ESP-LXD 2-Wire Decoder Control System Installation & Troubleshooting Guide
ESP-LXD 2-Wire Decoder Control System Installation & Troubleshooting Guide
Specifications Tools
Specification tools including CAD Details and Written Specifications for the Rain Bird ESP-LXD Series 2-Wire
Control System can be found at www.rainbird.com/esplxseries
Copyright © 2013 Rain Bird Corporation. All rights reserved. No part of these materials may be reproduced by any means, nor trans-
lated into machine language, without written permission of the publisher. Rain Bird®, ET Manager™, IQ Central Control System™,
FloWatch™, FloManager™, FloZone™, and SimulStations™ are trademarks of the Rain Bird Corporation. All rights reserved.
A Rain Bird ESP-LXD 2-Wire Decoder Control System provides modular control of small to large
irrigation systems. Unlike traditionally-wired controllers that power the valve solenoids directly
through individual valve wires, a 2-wire decoder controller uses a 2-wire cable to interconnect
decoders that in turn control the valve solenoids.
Aesthetics
An ESP-LXD 2-Wire Decoder Controller provides transparent automatic control of the irrigation
system. There are fewer above ground obstructions, making a 2-wire decoder system ideal for an
application in which the environmental elegance of the site is to remain undisturbed. Automatic
irrigation control can be installed on a site with fewer above ground enclosures. The higher station
capacity of the ESP-LXD controller (up to 200 stations) can replace multiple traditionally-wired
controllers (usually a maximum of 48 stations) and required power drops.
Vandal Resistant
Since all the 2-wire decoders are underground, it is an ideal solution to the problem of vandal
damage on an irrigation system. On a site where vandalism is a concern, a 2-wire decoder system
allows all of the field components to be put underground and out of sight in potentially lockable
valve boxes, therefore, out of the reach of vandals. A single 2-wire cable can replace as many as 200
individual wires in a traditionally-wired control system making it a much lower target for copper wire
thefts.
The design of a Rain Bird ESP-LXD 2-Wire Decoder Controller system requires careful consideration
to the layout of the decoders on the 2-Wire path. Since a decoder system powers the electric
solenoids through the 2-wire path, the 2-wire path must be able to provide enough voltage to
power the solenoids. There are design specifications limiting the length of the 2-wire Critical Path.
Refer to page eight of this guide for design specifications.
2-Wire Configurations
There are two types of configurations that can be used for the layout of 2-wire paths: STAR or
LOOP. The controller will supply up to four separate 2-wire paths for a STAR configuration and up
to two separate 2-wire paths for LOOP configurations. Depending upon the design of the site,
it is preferable to separate the 2-wire paths into multiple wire runs rather than install a single
2-wire path throughout the site. These wire paths can be configured in either the STAR or LOOP
layout or a combination of the two types. For ease of troubleshooting, the STAR configuration is
recommended.
Star Configuration
For normal installations with 2-wire path runs that are not excessively long, the recommended
layout for the 2-wire path is the STAR configuration. This is to facilitate ease of troubleshooting
the system should it experience a wire fault or short. The distance of the farthest decoder from
controller measured along the 2-wire path is considered the Critical Path of the 2-wire cable for a
STAR configuration. The maximum distance for the Critical Path is 1.65 miles for 14 AWG Maxi Cable,
and 2.63 miles for 12 AWG Maxi Cable. For metric cable the maximum distance for the Critical Path
is 3.0 Kilometers for 2.5 mm² cable.
NOTE: For secondary wire run, the distance between the field decoder and the solenoid (valve)
can not exceed 450 feet (137 meters) using 14 gauge wire.
Valve Types
The ESP-LXD 2-Wire Decoder Controller is compatible with the following Rain Bird Commercial
Valves:
PGA Series
PEB/PESB/PESBR Series
GB Series
EFB-CP Series
BPE/BPES Series
NOTE: The ESP-LXD 2-Wire Decoder Controller will not work with Rain Bird Residential Valves
including DV, JTV, HV, ASVF Series Valves.
The ESP-LXD 2-Wire Decoder Controller is also compatible with Rain Bird Golf Valve-in-Head Rotors
and Rain Bird Commercial PSR-Series Pump Start Relays.
FloManager™ Manages flow demand and ensures you don’t overtax your water supply. Finds
combinations of stations to operate simultaneously to use all available capacity from the water
supply.
LIMR-KIT LIMR-QC603
900MHz Transmitter, 6-Pin Quick Connect
Receiver, Quick-Connects, Cable, 3 feet
Carrying Case
LIMR-QC630
LIMR-TX 6-Pin Quick Connect
900MHz Transmitter Only Cable, 30 feet
LIMR-RX
900MHz Receiver Only
Flow Sensors
Up to five (5) flow sensors can be installed on the 2-Wire path. SD-210 Sensor Decoder are required
for each sensor. Rain Bird FS-Series Flow Sensors are available in ½” to 4” PVC Tee, 1” to 2” Brass Tee,
and Brass and Stainless Steel Insert Style models.
One locally wired (to the decoder module) and up to 3 installed on the 2-wire path. SD-210 Sensor
Decoder required for each 2-wire path weather sensor.
Notes:
1. Operates only with switch-type normally closed sensors.
2. Not compatible with tipping rain-can sensors.
3. Compatible with Rain Bird Anemometer Wind Speed Sensor when used with a Rain Bird
PT-3002 Pulse Transmitter.
RSDBEX
Wired Rain Shutoff Sensor, Bracket Mount
Configure as Rain Sensor
RSDCEX
Wired Rain Shutoff Sensor, Conduit Mount
Configure as Rain Sensor
WR2RC
Wireless Rain Shutoff Sensor
Configure as Rain Sensor
WR2RFC
Wireless Rain/Freeze Shutoff Sensor
Configure as Rain/Freeze Sensor
ANEMOMETER
Wind Speed Sensor (WSS)
Requires Rain Bird PT3002 Pulse Monitor
Configure as Wind Sensor
WS1
Soil Moisture Sensor (SMS)
Irrometer Water Switch - www.irrometer.com
Configure as Soil Moisture Sensor
Custom Prevent
Normally-closed sensor that prevents station operation when sensor circuit opens
Custom Pause
Normally-closed sensor that pauses station operation when sensor circuit opens
The ESP-LXD Series 2-Wire Decoder Controller standard enclosure is a NEMA 3R rated, plastic,
locking, wall-mount enclosure. Optional painted metal and Stainless Steel enclosures include:
LXMM
Painted metal, locking, wall-mount enclosure, NEMA 3R
LXMM-PED
Painted metal, locking pedestal for LXMM enclosure, NEMA 3R
LXMM-SS
Stainless Steel, locking, wall-mount enclosure, NEMA 3R
LXMM-PEDSS
Stainless Steel, locking pedestal for LXMM-SS enclosure, NEMA 3R
Note: When activating valves and pump start relays that are not manufactured by Rain Bird,
there may be exceptions to the maximum number of solenoids per address that can be energized.
Contact Rain Bird for more details..
Notes:
Notes:
Notes:
Notes:
The ESP-LXD controller automatically configures itself, by measuring the incoming voltage
frequency, to operate with the correct type of decoder.
Note: FD-TURF Series (Grey) and FD-Series (Black) Field Decoders cannot be used on the same
system.
Examples:
1. The ESP-LXD 2-Wire Decoder Controller has been installed at a site in the U.S. where the incoming
power is 120 VAC @ 60 Hz. When the controller is powered, it will automatically be configured to
operate FD-TURF (Grey) Field Decoders.
2. The ESP-LXD 2-Wire Decoder Controller has been installed at a site in Europe where the incoming
power is 230 VAC @ 50 Hz. When the controller is powered, it will automatically be configured to
operate FD-Series (Black) Field Decoders.
Note: SD-210TURF Sensor Decoders are required for use in U.S. and Canada (60 Hz power).
SD210 Sensor Decoders are required for use in the rest of the world (50 Hz power).
Refer to page 24 of this guide for recommended location and quantity of LSP-1 Lightning Surge
Protectors.
MAXI Cable
Use only MAXI Cable for 2-Wire path applications.
The ESP-LXD 2-Wire Decoder Controller and the 2-wire path must be properly surge protected and
grounded. Doing so can help prevent damage to the controller and irrigation system and also
significantly reduce troubleshooting, repair time and expense. Failure to do so could result in failure
of your controller and voiding the warranty.
To comply with proper installation specifications, the following components should be grounded:
ESP-LXD 2-Wire Decoder Controller
ESPLXD-M50 2-Wire Decoder Module
LSP-1 Lightning Surge Protector
SD-210 Sensor Decoder
FD-401 Field Decoder
FD-601 Field Decoder
Notes:
1. Each installed grounding system shall maintain a maximum ground resistance of 10 ohms,
or less.
2. Refer to the Rain Bird Grounding Recommendations document for proper specifications on
Grounding System Installation and Grounding System Design.
1. ESP-LXD 2-Wire Decoder Controller – The LSP-1 Line Surge Protector provides surge
protection for the ESP-LXD controller against electrical surges originating from each 2-Wire
Path utilized. The LSP-1 Line Surge Protector shall be spliced into each 2-Wire Path in close
proximity to the ESP-LXD controller.
2. 2-Wire Path – The LSP-1 Line Surge Protector provides surge protection for the following
FD-Series Field Decoders installed on the 2-Wire Path:
FD-101
FD-102
FD-202
Note: The 2-wire path shall be surge protected and grounded with one LSP-1 Line Surge Protector
every 500 feet or every 8 decoders, whichever is smaller.
3. Termination of 2-Wire Path – An LSP-1 Line Surge Protector shall be installed at the end of
the 2-wire path in a STAR configuration.
Note: Because the FD-401 & FD-601 Field Decoders and SD-210 Sensor Decoder have built-in
surge protection, the 2-wire path surge protection requirement could be stated in the following
manner: The 2-wire path shall be surge protected and grounded with one LSP-1, FD-401, FD-601
or SD-210 every 500 feet or every 8 decoders, whichever is smaller.
The ESP-LXD 2-Wire Decoder Controller can manage up to five (5) water points of connection, five (5)
Master Valves, and five (5) FloZones through a variety of hydraulic configurations using the following
concepts and/or features:
Master Valve – A valve or pump start relay that controls (turns on/off ) a point of connection
where the irrigation system connects to the water supply.
Flow Sensor – Used to monitor the irrigation system real-time flow rate. The current system
flow rate is displayed at the controller and totalized in a flow log. The flow rate is used to detect
high or low flow conditions and diagnose and shutdown the problem valve or water source and
issue alarms.
FloZone – A group of stations that receive water from one or more points of connection. Each
water source would have its own Master Valve and Flow Sensor. If a mainline receives water
from two or more points of connection the controller combines the input from all associated
flow sensors to determine the FloZone real-time flow rate.
FloWatch (available on ESP-LXD models only) – Monitors and logs the real-time system rate
with a flow sensor. A Learn Flow Utility learns and records the nominal flow rate of each station.
If a high or low flow condition is detected, the controller will follow user configured steps to
diagnose and eliminate the problem (problem station valve or water source is quarantined).
SimulStations™
The ESP-LXD can operate multiple programs and stations concurrently. The controller ensures
sufficient power is available to operate a maximum of eight (8) valve solenoids simultaneously.
The range of SimulStations available per program (ABCD) is one (1) through eight (8)
The range of SimulStations available for the entire ESP-LXD controller is one (1) through (8) for
irrigation and non-irrigation stations.
Each normally closed master valve that needs to be open for irrigation to occur reduces the
maximum SimulStation by 1. Example: The system has one (1) normally closed master valve.
The maximum number of SimulStations is reduced from eight (8) to seven (7).
FS050P, FS075P, & FS100P flow sensors have an operating range 2 to 20 ft/sec (water velocity in
pipe).
FS150P, FS200P, FS300P, FS400P, FS100B, FS150B, FS200B, FS350B & FS350SS flow sensors have
an operating range 1/2 to 30 ft/sec (water velocity in pipe).
Select a flow sensor size based on the smallest station flow rate and the largest system flow rate.
If a single flow sensor is outside the operating range of a single sensor a dual bypass flow sensor
system is recommended.
Notes:
A sensor run of no less than 10 times the pipe diameter on the sensor inlet is required.
A sensor run of no less than 5 times the pipe diameter on the sensor outlet is required.
The associated master valve would typically be installed on the upstream side before the
sensor run.
Low flows will automatically flow through the small master valve and flow sensor until the flow
rate increases to the point where the three (3) to five (5) PSI differential is overcome and flow
will automatically flow through both master valves and flow sensors.
Configure both master valves and flow sensors on the same FloZone.
MV FS200P
MV FS100B
Normally-Open Master Valve – A specialty valve that is powered to close and will only close
when a flow problem is detected by the controller. Normally-open master valves are popular
for systems with quick coupling valves making water available for manual watering at any time.
Master Valves 0 1 2 3 4 5
Note: Quantity of Master Valves and Flow Sensors should be the same.
3. Sensors
Flow Sensors ** 0 1 2 3 4 5
Types FS050P FS075P FS100P FS150P FS200P FS300P
FS400P FS100B FS150B FS200B FS350B FS350SS
Weather Sensors 0 1 2 3 Remote** Local
Types RSD WR-2 WRF-2 WSS (with PT-3002) SMS
** SD-210 (Green) Quantity _______
** One SD-210 required per 2-wire sensor
4. Option Cartridges
PBC-LXD Programming Backup Cartridge Yes No
ETC-LX ET Manager™ Cartridge Yes No
IQ-NCC Network Communication Cartridge Yes No Model ______________
The ESP-LXD Controller includes multiple diagnostic functions to help you troubleshoot and
pinpoint the source of a problem. Refer to section C / Systems Diagnostics in the ESP-LXD Controller
Installation, Programming & Operation Manual for step-by-step instructions to use the diagnostic
features.
Filled out ESP-LXD Controller Programming Guide with decoder addresses and station/MV/
sensor assignments
A Volt/Ohm Meter (multi-meter) capable of reading 0 to 50 volts AC/DC and resistance from 0 to
1,000,000 Ohms
Spare system components and tools including: spare FD-Series Decoders, SD-210 Sensor
Decoders, 3M DBR/Y-6 wire splice kits, wire strippers, DPU-210 Decoder Programming Unit
(optional)
Each multi-address FD-Series Field Decoder (FD202, FD401, FD601) draws 1.0 mA
Add up the total decoders of each type for each wire path and calculate the wire path mA draw
Add the mA for each wire path together for the total system mA draw
Short circuit
Ground fault
Notes
• A majority of field wiring issues are caused by poor wire splices! Use only 3M DBR/Y-6 Wire
Splice Kits. All splices should be made in splice boxes.
• If the 2-Wire Path is Looped, disconnect the loop half way out before troubleshooting
- Use the Test All Stations to check which stations are operating
Controller diagnostics
- Turn dial to Test All Stations / Check System; Select 2-Wire Diagnostics
- Select Decoder Test - The results will indicate that one of more decoders have an Open Circuit
and you will be prompted to Check Wiring; Go the location of the decoder that are not
responding and check wire splices
- Check your as-built drawing. If you notice that all the decoders that are not responding are
in a single leg of the 2-wire path, the open circuit exists between the last working decoder
and the first non-working decoder. Check the splices at that location first. Also look for signs
of recent construction/digging between the working and non-working decoders.
- Turn the controller dial to 2-Wire Diagnostics; Select Short Finding; Turn Short Finding Mode
On. Use a Clamp Meter to measure the Amp Draw of the 2-wire path cable conductors at
the last working decoder and the first non-working decoder. Note any discrepancies in the
readings. You must know the number and type of each decoder downstream to know what
the mA reading up should be reading (see Calculating the total system mA draw section for
more information).
Short circuit (red and black wires crossed) of the 2-wire path cable
The controller alarm light will be illuminated and the alarm will inform you the controller has
switched to Short Finding Mode. You must fix the short circuit before the controller will switch
back to normal irrigation mode.
- Disconnect each 2-wire path cable one at a time from the controller ESPLXD-M50 Decoder
Module until the controller exits Short Finding Mode. Reconnect that 2-wire path cable, and
if the Short Finding Mode returns you know the short is on that leg of the 2-wire path.
- Refer to the as-built to see the location of the 2-wire path. Walk the route of the 2-wire path
cable and check for signs of recent construction/digging.
- Find a decoder location about half-way down the 2-wire path cable. Disconnect the splices.
See if the controller is still in Short Finding Mode. If the Short Finding Mode has cleared, the
problem is downstream of this location. If the controller is still in Short Finding Mode, the
problem is between this location and the controller. Keep disconnecting segments of the
2-wire path until you isolate the problem.
- The problem may be caused by a decoder or LSP-1 Line Surge Protector damaged by a
lightning power surge. The controller will exit Short Finding Mode when this damaged
decoder or line surge protector is disconnected from the 2-wire path.
Controller diagnostics
- Turn dial to Test All Stations / Check System; Select 2-Wire Diagnostics
- Select Line Survey. Note the Milliamp (mA) reading. The mA reading will be higher than
normal when current is leaking to ground. You must know the number and type of each
decoder in the system to know what the mA reading should be reading (see Calculating the
total system mA draw section for more information).
- Disconnect each 2-wire path cable one at a time from the controller ESPLXD-M50 Decoder
Module. Recheck the Line Survey to isolate which segment of the 2-wire path has the
ground fault.
- Find a decoder location about half-way down the 2-wire path cable. Disconnect the splices.
Check the Line Survey to see if the ground fault has been isolated. If the Line Survey is
normal, the problem is downstream of this location. If the Line Survey still shows the ground
fault, the problem is between this location and the controller. Keep disconnecting segments
of the 2-wire path until you isolate the problem.
Consult the ESP-LXD Controller Installation, Programming & Operation Guide (shipped with the
controller or available on-line) for detailed information on the built-in diagnostic features of the
controller.
Section A / Auto – The controller displays the current status of the system along with any alarm
conditions in the Auto dial position.
Section C / Systems Diagnostics – System diagnostic and troubleshooting tools are available in
the Test All Station / Check System dial position.
Troubleshooting
Category Issue Potential Cause Solution
Controller Red alarm light on the The controller is reporting an Turn dial to Auto, press the Alarm button, review the
Alarms controller front panel is alarm condition. alarm conditions, and address the issue(s).
illuminated.
Controller alarm; No The ESPLX2-M50 Module is Check the upper status light on the ESPLX2-M50
2-Wire Module. not properly attached to the module. It should be solid green if it is properly
controller module slots. connected to the controller. Remove and reinstall the
module making sure it is fully seated in the module
slots.
Controller alarm; 2-Wire Someone has manually Turn dial to Off, press the 2-Wire Path button, and turn
Path Off. turned the 2-wire path Off. the 2-wire path On.
Controller alarm; Duplicate decoder addresses Note the duplicate decoder addresses posted in the
Duplicate Decoder have been entered. alarm screen, verify and enter the correct decoder
Address. addresses.
Controller alarm; Short 2-wire path is shorted and the Disconnect the 2-wire cables from the ESPLX2-M50
Finding Mode. controller has automatically Module one at a time until the alarm condition clears.
switched to the Short Finding The lower left status light on the controller will alternate
Mode. The lower left status between red and green when the wire path with the
light on the controller is dark. short is removed.
- Trace the path of this 2-wire cable and look for source
of issue (disturbed soil, new tree or fence post, etc).
- Disconnect the 2-wire cable halfway between the
controller and end of cable and check to see if the alarm
clears to help identify short location on the cable.
- Use a volt/ohm and clamp meter to identify which
devices are receiving power.
- Fix the short and check that the alarm is cleared.
Controller alarm; No Decoder addresses have not Turn dial to Setup Wizards and select Station Setup.
Decoder Addresses. been entered for any stations. Enter the address (see label on each decoder) for each
station. Addresses are also required for Master Valves,
Weather and Flow Sensors.
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