Centrifugal Compressors: Renewal Parts
Centrifugal Compressors: Renewal Parts
Centrifugal Compressors: Renewal Parts
Compressor Part
Compressor Model Compressor Code VGD
Numbers
NO 364 5155 201/202/203
HF 416 Q3
yes 364 51556 201/202/203
NO 364 51555 204/205/206
HF 432 Q4
yes 364 51556 204/205/206
No 364 51557 201/202/203
HF 460 Q5
yes 364 51558 201/202/203
NO 364 51557 204/205/206
HF 491 Q6
yes 364 51558 204/205/206
HF 52 Q7 (OLD) nO 364 50757 201/202/203
NO 364 51559 201/202/203
HF 52 Q7 (New)
YES 364 51560 201/202/203
Issue Date:
March 22, 2017
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During installation, operation maintenance or service, death to themselves and people at the site.
individuals may be exposed to certain components or
conditions including, but not limited to: refrigerants, This document is intended for use by owner-authorized
materials under pressure, rotating components, and operating/service personnel. It is expected that this in-
both high and low voltage. Each of these items has the dividual posseses independent training that will enable
potential, if misused or handled improperly, to cause them to perform their assigned tasks properly and safe-
bodily injury or death. It is the obligation and respon- ly. It is essential that, prior to performing any task on
sibility of operating/service personnel to identify and this equipment, this individual shall have read and un-
recognize these inherent hazards, protect themselves, derstood this document and any referenced materials.
and proceed safely in completing their tasks. Failure This individual shall also be familiar with and comply
to comply with any of these requirements could result with all applicable governmental standards and regula-
in serious damage to the equipment and the property in tions pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is
not to be connected inside the OptiView cabinet. Devices such as relays, switches, transducers and
controls and any external wiring must not be installed inside the micro panel. All wiring must be in
accordance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
JOHNSON CONTROLS 3
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
LD12384
4 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
TABLE OF CONTENTS
Q3 - Q6 Without VGD.............................................................................................................6
Device Pre-rotation .............................................................................................14
Q3 - Q6 With VGD...................................................................................................................16
Device Pre-rotation .............................................................................................27
VGD...............................................................................................................................28
Q7 WITHOUT VGD (OLD)............................................................................................................
Q7 With VGD (HF52)...............................................................................................................32
Device Pre-rotation .............................................................................................40
Q7 WITHOUT VGD (NEW)...........................................................................................................
Device Pre-Rotation..................................................................................................
Q7 WITH VGD (NEW)...................................................................................................................
Device Pre-rotation..................................................................................................
VGD...................................................................................................................................
Oil Pump Housing...............................................................................................................42
Oil Return line...................................................................................................................44
Compressor Piping...........................................................................................................45
Gear Codes..........................................................................................................................47
JOHNSON CONTROLS 5
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor
Table 1 - Without vgd
6 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
table 1 - Without vgd (CONT'D)
JOHNSON CONTROLS 7
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
table 1 - Without vgd (CONT'D)
8 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
table 1 - Without vgd (CONT'D)
JOHNSON CONTROLS 9
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Without vgd
79
78
81
63 82
80
70 74
71 63
75
71
73
66 76
77
62
63
64 LD12360a
65 74 74
63 63
10 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Without vgd
A
128
39
121
128
105
107 102 103
84
83
PRV
77
76 128 J 56
96
128 128 96
74
63 94 93 103 102
A 95
VIEW G - G
111 109
110
91
92
108
127
89
39
86
90
86 SECTION J - J
- PRV -
LD12361b
JOHNSON CONTROLS 11
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Without vgd
35
31
34 30
32
29
33 G
74 63
D
57
55
36 40
46
39 37
F
41
9 6
15 6
5 47
4
14
12 11
3
13 2
N N
1 193
16
59
27
58
20
63
67 42
68 47
69 48 21
21 42
19 18 24 23 22
17
F D 60 G
SECTION A - A
LD12370a
12 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Without vgd
54
47
7
49 51
54 54
47
50
SECTION D - D
LD12371a
JOHNSON CONTROLS 13
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor
Table 2 - with vgd
14 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Table 2 - with vgd (CONT'D)
JOHNSON CONTROLS 15
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Table 2 - with vgd (CONT'D)
16 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Table 2 - with vgd (CONT'D)
JOHNSON CONTROLS 17
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
Table 2 - with vgd (CONT'D)
18 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
with vgd
79
63 78
80
81
82
70 74
71 63
73
75
71
66
76
77
62
63
64
65 63
LD12372a
74 74
63
JOHNSON CONTROLS 19
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
with vgd
107
105 122
130
131 98
106 102
VGD
128 95
H
113
H
128
105
84 107 102 103
83
PRV
77
76 128 J 96
56
74
63
J
128
128 96
94 103 102
95
111 109
109 110
111
110
39
91
92 92
108 108
127 127
39
89 120
86 118
90
116 119
116
SECTION J - J 117
SECTION H - H
LD12365a
Figure 6 - Q3 - Q6 COMPRESSOR With VGD
20 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
with vgd
31
35 30
34
29
36
74
55 57 63
33
46 40
39 37
41
9
15 5 6
6 47 4
14
11
12
10 193
3
2
1
16
58
20
42
23
47
48 42
21 21 24
22
43 19 60
18 LD12366a
JOHNSON CONTROLS 21
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q3 - Q6 compressor (CONT'D)
with vgd
54
47 7
49 51
54 54
47
50
LD12366b
22 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
device pre-rotation
Table 3 - model Q3 - Q6
LD12363
JOHNSON CONTROLS 23
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
device VGD
Table 4 - model Q3 - Q6
24 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
4
16
5 17
14 14 3 16
17 A
7
10
4 16
17
A
17 10
16
4 8
5 B
16
17 20
8 17
9 16
1 4
17
18 16
B 4
301
15 19
SECTION A - A 11
17
16
2
12
13
12
17
16
6
SECTION B - B LD12367a
JOHNSON CONTROLS 25
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(364 50757 XXX)
LD10700A
Q7 compressor
(364 51559 XXX)
(364 51560 XXX)
LD12361A
26 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(Old)
Table 5 - (364 50757 XXX) without VGD
ITEM DESCRIPTION Part Number Quantity
1 Arm, Motor & PRV 064 49152 000 1
2* Bearing, H.S. Forward Thrust HF 029 22936 000 1
3* Bearing, H.S. Front HF 064 50065 000 1
4* Bearing, H.S. Rear hf 064 50064 000 1
5* Bearing, H.S. Reverse Thrust hf 029 22937 000 1
6* Bearing, L.S. Front hf 064 50085 000 1
7 Bearing, L.S. Thrust hf 029 22935 000 1
8* Bearing, L.S. Rear hf 064 50084 000 1
9 Bearing, Rod end with SST Insert Chrome 029 08343 000 2
10 Screw, Special 064 50052 000 1
11 Bolt, Shld spl 1/4-20 X 1 064 28262 000 1
12 Bolt, Shld spl 1/4 20 UNC 064 28282 000 1
13 Bracket, Support Lower PRV 064 48851 000 1
14 Link, Extnl PRV & mot T85 064 28237 000 1
15 Clamp, Tube 3/8" OD 023 05284 000 1
16* Collar, H.S. Thrust hf 064 49636 001 1
17 Collar, Impeller Clamp hf 029 22987 000 1
18 Collar, L.S. Thrust hf 064 49637 000 1
19 Plug, Hex HD 1-5/16" 023 18282 000 2
20 Connr, Instm 3/8" Tube OD 023 12229 000 4
21 Cover, PRV Shaft Control 064 48861 000 1
22 Device, Pre-Rotation 364 50383 007 1
23 Impeller, 5.2 Eye Hard Coat hf 52 364 50752 001 1
24 Support, Rotor with Bearing Hsg 364 50094 000 1
24A Support, Rotor 064 50083 000 1
24B Housing, Bearing 064 50093 000 1
25 Elbow, Flare Hydraulic 1/4" OD 023 20242 000 1
26 Elbow, Flare Hydraulic 3/8" OD 023 18920 000 2
27 Enamel, Caribbean Blue 013 01835 000 .125
28 Fillpiece, Prerot Device 064 12328 000 1
29 Fillpiece, .750 dia. X .500 064 47518 000 1
30 Gasket, 2-1/2" OD X 2" ID X 1/32" 064 47751 000 1
31 Lever, PRV External 064 49151 000 1
32 Lever, Internal 064 47482 006 1
33 Lever, External PRV 064 47581 000 1
34 Motor, Actuator 025 17175 001 1
37 Nut, Flare Hydraulic 3/8" OD 023 09673 000 2
38 Nut, Hex 1/4"-20 UNC-2b 021 00450 000 10
39 Nut, Hex 3/8"-24 UNF-2b 021 00450 000 2
40 Orifice, H.S. Oil Feed 064 49650 000 1
41* Pin, Slot Spg 3/16" X 1/2" 029 04138 000 1
42 Pin, Dowel Tapped 3/8" dia. 029 18459 000 3
* Included in Bearing Kit † Included in O-Ring Kit
JOHNSON CONTROLS 27
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(Old)
Table 5- (364 50757 XXX) without VGD (Cont'd)
28 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(Old)
Table 5 - (364 50757 XXX) without VGD (Cont'd)
JOHNSON CONTROLS 29
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 50757 XXX)
128
53 B
93 43
95
108 130 126
44 58
57 91 116
3 84 92
84
24
20
84
82 2 4
48
22
40
16 5
10
89
90 17
23
85 8
81
55
97
25
123
124 20 49 106 6
112 41
18
49
86
7 LD10697
30 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 50757 XXX)
42
20
54
114
42
42
20
115
15
VIEW B-B
LD10698
JOHNSON CONTROLS 31
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 50757 XXX)
96 74 111
46 36 119
51
83
117
97
47
97
113 52
83
26
97
37 VIEW C-C
107 LD10699
32 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 50757 XXX)
29
31
122
28
32 13
11
87 38
105 21
88 33
30 121
38
14
12
38
34 1 56
SECTION A-A
96
46
19
19
45
45
59
9
98 39
104 9
38
97
47 38
47
97
LD10700
Figure 16 - Q7 COMPRESSOR without VGD
JOHNSON CONTROLS 33
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
device pre-rotation
Table 6 - model Q7 (365 50757 XXX)
LD12363
Figure 17 - device pre-rotation (Q7)
34 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(New)
JOHNSON CONTROLS 35
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(New)
36 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(New)
JOHNSON CONTROLS 37
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(364 51559 XXX)
(New)
35
36 34
74
32 63
300
33 G
D
40 55 57
46
DETAIL C 300
39 37
F
300 300
41
SEE DETAIL C
9 47
5 6 6
15 4
64 14
12 11 3
2
13
N N
1 SEE DETAIL B
16
193
20
300 K
42 58
47
48 K
21 42
43 19 24 23 22
21 18
D
F 61 G
60
38 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51559 XXX)
(New)
30
32
29
31
54 SECTION E-E
DETAIL B
47
7
49 51
54
54
47
50
SECTION D-D
LD15943b
Figure 19 - Q7 COMPRESSOR without VGD
JOHNSON CONTROLS 39
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51559 XXX)
(New)
79
63 78
126
80
81
82
17
74
70 63
71
75
71
76
77
LD15944
63 74
74 63
40 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51559 XXX)
(New)
A
128
H
128
105
107 102
103
PRV
84
83 128
77 96
76
J
74
63
128
94
96
95 103102
A 128
VIEW G-G
111 109
110
91
121
92
108
127
39
89
86
90 39 SECTION H-H
86 SECTION J-J
LD15945
JOHNSON CONTROLS 41
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51559 XXX)
(New)
66
28
62 63
P
26 27 135
69
68
67
63
SECTION P-P
LD15967
42 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
JOHNSON CONTROLS 43
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
44 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
JOHNSON CONTROLS 45
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor
(364 51560 XXX)
(New)
35
36 34
G
32 74
63
33
57 300 300
D
40 55
46
DETAIL C
39 37
F
300
41 300
15 9 SEE DETAIL C
64 5 6 47 6
14 4
11
12
3
13
N 2 N
1 SEE DETAIL B
16 193
20
K
E 301 302
42
58
47
SEE DETAIL R
48
21 K
42
43 24 23 22
21 19
18 17
D
F G
60
46 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51560 XXX)
(New)
31
7
32 30
29
54
SECTION E-E
DETAIL B
47
7
49 51
54 54
47
50
SECTION D-D
LD15969b
JOHNSON CONTROLS 47
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51560 XXX)
(New)
63 79
80 78
81
82
70 17
71
74
63
75
71
76
77
63 74
74 63 LD15970
VIEW F-F
48 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51560 XXX)
(New)
107
A
114
122
H
VGD 98 102
128
95
128
105
107
102
103
84
83
PRV
77
76 128 96
74 100
63 J
J
128
94
96
95 103 102
A 128
VIEW G-G LD15971a
JOHNSON CONTROLS 49
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51560 XXX)
(New)
109
111 110
SEE DETAIL 91
92
108
127
39
89
86
90
111
109
110
86 SECTION J-J SEE DETAIL M
92
108 39
127
120
100
VIEW K-K 118
116
116
119
117
SECTION H-H 83 LD15971b
84
Figure 27 - Q7 COMPRESSOR with VGD
50 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
Q7 compressor (CONT'D)
(364 51560 XXX)
(New)
66
62
63
26 27 135
69
68
67
63
JOHNSON CONTROLS 51
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
52 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
4
13
14
31
3
19
7
17
LD11468
23
18 6
2
12
21
15 22
8
20
29 17
9
16 5 11
Figure 29 - OIL PUMP HOUSING ASSEMBLY LD11467
JOHNSON CONTROLS 53
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
33
44
3
9
6 17
47
48
LD08939
54 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
COMPRESSOR PIPING
Table 11 - Compressor Piping
JOHNSON CONTROLS 55
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
COMPRESSOR PIPING
47
161 167
165
32
170
33
46 41
161 161
165 165
166 170
170
3
166 161
165
170
CONDENSER CONDENSER
31 EVAPORATOR EVAPORATOR 32
35 33
40 41
9
27
17
27
31
37
40
6
31
37
40
6
31
37
40
LD08940
56 JOHNSON CONTROLS
FORM 160.73-RP4
ISSUE DATE: 3/22/2017
GEAR codes
Table 12 - Gear Codes
Part Number Speed Part Number Part Number
Speed Code Speed Code
029-14400-xxx Code 029-14400-xxx 029-14400-xxx
AD 824 NB 332 RQ 166
AE 825 NC 333 RR 167
AF 826 ND 334 RS 168
EA 401 NE 335 RT 169
EB 402 NF 336 RU 170
EC 403 NG 337 RV 171
ED 404 NH 338 RW 172
EE 405 NJ 339 RX 173
EF 406 NK 340 RY 174
EG 407 NL 341 RZ 175
EH 408 NM 342 SA 176
EJ 409 NN 343 SB 177
EK 410 NP 344 SC 178
EL 411 NQ 345 SD 179
EM 412 NR 346 SE 180
EN 413 NS 347 SF 181
EP 414 NT 348 SG 182
EQ 415 NU 349 SH 183
ER 416 NV 350 TA 800
ES 417 NW 351 TB 801
ET 418 NX 352 TC 802
EU 419 NY 353 TD 803
EV 420 NZ 354 TE 804
EW 421 PA 355 TF 805
EX 422 PB 356 TG 806
EY 423 PR 392 TH 807
FA 301 PS 393 TJ 808
FB 302 PT 394 TK 809
FC 303 PU 395 TL 810
FD 304 PV 396 TM 811
FE 305 PW 397 TN 812
FF 306 PX 398 TP 813
FF 306 PY 399 TQ 814
FG 307 PZ 400 TR 815
FG 307 RA 150 TS 816
FH 308 RB 151 TT 817
FJ 309 RC 152 TU 818
FK 310 RD 153 TV 819
FL 311 RE 154 TW 820
FM 312 RF 155 TX 821
FN 313 RG 156 TY 822
FP 314 RH 157 TZ 823
FQ 315 RI 158
FR 316 RJ 159
FS 317 RK 160
FT 318 RL 161
FU 319 RM 162
FV 320 RN 163
FW 321 RO 164
NA 331 RP 165
JOHNSON CONTROLS 57
GEAR codes (CONT'D)
SPEED PART NUMBER
CODE 029-14400-XXX
MC 111
MD 112
ME 113
MF 114
MG 115
MH 116
MJ 117
MK 118
ML 119
MM 120
MN 121
MP 122
MQ 123
MR 124
MS 125
MT 126
MU 127
MV 128
MW 129
MX 130
MY 131
MZ 132
AG 133
AH 134
AJ 135
AK 136
AL 137
AM 138
AN 139
P.O. Box 1592, York, Pennsylvania USA 17405-1592 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2017 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.73-RP4 (317)
Issue Date: March 22, 2017
Supersedes: 160.73-RP4 (511)