API Standard 662/ISO 15547:2000 American Petroleum Institute

Company Engineering contractor

PLATE HEAT EXCHANGER DATA
SHEET PROCESS

PO No.: Doc. No.: Page 1 of 2

Customer: Chevron Geothermal Salak Manufacturer: TBD

Project: No-oxygenated seal water Order/enq. No.:
Location: G. salak Model: Gasketed Type
Item No.: Serial No.:
Service:
1 CASE HOT SIDE COLD SIDE
2 Fluid Condensate water Cold water
3 Total flow (kg/s) (kg/s) 16.7 27.5
4 Flow per PHE (kg/s)
5 Design temperature (°C) 46.2 30
6 Minimum design metal temp. (°C)
7 Design pressure [bar (ga)] 4.2 5.2
8 Pressure drop allow/calc- (bar) / /
9 Wall temperature min./max. (°C) / /
10 Fouling margin a (%)
11 OPERATING DATA INLET OUTLET INLET OUTLET
12 Liquid flow (kg/s) 16.7 27.5
13 Vapour flow (kg/s)
14 Non condensables flow (kg/s)
15 Operating temperature (°C) 46.2 30 32
16 Operating pressure [bar ] 4.2 5.2
17 LIQUID PROPERTIES
18 Density (kg/m3) 989.2 994.8
19 Specific heat (kJ/kgK)
20 Viscosity (Pa.s) 9.838 8.855
21 Thermal conductivity (W/mK) 0.0654 0.1805
22 Surface tension (N/m)
23 VAPOUR PROPERTIES
24 Density (kg/m3)
25 Specific heat (kJ/kgK)
26 Viscosity (mPas)
27 Thermal conductivity (W/mK)
28 Relative molecular mass (kg/kmol)
29 Relative molecular mass, noncon(kg/kmol)
30 Dew point/bubble point (°C)
31 Solids maximum size (mm)
32 Solids concentration (% volume)
33 Latent heat (kJ/kg)
34 Critical pressure [bar (abs)]
35 Critical temperature (°C)
36 Total heat exchanged (kW)
37 Ua (W/m2K) Clean condition: Service:
38 LMTD (°C) /
39 Heat transfer area (m2)
40 Stream heat transfer coeff. (W/m2K)
a
Fouling margin = (Uclean / Uservice -1) *100% where U = Thermal transmittance (overall heat transfer coefficient).

0 Adrian Hari widianto

No Revision Date Prepared by Reviewed by
 TECHNICAL SPECIFICATION
PLATE AND FRAME HEAT
EXCHANGER
Page 1 of 2

TABLE OF CONTENTS

Paragraph Title Page

INTRODUCTION……………………………………………………. 1
1 SCOPE……………………..…………………………………………. 1
4 CONSTRUCTION……………………………………………………. 1
6 INSPECTION AND TESTING……………………………………….. 1
8 GUARANTEE………………………………………………………… 2
9 DOCUMENTATION…………………………………………………. 2

INTRODUCTION

The CGS requirement for Plate and frame heat exchangers correspond to those of Chevron
technical specification for plate and frame heat exchanger (EXH-EG-4870) with the specific
option, deletions, additions or modifications contained in this specification. The requirement of
this exchanger shall also comply with API Standard 662.

The paragraph numbers in this specification correspond to those used in EXH-EG-487. Paragraph
numbers may not be consecutive

Instructions contained in this specification such as "add" or “substitute” shall be interpreted as

follows: If information is "added" to an existing paragraph in the EXH-EG-487 , the requirements
of this specification shall be read as a continuation of the EXH-EG-487 specification . If
information is “substituted”, the EXH-EG-487 requirement shall be replaced in its entirety by the
requirements of this specification. If (New) is next to a paragraph number not appearing in EXH-
EG-487, it shall be read as a CGS added requirement.

1.0 SCOPE

1.1 (Substitute) The plate and frame heat exchanger shall be designed and fabricated in
accordance with the ASME Code, section VIII, Pressure vessels and the AISC Manual of Steel
Construction. The unit does not require ASME code- stamped

4.0 CONSTRUCTION

4.1.8 (New) All connections in hot and cold side of plate and frame heat exchanger shall match
with 6” WN 150# RF 304L SS 10S Bore.

6.0 INSPECTION AND TESTING

6.1.3 (New) Shipping inspection for protection and packaging plate and frame heat exchanger.
 TECHNICAL SPECIFICATION
PLATE AND FRAME HEAT
EXCHANGER
Page 2 of 2

8.0 GUARANTEE
8.1(Add) The supplier shall guarantee the mechanical, thermal and hydraulic performance of a
heat exchanger for 12 months after its placement in the specified service, but not exceeding 24
months from the date of shipment. The Supplier shall repair without charge any defect found
within the guarantee period that results from work or material originating with the Supplier.

9.0 (New) DOCUMENTATION

9.1 The supplier shall furnish the purchaser with process and construction drawing as per API 662
required.

9.2 The supplier shall furnish the purchaser with user’s manual which shall contain the following:
• Technical description
• Assembly instruction
• Operating instruction
• Maintenance instruction
• Spare part list
• Data sheet and drawing(as built)

9.3 Manufacturer’s data report

Manufacturer's Data Reports are required for GSDM certified. These reports must be
completed and submitted for each equipment item within 2 weeks after date of shipment.
The following is a listing of minimum requirements to be contained in the Manufacturer's
Data Reports:
• Material Test Reports and/or Certificates of Compliance (Certificates of
Compliance are acceptable only If permitted by the applicable code or
specification)
• Heat treatment charts, where applicable
• Certified hydrotest charts, showing test pressure, duration of test, and test water
temperature, if the manufacture has own standard, the written procedure shall be
submitted.
• Non-destructive examination records and procedures
• Material certificate, WPS, PQR and welder certificate
• Construction procedures

All document complete with appropriate signatures

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

SPECIFICATION EXH-EG-4870
PLATE AND FRAME HEAT EXCHANGER

December 1989 Page 1 of 8

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

CONTENTS

1.0 SCOPE .................................................................................................................................3

1.1 Standards and Codes...............................................................................................................3
2.0 DESIGN ...............................................................................................................................3
2.1 Performance Characteristics ....................................................................................................3
2.2 Physical Characteristics ..........................................................................................................3
2.3 Maintenance Characteristics ....................................................................................................4
3.0 MATERIALS........................................................................................................................5

4.0 CONSTRUCTION................................................................................................................5
4.1 Frame Assembly.....................................................................................................................5
4.2 Plates.....................................................................................................................................6
4.3 Gaskets..................................................................................................................................6
4.4 Identification and Marking .......................................................................................................7
5.0 PAINTING ...........................................................................................................................7

6.0 INSPECTION AND TESTING ............................................................................................7

7.0 SUBMITTALS......................................................................................................................7
7.1 Submittals with Bid.................................................................................................................7
7.2 Submittals after Approval of Contract ......................................................................................7
8.0 GUARANTEE ......................................................................................................................8

Page 2 of 8 December 1989

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

1.0 SCOPE

This general specification covers the minimum technical requirements for the design, manufacture,
and testing of plate and frame heat exchangers. Any exceptions to the requirements of this
specification shall be submitted in writing to the Company for approval.

1.1 Standards and Codes

The plate and frame heat exchanger shall be designed and fabricated in accordance with
ASME Code, Section VIII, Pressure Vessels, and the AISC Manual of Steel Construction.
The unit shall be ASME code-stamped and have a national board registration number.

2.0 DESIGN

2.1 Performance Characteristics

2.1.1 The unit shall be capable of continuous performance within the parameters stated on
the data sheets.

2.1.2 The heat exchanger shall have an even flow distribution across the heat transfer
surface. Velocity variations shall be minimal across the heat transfer surface.

2.1.3 Unless otherwise specified, the unit shall be designed for full countercurrent flow.

2.2 Physical Characteristics

2.2.1 The unit shall be capable of the ratings specified on the data sheets under the
operating conditions specified on the data sheets.

The minimum design temperature of heat exchanger pressure parts shall be the
maximum operating temperature plus 25°F. The design pressure shall be either the
maximum operating pressure plus 10% or plus 25 psig, whichever is greater.

2.2.2 The unit shall be designed to handle full differential test pressure as well as operate
with one side off line at any time.

2.2.3 The unit shall be designed to withstand external loads as specified by the Company
on the Data Sheet.

December 1989 Page 3 of 8

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

2.2.4 The unit shall have the following characteristics.

2.2.4.1 Four lifting eyes arranged to allow a single-point lift. Each lifting eye shall
be capable of supporting the weight of the entire unit. Optional lifting
arrangements may be proposed by the vendor.

2.2.4.2 A structural steel base or steel support designed to support and lift the plate
and frame heat exchanger.

2.2.4.3 Fixed and movable end cover plates

2.2.4.4 Corrugated sheet metal plates

2.2.4.5 Flanged nozzle connections

2.2.4.6 Compression assembly bolts

2.2.4.7 Support column

2.2.4.8 OSHA shroud

2.2.4.9 Carrying bar and guide bar

2.3 Maintenance Characteristics

Vendor shall consider provisions for maintenance, repair, and alterations of the unit. The
following are the minimum maintenance requirements.

2.3.1 Design shall allow for the bolts to be tightened and loosened from one end by a single
wrench.

2.3.2 Heat transfer plates shall be individually removable.

2.3.3 Single pass designs (i.e., all connections on front pressure plate) are preferred and
shall be used wherever possible.

2.3.4 The preferred exchanger design is a modular bolted design where welded joints are
eliminated. (This allows all maintenance to be done without any welding
requirements.)

Page 4 of 8 December 1989

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

3.0 MATERIALS

3.1 Construction materials for plate and frame heat exchangers shall be selected to provide an
economical design for the specified service conditions.

3.2 Frames shall be constructed of either ASTM A283 Grade C, ASTM A285 Grade C, ASTM
A515, or ASTM A516, unless otherwise specified by the Company.

3.3 The carrying bar and guide bar shall be clad (as a minimum) with stainless steel for heavily
corrosive environments. Only unpainted parts shall be in contact with the heat transfer
surface to reduce friction during plate removal.

3.4. Piping shall be Schedule 40 carbon steel, ASTM A106 Grade B unless approved otherwise
by the Company.

3.5 Threaded openings shall be class 6000 pound half-couplings or weld bosses and made of
ASTM A105.

3.6 Flanges shall conform to ANSI B16.5 and be made of ASTM A105.

3.7 Plates shall be either AISI 304 or 316 stainless steel with a carbon content of less than 0.07%,
unless otherwise specified by the Company.

3.8 Tie bolting materials shall be ASTM A193 Grade B-7 for bolts and ASTM A194 Grade 2H
for nuts. Bolts and nuts shall be cadmium plated, Teflon coated, or nickel phosphate treated.

4.0 CONSTRUCTION

4.1 Frame Assembly

4.1.1 Inlet nozzles 2 inches and larger shall have weld neck flanges. Inlet nozzles less than
2 inches shall have socket-welded couplings. Integral pad flanges may be provided in
lieu of weld neck nozzles.

4.1.2 Nozzles shall have raised-face flanges in accordance with ANSI B16.5.

4.1.3 Two 3/4-inch National Pipe Thread (NPT) half couplings or weld bosses shall be
provided on each nozzle for local pressure and temperature indicators.

4.1.4 Welds that connect nozzles and couplings shall be full penetration welds.

December 1989 Page 5 of 8

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

4.1.5 The fixed and movable pressure plates shall be designed to meet the design pressure
without the aid of stiffeners.

4.1.6 The heat transfer plates shall be fully aligned by the carrying bar and guide bar for
proper sealing of the gaskets.

4.1.7 The frame of the exchanger shall be designed to permit the future installation of a
minimum of 15% additional plates.

4.2 Plates

4.2.1 Plates shall have metal-to-metal contact between adjacent plates to withstand the full
differential pressure. The nominal channel spacing shall be 1/16 to 1/4 inch.

4.2.2 Plates shall have a channel geometrical design. The channel design shall be identical
for the two fluids, if practicable. Mixed channel design may be offered as an
alternative.

4.2.3 The actual plate surface of the unit shall exceed the calculated design requirements
by 10%.

4.3 Gaskets

4.3.1 Plate and port edges shall be sealed with elastomer gaskets to prevent leakage when
the product and heating/cooling medium passes through alternate spaces between the
plates.

4.3.2 The gaskets shall be of the dual-plate type to ensure that gasket failure will result in
external leakage but not fluid intermixing.

4.3.3 Nozzle gasket contact surfaces shall be machined to a finish equal to 125 RMS, or
better.

4.3.4 Finished gasket contact surfaces shall be free of scale.

4.3.5 Service temperatures of gaskets shall not exceed the following:

Maximum Service
Gasket Material Temperature

Natural, styrene, neoprene 160°F (71°C)

Nitrile, Viton 210°F (99°C)
Resin-cured butyl 250°F (121°C)
Ethylene/propylene, silicone 280°F (138°C)

Page 6 of 8 December 1989

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

4.4 Identification and Marking

4.4.1 Frame plates, forgings, and pressure parts shall be legibly stamped with the steel
manufacturer's heat, slab, and serial numbers. The markings shall be in a visible
location.

4.4.2 Corrugated plates, when noninterchangeable, shall have the identification of the inlet
and outlet ports of both hot and cold liquids stamped into the corners of each plate.

4.4.3 A corrosion-resistant, stainless steel nameplate and nameplate bracket shall be

securely attached to each unit. The nameplate shall be easy to locate and read after
installation of the unit. The nameplate shall include all data required by the ASME
Code inclusive of the ASME U stamp.

4.4.4 The nameplates shall be securely attached using stainless steel screws or rivets.
Glue is not acceptable.

5.0 PAINTING

Company will specify coating system to be used, and surface preparation requirements. Vendor
may submit alternate coating proposal for Company review and approval.

6.0 INSPECTION AND TESTING

6.1 Units shall be hydrostatically tested for at least 1 hour at 1-1/2 times the design pressure.
The temperature of the hydrostatic test fluid shall be at least 70°F (21°C) during the test.

6.2 After the hydrostatic test, the unit shall be drained completely and dried.

7.0 SUBMITTALS

7.1 Submittals with Bid

7.1.1 Proposed line schedule

7.1.2 Completed data sheet

7.1.3 Proposed coating system

7.2 Submittals after Approval of Contract

December 1989 Page 7 of 8

Chevron Specification EXH-EG-4870

PLATE AND FRAME HEAT EXCHANGER

7.2.1 Construction drawings

7.2.2 Approved line schedule

8.0 GUARANTEE

The Contractor shall guarantee the unit in accordance with GAM-EG-3042.

Page 8 of 8 December 1989