product Manual for additional operating information.
5

6
5 8
6 7

7
9
8 10
Reference only.
10
See Oversized
Casing Shoe in
the Diamond 11
Products section.

12

13

16

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Recovery Tools

Rod Recovery Taps


Casing Recovery Taps

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Rod Recovery Taps


Features: Parallel Wall Rod Recovery Tap kg lbs
• Parallel wall, self-tapping thread allows for full penetration, 1 3542968 PHD Rod Recovery Tap — —
improved recovery connection and longer tap life.
• NW rod box connection allows tap to be used for rod or casing NOTE: Refer to the Tech Data section for technical specifications and
through appropriate adapter sub connection. the ITHT Product Manual for additional operating information.
• Right hand thread.
• Connection for optional pilot bit supplied as standard.

Drill Rod
PHD Rod

Reference only.
See Adapter Sub
section.

NW Rod Box
1
Connection

To stuck or broken PHD Rod.

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Casing Recovery Taps


Features: Parallel Wall Casing Recovery Tap kg lbs
• Parallel wall, self-tapping thread allows for full penetration, 1 3543013 PWT Casing Recovery Tap — —
improved recovery connection and longer tap life.
• NW rod box connection. NOTE: Refer to the Tech Data section for technical specifications and
• Right hand thread. the ITHT Product Manual for additional operating information.

Drill Rod
PHD Rod

Reference only.
See Adapter Sub
section.

1 NW Rod Box
Connection

To stuck or broken PWT Casing.

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Adapter Subs

Drill Rod Adapter Subs


Water Swivel Adapter Subs
Hoisting Plug Adapter Subs
Casing Adapter Subs
Recovery Tool Adapter Subs
Blank End Adapter Subs

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BOART LONGYEAR Wireline Coring System PQ

Drill Rod Adapter Subs


Drill Rod to Drill Rod/Locking Coupling kg lbs
1 101366 PHD Rod Box to PQ Rod Pin 2.1 4.6

Reference only. Drill Rod to Drill Rod/Locking Coupling kg lbs


See Drill Rod 1 101367 PQ Rod Box to PHD Rod Pin 2.3 5.0
section.
NOTE: Refer to the ITHT Product Manual for additional operating
information.

Reference only.
See Drill Rod
section.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Water Swivel Adapter Subs


Features: Universal Water Swivel to Drill Rod kg lbs
• The rod pin threads are electric induction hardened to ensure long 1 103008 BW Rod Pin to PHD Rod Pin — —
life and minimize rod box thread galling, extending drill rod thread life
and joint performance. Adapter Sub to PWT Casing kg lbs
2 3543992 PHD Rod Box to PWT Casing Pin 9.1 20.0
NOTE: Refer to the ITHT Product Manual for additional operating
information.

Reference only.
See Water Swivel
section.

Reference
only. See 2
Drill Rod
section.

Reference only.
See Casing section.

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Hoisting Plug Adapter Subs


Features: 30,000 lb Hoisting Plug to Drill Rod kg lbs
• The rod pin threads are electric induction hardened to ensure long
1 102912 NW Rod Pin to PHD Rod Pin — —
life and minimize rod box thread galling, extending drill rod thread life
and joint performance. 30,000 lb Hoisting Plug to Casing kg lbs
2 3544177 NW Rod Pin to PWT Casing Pin 9.1 20.0
NOTE: Refer to the ITHT Product Manual for additional operating
information.

Reference only.
See Hoisting
Plug section.

Reference only.
See Casing
section.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Casing Adapter Subs


Features: Drill Rod to PWT Casing kg lbs
• The rod pin threads are electric induction hardened to ensure long 1 3543992 PHD Rod Box to PWT Casing Pin 9.1 20.0
life and minimize rod box thread galling, extending drill rod thread life
1 3541334 PW Casing Box to PWT Casing Pin — —
and joint performance.
1 3541433 PWT Casing Box to PW Casing Pin — —

NOTE: Refer to the ITHT Product Manual for additional operating


information.

Reference only.
See Drill Rod
section.

Reference only.
See Casing
section.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Recovery Tool Adapter Subs


Drill Rod to Rod/Casing Recovery Tap kg lbs
1 3542319 PHD Rod Box to NW Rod Pin — —
NOTE: Refer to the ITHT Product Manual for additional operating
information.
Reference only.
See Drill Rod
section.

Reference only. Reference only.


See Recovery See Recovery
Tools section. Tools section.

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Blank End Adapter Subs


Application: Drill Rod to Blank End Sub kg lbs
Blank end adapter subs enable you to manufacture your own adapter
1 103416 PHD Rod Box to Solid Blank — —
subs for your requirements. They are supplied as rod pin or rod box
1 3545166 PWT Casing Box to Solid Blank — —
to either SOLID BLANK bar end or TUBING BLANK end.
2 103415 PHD Rod Pin to Solid Blank 14.8 32.6
Solid bar end subs are for use with hoist plugs and water swivels 2 3545167 PWT Casing Pin to Solid Blank — —
ONLY. They are NOT for use as cross over subs. Thread stand off is 3 102924 PHD Rod Box to Tubing Blank — —
adjusted for hand tight box/pin shoulder makeup.
4 103054 PHD Rod Pin to Tubing Blank — —

Do not bore solid pin end subs greater than 25 mm NOTE: Refer to the ITHT Product Manual for additional operating
(1 inch) to avoid shrinkage due to heat treat stresses. information.

Solid Blank Bar End Sub

1 2

Tubing Blank End Sub

3 4

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Conversion Kits

Core Barrel
PQ to PQ3 Core Barrel

Overshot
Conversion Assembly

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BOART LONGYEAR Wireline Coring System PQ

Conversion Kits
Fluid pressure supplied Q to Q3 Core Barrel kg lbs
1 with optional hand pump 1-8 26558 PQ to PQ3 Conversion Kit, 1.5 m/5 ft — —
group or pump-out group. 1-8 26724 PQ to PQ3 Conversion Kit, 3.0 m/10 ft — —

Parts Qty
1 26180 Split Tube, 1.5 m / 5 ft 1
1 26710 Split Tube, 3.0 m / 10 ft 1
8 2 26176 Stop Ring 1
3 26177 Fluted Core Lifter 1
4 26160 Core Lifter Case 1
5 26179 Core Ejection Piston 1
6 26178 O Ring 1
7 7 26662 Piston Plug 1
8 26182 Pump-Out Adapter 1

NOTE: Refer to the Triple-Tube Core Barrel section for assembly


information and the ITHT Product Manual for additional
2 operating information.
6
3
5

1
PQ Overshot Conversion kg lbs
1-15 3546901 PQ to PQ Ezy-lock
2
Parts Qty
3 1 46098 Cap Screw, 3/4" X 1-1/2" 1
2 3548178 Washer, Nord-lock 1
4 3 3544103 Cap, Ezy-Lock O/Shot 1
4 3544105 Spring, Ezy-lock O/Shot 1
5 3546745 Sleeve, Ezy-lock O/Shot 1
6 6951 Compression Spring 1
5
7 3543772 Ball, 11/32" 2
8 3546748 Head, HQ Ezy Lock O/Shot 1
9 3542027 Compression Spring 1
7 10 3540529 Lifting Dog 2
11 3540213 Plain Pin, 1/2" X 3-1/4" 1
6
14 12 24307 Spring Pin, 1/4" X 2" 1
7 13 3546747 Locking Pin 1
10
14 3545073 Set Screw, 3/8 UNF X 3/4 Nyloc 1
8
15 3541072 Sleeve, O/Shot PQ Head 1
9 NOTE: Refer to the Triple-Tube Core Barrel section for assembly
12 information and the ITHT Product Manual for additional
10
operating information.
13

15

11

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Tools

Inner/Outer Tube Wrenches


Pipe Wrenches
Rod Wrenches
Wireline Cable Tools
Head Assembly Tool
Triple-Tube Pump-Out Groups
Relief Valve

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Inner/Outer Tube Wrenches


4 Assembly kg lbs
4 1-5 26171 Full Grip PQ Inner Tube Wrench 3.6 7.9
3
3
Parts Qty
1 1 28972 Stationary Jaw 1
2 28973 Swing Jaw 1
3 38580 Pin 2
2 4 38583 Retaining Ring 4
5 5 28259 Wrench Handle 1

NOTE: Refer to the ITHT Product Manual for additional operating


4 information.
4

6 Assembly kg lbs
5 1-7 45804 Full Grip PQ Outer Tube Wrench — —

Parts Qty
1 45989 Stationary Jaw 2
2 45988 Swing Jaw 1
5 3 3 43485 Pin, 5/8” x 4” 1
4 4 43484 Pin, 5/8” x 2-3/4” 1
5 38583 Retaining Ring 4
6 43422 Spring 1
2 7 43483 Wrench Handle 1
1
NOTE: Refer to the Tech Data section for drill rod pretorque and the
ITHT Product Manual for additional operating information.

1
5

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Pipe Wrenches
Assembly kg lbs
1-5 14942 18” Heavy Duty Pipe Wrench 2.6 5.8
1 4
Parts Qty
2 1 14944 Hook Jaw 1
2 14943 Heel Jaw with Pin 1
3 200561 Coil and Spring 1
5
3 4 200562 Wrench Nut 1
3 5 — Wrench Handle (included) 1

2
Assembly kg lbs
1-5 14945 24” Heavy Duty Pipe Wrench 4.3 9.4

Parts Qty
1 14947 Hook Jaw 1
2 14946 Heel Jaw with Pin 1
3 200563 Coil and Spring 1
4 200564 Wrench Nut 1
5 — Wrench Handle (included) 1

Assembly kg lbs
1-5 14948 36” Heavy Duty Pipe Wrench 8.4 18.6

Parts Qty
1 14950 Hook Jaw 1
2 14949 Heel Jaw with Pin 1
Estimated Torque 3 200565 Coil and Spring 1
45 KG (100 LB) HAND LOAD 4 200566 Wrench Nut 1
18” Heavy Duty Pipe Wrench ..................................................... 200 Nm (150 ft lbf) 5 — Wrench Handle (included) 1
24” Heavy Duty Pipe Wrench ..................................................... 270 Nm (200 ft lbf)
36” Heavy Duty Pipe Wrench ..................................................... 400 Nm (300 ft lbf)
48” Heavy Duty Pipe Wrench ..................................................... 540 Nm (400 ft lbf) Assembly kg lbs
1-5 14951 48” Heavy Duty Pipe Wrench* 12.7 28.0

Parts Qty
1 14953 Hook Jaw 1
2 14952 Heel Jaw with Pin 1
3 200567 Coil and Spring 1
4 200568 Wrench Nut 1
5 — Wrench Handle (included) 1

* Recommended for making up “P” size drill rod. It is not sufficient for
deep holes, a hydraulic make and break system is recommended.
NOTE: Refer to the Tech Data section for drill rod pretorque and the
ITHT Product Manual for additional operating information.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Rod Wrenches
6 Assembly kg lbs
5 1-7 45792 PHD Rod Wrench* 7.6 16.7

Parts Qty
1 45987 Stationary Jaw 2
2 45986 Swing Jaw 1
5 3 3 43484 Pin, 5/8” x 4” 1
4 4 43485 Pin, 5/8” x 2-3/4” 1
5 38583 Retaining Ring 4
6 43422 Spring 1
2 7 43483 Wrench Handle 1
1
* For making up PHD rod. Does not provide sufficient make-up torque
for drilling.
NOTE: Refer to the Tech Data section for drill rod pretorque and the
ITHT Product Manual for additional operating information.
1
5

Estimated Torque
45 KG (100 LB) HAND LOAD
PHD Rod Wrench ........................................................................ 200 Nm (150 ft lbf)

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Wireline Cable Tools


These items are used in conjunction with wireline cable. Slide an oval Wireline Cable Tools kg lbs
sleeve onto the wireline cable. Thread the cable through the overshot
1 30172 Oval Sleeve, 3/16" or 11/64” 0.05 0.1
eyebolt and crimp the sleeve around the cable using the crimping
2 30171 Crimping Tool 2.1 4.6
tool.
NOTE: Refer to the ITHT Product Manual for additional operating
information.

Wireline cable
1

Reference only.
See Overshot
section.
1

Eye Bolt

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Head Assembly Tool


The head assembly tool is used to drive in the spring pin when Head Assembly Tool kg lbs
assembling links and latches with the latch retraction case. 1 3542987 Head Assembly Drift Tool — —
NOTE: Refer to the ITHT Product Manual for additional operating
information.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Triple-Tube Pump-Out Groups


Fluid pressure supplied by optional hand pump group or pump-out group
is required to pump the second inner tube (split lengthwise) out of the
standard inner tube.

Hand Pump-Out Group Qty


6 1-8 26738 Hand Pump-Out Group consisting of:
1 29257 Quick Coupling 1/2” NPT-F 1
2 29258 Quick Coupling 1/2” NPT-M 1
4 3 20829 90° Street Elbow 3/4” NPT 1
3 4 21413 Hex Bushing 3/4” x 1/2” 2
5 26739 Hose Assembly, 8 ft x 1/2” NPT-M 1
6 26740 Hand Pump 1
1 4 7 31746 Suction Pipe 3/4” x 24” length 1
7 8 17905 Close Nipple 1/2” NPT 1
5
2 8

To Pump-Out
Adapter. See
Triple-Tube Core
Barrel Section.

Pump-Out Group Qty


Water Pump 1-7 26742 Pump-Out Group consisting of:
reference only. 1 18922 Hex Bushing 1-1/4” x 1/2” NPT 1
1 2 26739 Hose Assembly, 8 ft x 1/2” NPT-M 1
3 26741 Globe Valve 1/2” NPT 1
4 17905 Close Nipple 1/2” NPT 2
5 29257 Quick Coupling 1/2” NPT-F 1
2 6 29258 Quick Coupling 1/2” NPT-M 1
7 21413 Hex Bushing 3/4” x 1/2” 1

3
To Water Swivel. 4 5
See Water Swivel 6
Section. 4
7
To Pump-Out
Adapter. See
Triple-Tube Core
Barrel Section.

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.
BOART LONGYEAR Wireline Coring System PQ

Relief Valve
This rugged pressure relief valve ensures protection of your pump Assembly kg lbs
during drilling operations. It automatically snaps to full open position
1-8 3546492 Relief Valve — —
when the predetermined pressure is exceeded. The pressure setting
can be adjusted within the operating range by simply turning the Parts Qty
adjusting screw on the top of the valve.
1 21841 Adjusting Screw 1
2 22179 Jam, Brass Nut 1
3 3546493 Body 1
4 3546494 Spring Guide 2
1 5 24313 Spring 2
6 3546495 Ball Holder 1
7 21837 Steel Ball, 15/16” 4
8 3546496 Seat 4
NOTE: Refer to the Tech Data section for technical specifications and
the ITHT Product Manual for additional operating information.

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Technical Data

Nominal Dimensions
Drilling Guidelines
Rod Operating Specifications

12/06-MKT1644 P/N 3543105-M

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BOART LONGYEAR Wireline Coring System PQ

Technical Data
Nominal Dimensions Rod Operating Specifications
HOLE DIAMETER (REAMING SHELL GAUGE) ..... 122.28/122.78 mm (4.814/4.834 in) RATED MAXIMUM DEPTH .................................................................... 1 500 m (4,900 ft)
HOLE VOLUME (REAMING SHELL GAUGE) ................................ 11.80 L/m (0.95 gal/ft) RATED MAXIMUM DRILLING PULLBACK ..................................... 451 kN (101,000 lbf)
CORE DIAMETER/BIT INSIDE DIAMETER RATED MAXIMUM DRILLING TORQUE* ...................................... 4 065 Nm (3,000 ft lbf)
PQ .......................................................................... 84.84/85.09 mm (3.340/3.350 in) RECOMMENDED MINIMUM MAKE-UP TORQUE to 1 000 m (3,280 ft) depth*
PQ3 ........................................................................ 82.93/83.19 mm (3.265/3.275 in) .................................................................................................... 1 015 Nm (750 ft lbf)
BIT OUTSIDE DIAMETER ........................................ 121.92/122.43 mm (4.800/4.820 in) RECOMMENDED MINIMUM MAKE-UP TORQUE FOR DEEP HOLES*
BIT KERF WIDTH over 1 000 m (3,280 ft) ......................................................... 3 400 Nm (2,500 ft lbf)
PQ .................................................................................................... 19.0 mm (0.74 in) MIDBODY MINIMUM YIELD STRENGTH ....................................... 621 MPa (90,000 psi)
PQ3 .................................................................................................. 19.8 mm (0.78 in) MIDBODY MINIMUM TENSILE STRENGTH ................................. 724 MPa (105,000 psi)
LOCKING COUPLING OUTER DIAMETER JOINT MINIMUM YIELD STRENGTH ............................................. 621 MPa (90,000 psi)
Conventional ........................................................................... 122.05 mm (4.805 in)
JOINT MINIMUM TENSILE STRENGTH ....................................... 724 MPa (105,000 psi)
CORE BARREL OUTER TUBE
MINIMUM PURE TENSION TO FAILURE** ...................................... 556 kN (125,000 lbf)
Outer Diameter ............................................................................. 117.5 mm (4.62 in)
Inner Diameter ............................................................................. 103.2 mm (4.06 in) MINIMUM PURE TORSION TO FAILURE** .............................. 20 337 Nm (15,000 ft lbf)
CORE BARREL INNER TUBE
NOTE: Rod capacities and failure loads were determined by independent facility. A
Outer Diameter ............................................................................... 95.2 mm (3.75 in)
safety factor has been applied for the above ratings (applies to new, unused
Inner Diameter ............................................................................... 88.9 mm (3.50 in)
Boart Longyear rods, in a straight vertical down hole, assuming compliance
ROD BODY (PHD Rod) to ITHT Product Manual and standard core drilling practices).
Outer Diameter ............................................................................ 114.3 mm (4.50 in) Burst and collapse pressure ratings will be reduced under drilling loads.
Inner Diameter ............................................................................ 101.6 mm (4.00 in) Operating torque should not exceed make-up torque.
ROD PIN END LENGTH * Increase make-up torque to match operating torque as depth increases.
PHD Rod ...................................................................................... 44.45 mm (2.47 in) ** These failure loads are for product comparison purposes ONLY. Drilling
Threads per Inch .................................................................................................... 2.5 loads should not exceed rating values.
ROD WEIGHT (PHD Rod) ................................................................. 17.4 kg/m (11.7 lb/ft)
Pressure Ratings (per API bulletin 5C3)
ROD CONTENT VOLUME (PHD Rod) ................................................ 8.1 L/m (0.65 gal/ft)
ROD DISPLACEMENT VOLUME (PHD Rod) ................................... 2.17 L/m (0.17 gal/ft) BURST PRESSURE - Box Shoulder
PHD Rod ................................................................................... 21.6 MPa (3,135 psi)
ROD/HOLE ANNULUS VOLUME (PHD Rod) .................................. 1.57 L/m (0.13 gal/ft)
PWT Casing .............................................................................. 19.0 MPa (2,760 psi)
PWT CASING
BURST PRESSURE - Midbody
Outer Diameter ............................................................................. 139.7 mm (5.50 in)
PHD Rod ................................................................................... 62.0 MPa (9,000 psi)
Inner Diameter ............................................................................. 127.0 mm (5.00 in)
PWT Casing .............................................................................. 42.9 MPa (6,218 psi)
Weight ......................................................................................... 21.4 kg/m (14.4 lb/ft)
COLLAPSE PRESSURE - Midbody
Drilling Guidelines PHD Rod ................................................................................... 50.0 MPa (7,255 psi)
RECOMMENDED FLOW PWT Casing .............................................................................. 28.3 MPa (4,110 psi)
.................................................................................... 68 to 87 L/min (18 to 23 gpm)
BIT WEIGHT RANGE
................................................................................... 23 to 45 kN (5,000-10,000 lbf)
BIT PENETRATION @ 800 rpm
Rate @ 80 r/cm (200 rpi) ....................................................... 10 cm/min (4.0 in/min)
Rate @ 100 r/cm (250 rpi) ...................................................... 8 cm/min (3.2 in/min)
BIT PENETRATION @ 500 rpm
Rate @ 80 r/cm (200 rpi) ......................................................... 6 cm/min (2.5 in/min)
Rate @ 100 r/cm ( 250 rpi) ...................................................... 5 cm/min (2.0 in/min)
WATER SWIVEL ROTATING LOAD RATING
Universal .................................................................................. 5 000 kg (11,000 lbs)
HOISTING PLUG STATIC LOAD RATING
Heavy Duty ...................................................................... 5:1 = 13 500 kg (30,000 lb)
......................................................................................... 3:1 = 22 600 kg (50,000 lb)
WIRELINE CABLE BREAKING STRENGTH
4.8 mm (3/16 in) Swaged ............................................................. 24.5 kN (5,500 lbf)

12/06-MKT1644 P/N 3543105-M

© 2006 Boart Longyear Inc. Boart Longyear Inc. is constantly striving to improve its products and must therefore, reserve the right to change designs, materials, specifications and price without notice.

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