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    Polymer Coating Material GSS

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    sujal jha
    The document discusses polymer coating materials. It notes that polymers are resistant to corrosion, lightweight, nonconductive, and have low maintenance costs. It also discusses how polymer coatings can protect metals from corrosion. The document then covers various polymer coating types like acrylics, alkyds, polyurethanes, phenolics, nylon, and fluorocarbons. It provides examples of applications for each type of coating and discusses their properties and advantages. Common coating methods like spraying, dipping, rolling, and wire coating are also summarized.

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    Polymer Coating Material GSS

    Uploaded by

    sujal jha
    370 views26 pages
    The document discusses polymer coating materials. It notes that polymers are resistant to corrosion, lightweight, nonconductive, and have low maintenance costs. It also discusses how polymer coatings can protect metals from corrosion. The document then covers various polymer coating types like acrylics, alkyds, polyurethanes, phenolics, nylon, and fluorocarbons. It provides examples of applications for each type of coating and discusses their properties and advantages. Common coating methods like spraying, dipping, rolling, and wire coating are also summarized.

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    The document discusses polymer coating materials. It notes that polymers are resistant to corrosion, lightweight, nonconductive, and have low maintenance costs. It also discusses how polymer coatings can protect metals from corrosion. The document then covers various polymer coating types like acrylics, alkyds, polyurethanes, phenolics, nylon, and fluorocarbons. It provides examples of applications for each type of coating and discusses their properties and advantages. Common coating methods like spraying, dipping, rolling, and wire coating are also summarized.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    370 views26 pages

    Polymer Coating Material GSS

    Uploaded by

    sujal jha
    The document discusses polymer coating materials. It notes that polymers are resistant to corrosion, lightweight, nonconductive, and have low maintenance costs. It also discusses how polymer coatings can protect metals from corrosion. The document then covers various polymer coating types like acrylics, alkyds, polyurethanes, phenolics, nylon, and fluorocarbons. It provides examples of applications for each type of coating and discusses their properties and advantages. Common coating methods like spraying, dipping, rolling, and wire coating are also summarized.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    Polymer Coating Material

    By
    Gowri Shankari S
    ICT-IOC

    March 2021 ICT-IOC GOWRI S 1


    Polymer Characteristics
     Corrosion resistance: Polymers are resistant to corrosion.
     Lightweight
     Electrical properties: Polymers are nonconductive
     Low maintenance cost: Polymer is easy to maintain because it
    does not rust, is easily cleaned, and requires minimal protection
    from the environment.
     Less Energy & Cost to fabricate
     Low Heat transfer

    March 2021 ICT-IOC GOWRI S 2


    Metal Corrosion &
    Replacement

    March 2021 ICT-IOC GOWRI S 3


    Coating needed !

    March 2021 ICT-IOC GOWRI S 4


    Coating needed !

    March 2021 ICT-IOC GOWRI S 5


    What Is Polymer Coating….?
    Polymeric coatings are coatings or paint made with polymers that
    provide superior adherence and protection from corrosion.
    Examples of polymeric coatings include:
     Natural and synthetic rubber
     Urethane
     Polyvinyl chloride
     Acrylic
     Phenolic resins

    March 2021 ICT-IOC GOWRI S 6


    Why We Need PCM ….?
    • Corrosion
    • Aesthetic
    • Fluid Contamination
    • Cost

    Functions :
    Protective & Decorative

    March 2021 ICT-IOC GOWRI S 7


    Properties of Polymer Coating
     Temperature-resistant up to high
    temperature).
     Resistance to heat/moisture/UV and
    chemical.
     Wear resistance
     High Toughness.
     Fire retardant
     Waterproof Coat(hydrophobic)
     Resist microbial attack

    March 2021 ICT-IOC GOWRI S 8


    Coating Methods

    Basic Coating Sheet Coating Methods


    Methods • Rolling
    • Painting • Calendering
    • Spraying • Wire Coating
    • Dipping • Extrusion

    March 2021 ICT-IOC GOWRI S 9


    Spraying Methods
    •Paint is applied to an object through the use
    of an air-pressurized spray gun.

    March 2021 ICT-IOC GOWRI S 10


    Dipping Method

    A substrate is dipped into a liquid coating solution and get


    coated. Coating thickness generally increases with
    faster withdrawal speed

    March 2021 ICT-IOC GOWRI S 11


    Rolling Methods
    In this process polymer solution is rolled
    onto the fabric/film/sheet by a roller
    suspended in the coating solution.

    A – Backup roll
    B –Gravure roll
    C- Blade
    D- Paint bath

    March 2021 ICT-IOC GOWRI S 12


    Wire Coating Method
    •Steel cable can be jacketed
    with a number of plastics,
    and a variety of wall
    thicknesses.
    •Commonly used plastics
    includes PVC, Nylon,PE or
    PP.

    Insulating material is used as a protective


    coating on electrical wire
    March 2021 ICT-IOC GOWRI S 13
    Electrocoating or E-coat
    •Electrocoating is an immersion
    painting process in which charged paint
    particles are attracted to an oppositely
    charged metallic surface.
    • As the paint is deposited, it forms a
    finish which begins to insulate the metal
    from the surrounding charged solution.
    Deposition continues until the coating
    thickness becomes sufficient to form a
    barrier against further paint attraction.

    March 2021 ICT-IOC GOWRI S 14


    Different Polymer Coatings
    Acrylics and alkyds :
     Acrylics are esters of acrylic acid.
     Alkyds are synthetic resins made by reacting alcohols and fatty acids
     Alkyd resins benefits are: good weathering characteristics and ease of
    application with low-cost, low-toxicity, Abrasion resistance, Good
    adhesion.

    March 2021 ICT-IOC GOWRI S 15


    Acrylics and alkyds :
     Used in marine vessel, bridge, dryer ambient
    temperature curing, rust preventative paint
     Silicone modification of organic resins
    improves overall weatherability & durability

    March 2021 ICT-IOC GOWRI S 16


    The colors of the paints were identical when
    applied. After 15 years of weathering, the
    appearance of the alkyds has changed
    dramatically.

    Alkyd
    Acrylic

    March 2021 ICT-IOC GOWRI S 17


    Polyurethane enamels:
     Characterized by excellent toughness,
    durability, and corrosion resistance.
     Used in conveyor equipment, aircraft, boats,
    road-building machinery, and motorcycle
    parts.

    March 2021 ICT-IOC GOWRI S 18


    Air plane Coating with Polyurethane

    March 2021 ICT-IOC GOWRI S 19


    Coating with Polyurethane

    March 2021 ICT-IOC GOWRI S 20


    Phenolic (Epoxy):
     Better adhesion to metal substrates than do most other
    organic material.
     Attractive economically
     Used in corrosive chemicals or abrasive materials.

    March 2021 ICT-IOC GOWRI S 21


    Coating with Phenolics

    Pump Impeller Pipe Painting with Epoxy Coupling

    March 2021 ICT-IOC GOWRI S 22


    Nylon 11
     Provide attractive appearance as well as
    protection from chemicals, abrasion, and impact.
     2.5 to 8 mil, nylon coatings are used on office and
    outdoor furniture, hospital beds, vending-
    machine parts, and building railings
     Heavier coatings -- to 50 mil -- are applied to
    protect, food-processing machinery, farm and
    material-handling equipment, and industrial
    equipment such as pipe, fittings, and valves

    March 2021 ICT-IOC GOWRI S 23


    Coating with Nylon

    March 2021 ICT-IOC GOWRI S 24


    Fluorocarbons (PTFE)
     More nearly inert to chemicals and solvents than
    all other polymers
     The major application of PTFE, consuming about
    50% of production, is for wiring in aerospace and
    computer applications
     Its frictionless qualities allow improved flow of
    highly viscous liquids.

    March 2021 ICT-IOC GOWRI S 25


    THANK YOU !

    March 2021 ICT-IOC GOWRI S 26

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