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    Welding Procedure Specification: Material / Joints Qualified

    Uploaded by

    Fernando Llontop
    This welding procedure specification qualifies welding of butt and fillet joints in steel plates and pipes using semi-automatic gas metal arc welding. The document specifies the materials, joint geometry, welding positions, filler metal, shielding gas, welding parameters, and techniques for deposition of single-layer multi-pass welds with a 1.2mm diameter wire and a CO2 shielding gas. It is qualified according to international standards for structural steel welds up to 24mm thick.

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    Welding Procedure Specification: Material / Joints Qualified

    Uploaded by

    Fernando Llontop
    84 views2 pages
    This welding procedure specification qualifies welding of butt and fillet joints in steel plates and pipes using semi-automatic gas metal arc welding. The document specifies the materials, joint geometry, welding positions, filler metal, shielding gas, welding parameters, and techniques for deposition of single-layer multi-pass welds with a 1.2mm diameter wire and a CO2 shielding gas. It is qualified according to international standards for structural steel welds up to 24mm thick.

    Original Title

    ISO_15609_1_136_1.2

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    This welding procedure specification qualifies welding of butt and fillet joints in steel plates and pipes using semi-automatic gas metal arc welding. The document specifies the materials, joint geometry, welding positions, filler metal, shielding gas, welding parameters, and techniques for deposition of single-layer multi-pass welds with a 1.2mm diameter wire and a CO2 shielding gas. It is qualified according to international standards for structural steel welds up to 24mm thick.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    84 views2 pages

    Welding Procedure Specification: Material / Joints Qualified

    Uploaded by

    Fernando Llontop
    This welding procedure specification qualifies welding of butt and fillet joints in steel plates and pipes using semi-automatic gas metal arc welding. The document specifies the materials, joint geometry, welding positions, filler metal, shielding gas, welding parameters, and techniques for deposition of single-layer multi-pass welds with a 1.2mm diameter wire and a CO2 shielding gas. It is qualified according to international standards for structural steel welds up to 24mm thick.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    WELDING PROCEDURE SPECIFICATION


    WPS number xxx-WPS-02 Rev. 00 (E) Qualified to BS EN ISO 15614-1:2017 (E), Level 2
    Date 26-May-2021 Company Name Company
    Supporting WPQR(s) KT3-0171CHA8-06 Dated 20/Jun/2018
    References documents ISO 15609-1:2019 (E)
    MATERIAL / JOINTS QUALIFIED
    Joint type Butt plate ss mb bs gg; Butt-pipe ss mb bs gg; Fillet-plate; Fillet-pipe
    Parent metal(s) Any group 1-1; 1-1.1; 1.1-1.2, 1-1.2
    Notes Detailed joint sketch sees in the next page
    TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALIFIED Min. Max.
    Type Plate ASTM A572 Gr. 70 Gr-no. 1.2 Material thickness fillet (mm) 3 24
    Welded to Plate ASTM A572 Gr. 70 Gr-no. 1.2 Material thickness butt (mm) 3 24
    Backing With or without Outside diameter (mm) 150 No Min.
    Surface preparation Mechanical, back gouging or grinding Throat thickness (mm) No Min. No Max.
    WELDING PROCESS
    Welding process 136
    Type Semi-Automatic
    FILLER METALS
    Manufacturer / trade name KISWEL K-71T or Equivalent
    Classification EN ISO 17632-A T46 0 PC1 H10 or AWS A5.36 E71T1-C1A0-CS1, Equivalent
    Size 1.2 mm
    Deposited thickness 3.0 – 24.0 mm
    POSITION
    Position of groove PA, PB, PC, PD, PE, PF, H-L045; Pipe OD >150 mm in PC, in PF, PA rotated
    PREHEAT
    Min. preheat temperature 10º C
    Preheat maintenance temperature -
    Max. inter-pass temperature 170º C
    PWHT
    Temperature range None
    GAS
    Shielding gas / type ISO 14175-C1
    Flow rate 14-22 l/minute
    Composition 100% CO2
    ELECTRICAL (root) (hot) (fill) (cap)
    Filler size (mm) 1.2 1.2 1.2 1.2
    Amperages 140-190 140-190 140-190 140-190
    Voltages 22-26 22-26 22-26 22-26
    Travel speed (mm/minute) 270-320 290-360 300-320 290-320
    Heat input (kJ/mm) 0.46-0.88 0.41-0.82 0.46-0.79 0.46-0.82
    Current & polarity DCEP DCEP DCEP DCEP
    DC pulsing current None None None None
    TECHNIQUE
    String or weave Both
    Number of wire electrodes 1
    Orifice/gas cup size 19 mm
    Multi or Single pass per side Multi-passes
    Contact tip to work 18~25 mm
    Method of preparation and clean. Degreased, grinding, chipping, brushing
    Mode of metal transfer Globular, Spray, Pulse
    Legends: fb = flux backing, gg = gouging or griding, bs = welding from both sides, ss = single side welding, gb = gas
    backing, mb = metal/non-metal backing, nb = welding with no material backing, sl = single layer, ml = multi-layers,

    WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT


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    JOINT SKETCH

    α = 35º~45º
    R=6.0~10 mm
    t=thickness of base metal

    α = 55º~70º α = 30º~45º
    f=0~3.0 mm R=6.0~10 mm
    R=0~3.0 mm t=thickness of base metal
    t=thickness of base metal

    α = 55º~70º
    R=0~3.0 mm
    f=0~3.0 mm
    t=thickness of base metal

    R=0~5.0 mm
    t=thickness of base metal

    WELDING ENGINEER QA/QC MANAGER THIRD PARTY CLIENT

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