Qualification of Firewall SR Class IE Electric Cables

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QUALIFICATI0f( OF FIREWALLs SR
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. CLASS lE ELECTRIC CABLES
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THE ROCKBESTOS COMPAfiY


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New Haven, Conn. 06504
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0204090456 820407
DR ADOCK 05000327 -
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TITLE
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PURPOSE

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TEST SAf1PLE DESCRIPTI0ft
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PROCEDURE 2-3
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C0flCLUSION 4
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THERMAL AGIrlG 5 ,
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ARRHENIUS PLOT . '6 -

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LOCA PROFILE 7

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. . .- . RADIATION EXPOSURE
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PURPOSE e

The purpose of this test program is to demonstrate that , ,


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- Firewall* SR electric cables will function during a loss
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- of coolant accident (LOCA) postulated to occur at any
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/ time during 20 years of operation under conditions as


prescribed by IEEE 383-1974. *
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TEST SAMPLE DESCRIPTION
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Single conductor #14 AWG with 30 mils of methyl-phenyl-

_, ,,,
- vinyl silicone insulation identified as Rockbestos
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Firewall SR. -

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PROCEDURE

I. Test Sample Preparation . . .


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Two samples ("A" and "B") each made up of three 10 ft.


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pieces of cable were formed into test coils. .

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II. Refe'rence IEEE 383 Paragraoh 2.4.1.1


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In order to demonstrate the serviceability of Firewall SR
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during and after a LOCA occurring during the first days of


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installed life, the "A" samples were first subjected to a


radiation dosage of 2 x 100rads and then sub'jected to the
LOCA profile of IEEE 323 for combined PWR/BWR while energized
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with 600 VAC and 30A. Following this exposure, the


o

samples were straightened and recoiled with an inside diameter


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. of 40 times their 0.0.'s and immersed in tap water at room .

temperature. While still immersed, the samples were sub-


jected to and passed a voltage withstand test for 5 minutes ,- .

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- at a potential of 80 V/ Mil AC. '

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- III. Reference IEEE 383 Paracraoh 2.4.1.2
In order to demonstrate the serviceability of Firewall SR
during and after a LOCA occurring during the last days of 20 ,

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year installed life, the "B" samples were first thermally
aged in a circulating air oven for 400 hours at 250*C in *
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order to simulate 20 year installed life at a continuous


operating temperature of 200*C; then subjected to a radiation ,

dosage of 2 x 108 rads; and then subjected to the LOCA profile


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3.
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of IEEE 323 for comb ned


i pWR/BWR while energized with 600 VAC and
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30A. Following this exposure, the samples were straightened an'd

, recoiled with an inside diameter of 40 times their 0.D.'s and im- '
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/ mersed in tap water at room temperature. While still immersed,
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the samples were subjected to and passed a voltage withstand test
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for 5 minutes at a potential of 80 V/ Mil AC.
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CONCLUS10t!

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Having successfully withstocd the conditions and tests
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as described in the preceding procedure, we certify


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that Firewall SR cables will function for at least 20
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' years at a continuous operating temperature (conductor
temperat'ure) of 200*C and af ter a radiation exposure of ' "~"~"-
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200 megarads and during a pos tulated Loss-of-Coolant-

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Accident (LOCA) occurring at any time during the 40 years. ,

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. nu%' 10, -
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[JamesR.Marth .

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Cable Engineer
June 7, 1978 *

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LOCA Profile * .
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Spray for first 24 hrs, at rate of 0.15


.
gpm per square foot of spray area with
solution of the following composition:
0.28 molar H3803 (3000 ppm boron)
,

104 psig 104 psig 0.064 molar fla S 0


340 _ 223
I fla0ll to make pH between 9-11 at 77'F.
75 psig
'

' 320
.

3'00 _ .
52 psia
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psig .. :|; y
250
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TIME
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ISOMEDIX
/
'

*
j August 24, 1976
.

Mr. J. R. Marth .

Cerro Wire & Cable Co. -

.
, P.O. Box 1102
New Haven, Connecticut 06504 -
=.--.----
, --_ . - . . :.
.

.
Dear Mr. Marth:
This will summarize parameters pertinent to the irradiation
,
.. of a mandrel with 43 cable samples per your Order 75404, dated
-
July 16, 1976. *
.

The mandrel was placed in a cobalt-60 gamma field in an upright ,


position, which paralleled the long axis of the radiation source.
The mandrel was exposed at each of 4 quadrents, as marked with
tape on its top. By integrating the dose rate at any point on
the mandrel during it's 4-position exposure , an average dose rate
was obtained which, when multiplied by the tota-1 exposure time, .

yields total dose. .

The test required that the cables be exposed to 200 Mrad.


They were exposed for a total of 400 hours at an average dose
rate of 0.5 Mrad per hour for a total dose of 200.7 Mrad.
Irradiation was conductied in air at arebient temperature and
pressure.
Radiant heat from the source heated the samples somewhat,
but the temperature did not exceed 1100F, as indicated by previous
measurements on an oil solution in the same relative position.
l .

| Dosimetry was performed using a Victorcen Model 555 Integrating


Dose Rate Meter and Probe. The unit was calibrated on
August 16, 1975 by the Victoreen Instrument Company, using
cobalt-60 and cesium-137 sources whose calibrations are traceable
( .to the U.S. National Bureau of Standards. A copy of the calibra-
| tion certificate is available. Backup dosimetry using a Red
| Perspex system confirmed the Victorcen readings.
Irradiation was completed on August 9, 1976, and the mandrel
was picked up by your personnel on August 10.
' '

,
Very truly yours, ,

-
.
I . A
|
|
-wt (h
|
George W. Dic :
| GRD:km Manager, Radiation rvices
Isomedix inc. * 25 Eastmans Roso. Parsippany. New Jersey (201) 887-4700
| % aee. . e ow. e.. irt. e ce ,. u.. s. ., orou
|
CHICAGO OtVISION * ren N re a . we + a G e m= .soeu sim *s.neo .

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VU '!!!F0 MASTER l-316265A166 06/IS/78 * '

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T*JX ROC %3ESTOS.ATL , ., ..

ZCZC I*SG J1 ATLAI*TA, GA. 6-15-78


TLX 55-7437 ENDESKXV
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ATTN: D0ff ARP' ,'


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::3 SUBJECT $ CUALIFICAT OM OF FIRE 7ALL SR -

\ CLASS IE ELECTRIC CABLES


. DATED JUNE 7,
[ E/ (I
' ~

197S '

(g
)
.
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*
..
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:1 REGARDI:!G PAGE 4 "COI*Ci.USIOf!"e THERE IS A !IS-PRINT *

.
IT SHOULD READ AS FOLLO*JS. . . . - '

3, '
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23 ' ,
,
. ,

HAVING SUCCESSFULLY 'iITHST00D THE .CONDITIO!*S AND TESTS


AS DESCRI2ED IN THE PRECEDIU3 PROCEDURE, UE CERTIFY '
.
'

4
e THAT FIREWALL SR CA?LES UILL FU:ICTICU FOR AT LEAST 22 '
.
.~
YEARS AT A CONTIMUQUS OPERAT!!!G TEMPERATURE CCONDUCTOR
f2 TEt'PERATURE) 0F 2G2 DE3REE C AND AFTER A RADIATIOM EXPOSURE
0F 203 XEGARADS AND DURIN3 A POSTUI.ATED LOSS-OF-COOLANT-
'

5
s ACCIDENT (LOCA) CCCURING ANY TII:E DURIMG THE 2C YEARS.
'
.
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.
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J0t! t!. ROARX
,
|$ ' '' '

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ROCK 3ESTOS COMPANY stscr inca saAsen -

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813-766-1383 ROCKEESTOS ATL , , ,
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J,UN 16
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6/15/78 - WC: MSG *


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