Gamal A. Hamid
Gamal A. Hamid
Gamal A. Hamid
Gamal A. Hamid
Thanks
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Contents
Basic theory
Microwave Types
Hardware
Safety
Software
Samples Preparations
Basic Rules
Applications
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Microwaves Rays
Microwaves are a form of electromagnetic radiation with wavelengths ranging from one
meter to one millimeter; with frequencies between 300 MHz (100 cm) and 300 GHz (0.1 cm).
Microwaves promote the rotation of specific molecules in a reaction mixture. this rotation
results in increased molecular collisions and generation of heat.
The Polar reaction mixtures have the physical capability to interact with microwaves and
generate heat.
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Microwave Rays
c
H
λ= Wavelength
ε = wave height
C = Velocity
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Conductive Heating
the reactants
temperature
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Microwave Heating
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Microwave Advantages
• No cross contamination.
• Unattended operation.
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Microwaves Types
• Microwave Extraction
• Microwave Synthesis
• Microwave Ashing
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Microwave Acid Digestion
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Microwave Extraction
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Microwave Synthesis
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Microwave Ashing
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Microwave Hardware
1. Magnetron
2. Rotating diffuser
3. Constraction
4. Sensors
5. Rotors MDR
6. Vessel
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1. Dual Magnetron
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Microwave Output Power Test
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2. Rotating Diffuser
cold spots.
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3. Constraction
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Pressure-Responsive Door
steel bars.
then reseals.
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Enhanced Air Cooling
Kit”.
rotors.
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Exhaust
explosive atmosphere.
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4. Reaction Sensors
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A- Direct Temperature Control
• No sensor bending
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B- Contact-less Temperature Control
sensitivity
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C- Direct Pressure Control
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D- Automatic Gas Detector NOX
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5. Microwave Digestion Rotors MDR
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TFM Features
• Dense structure
• Chemically inert
• Thermal insulator
• Microwave transparent
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a- High Pressure Rotor (SK10)
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b- Medium Pressure Rotor (SK 12)
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C- Medium Pressure
High Throughput Rotors (PRO 16/24)
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d- High Temperature Rotor (Nova 10)
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e- High Throughput Rotor (Multiprep)
etc.
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Rotors VS Application fields
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Rotors Specifications
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6. The Vessel
technology.
hydrolysis.
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Advanced Vessel Technology
• Easy of use
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The Segment components
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The Vessel Material
• Microwave transparency
• Chemical resistance
• Machining capability
• Thermal insulation
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Cleaning Vessels and Covers
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Reference Vessel(s): purpose
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Cleaning The Reference Vessel
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Loading Samples
• Any sample materials that stick to the sides of the vessel should
be washed down into the pool to avoid potential vessel damage.
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Minimum Volume
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Contamination Test
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Water Cooling
• A lab sink filled with water, so that the vessels are immersed
up to the bottom of the indicator ring (a little more than
three-quarters up from the bottom of the safety shield) is
appropriate for the purpose.
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Safety 1
• External fire protection should be installed according to local regulations for equipment
operating unattended.
• If materials inside the equipment should ignite, keep the cavity closed, switch off the
equipment and disconnect the power cord or turn off the power at the fuse or circuit
breaker.
• The equipment shall not be used for heating and ventilation of laboratories.
• The equipment shall not be used for heating food and beverages.
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Safety 2
• The equipment shall only be operated indoors, where the altitude does not exceed
2,000 meters (1,242 feet), at temperatures between +5°C and +40°C +(41°F and +104°F).
• The maximum relative humidity is 80% for temperatures up to 31°C (87.8°F) decreasing
linearly to 50% relative humidity at 40°C (104°C).
• The equipment shall be operated in places where fluctuations of the main supply
voltage are not exceeding values of 1.10 times the nominal voltage and are not below
0.90 times the nominal voltage.
• The equipment shall only be operated in places where transient overvoltage on the
main supply are not exceeding values of overvoltage category II specified in IEC 60364-
4-443.
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Safety 3
The power supply must be protected by a residual current circuit breaker with other
current protection, interrupt capability equal or more than 4500A, nominal current 16A (a
230V) and 32A (a 115V), characteristics C-curve, residual current 30mA.
The equipment shall only be operated in places where normally only non-conductive
pollution occurs and occasionally, however, a temporary conductivity caused by
condensation may occur.
The equipment shall not be stored or operated in places where special conditions prevail,
such as the presence of a corrosive or explosive atmosphere (dust, vapor or gas).
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Heating Process
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Easycontrol Software
• press ‘START’ and the system will automatically follow the user
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The Benefit of Software
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Login
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Program
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1. Method
1. Temperature curve
2. Pressure curve
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2. Parameter
• Select the “QP Check” (activated icon). Press in the window of Ventilation.
• The display will show a keyboard: Digit the time “10”, confirm by pressing OK.
• Control for permits the selection of different controls such as T1, T2,P, if only the
Thermocouple ATC-400 is installed to use T1.
• The Twist must be always ON (activated icon) when temperature sensor T1 and/or
pressure sensor P are installed.
• The Rotor control ON (activated icon) when the IRTC sensor T2 (External temperature)
is installed.
• The Start parameters always ON (activated icon) when the temperature sensor T1
(Internal temperature) is installed.
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3. Wave
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4. Run
1. Time
2. Microwave power
3. Internal temperature
4. External temperature
5. Pressure
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Laboratory Requirements
• The lab bench can easly handle the combined weight of cmplete station “ 100 kg”.
• The exhaust hose must be connected to some source of active ventilation:
• The labstation draws a maximum of 16 amps on a 230 VAC single phase line.
• The labstation must be connected to a grounded, single phase line, with 220–230 vac output.
• Milestone recommends that all addition of acid mixtures or hazardous solvents to vessels
should take place inside an appropriately vented fume hood.
• Milestone recommends that vessels be opened inside an appropriately vented fume
hood to contain and convey reaction vapors.
• The instrument requires sufficient clearance (approximately 15 centimeters space) on all sides
of the chassis to allow adequate movement of air.
• Microwave labstation should not be permanently installed inside an active fume hood due to
the potential for acid vapors to attack and accelerate the corrosion of internal electronic.
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Sampling Method Structure
1. Summary
2. Microwave equipment
3. Sample amount
4. Reagents
5. Procedure
6. Microwave program
7. Temperature profile
8. Notes
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Example
1- SUMMARY
This method provides for the acid digestion of the Sludge sample in a closed
vessel device using temperature control microwave heating for the metal
determination by spectroscopic methods.
2- MICROWAVE EQUIPMENT
4- REAGENTS
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5- PROCEDURE
a) Place a TFM vessel on the balance plate, tare it and weigh of the sample.
b) Introduce the TFM vessel into the HTC safety shield.
c) Add the acids; if part of the sample stays on the inner wall of the TFM vessel, wet it by
adding acids drop by drop, then gently
d) swirl the solution to homogenize the sample with the acids.
e) Close the vessel and introduce it into the rotor segment, then tighten by using the torque
wrench.
f) Insert the segment into the microwave cavity and connect the temperature sensor
g) Run the microwave program to completion.
h) Cool the rotor by air or by water until the solution reaches room temperature.
i) Open the vessel and transfer the solution to a marked flask.
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6- MICROWAVE PROGRAM
7- TEMPERATURE PROFILE
8- NOTES
This procedure is only a guideline and it may need to be modified or changed to obtain the
Always use hand, eye and body protection when operating with the microwave system.
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Acid Classification in Digestion Reactions
NONOXIDIZING OXIDIZING
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Nitric Acid
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Nitric Acid
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Hydrofluoric Acid
DIGESTION
• Used in digestion of minerals, ores, soils, rocks and even botanical samples
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Hydrofluoric Acid
• EVAPORATION/CONCENTRATION
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Hydrochloric Acid
• Boiling point of azeotropic mixture with H2O with 20,4% HCl is 110°C
• Nonoxidizing
metals are soluble with the exception of AgCl, HgCl and TiCl
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Hydrochloric Acid
• It does not dissolve oxides of Al, Be, Cr, Ti, Zr, Sn and Sb;
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Sulfuric Acid
vessel damages
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Perchloric Acid
pressure
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General Rules for Usage of Perchloric Acid
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Hydrogen Peroxide
• Oxidizing agent
• 2H2O2 = 2H2O + O2
the temperature
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Rules 1
• All vessels must contain same type and amount of sample/reaction mixture.
• The minimum and maximum volumes are set in accordance with the rotor
specification.
• The maximum volume must be approximately 50/60% of the total volume of the
vessel.
• Never heat water in the reference and/or in one of the standard vessels.
• Before adding reaction mixture rinse the vessels with distilled water in order to
remove any electrostatic field.
• To prevent hot spot place the sample on the bottom of the vessels, if part of the
sample stays on the inner wall of the vessel, wet it by adding acids drop by drop.
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Rules 2
• If during the addition of the reagents at your sample an exothermic reaction is observed,
leave the vessel under fume hood for five minutes, before closing.
• Before running any test check that the method (temperature and pressure) is suitable for
your type of reactor.
• After starting the microwave program always check if the temperature and/or pressure
sensor are free to rotate.
• Never open the reaction vessels at high temperature or above the boiling temperature of
the reagents
• Do not use ice to cool down the rotor after microwave heating as the thermal shock could
damage the safety shields.
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Basic Method Optimization
• Use stirrer.
• With good quality of digestion, the last program step can be reduced
• For method development use a small sample amount (e.g. 100 mg), low temperature,
low power and short time
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Approved Methods
• US Pharmacopeia Methods
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Applications
• Food/Feed • Plastic/Polymer
• Environment • Metal/Alloy
• Clinical/Pharmaceutical • Ceramic/Refractory
• Petrochemical • Various
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Application Table
Food/Feed Plastic/Polymer
72 15
Environment Metal/Alloy
45 50
Clinical/Pharmaceutical
25 Ceramic/Refractory 24
Petrochemical
21 Chemicals 18
Agriculture 9 Catalyst-pigment 12
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gamal_a_hamid@hotmail.com