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Operating Instructions and Parts Manual

8-inch Bench Grinder
Model JWBG-8

(shown with optional grinding wheels – not provided)

JET
427 New Sanford Road Part No. M-726100
LaVergne, Tennessee 37086 Revision D 03/2019
Ph.: 800-274-6848 ECR 190221081618
www.jettools.com Copyright © 2015 JET
1.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
 JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
 Accessories carry a limited warranty of one year from the date of receipt.
 Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions
are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.

2
2.0 Table of contents
Section Page

1.0 Warranty and Service ..................................................................................................................................... 2 

2.0 Table of contents ............................................................................................................................................ 3 
3.0 Safety warnings .............................................................................................................................................. 4 
4.0 About this machine and manual ..................................................................................................................... 5 
5.0 Specifications ................................................................................................................................................. 6 
6.0 Setup and assembly ....................................................................................................................................... 7 
6.1 Shipping contents ....................................................................................................................................... 7 
6.2 Unpacking and cleanup .............................................................................................................................. 7 
6.3 Tools required for assembly ....................................................................................................................... 7 
6.4 Mounting the grinder .................................................................................................................................. 8 
6.5 Exhaust ports ............................................................................................................................................. 8 
6.6 Assembling eye shield brackets to spark guards ....................................................................................... 8 
6.7 Installing spark guards/brackets ................................................................................................................. 8 
6.8 Eye shields ................................................................................................................................................. 8 
6.9 Tool rests .................................................................................................................................................... 8 
6.10 Grinding wheel selection .......................................................................................................................... 9 
6.11 Ring test ................................................................................................................................................... 9 
6.12 Grinding wheel installation ....................................................................................................................... 9 
6.13 Wheel balancing ..................................................................................................................................... 10 
7.0 Electrical connections .................................................................................................................................. 10 
7.1 Grounding instructions ............................................................................................................................. 11 
7.2 Extension cords ........................................................................................................................................ 11 
8.0 Adjustments ................................................................................................................................................. 11 
8.1 Eye shield tilt adjustment.......................................................................................................................... 11 
8.2 Spark guards ............................................................................................................................................ 11 
8.3 Tool rest adjustment ................................................................................................................................. 12 
9.0 Operation ..................................................................................................................................................... 12 
9.1 Switch ....................................................................................................................................................... 12 
9.2 Precautions .............................................................................................................................................. 12 
10.0 Maintenance ............................................................................................................................................... 12 
10.1 Care of grinding wheels .......................................................................................................................... 12 
10.2 Changing wheels .................................................................................................................................... 12 
10.3 Cleaning ................................................................................................................................................. 13 
10.4 Lubrication .............................................................................................................................................. 13 
11.0 Optional accessory ..................................................................................................................................... 13 
12.0 Troubleshooting the JWBG-8 ..................................................................................................................... 14 
13.0 Replacement Parts ..................................................................................................................................... 15 
13.1.1 JWBG-8 Bench Grinder – Exploded View ........................................................................................... 16 
13.1.2 JWBG-8 Bench Grinder – Parts List .................................................................................................... 17 
14.0 Electrical Connections ................................................................................................................................ 19 

3
 15. Check damaged parts. Before further use of
the machine, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
3.0 Safety warnings alignment of moving parts, binding of moving
parts, breakage of parts, mounting and any
1. Read and understand the entire owner's other conditions that may affect its operation.
manual before attempting assembly or A guard or other part that is damaged should
operation. be properly repaired or replaced.
2. Read and understand the warnings posted on 16. Provide for adequate space surrounding work
the machine and in this manual. Failure to area and non-glare, overhead lighting.
comply with all of these warnings may cause
serious injury. 17. Keep the floor around the machine clean and
free of scrap material, oil and grease.
3. Replace warning labels if they become
obscured or removed. 18. Keep visitors a safe distance from the work
area. Keep children away.
4. Do not use this grinder for other than its
intended use. If used for other purposes, JET 19. Make your workshop child proof with padlocks,
disclaims any real or implied warranty and master switches or by removing starter keys.
holds itself harmless from any injury that may 20. Give your work undivided attention. Looking
result from that use. around, carrying on a conversation and “horse-
5. Always use the grinder’s eye shields. In play” are careless acts that can result in
addition, wear ANSI Z87.1 approved safety serious injury.
glasses, or a face shield. (Everyday 21. Maintain a balanced stance at all times so that
eyeglasses only have impact resistant lenses; you do not fall into the tool or other moving
they are NOT safety glasses.) parts. Do not overreach or use excessive force
6. Before operating grinder, remove tie, rings, to perform any machine operation.
watches and other jewelry, and roll sleeves up 22. Disconnect grinder before servicing and when
past elbows. Do not wear loose-fitting clothing. changing abrasive wheels.
Confine long hair.
23. Use recommended accessories. The use of
7. Wear protective clothing such as apron or improper accessories may cause risk of injury
safety shoes, where the grinding activity to persons.
presents a hazard to the operator.
24. Turn off the machine before cleaning. Use a
8. Wear ear protectors (plugs or muffs) if the brush or compressed air to remove chips or
particular work requires it. debris — do not use your hands.
9. Do not operate this machine while tired or 25. Never leave the grinder running unattended.
under the influence of drugs, alcohol or any Turn power off and do not leave machine until
medication. wheels come to a complete stop.
10. Make certain the switch is in the OFF position 26. Remove loose items and unnecessary work
before connecting the machine to the power pieces from the area before starting the
supply. grinder.
11. Make certain the machine is properly 27. Don’t use in dangerous environment. Don’t
grounded. use power tools in damp or wet location, or
12. Make all machine adjustments or maintenance expose them to rain. Keep work area well
with the machine unplugged from the power lighted.
source. 28. Inspect abrasive wheels for cracks or other
13. Remove adjusting keys and wrenches. Form a forms of damage. Perform a “ring test” to
habit of checking to see that keys and check wheel integrity (see section 6.10). Do
adjusting wrenches are removed from the not use a faulty or damaged wheel.
grinder before turning it on. 29. Verify that maximum RPM of abrasive wheels
14. Keep safety guards in place at all times when is compatible with speed of grinder.
the machine is in use. If removed for 30. Allow abrasive wheels to reach full RPM
maintenance purposes, use extreme caution before starting the grinding operation.
and replace the guards immediately after
completion of maintenance. 31. Do not crowd the work so that the wheels
slow.

4
32. Tool rest should be adjusted less than 1/8”
from wheel surface. WARNING: Drilling, sawing, sanding or
machining wood products generates wood dust
33. Do not grind on side of wheel; do all work on and other substances known to the State of
the grinding face or edge near the tool rest. California to cause cancer. Avoid inhaling dust
34. Do not grind aluminum or magnesium, as generated from wood products or use a dust
these may pose a fire hazard. mask or other safeguards for personal
protection.
WARNING: This product can expose you to Wood products emit chemicals known to the
chemicals including lead and cadmium which State of California to cause birth defects or
are known to the State of California to cause other reproductive harm. For more information
cancer and birth defects or other reproductive go to http://www.p65warnings.ca.gov/wood.
harm, and phthalates which are known to the
State of California to cause birth defects or
other reproductive harm. For more information
go to http://www.p65warnings.ca.gov.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible
machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly even
death.

4.0 About this machine and manual

The JET JWBG-8 Bench Grinder is designed primarily for woodworkers; the slow speed is optimal for grinding
and sharpening common tool steels – lathe turning chisels, gouges, knives, plane irons, carving tools, and
more. Abrasive wheels are protected by cast iron guards. The large tool rests are adjustable, with a tilt angle
scale and incised lines to help align tools square to the wheel. A steel spark guard and plexiglass eye shield
provide safety (personal eye protection still required). Rubber foot pads prevent sliding. Alternatively, mounting
holes are provided in the base for securing the unit to a bench or stand. Heavy-duty machined flanges keep the
grinding wheel true and reduce runout.
This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model
JWBG-8 Bench Grinder. This manual contains instructions on assembly, safety precautions, general operating
procedures, maintenance instructions and parts breakdown. Your bench grinder has been designed and
constructed to provide consistent, long-term operation if used in accordance with the instructions set forth in
this document.
The operator is encouraged to familiarize him/herself with ANSI B7.1 – Safety Requirements for Use, Care and
Protection of Abrasive Wheels.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our
website: www.jettools.com.
Retain this manual for future reference. If the grinder transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting assembly
or operation! Failure to comply may cause serious injury!

5
5.0 Specifications
Model number .................................................................................................................................................... JWBG-8

Stock numbers:
Bench Grinder (grinding wheels not provided) ................................................................................................ 726101

Motor and electricals:

Motor type ....................................................................................... induction, capacitor start, with centrifugal switch
Horsepower ..................................................................................................................................................... 1/2 HP
Phase ............................................................................................................................................................... single
Voltage .............................................................................................................................................................. 115V
Cycle .................................................................................................................................................................. 60Hz
Listed FLA (full load amps) ................................................................................................................................ 6.5 A
On/off switch ..................................................................................................................................................... toggle
Motor speed ............................................................................................................................................... 1725 RPM
Power transfer .......................................................................................................................................... direct drive
Power cable size............................................................................................................................................ 16AWG
Power cable length ................................................................................................................................. 6 ft. (182cm)
Power plug installed.............................................................................................................................................. yes
Recommended circuit size1 ................................................................................................................................ 15 A
1 subject to local/national electrical codes.

Arbor and grinding wheels:

Arbor diameter ....................................................................................................................................... 5/8” (16 mm)
Wheel size (dia. x width) ...........................................................................................................8” x 1" (16 x 25.4mm)
Wheel bore ............................................................................................................................................. 5/8” (16mm)
Wheel flange diameter ........................................................................................................................................ 2.86”
Wheel speed .............................................................................................................................................. 1725 RPM
Arbor nut maximum tightening torque ................................................................................... 10.12 lbf-ft (140 kgf-cm)
Distance bench top to arbor centerline ............................................................................................... 6.18” (157mm)

Toolrests:
Tilt angle .................................................................................................................................................. 45° forward
Distance to wheel .......................................................................................................................................adjustable

Materials:
Arbor ................................................................................................................................................................... steel
Base ............................................................................................................................................................. cast iron
Body ...................................................................................................................................... cast iron and aluminum
Wheel guards......................................................................................................................... cast iron and aluminum
Wheel flanges ..................................................................................................................................................... steel
Tool rests ........................................................................................................................ cast iron with milled surface
Eye shields .............................................................................................................................................. clear acrylic
Spark guards ...................................................................................................................................................... steel
Knobs ...........................................................................................................................................................polymide

Dimensions:
Mounting hole centers ...................................................................................................................... 7.244” (184mm)
Mounting hole diameters ....................................................................................................................... 3/8” (9.5mm)
Footprint (width x depth) ............................................................................................. 8-1/4” x 6-1/4” (210 x 158mm)
Overall dimensions, assembled (width x depth x height) ...................... 20-1/4” x 12” x 12-1/2” (514 x 305 x 318mm)
Shipping carton dimensions (width x depth x height) ............................ 22-1/4” x 14-3/8” x 14” (565 x 365 x 358mm)

Dust/swarf collection:
Dust port outside diameter ......................................................................................................................... 2” (50mm)
Recommended minimum extraction volume ................................................................................................ 350 CFM

Weights:
Net ....................................................................................................................................................... 48 lb (21.8 kg)
Shipping ............................................................................................................................................... 52 lb (23.6 kg)

The specifications in this manual were current at time of publication, but because of our policy of continuous
improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring
obligations.
6
6.0 Setup and assembly
6.1 Shipping contents
Carton contents (see Figure 1)
Qty. Item
1 Bench grinder (not shown)
1 Spark guard – Left (A)
2 Lock knob (B)
1 Spark guard – Right (C)
1 Eye shield bracket – Left (D)
2 Cross head screw 1/4" x 1/2" (E)
1 Eye shield bracket – Right (F)
2 Eye shield plate (G)
4 Socket head cap screw 5/16” x 3/4” (H)
6 Flat washer 5/16" (J)
4 Pan head screw 3/16” x 3/8” (K)
4 Hex head screw 1/4” x 3/8” (L)
6 Flat washer 1/4” (M)
2 Lock washer 1/4" (N)
1 Tool rest – Left (O)
1 Tool rest – Right (P)
1 Tool rest bracket – Left (Q)
1 Tool rest bracket – Right (R)
2 Lock knob (S)
2 Eye shield (T)
4 Flange (U)

NOTE: Grinding wheels are not provided.

6.2 Unpacking and cleanup

Remove all contents from shipping carton. Check
for shipping damage; if any is found report it to
your distributor.
Do not discard carton or packing material until
grinder is assembled and running satisfactorily.
Compare contents of shipping carton with the
contents list above. Report any shortages to your
distributor. (Check grinder first to verify if any parts
have been pre-assembled.)

6.3 Tools required for assembly

1/4" hex key
10mm wrench
1” wrench (or adjustable wrench)
Cross-point screwdriver #1 or #2

Your bench grinder requires only the assembly of

the eye shields, tool rests, and grinding wheels.
Additional tools may be needed for fastening the
grinder to a workbench or stand. For your safety, Figure 1: shipping contents (not to scale)
do not plug the grinder into a power source until all
assembly and adjustments are complete.

7
6.4 Mounting the grinder
The grinder is provided with rubber pads to help
prevent movement on a bench. For best results,
however, it is recommended the grinder be bolted
to the work surface or a grinder stand (fasteners
not included).
1. Align mounting holes on grinder with predrilled
holes in a bench or grinder stand. Refer to
Figure 2 for hole spacing.
2. Insert bolts through the holes, and tighten
using washers and nuts.

Figure 3: brackets to spark guards

6.7 Installing spark guards/brackets

Refer to Figure 4.
1. Install the left spark guard and bracket to the
left wheel housing with two 1/4 x 3/8 hex cap
screws (L) and two 1/4 flat washers (M).
2. The spark guard should be adjusted to within
1/16" of the grinding wheel surface or other
accessory being used.
3. Install the right spark guard and bracket in the
same manner.
Figure 2: mounting holes
Note: As the wheel wears down, the spark guards
6.5 Exhaust ports should be readjusted to maintain the 1/16" distance
from wheel.
A collection system designed for metal dust and
swarf can be connected to the two exhaust ports at 6.8 Eye shields
rear of grinder.
Refer to Figure 4.
Do not connect a dust The eye shields (T) are identical and will fit on
collector designed for wood dust and shavings either side of the grinder.
to the bench grinder, as this can pose a fire
1. Insert two 3/16 x 3/8 pan head screws (K)
hazard. Use only a dust capture system
through the eye shield bracket, eye shield (T),
designed for metal dust and swarf.
and eye shield plate (G) which contains
threaded holes.
6.6 Assembling eye shield brackets
to spark guards 2. Tighten the screws (K).

Refer to Figure 3. 6.9 Tool rests

Note: Spark guards (A) and Brackets (D) are
Refer to Figure 4.
marked L for left side assembly and R for right side
assembly. Note: There is a left and a right tool rest. Refer to
Figure 4 to ensure that you install them correctly.
1. Assemble the left spark guard (A) and eye
(The beveled edge of tool rest faces the wheel.)
shield bracket (D) using Figure 3 as a guide.
Make sure spark guard and bracket are 1. Install the left tool rest bracket (Q) by threading
marked L. two 5/16 x 3/4 hex cap screws (H) through two
5/16 flat washers (J) and the tool rest bracket
2. Install the right assembly in the same manner.
(Q) into the wheel housing.
2. Place the tool rest (O) over the bracket (Q) so
that the scale is seen through the cutout.
Secure with knob (S).
3. Install the right tool rest in the same manner.

8
The tool rests must not contact the grinding wheel, 1. Suspend wheel from the hole by a small pin or
but should ideally be adjusted to within 1/16” of the finger.
wheel, depending upon the type of tool being
2. Gently tap the flat side of the wheel with a non-
ground. As a wheel wears down, the tool rest
metallic object, such as a wood dowel or the
should be readjusted to maintain this clearance.
handle of a screwdriver. Tap about 45° to each
side of vertical center line, and about 1” to 2”
from the periphery. Then rotate wheel 45° and
repeat.
3. A good wheel will "ring"; a defective wheel will
"thud", indicating cracks or other internal
compromise. Discard any wheel that does not
"ring".

A cracked or otherwise
damaged grinding wheel can break apart and, if
unguarded, exit grinder at high velocity
causing injury. Regularly inspect wheels for
damage, and make sure all guards are in
position.

6.12 Grinding wheel installation

Refer to Figure 5:
1. Unplug grinder from power source.
2. Move tool rest and eye shield out of the way.
3. Remove wheel guard.
4. Remove arbor nut (1” wrench) and outer
flange. (NOTE: The left arbor nut has left-
hand threads; rotate clockwise to loosen.)
5. Make sure that inner flange is seated properly
against shoulder of arbor.
6. Install wheel, outer flange and nut. Make snug
Figure 4: completion of assembly the nut using the 1” wrench – do not
overtighten, as this may cause deflection of
6.10 Grinding wheel selection the flanges.

Abrasive wheels are generally designed around 7. Repeat for opposite side.
five characteristics: material, wheel grade, grain 8. Inspect wheel for proper balance, as described
size, grain spacing, and type of bond. These codes in section 6.13. An out-of-balance wheel will
will usually be listed on a wheel’s label. result in excessive vibration and poor surface
General-use silicon-carbide (carborundum) wheels finish of tools.
can overheat and ruin the temper of high quality
tool steel. For sharpening woodworking tools, an
aluminum oxide wheel is recommended.
Always inspect an abrasive wheel before mounting.
(See section 6.11, Ring test.) A wheel that is
cracked or damaged in any way must not be used.
Maximum operating speed – listed on the abrasive
wheel label – must meet or exceed 1725 RPM
(grinder spindle speed).

6.11 Ring test

An internal defect, such as a crack or void, may not
be apparent by visual inspection alone. Before
installing a grinding wheel, check its internal Figure 5: wheel mounting
integrity by performing a simple “ring test”.

9
6.13 Wheel balancing and repeat the above steps for the outer
flange.
With the grinder unplugged from the power
source, and arbor nuts snugged down, rotate 4. Continue this combination of flange
wheels by hand and observe their motion. movements until the wobble is eliminated.
A grinding wheel has proper balance when: If required, a shim made of thick paper or card
stock may be placed between flange and wheel
1. The wheel’s outside face spins true and round; side.
that is, its circumference rotates concentric to
the arbor. NOTE: Very slight wobble may still exist at spin-up
and spin-down, but will not affect normal speed
2. There is no side-to-side wobble. operation.
The operator who takes time to patiently perform If excessive wobble still exists after performing the
needed adjustments will be rewarded by wheels above remedies, consult section 12.0 for further
running true, and accurate grinding of work pieces. possibilities. When troubleshooting, keep in mind
6.13.1 Adjusting concentricity these possible sources of imbalance:
1. Wheel not concentric.
If the outside face is not rotating concentric to
arbor, try shifting the wheel closer to arbor 2. Wheel wobbles side-to-side.
centerline before tightening the nut. See A, Figure 3. Wheel arbor bushing has play in it.
6. 4. Wheel is poor quality.
Another method of achieving concentricity is the 5. Flanges are warped.
use of a wheel dresser (not provided). “Dressing” is
the removal of the current layer of abrasive to
expose a fresh surface. A wheel dresser is also
7.0 Electrical connections
used to “true” a wheel; that is, to make the grinding
The JWBG-8 Bench Grinder is rated at 115 volt
surface parallel to the tool rest, so the entire wheel
power. The grinder is supplied with a plug
presents an even surface to the work piece. Proper
designed for use on a circuit with a 110-120V
use of a wheel dresser will eliminate high spots
grounded outlet that looks like the one pictured in
and result in concentric rotation about the arbor, as
A, Figure 7.
well as minimize vibration. (Always follow the
wheel dresser manufacturer’s instructions.) Before connecting to power source, be sure switch
is in off position.
It is recommended the grinder be connected to a
15 amp circuit with a 15 amp circuit breaker or
time-delay fuse marked “D”. Local codes take
precedence over recommendations.

Figure 6: wheel balancing

6.13.2 Correcting side-to-side wobble
1. Loosen nut and rotate the outer flange a little.
Snug the nut and spin the wheel by hand to
check.
2. If wobble still exists, continue repeating step 1,
rotating outer flange incrementally in the same
direction. See B, Figure 6. Make sure to keep
the wheel in the same position each time.
3. If complete rotation of outer flange has proved
Figure 7: plug and receptacle
ineffective, remove nut, outer flange, and
wheel (keep wheel in same orientation by
placing a pencil mark on it somewhere for
reference). Then rotate inner flange about 90°

10
7.1 Grounding instructions product will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power and
1. All Grounded, Cord-connected Tools: overheating. Table 1 shows correct size to use
In the event of a malfunction or breakdown, depending on cord length and nameplate ampere
grounding provides a path of least resistance for rating. If in doubt, use the next heavier gauge. The
electric current to reduce the risk of electric shock. smaller the gauge number, the heavier the cord.
This tool is equipped with an electric cord having
Volts Total length of cord in feet
an equipment-grounding conductor and a
Amp 120 25 50 100 150
grounding plug. The plug must be plugged into a
Rating 240 50 100 200 300
matching outlet that is properly installed and
grounded in accordance with all local codes and AWG
ordinances. 0-6 18 16 16 14
6 - 10 18 16 14 12
Do not modify the plug provided – if it will not fit the 10 - 12 16 16 14 12
outlet, have the proper outlet installed by a Not
qualified electrician. 12 - 16 14 12
Recommended
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. The Table 1: extension cord recommendations
conductor with insulation having an outer surface
that is green with or without yellow stripes is the
equipment-grounding conductor. If repair or
8.0 Adjustments
replacement of the electric cord or plug is
necessary, do not connect the equipment- Disconnect saw from power
grounding conductor to a live terminal. source before making adjustments.

Check with a qualified 8.1 Eye shield tilt adjustment

electrician or service personnel if the
grounding instructions are not completely 1. Loosen lock knob (B, Figure 8).
understood, or if in doubt as to whether the 2. Adjust eye shield (T) to desired tilt angle.
tool is properly grounded. Failure to comply
may cause serious or fatal injury. 3. Tighten lock knob (B).

Use only 3-wire extension cords that have 3-prong 8.2 Spark guards
grounding plugs and 3-pole receptacles that accept
the tool's plug. As the wheel wears down, the spark guards must
be readjusted to maintain 1/16" distance from the
Repair or replace damaged or worn cord wheel.
immediately.
To adjust:
2. Grounded, cord-connected tools intended for
use on a supply circuit having a nominal rating less 1. Loosen two hex cap screws (L, Figure 8) with
than 150 volts: a 10mm wrench.
This tool is intended for use on a circuit that has an 2. Slide the spark guard to 1/16" distance from
outlet that looks like the one illustrated in A, Figure grinding wheel surface.
7. An adapter, shown in B, Figure 7, may be used
3. Tighten screws (L).
to connect this plug to a 2-pole receptacle if a
properly grounded outlet is not available. The
temporary adapter should be used only until a
properly grounded outlet can be installed by a
qualified electrician. This adapter is not permitted
in Canada. The green-colored rigid ear, lug, and
the like, extending from the adapter must be
connected to a permanent ground such as a
properly grounded outlet box.

7.2 Extension cords

USE PROPER EXTENSION CORD. Use only
three-wire extension cords that have three-prong
grounding type plugs and three-prong receptacles
that accept the tool's plug.
Figure 8: eye shield and tool rest adjustment
Make sure your extension cord is in good
condition. When using an extension cord, be sure
to use one heavy enough to carry the current your
11
8.3 Tool rest adjustment paths, and turn on the grinder. Allow it to reach full
running speed before beginning operation.
As the wheel wears down, the tool rest must be re-
adjusted to maintain a 1/16" to 1/8” distance. Keep a steady, moderate pressure on the
workpiece and keep it moving at an even pace for
1. Loosen two hex cap screws (H, Figure 8) with smooth grinding. Pressing too hard overheats the
a 12mm wrench. motor and prematurely wears down the grinding
2. Slide tool rest bracket (Q) as needed. wheels. Note the original bevel angle on the item to
be sharpened and try to maintain the same shape.
3. Tighten screws (H). The tilt scale on the tool rest will aid in establishing
this angle. The grinding wheel should rotate into
9.0 Operation the object being sharpened. Keep a tray filled with
water and dip your work into it regularly to prevent
A bench grinder is designed for hand-grinding overheating. Overheating can weaken metals.
operations such as sharpening chisels, Do not use the side of the grinding wheel; this puts
screwdrivers, drill bits, removing excess metal, and dangerous stress on the wheel.
smoothing metal surfaces.
When the wheel becomes loaded or dull, use an
A Medium Grain Abrasive Grinding Wheel is approved grinding wheel dresser and dress the
suitable for rough grinding where a considerable wheel face.
amount of metal must be removed or when
obtaining a smooth finish is not important. Keep tool rest and spark guard to within 1/16" of
the grinding wheel. See Adjustment section to
A Fine Grain Abrasive Grinding Wheel should be adjust.
used for sharpening tools to close size tolerances
because it removes metal more gradually for
precision grinding and gives work a smooth finish. 10.0 Maintenance
Do not operate this grinder Always disconnect power to
without all guards and shields in place and in the machine before performing maintenance.
working order. Always use approved safety Failure to do this may result in personal injury.
glasses or face shields. Failure to comply may
cause serious injury. For safety, turn the switch to OFF and remove plug
from the power source outlet before adjusting or
9.1 Switch servicing the bench grinder. If the power cord is
worn, cut or damaged in any way, have it replaced
The toggle switch guard will accept a padlock, as immediately.
shown in Figure 9. To safeguard the grinder from
unauthorized operation and accidental starting by 10.1 Care of grinding wheels
young children, use of a padlock (not provided) is
highly recommended. Place the key in a location In normal use, grinding wheels may become
inaccessible to children and others not qualified to cracked, grooved, rounded at the edges, chipped,
use the tool. out of true or loaded with foreign material.
Cracked wheels should be replaced immediately.
While any of the other conditions can be remedied
with a dressing tool (available at most hardware
stores), new wheels sometimes require dressing to
make them round.

10.2 Changing wheels

If you must replace a wheel be sure to obtain one
with a safe rated speed at least as high as the NO
LOAD RPM marked on the grinder's nameplate.
Figure 9 – switch lockout (padlock not provided) Table 2 shows correct dimensions for the
replacement wheel.
9.2 Precautions
Before starting the grinder, turn the wheels by hand
to verify they are clear of obstructions and will turn Wheel Maximum Center
freely. Tool rests and spark guards should not Diameter width hole
touch the wheel. JWBG-8 8” 3/4" 5/8”
Table 2
Adjust spark arrestor, eye shield, and tool rest into
proper positions. Stand to one side of the wheel

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Test new wheels for cracks and maintain the Check grinding wheels for cracks and chips.
existing sequence of retaining hardware. Be sure Replace if damaged.
the grinder is unplugged before attempting repairs.
To change a wheel (refer to Figure 5): Avoid the use of the following
cleaning chemicals or solvents: gasoline,
1. Disconnect grinder from power source. carbon tetrachloride, chlorinated solvents,
2. Move spark guard and tool rest away from the ammonia and household detergents containing
wheel. ammonia.
3. Remove the guard cover using a Phillips or
flathead screwdriver.
10.4 Lubrication
All motor bearings are permanently lubricated by
4. Stabilize the wheel by holding the opposite
the manufacturer and require no additional
wheel firmly.
lubrication.
5. Unscrew the arbor nut with a 1" wrench.
Note: Turn the locking nut on the right-hand 11.0 Optional accessory
wheel counterclockwise to loosen. Turn the
locking nut on the left-hand wheel clockwise to The bench grinder can be mounted to the JET
loosen. pedestal stand (optional accessory, p/n 577172),
which has an adjustable platform with coolant cup.
6. Remove the outer flange and wheel.
See Figure 10. To order, contact your dealer or call
7. Clean flanges. Check the flanges to make sure JET customer service at the phone number on the
they are flat. Wheel flanges that are not flat will cover.
cause the wheel to wobble.
8. Install the inner flange, wheel, outer flange,
and nut on the arbor. Tighten the nut. Do not
over tighten – this may cause the wheel to
crack, or the flanges to bend.
9. Replace the guard cover. Adjust spark guards
and tool rests to 1/16" clearance from wheel.

10.3 Cleaning

Metal shavings may still be hot

from recent grinding operations. Make sure
shavings and debris are cold before cleaning
the grinder. Figure 10: optional stand
Brush all shavings from the motor housing, tool
rests, and wheel guards.

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12.0 Troubleshooting the JWBG-8
Table 3

Problem Probable Cause Remedy

Not plugged into receptacle. Plug must be fully inserted into receptacle.
Switch not in ON position. Make sure switch is moved completely to ON
position.
Motor cord cut or abraded. Replace with new cord.
Motor will not start.
Plug on cord is faulty. Replace with new plug.
Fuse blown or circuit breaker tripped. Re-set. (There may be too many machines
on circuit.)
Motor faulty. Contact JET Customer Service.
Too many machines running on Turn off other machines and try again.
same electrical circuit.
Incorrect fuse. Try time delay fuse, or go to circuit with
Motor will not start higher rated fuse or circuit breaker.
and fuse blows or Wheels cannot rotate because of Unplug and turn grinding wheel by hand;
circuit breaker trips. obstruction. clear any obstructions.
Undersized extension cord. Use correct size extension cord; see Table 1.
Short circuit. Cord, plug, or motor needs repair; contact
JET Customer Service.
Low line voltage. Have an electrician check power line for
Motor fails to develop proper voltage.
full power.
Faulty motor or capacitor. Contact JET Customer Service.
Overload on motor. Reduce load on motor; do not press so hard.
Motor overheats.
Capacitor failure. Call JET Customer Service.
Motor overload. Reduce load on motor; do not press so hard.
Low line voltage. Check power line for proper voltage.
Motor stalls or slows.
Loose wire connections. Contact JET Customer Service.
Faulty motor. Contact JET Customer Service.
Motor overload. Reduce load on motor; do not press so hard.
Frequent fuse or Overload of electrical circuit. Too many electrical appliances on same
circuit breaker failure. circuit.
Incorrect fuse or circuit breaker. Have electrician upgrade service to outlet.
Grinding wheels won’t Arbor nut too tight, springing the Do not overtighten nut.
spin true. flanges.
Flange(s) warped, or flange surface Replace flange(s).
is not flat.
Wheel bushings have too much play. Install new bushings or replace wheel.
Arbor damaged. Contact JET Customer Service.
Incorrect size or type of wheel. Match wheel size to grinder specifications.
Use proper wheel type for job being done.
Wheels out of balance. Balance wheels. See section 6.13
Too much play in wheel bushing. Install new bushings or replace wheel.
Excessive vibration.
Flanges are worn, bent or have burrs. Inspect flanges, replace if needed.
Worn bearings in grinder. Replace bearings. Contact JET Customer
Service.
Poor quality wheel. Replace wheel with one of better quality.

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13.0 Replacement Parts
Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-
800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial
Number of your machine available when you call will allow us to serve you quickly and accurately.
Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET.
Some parts are shown for reference only, and may not be available individually.

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13.1.1 JWBG-8 Bench Grinder – Exploded View

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13.1.2 JWBG-8 Bench Grinder – Parts List

Index No Part No Description Size Qty

1A .............. JWBG8-01A .............. Rotor Assembly ....................................................... ...................................... 1
1 ................ JWBG8-01................. Arbor (RE: JWBG8-01A) ........................................... ...................................... 1
2 ................ JWBG8-02................. Rotor (RE: JWBG8-01A) ........................................... ...................................... 1
3A .............. JWBG8-03A .............. Stator Assembly....................................................... ...................................... 1
3 ................ JWBG8-03................. Stator (RE: JWBG8-03A) .......................................... ...................................... 1
4 ................ JWBG8-04................. Coil (RE: JWBG8-03A) .............................................. ...................................... 1
5 ................ JWBG8-05................. Export Wire (RE: JWBG8-03A) ................................. ...................................... 1
6 ................ JBG8A-05W .............. Motor Housing ......................................................... ...................................... 1
7 ................ JBG8A-06W .............. Base ........................................................................ ...................................... 1
8 ................ JWBG8-08................. Bushing .................................................................... 16 x 1mm ...................... 1
9 ................ JBG8A-10.................. Fan .......................................................................... ...................................... 1
10 .............. BB-6204ZZ ................ Ball Bearing ............................................................. 6204ZZ ......................... 2
11 .............. JBG8A-12W .............. Cover ....................................................................... ...................................... 2
12 .............. JBG6A-15.................. Screw ....................................................................... 3/16 x 5/8. ..................... 8
13 .............. JBG8A-16B ............... Inner Wheel Guard – left (serial # 15100001 and higher) .............................. 1
14 .............. JBG8A-19.................. Cross Head Screw ................................................... 1/4 x 1/2 ....................... 6
15 .............. JWBG8-15................. Wheel Flange .......................................................... 5/8 I.D ........................... 4
16 .............. JWBG8-16................. Triangle Knob .......................................................... 5/16 x 1-1/4 ................... 2
17 .............. JBG8A-22.................. Nut - left hand thread ............................................... 5/8 ................................. 1
18 .............. JBG8A-24P ............... Outer Wheel Guard – left ......................................... ...................................... 1
19 .............. JBG8A-19.................. Cross Head Screw ................................................... 1/4 x 1/2 ...................... 10
20 .............. JBG8A-17B ............... Inner Wheel Guard – right (serial # 15100001 and higher) ........................... .1
21 .............. TS-0680031 .............. Flat Washer ............................................................. 5/16 ............................... 6
22 .............. JBG8A-23.................. Nut – right hand thread ............................................ 5/8 ................................. 1
23 .............. JBG8A-25P ............... Outer Wheel Guard – right ...................................... ...................................... 1
24 .............. JBG8A-31.................. Rubber Guide .......................................................... ...................................... 1
25 .............. JBG8A-32.................. Cord Plate ................................................................ ...................................... 1
26 .............. JWBG8-26................. Centrifugal Start Switch ........................................... ...................................... 1
27 .............. JWBG8-27................. Cross Head Screw ................................................... 3/16 x 3/8 ...................... 2
28 .............. JWBG8-28................. Switch Seat .............................................................. ...................................... 1
29 .............. JBG6A-34.................. Cross Screw ............................................................ 3/16 x 1/4 ...................... 2
30 .............. JBG8A-35.................. Capacitor ................................................................. 125 VAC, 200MFD ........ 1
31 .............. JWBG8-31................. Capacitor Cover ....................................................... ...................................... 1
32 .............. JBG8A-36.................. Bracket .................................................................... ...................................... 1
33 .............. JBG6A-34.................. Screw ....................................................................... 3/16 x 1/4 ...................... 1
34 .............. JBG8A-39.................. Power Cord .............................................................. ...................................... 1
35 .............. JBG6A-34.................. Cross Head Screw ................................................... 3/16 x 1/4 ...................... 1
36 .............. JWBG8-36................. Copper Washer ....................................................... M5 ................................. 1
37 .............. JMS10SCMS-36 ....... External Tooth Lock Washer ................................... M5 ................................. 1
38 .............. JBG8A-44.................. Switch ...................................................................... ...................................... 1
39 .............. JBG8A-45.................. Switch Plate ............................................................. ...................................... 1
40 .............. JBG6A-34.................. Screw ....................................................................... 3/16 x 1/4 ...................... 2
41 .............. JBG8A-47.................. Base Plate ............................................................... ...................................... 1
42 .............. JWBG8-42................. Rubber Foot w/Screw .............................................. ...................................... 4
43 .............. JWBG8-43................. Screw ....................................................................... 1/4 x 7/8 ........................ 4
44 .............. TS-0720071 .............. Lock Washer ............................................................ 1/4 ................................ 4
45 .............. TS-0570011 .............. Hex Nut .................................................................... 1/4 ................................. 4
46A ............ JWBG8-46A .............. Tool Rest Assembly – left ........................................ ...................................... 1
46 .............. JWBG8-46................. Tool Rest Bracket – left ........................................... ...................................... 1
47 .............. JWBG8-47................. Tool Rest – left ........................................................ ...................................... 1
48 .............. TS-0208041 ............. Socket Head Cap Screw ......................................... 5/16 x 3/4 ...................... 4
49A ............ JWBG8-49A .............. Tool Rest Assembly – right ...................................... ...................................... 1
49 .............. JWBG8-49 ................ Tool Rest Bracket – right ......................................... ...................................... 1
50 .............. JWBG8-50................. Tool Rest – right ...................................................... ...................................... 1
51A ............ JWBG8-51A .............. Eye Shield Assembly – left. ..................................... ...................................... 1
51 .............. JBG8A-50.................. Eye Shield Fixture (Spark Guard) – left ................... ...................................... 1
52A ............ JWBG8-52A .............. Eye Shield Assembly - right. .................................... ...................................... 1
52 .............. JBG8A-51.................. Eye Shield Fixture (Spark Guard) – right ................. ...................................... 1
53 .............. TS-0720071 .............. Lock Washer ............................................................ 1/4 ................................. 2
54 .............. TS-0680021 .............. Flat Washer ............................................................. 1/4 ................................. 6

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Index No Part No Description Size Qty
55 .............. JBG8A-54.................. Cross Head Screw ................................................... 1/4 x 1/2 ........................ 2
56 .............. 6295480 .................... Hex Head Screw ...................................................... 1/4 x 3/8 ........................ 4
57 .............. JBG8A-55.................. Eye Shield Bracket – left ......................................... ...................................... 1
58 .............. JBG8A-56.................. Eye Shield Bracket – right ....................................... ...................................... 1
59 .............. JBG6A-57.................. Lock Knob ................................................................ 1/4 ................................. 2
60 .............. JBG6A-58.................. Cross Head Screw ................................................... 3/16 x 3/8 ...................... 4
61 .............. JBG8A-59.................. Eye Shield .............................................................. ...................................... 2
62 .............. JBG6A-60.................. Eye Shield Fixed Plate ............................................ ...................................... 2
66 .............. JWBG8-66................. I.D. Label ................................................................. ...................................... 1
67 .............. JBG6A-63.................. Direction Label ......................................................... ...................................... 1
68 .............. .................................. Serial Number Label ................................................ ...................................... 1

.................. .................................. Grinding Wheels (local purchase) ........................... ...................................... 2

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14.0 Electrical Connections

19
 427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com

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