Buyer :

SUPPLY INSTALLATION & COMMISSIONING OF A

PETROMAX CONDENSATE
REFINERY Ltd. FRACTIONING PLANT AND CATALYTIC
REFORMATE UNIT at Mongla, Bangladesh

PROCESS CALCULATION
FOR
COOLING WATER CIRCULATION PUMPS
Contract No. Document No.

C-209 / 2010 209-CA-P-003

EQUIPMENT I.D. : P-405

EQUIPMENT NAME : COOLING WATER CIRCULATION PUMP
PUMP TYPE : CENTRIFUGAL PUMPS
SCENARIO : DESIGN CASE
SYSTEM SKETCH :

1.00 m
0.50 m

8 ''

OPERATING CONDITIONS
1. Pump Capacity 383.00 m3/h 7. Density
### gpm 8. Maximum Vapor Pressure
57816 BPD 9. Normal Viscosity
2. Operation hours Hours 10. Line Capacity
3. No of operation pumps 1 Unit 11. Capacity Overdesign
4. Fluid Name Condensate
5. Normal Temperature 30.0 ºC 12. Capacity Design
6. Normal Specific Gravity 1.000 13. Roughness Factor
SUCTION CONDITIONS DISCHARGE CONDITIONS

1. Pipe Size Length (Note 2) Velocity 1. Pipe Size

8.00 inch 15.46 m 3.28 mps 8.00
inch m mps
inch m mps
inch m mps
2. Pressure Loss
2. Drum Pressure 0.02 barg a. Line
3. Static Head (Note 1) (min/max) 0.5 m 1 m b. Orifice, HE
0.05 bar 0.10 bar c. Deluge Valve
4. Pressure Loss d. Elbows & Fittings
a. Line Loss 5.76E-02 bar Sub total (a-d)
b. Other loss 0.00 bar 3. Maximum Destination Pressure
c. Strainer 9.00E-02 bar 4. Elevation
5.Suction Pressure (min) -0.08 barg
(max) -0.03 barg 5. Discharge Pressure

DIFFERENTIAL PRESSURE BRAKE KILOWATT

1. Discharge Pressure 6.23 barg Efficiency (assumed)
2. Suction Pressure -0.08 barg Hydraulic Power
3. Differential Pressure 6.31 bar bkW
4. Safety Factor (5%) - bar
5. Required differential pressure 6.31 bar
6. Head 64.4 m
MAXIMUM SHUT OFF PRESSURE
NET POSITIVE SUCTION HEAD 1. Maximum Suction Drum Pressure
1. Suction Pressure 0.93 bara 2. Maximum Liquid Static Pressure
2. Vapor Pressure 0.10 bara 3. Design Suction Pressure
3. Net 0.84 bara
4. NPSH Available 8.56 m Differential Pressure

Shut Off Pressure

Notes :
1. Static Head is assumed, to be confirmed later.
2. Length of pipe & equivalent length are assumption, to be updated based on isometric drawing.
3. Elevation data is assumed, to be confirmed later during site survey.
2 Equations
Antoine Constants for Water
A B C limit, oC
8.07131 1730.6 233 1-100
8.14019 1810.9 244 101-374

P …. mmHg
T ….. C
 Seller :

MISSIONING OF A
E
D CATALYTIC
la, Bangladesh
PT. ISTANA KARANG LAUT SUCTION
ATION
PRESSURE DROP OF STRAIGHT PIPE
LATION PUMPS STRAIGHT PIPE
Rev. Attachment
Size 1
B A
Size 2
Size 3
Size 4

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND
ELBOWS

Elbow, 45
Elbow, 90
Tee
Foot Valve
Butterfly Valve
q=5%
q = 40'%
Diaphragm Valve
Wide open
8 '' Half Open
Gate Valve
To Cooling Water Distribution Wide Open
Header Half Open
Ball Valve
Wide Open
Half Open
Globe valve
1,000.00 kg/m3 Wide Open
Vapor Pressure 0.096 bara Half Open
0.72 cP Check Valve
383.00 m3/h Disk
0.00 % Ball
Swing
383.00 m3/h Sudden Expansion
5.00E-05 Commercial steel Sudden Reduction
Std Reducer
 CONDITIONS Control valve

Length (Note 2) Velocity

inch 119.50 m 3.28 mps
inch m mps DISCHARGE
inch m mps
inch m mps PRESSURE DROP OF STRAIGHT PIPE
STRAIGHT PIPE
3.72E-01 bar
1.50E+00 bar Size 1
- bar Size 2
7.26E-02 bar Size 3
1.95E+00 bar Size 4
Destination Pressure 4.1 barg
B
2.00 m (Note 3)
0.20 bar PRESSURE DROP OF FITTING AND ELBOWS
6.23 barg FITTING AND
ELBOWS

Elbow, 45
0.60 Elbow, 90
67.14 Tee
111.89 Foot Valve
Butterfly Valve
q=5%
q = 40'%
HUT OFF PRESSURE Diaphragm Valve
Suction Drum Pressure 0.02 barg Wide open
iquid Static Pressure 0.10 barg Half Open
tion Pressure 0.12 barg Gate Valve
Wide Open
6.31 bar Half Open
Ball Valve
-0.03 + 1.2 x Dif Pressure 7.5 barg Wide Open
Half Open
Globe valve
Wide Open
Half Open
Check Valve
Disk
Ball
Swing
Sudden Expansion
Sudden Reduction
Std Reducer
Control Valve
P OF STRAIGHT PIPE
ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/L
Inch m m3/h mps (f) bar bar/ km
8.000 10 383 3.281 925871 0.0141 4E-02 3.725

Sub Total 4E-02 3.725

P OF FITTING AND ELBOWS

Size 1 Size 2 Size 3
Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
m m m m m m
- - -
2 1.43 2.86 - -
1 2.29 2.29 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
1 0.31 0.31 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
 - - -

Sub Total 5.46 Sub Total - Sub Total -

dP (bar) 2.03E-02 dP (bar) 0.00E+00 dP (bar) 0.00E+00

P OF STRAIGHT PIPE
ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/L
Inch m m3/h mps (f) bar bar/ km
8.000 100 383 3.281 925871 0.0141 4E-01 3.725
-

Sub Total 4E-01 3.725

P OF FITTING AND ELBOWS

Size 1 Size 2 Size 3
Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
m m m m m m
- - -
5 1.09 5.45 - -
2 1.65 3.30 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
1 0.23 0.23 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
1 10.52 10.52 - -
- - -
- - -
- - -
- - -
Sub Total 19.50 Sub Total - Sub Total -
dP (bar) 7.26E-02 dP (bar) 0.00E+00 dP (bar) 0.00E+00
Sheet No.
2 of 2

0.0094168

Size 4
Quantity Le Le * Qty
m m
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
 -

Sub Total -
dP (bar) 0.00E+00

Size 4
Quantity Le Le * Qty
m m
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Sub Total -
dP (bar) 0.00E+00
Buyer :

SUPPLY INSTALLATION & COMMISSIONING OF A

PETROMAX CONDENSATE
REFINERY Ltd. FRACTIONING PLANT AND CATALYTIC
REFORMATE UNIT at Mongla, Bangladesh

PROCESS CALCULATION
FOR
COOLING WATER CIRCULATION PUMPS
Contract No. Document No.

C-209 / 2010 209-CA-P-003

EQUIPMENT I.D. : P-405

EQUIPMENT NAME : COOLING WATER CIRCULATION PUMP
PUMP TYPE : CENTRIFUGAL PUMPS
SCENARIO : DESIGN CASE
SYSTEM SKETCH :

1.00 m
0.50 m

1 ''

OPERATING CONDITIONS
1. Pump Capacity 6.50 m3/h 7. Density
28.62 gpm 8. Maximum Vapor Pressure
981 BPD 9. Normal Viscosity
2. Operation hours Hours 10. Line Capacity
3. No of operation pumps 1 Unit 11. Capacity Overdesign
4. Fluid Name Condensate
5. Normal Temperature 30.0 ºC 12. Capacity Design
6. Normal Specific Gravity 1.000 13. Roughness Factor
SUCTION CONDITIONS DISCHARGE CONDITIONS

1. Pipe Size Length (Note 2) Velocity 1. Pipe Size

1.25 inch 15.46 m 2.28 mps 1.25
inch m mps
inch m mps
inch m mps
2. Pressure Loss
2. Drum Pressure 0.02 barg a. Line
3. Static Head (Note 1) (min/max) 0.5 m 1 m b. Orifice, HE
0.05 bar 0.10 bar c. Deluge Valve
4. Pressure Loss d. Elbows & Fittings
a. Line Loss 2.72E-01 bar Sub total (a-d)
b. Other loss 0.00 bar 3. Maximum Destination Pressure
c. Strainer 9.00E-02 bar 4. Elevation
5.Suction Pressure (min) -0.29 barg
(max) -0.24 barg 5. Discharge Pressure

DIFFERENTIAL PRESSURE BRAKE KILOWATT

1. Discharge Pressure 5.30 barg Efficiency (assumed)
2. Suction Pressure -0.29 barg Hydraulic Power
3. Differential Pressure 5.59 bar bkW
4. Safety Factor (5%) - bar
5. Required differential pressure 5.59 bar
6. Head 57.1 m
MAXIMUM SHUT OFF PRESSURE
NET POSITIVE SUCTION HEAD 1. Maximum Suction Drum Pressure
1. Suction Pressure 0.72 bara 2. Maximum Liquid Static Pressure
2. Vapor Pressure 0.10 bara 3. Design Suction Pressure
3. Net 0.62 bara
4. NPSH Available 6.37 m Differential Pressure

Shut Off Pressure

Notes :
1. Static Head is assumed, to be confirmed later.
2. Length of pipe & equivalent length are assumption, to be updated based on isometric drawing.
3. Elevation data is assumed, to be confirmed later during site survey.
2 Equations
Antoine Constants for Water
A B C limit, oC
8.07131 1730.6 233 1-100
8.14019 1810.9 244 101-374

P …. mmHg
T ….. C
 Seller :

MMISSIONING OF A
E
D CATALYTIC
gla, Bangladesh
PT. ISTANA KARANG LAUT SUCTION
ATION
PRESSURE DROP OF STRAIGHT PIPE
LATION PUMPS STRAIGHT PIPE
Rev. Attachment
Size 1
B A
Size 2
Size 3
Size 4

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND
ELBOWS

Elbow, 45
Elbow, 90
Tee
Foot Valve
Butterfly Valve
q=5%
q = 40'%
Diaphragm Valve
Wide open
1 '' Half Open
Gate Valve
To Cooling Water Distribution Wide Open
Header Half Open
Ball Valve
Wide Open
Half Open
Globe valve
1,000.00 kg/m3 Wide Open
Vapor Pressure 0.096 bara Half Open
0.72 cP Check Valve
6.50 m3/h Disk
0.00 % Ball
Swing
6.50 m3/h Sudden Expansion
5.00E-05 Commercial steel Sudden Reduction
Std Reducer
 CONDITIONS Control valve

Length (Note 2) Velocity

inch 119.50 m 2.28 mps
inch m mps DISCHARGE
inch m mps
inch m mps PRESSURE DROP OF STRAIGHT PIPE
STRAIGHT PIPE
1.76E+00 bar
- bar Size 1
- bar Size 2
3.43E-01 bar Size 3
2.10E+00 bar Size 4
Destination Pressure 3.0 barg B
2.00 m (Note 3)
0.20 bar PRESSURE DROP OF FITTING AND ELBOWS
5.30 barg FITTING AND
ELBOWS

Elbow, 45
0.60 Elbow, 90
1.01 Tee
1.68 Foot Valve
Butterfly Valve
q=5%
q = 40'%
HUT OFF PRESSURE Diaphragm Valve
Suction Drum Pressure 0.02 barg Wide open
iquid Static Pressure 0.10 barg Half Open
tion Pressure 0.12 barg Gate Valve
Wide Open
5.59 bar Half Open
Ball Valve
-0.24 + 1.2 x Dif Pressure 6.5 barg Wide Open
Half Open
Globe valve
Wide Open
Half Open
Check Valve
Disk
Ball
Swing
Sudden Expansion
Sudden Reduction
Std Reducer
Control Valve
P OF STRAIGHT PIPE
ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/L
Inch m m3/h mps (f) bar bar/ km
1.250 10 7 2.281 100565 0.0215 2E-01 17.610

Sub Total 2E-01 17.610

P OF FITTING AND ELBOWS

Size 1 Size 2 Size 3
Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
m m m m m m
- - -
2 1.43 2.86 - -
1 2.29 2.29 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
1 0.31 0.31 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
 - - -

Sub Total 5.46 Sub Total - Sub Total -

dP (bar) 9.62E-02 dP (bar) 0.00E+00 dP (bar) 0.00E+00

P OF STRAIGHT PIPE
ID Lenght Vol. Flow Velocity NRe Moody Fric. DP DP/L
Inch m m3/h mps (f) bar bar/ km
1.250 100 7 2.281 100565 0.0215 2E+00 17.610
-

Sub Total 2E+00 17.610

P OF FITTING AND ELBOWS

Size 1 Size 2 Size 3
Quantity Le Le * Qty Quantity Le Le * Qty Quantity Le Le * Qty
m m m m m m
- - -
5 1.09 5.45 - -
2 1.65 3.30 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
1 0.23 0.23 - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
1 10.52 10.52 - -
- - -
- - -
- - -
- - -
Sub Total 19.50 Sub Total - Sub Total -
dP (bar) 3.43E-01 dP (bar) 0.00E+00 dP (bar) 0.00E+00
Sheet No.
2 of 2

0.0094168

Size 4
Quantity Le Le * Qty
m m
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
 -

Sub Total -
dP (bar) 0.00E+00

Size 4
Quantity Le Le * Qty
m m
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Sub Total -
dP (bar) 0.00E+00