VIS Standard and Wheel Motors

45 Series
Parts and Repair Information
-005
VIS Standard &
Wheel Motors -
45 Series
Table of Contents

Table of Contents
Exploded View ............................................................................................................................................................................2
Parts List for Standard and Wheel Motor ....................................................................................................................................3
Disassembly, Standard and Wheel Motor ..................................................................................................................................5
Reassembly, Standard and Wheel Motor Reassembly ..............................................................................................................7
Disassembly, Bearing Pack ........................................................................................................................................................9
Reassembly, Bearing Pack ........................................................................................................................................................10
How to Order Replacement Parts ............................................................................................................................................14

Exploded View
Plug/O-ring
8 Spring
10
Screw, 12pt Shuttle/Relief Valve
17 Parts Shown Shims
Enlarged Below 9
O-ring
30 Seal, Square Cut
2 Poppet
Seal, square cut Relief
2 Valve Parts 11
Seal, Square Cut
2 (shown enlarged)
Geroler Balance Plate (Outer)
12 7 Balance Plate (Inner)
6 Seal, Square Cut Plug Sub-assembly
2 Spring, Belleville Disc
Plug Seal 39 Backup Ring
Sub-assembly 31 4 Flange
O-ring 14
End Cap 5
1 Valve Plate Face seal
29 15 Drive
Check Ball 16
13

Screw Socket Head

Standard Mount
Bearing
Housing S/A
35
Wheel Mount
Bearing
Spring Housing S/A
18 35
Shuttle Piston
19
Spring
18 Plug/O-ring
23
Plug/O-ring Dash Pot
22 21
Poppet
20
Poppet
Shuttle 20
Valve Parts Dash Pot
(shown enlarged) 21

2 EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008
VIS Standard &
Wheel Motors -
45 Series
Parts List

Ref. No. Part No. Description Quantity

1 5986560-001 End Cap Assembly 1-5/16-12 O-ring Ports (2) 1
5986560-008 End Cap Assembly G 1 (BSP) O-ring Ports (2) 1
X 2 14559-007 Seal, Square Cut 4
X 4 14846-001 Ring, Back -up 1
X 5 14502-144 O-ring 1
6 202943-001 Plate, Balance (Inner) 1
7 5986548-001 Plate, Balance (Outer) 1
8 9072-004 Plug, Sub Assembly 1
X 250003-905 O-ring 1
9 16048-500 Shim (for relief valve only) A/R
10 17024-024 Spring (for relief valve only) 1
11 113538-001 Poppet (for relief valve only) 1
12 * Geroler® 1
13 285020-060 Ball 2
14 202937-004 Flange, Mounting 9/16-18 Case Drain Port 1
202937-006 Flange, Mounting G 1/4 (BSP) Case Drain Port 1
X 15 6992-000 Seal, Face 1
16 * Drive 1
17 * Screw, 12 PT 9
18 230079-000 Spring 2
19 201494-002 Piston, Shuttle 1
20 8567-000 Poppet 2
21 112126-001 Sleeve, Dash Pot 2
22 9266-006 Plug, Sub Assembly 1
X 250003-906 O-ring 1
23 201868-001 Plug, Sub Assembly 1
X 14502-012 O-ring 1
29 5986547-001 Plate, Valve 1
X 30 14502-023 O-ring 1
X 31 14502-156 Seal 1
35 202009-004 Housing, Bearing (Standard Mount & 2-5/8 in. Straight Shaft)** 1
202009-005 Housing, Bearing (Standard Mount & 70 mm 22 Tooth Splined Shaft)** 1
202009-009 Housing, Bearing (Standard Mount & 60 mm Tapered Shaft)** 1
202009-010 Housing, Bearing (Standard Mount & 2-3/4 in. 32 Tooth Splined Shaft)** 1
202009-007 Housing, Bearing (Wheel Mount & 2-5/8 in. Straight Shaft)** 1
202009-008 Housing, Bearing (Wheel Mount & 60 mm Tapered Shaft)** 1
39 203196-001 Spring, Belleville Disc 1

9900203-000 Seal Kit – Contains Parts Indicated by X

* See Chart Below ** See next page for parts breakdown A/R - As Required

REF NO. 12 REF. NO. 16 REF. NO. 17

DISPLACEMENT GEROLER® WIDTH DRIVE LENGTH CAP SCREW LENGTH
cm3/r [in3/r] mm [in.] mm [in.] mm [in.]
520 [31.7] 5986550-002 33,3 [1.31] 201361-002 149,6 [5.89] 113388-575 146,1 [5.75]
572 [34.9] 5986550-003 36,6 [1.44] 201361-003 152,9 [6.02] 113388-575 146,1 [5.75]
630 [38.6] 5986550-004 40,6 [1.60] 201361-004 157,0 [6.18] 113388-600 152,4 [6.00]
720 [43.9] 5986550-010 46,0 [1.81] 201361-010 162,3 [6.39] 113388-625 158,8 [6.25]
805 [48.6] 5986550-005 50,8 [2.00] 201361-005 167,6 [6.60] 113388-625 158,8 [6.25]
990 [60.5] 5986550-006 63,2 [2.49] 201361-006 179,6 [7.07] 113388-675 171,5 [6.75]
1245 [76.0] 5986550-007 79,5 [3.13] 201361-007 195,8 [7.71] 113388-750 190,5 [7.50]
1560 [95.0] 5986550-008 99,3 [3.91] 201361-008 215,6 [8.49] 113388-825 209,6 [8.25]

EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008 3
VIS Standard & 2-3/4inch Dia.
32 Tooth
Wheel Motors - 70mm Dia. Splined Shaft
45 Series 22 Tooth 8d
Splined Shaft
Parts List 2-5/8 Inch Dia.
8c
Straight Shaft
8b

Ring, Retaining
1 Bearing Housing, Bearing
Standard Mount
3 Seal 2a
4

Bearing
5 60mm Dia.
Tapered shaft
8a
Front Retainer
6
Screw Seal, Protector
11 7

Housing, Bearing
Wheel Mount
2b

Screw O-Ring
11 10

O-Ring
10

Ref. No. Part No. Description Quantity

X 1 14686-001 Ring, Retaining 1
2 201996-006 Housing, Bearing (Standard) 1
201996-001 Housing, Bearing (Wheel) 1
3 9103-019 Bearing 1
X 4 14813-001 Seal 1
5 9103-020 Bearing 1
6 202029-002 Front Retainer 1
X 7 14628-009 Seal, Protector 1
8a 204125-003 Shaft (2-5/8 in. Straight) 1
14770-001 Key for 2-5/8 in. Straight 1
8b 204125-007 Shaft (60 mm Tapered) 1
14828-001 Key for 60 mm Tapered 1
14827-001 Nut for 60 mm Tapered 1
8c 204125-004 Shaft (70 mm 22 Tooth Splined) 1
8d 204125-008 Shaft (2-3/4 in. 32 Tooth Splined) 1
X 10 250001-163 O-ring 1
11 16333-916 Screw 8

61328-000 Front Seal Kit – Contains Parts Indicated by X

4 EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008
VIS Standard &
Wheel Motors -
45 Series
Disassembly

Tools Required
• 1/4 in Hex Key
• 3/16 in Hex Key
• 5/8 in Hex Key (End Ported Motor Only)
• Torque Wrench – 200 Nm [150lb-ft] capacity

Cap Screw

Cap screw

Seal

Seal

EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008 5
VIS Standard &
Wheel Motors -
45 Series
Disassembly

Screw, Torx Head

Disassembly
1. Cleanliness is extremely important when repairing
hydraulic motors. Work in a clean area. Before disconnect-
ing the hydraulic motor thoroughly clean the exterior.
Remove motor from application and drain the oil from the
motor before disassembly. End Cap
2. Remove the 9 cap screws and disassemble the motor
in the vertical position as shown in Figure 1.
Note placement of small ball checks in Geroler. Seal, Square Cut
3. Remove shuttle valve (and relief valve if applicable) O-ring
from end cap.
4. Remove two plugs from end cap, end ported motors only. Valve Plate

5. Check all mating surfaces. To reduce the chance of leak- Seal, Square Cut
age, replace any parts that have scratches or burrs. Wash
all metal parts in clean solvent. Blow them dry with
pressurized air. Do not wipe parts dry with paper towels
or cloth as lint in a hydraulic system will cause damage. Geroler

Check Balls

Drive

Seal, Square Cut

Balance Plate
Outer

Balance Plate
Inner
Seal, Square Cut

Seal

Spring, Belleville
Disc
Backup ring
O-ring

Flange

Face Seal
Figure 1

6 EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008
VIS Standard &
Wheel Motors -
45 Series
Reassembly

Relif Valve
Shuttle Valve

Plug/O-ring

Relief Valve
Spring
Poppet
Spring
Shims
Poppet Dash Pot
Dash Pot Shuttle Valve
Plug/O-ring
Plug/O-ring

Spring Spring

Poppet
Shuttle Piston End Cap (Top Ported)

Plug/O-ring
8 Spring
18 Shuttle Piston
Spring 19 Spring
10 18 Plug
Shims Dash Pot
9 Plug/O-ring
21 Poppet
Poppet
11 20
Poppet
20
Dash Pot O-ring
Shuttle Valve 21
Relief Valve
Figure 2

Reassembly 9. Install one shuttle valve poppet, spring and dash pot
Note: Always use new seals when reassembling hydraulic motors. onto piston.
Refer to parts list for seal kit number and replacement parts.
10. Install one shuttle valve threaded internal hex plug with
Important: During reassembly, lubricate the new seals with
o-ring. Shuttle plug threads may have light coat of oil or
a petroleum jelly such as Vaseline®. Also lubricate machined sur- preservative. Torque plug to 37-45 Nm [324-396 lb-in].
faces with clean hydraulic fluid. 11. For a motor with low pressure relief valve, install poppet,
6. Install one poppet, spring and dash pot into shuttle valve shims, spring and plug. Plug threads may have light coat
bore from valve plate side of end cap. of oil or preservative. Torque plug to 23-29 Nm [207-253
7. Install non-threaded plug with o-ring into end cap shuttle lb-in].
valve bore. O-ring and plug are to be lightly coated with 12. For a motor without low pressure relief valve, install plug
petroleum jelly to ease assembly and plug should be with o-ring and torque plug to 23-29 Nm [207-253 lb-in].
inserted flush with end cap mounting surface.
8. Install shuttle piston from opposite end of shuttle valve
cavity.

EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008 7
VIS Standard &
Wheel Motors -
45 Series
Reassembly
Screw, Torx Head

Flange Assembly
13. Position flange on workbench
with the o-ring grooves face
down and install face seal (72,9 Seal, End Cap
[2.87] OD). square cut
14. With mounting flange o-rings
grooves up, install two o-ring Seal Seal, Square Cut
O-ring
seals (150,8 [5.94] ID & 107,7
[4.24] ID) into flange. Install Spring, Valve Plate
back up-up ring (69,5 [2.74] OD) Belleville Disc
over o-ring (63,2 [2.49] ID) with Back-up Seal, Square Cut
flat side up (See Figure 3). Ring
Back-up ring and o-rings may O-ring Backup
be greased to assist in retaining Ring Geroler
parts. Shuttle Flow O-ring
Final Assembly Hole O-ring
Groove
15. Place drive into build fixture. Flange
Place mounting flange (seal Check Balls
grooves up) over drive. Figure 3
16. Place Belleville spring (concave Drive
side down) in groove in mount-
ing flange. Seal, Square Cut

17. Place outer and inner balance Balance Plate Outer

plates on mounting flange. Align
shuttle flow cavity of outer bal-
ance plate with shuttle flow cavi- Balance Plate Inner
ty of mounting flange. Seal, Square Cut
18. Install two steel balls into seats
of star (one per seat). Retain Seal
balls with grease.
Note: Assemble Spring, Belleville
19. Install o-ring seals (150,8 [5.94] these parts as Disc Note: Use shuttle
ID) in o-ring grooves on both shown below Backup ring flow hole on back
sides of Geroler. Seal on bal- O-ring side of flange for
ance ring side of Geroler must alignment –
have sufficient coating of petro- Not this passage
leum jelly to assist in retaining Flange
seal in the groove. Place
Geroler assembly over outer bal-
ance plate. Make sure that balls
are in their seats. Align shuttle Face Seal Figure 4
flow cavity of Geroler with shut-
tle flow cavity of outer balance
22. Carefully invert end cap and 9 1
plate.
place onto valve plate. Make
20. Place valve plate onto Geroler. sure that shuttle flow cavities
Align bolt holes and shuttle flow are aligned. 6 4
hole with mating holes on
23. Install nine cap screws lubricat-
Geroler.
ed with DTE-26/DTE-24. Pre-
21. Place end cap on workbench torque each in a crisscross pat-
name plate side down, seal tern to 80±10 lb-ft. Finally, in a 3 7
grooves face up. Install o-rings crisscross pattern, tighten screws
(150,8 [5.94] ID & 26,7 [1.05] ID) to 135±5 lb-ft. (See Figure 5)
into seal grooves. Seals must
Note: Damage to the balance plate 8 2
have sufficient coating of petro-
will occur if these bearingless
leum jelly to assist in retaining 5
motors are lifted by the drive.
seal in the groove. Figure 5

8 EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008
VIS Bearing
Pack - 45 Series
Disassembly

Housing,Bearing
Wheel Mount

Retainer
Bearing
Seal

Bearing

Key

Front Retainer
Slinger seal

Housing, Bearing
Standard Mount
2-5/8 Inch Dia.
Straight Shaft
Figure 6

Retaining Ring

Bearing
Housing
Shaft
Figure 8 Pressure Seal

Shaft

Disassembly Bearing Housing Subassembly

23. Remove retaining ring, the crimp lock should be rounded
Large Bearing Cone
away from flat on shaft before turning retaining ring.
Carefully press shaft from housing as shown (see Figure 7).
Front Retainer 24. Remove shaft pressure seal and discard.
25. Inspect bearings to determine a need for replacement,
if you choose to replace shaft pressure seal only ignore
Slinger Seal steps 26, 28, and 30.

Figure 7
EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008 9
VIS Bearing
Pack - 45 Series
Reassembly

Reassembly Bearing Housing

Bearing
Bearing Housing Large Bearing Cup Housing Small Bearing Cup

Figure 9 Figure 11

26. Place large bearing cup into 152,37 [5.999] dia. of bear- 28. Place small bearing cup into 114,96 [4.526] dia. of
ing housing with taper facing outward. Protect taper bearing housing with taper facing outward. Protect
surface from damage. taper surface from damage.

Output
Shaft
Large Bearing Cone
Bearing Shaft Pressure Seal
Housing Assembly Tool

Figure 10 Figure 12

27. Lightly lubricate seal lip of shaft pressure seal with 29. Grease pack large bearing cone with Mobile SHC 220
Mobil EP-2 grease or petroleum jelly (e.g. Vaseline). Grease.
Place seal on assembly tool and press into 105,00 30. Place large bearing cone against shaft shoulder with
[4.134] dia. bore of bearing housing. Press until seal 22241 ± 890 N [5000±200 lbf].
makes positive stop with bearing housing shoulder.
Protect 80,01 [3.150] diameter shaft seal area from dam-
age.

10 EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008
VIS Bearing
Pack - 45 Series
Reassembly

Retaining Ring Bearing Housing

Shaft Bullet Bearing Housing

Figure 15

Important Bearings to be rotated when force is being

applied or rotated after pressing to insure proper seating
of rollers. Note: If it loosens, replace bearings.
Figure 13 Retaining Ring
(Crimp Nut Over
31. Lightly lubricate seal lip of shaft pressure seal with Flat on Shaft)
Mobile EP-2 grease or petroleum jelly (e.g. Vaseline). Before After
Assemble bearing housing over shaft so that large Crimp Crimp
bearing cup is mating with large bearing cone use shaft
bullet to prevent seal lip damage during installation.

Small Bearing Cone Bearing Housing

Retaining Ring

Bearing Housing

Figure 14 Figure 16

32. Place small bearing cone onto 75,052 [2.9548] dia. 33. Immediately after assembly of small bearing cone,
with 22241± 890 N [5000 ± 200 lbf]. install retaining ring onto shaft and torque to 244 Nm
[180 ft-lb]. Crimp nut over flat surface on shaft thread
to prevent nut from loosening. Crimp should be at least
10,2 [0.4] long with no gap between nut and shaft.

EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008 11
VIS Bearing
Pack - 45 Series
Reassembly

Front Retainer Bearing Housing

Seal Installation Tool

Shaft Face Seal

Shaft Face Seal

(Installed in
Flange)

Figure 17 Pilot
O-ring Dia.
34. Fill cavity containing large bearing with Mobile SHC 220
grease.
35. Place front retainer onto 158,22 [6.299] dia. bore of
bearing housing with light press force until seated.
The groove in the front retainer should be visible after
installation.

Slinger Seal (Enlarged)

Front Retainer (Enlarged)

Slinger Seal

Figure 19

37. Install shaft face seal flange of bearingless portion of

motor. Use an installation tool as shown, lubricate seal
with Mobil EP-2 grease or petroleum jelly (e.g. Vaseline)
and compress seal into place.
Figure 18 38. Lightly lubricate o-ring with Mobil EP-2 grease or petro-
leum jelly (e.g. Vaseline). Install onto pilot diameter of
bearingless motor.
36. Place slinger seal onto 110,01 [4.331] dia. of output
shaft with light press force until outer diameter of seal
locates into groove of front retainer.

12 EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008
VIS Bearing
Pack - 45 Series
Reassembly

Cap Screw

Cap Screw

Figure 20

37. Assemble bearing subassembly to bearingless motor

and install 8 mounting bolts. Torque bolts to 203 Nm
[150 ft-lb] using criss-cross pattern.

EATON Char-Lynn VIS 45 Series Standard and Wheel Motors Parts and Repair Manual C-MOLO-TMOO7-E March 2008 13
VIS Geroler
Motors -
45 Series
How to Order
Replacement
Parts

Each order must include the following:

Product number
1. Product Number
2. Date Code
Serial Number
3. Part Name
Eaton Corp. Hydraulics Div. 5 Digit Product
4. Part Number Shawnee, OK 74801
Serial Number
5. Quantity of Parts
Product Number Date Code
For more detailed information, please contact 155 0000 005
156 0000 005 000 00

Eaton’s Hydraulics Operations

14615 Lone Oak Road Product Line
Eden Prairie, MN 55344 Identification Number

For specifications and performance data, Product Day of Year

refer to catalog E-MOLO-MC001-E3 Identification Number 001 thru 365

Engineering Change Code Last Two Numbers of Year

Eaton Eaton Eaton

Hydraulics Operations USA Hydraulics Operations Europe Hydraulics Operations Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 11th Floor Hong Kong New World Tower
Eden Prairie, MN 55344 1110 Morges 300 Huaihai Zhong Road
USA Switzerland Shanghai 200021
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 China
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 Tel: 86-21-6387-9988
www.hydraulics.eaton.com Fax: 86-21-6335-3912

© 2008 Eaton Corporation

All Rights Reserved
Printed in USA
Document No. C-MOLO-TMOO7-E
March 2008