Asian Epoxy Zinc Phosphate Primer

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PROTECTIVE COATINGS

ASIAN EPOXY ZINC PHOSPHATE PRIMER


Epoxy
PROTECTIVE, PERFORMANCE AND POWDER COATINGS

Product Description

Two component, high build polyamide cured epoxy primer with zinc phosphate pigment

Features and Recommended use

• Designed as an epoxy primer or build coat in protective coating systems


• Free from lead and chromate containing pigment
• Good adhesion on steel and aged epoxy coatings
• Excellent resistance to saline, marine and chemical environments

Technical Data

Colour Light Grey


Gloss Matt
Volume Solids Approx. 52%
Recommended DFT / Coat 35 - 50 microns
Theoretical Coverage Capacity 14.9 sq.mtr/ ltr @ 35 microns DFT
10.4 sq.mtr/ ltr @ 50 microns DFT
Drying time at 30°C Surface Dry : 1 hours
Hard Dry : 12 hours
Full cure : 7 days
Over coating interval at 30°C Min. : 12 hours
Max. : 1 month, provided surface is dry and clean from
all contamination.

The data given is for guideline only. The physical values are subject to normal manufacturing tolerances, colour and testing variances
The volume solids indicated are as per ASTM D 2697 air drying method.
The actual drying time/ overcoat interval may be shorter or longer, depending on film thickness, ventilation, humidity, temperature etc.
The information provided above is at 30°C and 65% relative humidity.

Directions For Use

Surface Preparation

General
• Surfaces must be dry, clean and free from contaminants
• Ensure removal of dirt, dust, oil and all other contaminants that could interfere with adhesion of the coating. Oil
and grease should be removed as per SSPC-SP1 solvent cleaning with aromatic solvents.
• Surface should be checked and treated in accordance with ISO 8504 prior to priming
Blast Cleaning
• Steel, abrasive blast clean to min. Sa 2 1/2 (ISO 8501-1: 200) or SSPC –SP6. Incase oxidation has occurred between
blasting and application of Apcodur HB Red Oxide Zinc Phosphate Primer, the surface should be reblasted.
• Steel, if blast cleaning is impractical remove the loose rust/scale using power tool to achieve St3 grade of
surface preparation as per Swedish standards.

PRODUCT DATA SHEET Page 1/3 Product Data Sheet - PC 7077


Application Conditions

• Substrate temperature should be at least 3°C above dew point but not above 50°C.
• Relative humidity should be below 85%
• Good ventilation is required in confined areas to ensure proper curing

Mixing

• Asian Epoxy Zinc Phosphate Primer is supplied in two packs. Stir the base and hardener separately. If settling is
observed in the base or hardener, loosen the settled material with the help of hand stirrer followed by power driven
stirrer (at lower RPM) for quick homogenous mixing.
• Mix hardener gradually into the base under continuous stirring as per the mixing ratio. Once the unit has been
mixed, it should be consumed within the working pot life. In case of part mixing (which should be avoided), close
the lids of containers tightly to avoid contact with atmospheric moisture.
• Thinner should be added after mixing the components and post the induction time. Addition of too much thinner will
lead to reduced sag resistance.

Mixing Ratio Base : Hardener


(by volume) 3 : 1
Induction Time 30 minutes
Pot Life at 30°C 5 hours

Application

Air Spray
Recommended thinner T 141
Volume of thinner 5 - 20%
Nozzle orifice 1.5 - 3.0 mm
Nozzle Pressure 0.3 – 0.4 MPa
(= approx. 3 – 4 atm; 43 – 57 p.s.i.)

Cleaning Thinner T 141

Airless Spray
Recommended thinner T 141
Volume of thinner 0 - 15%
Nozzle orifice 0.33 - 0.41 mm (13-16 Thou)
Nozzle Pressure 16 – 20 MPa
(= approx. 160 – 200 atm; 2300 – 2800 p.s.i.)

Cleaning Thinner T 141

Brush / Roller
Suitable for stripe coating and small areas.
Recommended thinner T 141
Volume of thinner 0 - 15%

PRODUCT DATA SHEET Page 2/3 Product Data Sheet - PC 7077


Cleaning

• Do not allow the product to remain in hoses, gun or spray equipment. Clean all equipments immediately after use
with Thinner T 141. It is recommended to periodically flush out spray equipment during the course of the working
day. The frequency of cleaning will depend on amount sprayed, temperature and time gap.
• All surplus material and empty containers should be disposed off in accordance with appropriate regional legislation.

Product Characteristics

• Maximum film build in one coat is best attained by airless spray.


• The maximum performance is achieved after complete curing.
• As common with all epoxies Apcodur HB Red Oxide Zinc Phosphate Primer will chalk and discolor on exterior
exposure. However, these phenomena are not detrimental to anti-corrosive performance. The actual rate of
chalking will depend upon climatic conditions and will normally be limited to a thin surface layer.

1 ltr (Base : 750ml & Hardener : 250ml)


PACK SIZE
4 ltr (Base : 3 ltrs & Hardener : 1 ltr)

Shelf Life: Atleast 12 months @ 30°C for original unopened pack, subject to
STORAGE inspection thereafter.
Store in a cool, dry place and in accordance with local regulations

REGULATORY
Flash point: Base : Not less than 24°C Hardener : Not less than 24°C
INFORMATION

SAFETY INFORMATION

• As a general safety measure, inhalation of solvent vapours or paint mist and contact of liquid paint with skin
& eyes, should be avoided. Forced ventilation should be provided when applying paint in confined spaces or
stagnant air. Even when ventilation is provided, respiratory, skin and eye protection are always recommended
when spraying paint.
• Please refer our Material Safety Data Sheet prior to using the product.

Disclaimer: To the best of our knowledge the information provided herein are true and accurate at the date of issuance. Since we have no control over the quality or
condition of the substrate or the various factors affecting the use and application of the product, we do not accept any responsibility or liability arising out of use of
the product. The company reserves the right to modify data contained herein without prior notice. Any change in data would normally be followed by issue of a new
data-sheet. The user should check with the nearest sales office of the company and confirm the validity of the information, prior to using the product.

‘ASIAN’ is Trademark of Asian Paints Ltd| Licensed user: Asian Paints PPG Pvt. Limited.

Head Office: Asian Paints PPG Private Limited,Plot No-5, Gaiwadi Industrial Estate, Near Religare Building, S.V. Road, Goregaon (W),
Mumbai 400 062. Tel No: 022 61089800, Email: customercare.apppg@asianpaintsppg.com, Website: www.asianpaintsppg.com

January 2016 Page 3/3 Product Data Sheet - PC 7077

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