FOR APPROVAL

Owner’s reply on
 Approved
 Approved with comments
 Comments

INSPECTION AND TESTING PLAN

FOR CATHODE PROTECTION

D I STR I .

OWNER E

PM

Reviewed by MHI QAM K. Kobayashi CM/CE

QA/QC

19 SHEETS WITH COVER BUSINESS

COST
R SCH
E
V PROCESS
I
EQIPMENT
S
I MACHINE

O FURNACE
N
On the Not on the APP’D APP’D
S NO DATE DESCRIPTION REFERENCE NO. control control PIPING
list list SECTION PROJECT TEAM
ORDER NO. 563500 ELECT.

OWNER INST
PROJECT TEAM: GPUFP
CIVIL
APPROVED Bangladesh Chemical Industries Corporation
CONST
CONTRACTOR
PROCURE
Mitsubishi Heavy Industries, Ltd
SECTION QA/QC Gr. SUBCONT
CHINA NATIONAL CHEMICAL ENGINEERING & CONSTRUCTION
APPROVED
CORPORATION SEVEN, LTD
PROJECT
MHI E

SITE
Ghorasal Polash Urea Fertilizer Project
JAPAN EXPORT On the Not on the CONTRACTOR DWG. No. REV.
CONTROL Control List Control List SPARE

6488C-AA70-EF1-00-00100 A
DRAWN DATE 31-Mar-2021 TOTAL
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

INSPECTION AND TESTING PLAN

FOR CATHODE PROTECTION

DOCUMENT APPRAISAL STAMP

REVIEWER'S NAME SIGN DATE

REVIEW GRADE

Result Code Description

A Accepted

C Proceed with exceptions to next submission and Revision

R Do Not Proceed - Revise as noted and Resubmit

Acceptance in any of these categories in no way relieves the Contractor/Supplier of its responsibility for
the due & proper performance of the Works in accordance with the Contract/Purchase Order

PROJECT MANAGER SIGN-OFF:

NAME DATE:

Rev. Description of Approved By

Rev. Date Prepared By Checked By Approved By
No. Revision (Employer)

00 27.01.2021 Issue for Review Xiong Youyi Wang Huaizhong

01 31.03.2021 Issue for Review Xiong Youyi Wang Huaizhong
 CONTENT
1. SCOPE ............................................................................................................... 1

2. DEFINITIONS ................................................................................................... 1

3. REFERENCE ..................................................................................................... 1

4. ABRREVIATIONS AND CODES .................................................................... 2

4.1Inspection Point ................................................................................................. 2

4.2ITP Code ........................................................................................................... 2

5. RESPONSIBILITY ............................................................................................ 3

5.1CC7 shall be responsible for: ............................................................................. 3

5.2Responsibility of QA/QC Manager ................................................................... 3

5.3Responsibility of Qualified Inspector ................................................................ 3

6. PLANNING AND PROCEDURE ...................................................................... 3

7. INSPECTION FLOW ........................................................................................ 5

8. REQUEST FOR INSPECTION ......................................................................... 5

9. INSPECTION RECORD.................................................................................... 6

10.INSPECTION REPORT ................................................................................... 7

10.1Document Review Items ................................................................................. 7

10.2Inspection Report ............................................................................................ 7

11.INSPECTION AND TEST STATUS ................................................................ 7

12.APPENDIX ....................................................................................................... 8
 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

1. SCOPE

This procedure is provided for control of the construction of Field work inspection

and test (hereafter called 'Inspection') to verify that civil works are being located, and

the civil works must in compliance with the latest construction drawings, instructions,

procedures and other applicable documents for Ghorasal Polash Urea Fertilizer project.

2. DEFINITIONS

Project Ghorasal Polash Urea Fertilizer Project （GPUFP）

Owner Bangladesh Chemical Industries Corporation

Consortium Leader Mitsubishi Heavy Industries, LTD

China National Chemical Engineering & Construction
Consortium party
Corporation Seven, Ltd
Construction teams Organized and managed by CC7

3. REFERENCE

Project contract and related quality management documents

MHI related quality management procedures and documentation

ASME, ASTM and related specification

6488M-E520-EF1-00-00100 SPECIFICATION FOR CATHODIC PROTECTION

SYSTEM

6488M-EB11-E82-00-00100 ELECTRICAL EQUIPMENT DRAWING FOR

CATHODIC PROTECTION

6488M-EB11-EF1-00-00100 ELECTRICAL EQUIPMENT SPECIFICATION AND

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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

DRAWING FOR CATHODIC PROTECTION

6488M-EB11-EF1-00-00110 TYPICAL INSTALLATION DRAWING FOR

CATHODIC PROTECTION (U/G PIPING)

6488M-EB11-EF1-00-00200 ELECTRICAL EQUIPMENT SPECIFICATION AND

DRAWING FOR CATHODIC PROTECTION (ZINC SHEET)

6488M-EB13-EF1-00-00100 INSTALLATION MANUAL FOR CATHODIC

PROTECTION

6488M-EB13-EF1-00-00200 INSTALLATION MANUAL FOR CATHODIC

PROTECTION (ZINC SHEET)

6488M-EDA0-000-00-00100 CATHODIC PROTECTION LAYOUT (U/G PIPING)

4. ABRREVIATIONS AND CODES

4.1 Inspection Point

“R”- Review: This indicates a document review.

“○”-Every time: means always need to be attended.

“△”-Discretion: means attendance is required if it is judged to be attended.

“-”-None: means it doesn’t need inspection or witness or surveillance.

4.2 ITP Code

No. Discipline Code ITP Code Inspection/Test Stage
1 EL 001 Cathode Protection of Pipelines and Tanks

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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

5. RESPONSIBILITY

5.1 CC7 shall be responsible for:

5.1.1 Establishing and maintaining the inspection plan.

5.1.2 Inspection in accordance with applied procedure.

5.1.3 Submitting the inspection records and results required to verify conformance to

specified requirements.

5.1.4 Qualification of inspection personnel.

5.1.5 Control of the inspection, measuring and test equipment used for inspection.

5.1.6 CC7 shall be responsible for supervision and management of Construction Teams.

5.2 Responsibility of QA/QC Manager

QA/QC Manager shall be responsible for coordination relating to inspection

among the MHI、BCIC and CC7 for control of witness inspection and for evaluating

its records and results to verify conformance to specified requirements.

5.3 Responsibility of Qualified Inspector

The Qualified Inspector of CC7 shall be responsible for witnessing the inspection

performed at specified points. Inspector of CC7 shall be responsible for review of

records and results to verify conformance to the specified requirements.

6. PLANNING AND PROCEDURE

6.1 CC7 shall establish the inspection plan, which must conform to requirements specified

in the Construction Quality Requirements and shall specify the inspection items
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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

described in the list of Field inspection items into the quality plan depending on

required quality level of each item.

6.2 CC7 shall submit the inspection plan to MHI&BCIC for review and formal approval

at the planning stage of construction.

6.3 During the construction phase, additional plans may be made if necessary, CC7 and

MHI shall jointly review the additional submitted plans for new inspection item.

6.4 The main activities for civil to be controlled on field are as follow:

*Cathode and Anode Protection of Pipelines

The purpose of each individual ITP is to define and specify the required level of

Quality Control for the involved work main steps and related involvement of

concerned parties, the above list may not be exhaustive and could be added to in

consideration of Project Control needs, additionally method statements, ITP

check/punch lists could and will be utilized as necessary.

6.5 Any deviations or exceptions to any of the inspection and test points of the ITP

shall be resolved, agreed and approved by CC7's QA/QC department.

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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

7. INSPECTION FLOW

8. REQUEST FOR INSPECTION

8.1 The QA/QC department will collect the RFI prepared by all engineers and send it to

MHI and owner.

8.2 Document no. of Request for Inspection (RFI) shall be controlled as following.
GPUFP-XX-XX-XXXX
① ② ③
① Area
Code Area Code Area
00 Common Area/System AM Ammonia Area/System
UR Urea Synthesis Area/System UG Urea Granulation Area/System
CO CO2 Recovery Area/System UT Utility Area/System
OF Offsite Area/System

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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

② Work Code:
Code Description Code Description Code Description
CVS Civil Works BD Building IN Instrument
ME Mechanical EL Electric PA Painting
PI Piping IS Insulation FI Fire Proofing
TK Tank PR Pre-commissioning MI Miscellaneous

③ Serial No. 0001～9999

9. INSPECTION RECORD

Professional engineer shall perform the inspection required to verify conformance.

QC inspector shall prepare and maintain the records of inspected items. Inspection

records shall as a minimum identify the following:

* Item tag, name and quantity

* No. of reference specification or drawing

* Date of inspection

* Name of inspector or operator

* Name of witness inspectors of the MHI and OWNER

* Type of inspection

* Registers number of measuring and test equipment or a data recorder used

* Results of acceptability or rejection

* Reference to information or action taken in connection with nonconformance (If any)

* Name of person evaluating results

Professional engineer and quality inspector shall evaluate the inspection results

against acceptance criteria to verify conformance of an item to the specific

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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

requirements, and sign and date on the records for an acceptable item. For an

unacceptable item, Subcontractor shall re-inspect after solving the causes of un-

acceptance.

10. INSPECTION REPORT

10.1 Document Review Items

10.1.1 Only for inspection items requiring document review, the QC inspector shall file

and store the inspection records within one working day after the inspection.

10.1.2 Qualified CC7's Inspector shall evaluate the inspection records and certificates

against acceptance criteria to verify conformance of an item to specified

requirements.

10.1.3 Only for an unacceptable item, QC inspector or Construction Supervisor shall

immediately notify its reason to the Construction crews.

10.2 Inspection Report

10.2.1 Professional engineer shall prepare the inspection report of each inspection and

test item based on Inspection and Test Plan.

10.2.2 Qualified CC7's Inspector shall file and maintain the approved inspection report.

11. INSPECTION AND TEST STATUS

11.1 QC inspector shall establish the control status of inspection and test with indicators

such as marking, stamps, tags, labels or records to the product of service that has

passed the required inspection and test, is released for next processing.

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 Ghorasal Polash Urea Fertilizer Doc. No.
CC7-GF-QAC-
Project EL-ITP-001-01
Inspection and Testing Plan Rev. No. 01
for Cathode Protection Rev. Date. 31.Mar.2021

11.2 The procedure for identification established by Subcontractor should specify the

inspection authority responsible for putting or withdrawing identification, status

marks and indicators used.

11.3 QC Inspector/Construction Supervisor shall monitor to ensure that Construction

Teams shall implement the inspection and test status.

12. APPENDIX

The following appendices shall be formed form a part of this procedure.

ATTACHMENT 1：Request for inspection

ATTACHMENT 2：Request for Inspection Summary

ATTACHMENT 3：Inspection and Test Plan

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 REQUEST FOR INSPECTION

Ghorasal Polash Urea Fertilizer Project

Discipline: RFI No.:

Inspection Date:

Precise Unit/Location:

Discipline Inspection Activity

√ Civil √ Tank Material Alignment

Structural Painting/Coating Survey Grouting

Architectural Insulation Piling Cable Test

Building Control System Earth Work Loop Test

√ Electrical Fireproofing Concreting Site/Shop Visit

Instrumentation Safety Welding WQT

Mechanical Common Line Check New PQR

√ Piping Others Pressure Test Others

Noted:
If it is related, the “√” will be marked.
No Item No./Description Insp. Scope Area/ Location Date, Start Time Duration

Attachment Required

Inspection Checklist Survey Report Calibration Certificate Delivery order (DO)

IFC Drawing Test Report Vendor Manual Other
Results
Acceptable Acceptable with comments Not Acceptable
Signature
CC7 MHI BCIC Vendor/Other

Name

Position

Signature

Date

9 / 16
 Civil/Structure

Mechanical/Rotating
SUMMARY OF FIELD INSPECTION (DAILY BASIS)
Piping

Instrument

Project：Ghorasal Polash Urea Fertilizer Project Electrical

Date of Inspection: Sheet No.: of . Insulation/Painting/Fireproofing

Inspection Points
No. Items to Be Inspected Q’ty Area/Block Location Time Person in Charge Remarks
CC7 MHI BCIC 3rdP

Prepared by:
Date:

10 / 16
 Inspection and Test Plan (ITP) Remarks
CC7-GF-QAC-EL-ITP-001-01
For Cathode Protection
Reference Documents, Inspection Action
Acceptance Verifying
No. Inspection/Test Stage Characteristic to be Verified Frequency Specs & Procedure
Criteria CC7 MHI Owner Document
Doc. No.
1. Electrical connection of
flanges (terminal leads for spot
soldering, repeated resin coating
of pipeline cable warning / 6488M-E520-EF1-00-
Thermite Welded signal tape) 00100 Specification ≤ 2 ohms
1.1 100% ○ ○ △ FEL001
Cable Inspection Pipeline handover for for Cathodic
backfilling； Protection System
2. Cable installation；
3. Continuity Resistance test；
1. Magnesium anode
installation； 6488M-E520-EF1-00-
Electrode - to - Soil 00100 Specification ±100 mV
1.2 2. Installation of Test Posts； 100% ○ ○ △ FEL002
Potential for Cathodic
3. Potential Test； Protection System
6488M-E520-EF1-00-
Quantity of Installed 1. Zinc Sheet installation； 00100 Specification
1.3 100% ±2 plus ○ ○ △ FEL003
Zinc Sheet 2. Quantity of Installed； for Cathodic
Protection System
6488M-E520-EF1-00-
Continuity Resistance 00100 Specification
1.4 Continuity Resistance test； 100% ≤ 2 ohms ○ ○ △ FEL004
Between Zinc Sheet for Cathodic
Protection System
Prepared by (CC7): Approved by (MHI): Approved by (OWNER): Rev. No.& Date: R: Review
○: Every Time
△: Discretion
―: None

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 Ghorasal Polash Urea Fertilizer Project (GPUFP)

Project GPUFP

Quality Control Forms List ITP No. CC7-GF-QAC-EL-ITP-001-01

Inspection Stage Cathode Protection

No. QCF No. Description Rev. Remark

1 FELI001 Thermite Welded Cable Inspection 0

2 FEL002 Electrode - To - Soil Potential 0

FEL003 Continuity Resistance Between Zinc

3 0
Sheet
4 FEL004 Quantity of Installed Zinc Sheet 0

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 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL001 Rev. 0
THERMITE WELDED CABLE INSPECTION
RFIN No.
Report No.
Report Date
INSPECTION RESULTS
Cable Tag
Point VISUAL CONTINUITY RESISTANCE (ohm)
No. JUDGMENT
CHECK Rc Rd Rb Ra R

METER TYPE
MODEL
SERIAL No.
CALIBRATION DATE
CRITERIA
(1) Visual Check: Welded Tightly (No Remove)
(2) Continuity Resistance: Less than 2 ohms.
With respect to calculation formula are as below.
R = Ra - Rb, Rb = Rc + Rd
In which,
R: continuity resistance value between welded portion and cable end
Ra: indicated value on the tester
Rb: total resistance value of lead cable
Rc: resistance value of tester lead cable
Rd: resistance value of welded lead cable on the calculation
Conductor resistance: 0.6/1kV, XLPE/PVC (1) 1c-8 sq-mm = 2.31 (ohm/km), (2) 1c-14 sq-mm = 1.31
Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

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 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL002 Rev. 0
RFIN No.
ELECTRODE - TO - SOIL POTENTIAL
Report No.
Report Date
POTENTIAL CHECKED
Cable Tag
Point vs. PORTABLE CSE REMARK
No. BY DATE
(mV)

METER TYPE
MODEL
SERIAL No.
CALIBRATION DATE
CRITERIA:
Potential difference Permanent Reference Electrode and Portable shall be within ±100 mV
Note:
the plus (+) side of the tester: Peremanent Reference Electrode
the negative (-) side of the tester: Portable Reference Electrode
Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

14 / 16
 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL003 Rev. 0
QUANTITY OF INSTALLED ZINC SHEET RFIN No.
Report No.
Report Date
Tank CHECKED
Number of Sheet (pc) REMARK
Name/No. BY DATE

METER TYPE
MODEL
SERIAL No.
CALIBRATION DATE
CRITERIA:
Quantity of installed Zinc Sheet shall be specified quantity within plus two.

Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

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 QUALITY CONTROL FORM

Inspection/Test Stage: Area/Location

Form No. FEL004 Rev. 0
CONTINUITY RESISTANCE BETWEEN ZINC RFIN No.
SHEET Report No.
Report Date
Tank Continuity CHECKED
Sheet No. REMARK
Name/No. Resistance(ohm) BY DATE

METER TYPE
MODEL
SERIAL No.
CALIBRATION DATE
CRITERIA:
Continuity resistance shall be less than 2 ohms, except conductor resistance of measuring cable.
Note:
If continuity resistance is more than 2 ohms, it is possible that aluminum rivet is not correctly installed. If
this is case, Aluminum rivets must be re-riveting. And then continuity resistance shall be re-measured.
Signature
CC7 MHI BCIC
Name
Dept.
Signature
Date

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