OIL & FUEL

COMPOTEC® OIL is a multi-layer thermoplastic hose manufactured from Polypro-

pylene, Polyethylene and Polyester films and Polypropylene fabrics, with a weather-
proof and abrasion resistant outer cover made of Polyvinyl coated Polyester fabric.
Outer cover is also available in ELASTOTHANE®, a special PU coated fabric; its
UV, Ozone, Sunlight and weathering resistance, offers superior temperature and
abrasion characteristics.
All the different layers are wrapped together and tensioned between internal and
external wire spirals. This enables our product to meet the requirement of the Petrol
-chemical industry and those of the Oil & Gas industry.
COMPOTEC® assemblies are fitted with an extensive range of couplings readily
available, externally swaged with crimping ferrules.

COMPOTEC® OIL assemblies are tested at 1 1⁄2 times rated working pressures for
safety and reliability, in accordance with EN ISO 1402 (BS 5842:1980 clause 6.4).
The securing ferrule, at one end of the hose, is permanently marked by engraving,
with manufacturer’s name, nominal bore, the hose assembly serial number and the
test date. The marking of hose assemblies is made in compliance with PED Direc-
tive (97/23/ CE). Full test certification can be supplied on request.

COMPOTEC® OIL hoses can be supplied in the FIRETEC version with ADR self-
estinguish CL1 cover.
HEAVY DUTY HYDROCARBON SUCTION & DISCHARGE HOSE EN 13765:2010 TYPE 3
Burst pressure indicated, is at ambient temperature when tested in accordance with
Safety Bend Radius Weight
EN ISO 1402 (BS 5173 section 102.10:1990). Size Maximum W.P.
Factor EN ISO 1746 Kg/mt
Maximum Length
Electrical continuity is achieved by the two wires bonded to the end fittings, this mm Inch Bar P.S.I. mm Inch Kg. / mt Mt. Feet
helps dissipate accumulated charge and to avoid static flash. The electric resistance 20 3/4" 15 200 5:1 75 3 0,73 40 132
of hose assemblies is less than 1 ohm/mt, as required by EN ISO 8031:2009 - 4.7. 25 1" 15 200 5:1 100 4 0,90 40 132
Upon request it’s possibile to manufacture COMPOTEC® hoses in accordance to 32 1 1/4" 15 200 5:1 125 5 1,27 40 132
the Directive 94/9/EC “ATEX”, with a special outer antistatic black cover, ground
connection cable, for explosive environment.
40
50
1 1/2"
2"
15
15
200
200
5:1
5:1
140
180
5 1/2
7
1,49
2,18
40
40
132
132
OIL 800 HD
65 2 1/2" 15 200 5:1 220 8,5 3,09 40 132
COMPOTEC® OIL 800 HD and OIL SD hoses are specially engineered for the 75/80 3" 15 200 5:1 280 11 3,66 40 132 Code OIL 800HD ZZ OIL 800HD ZX OIL 800HD XZ OIL 800HD XX
transfer of hydrocarbons, including oil, petrol, diesel, lubricating oils, MTBE, paraffin 100 4" 15 200 5:1 400 16 5,28 40 132 Applications Heavy Duty Fuel/Oil liquid transfer
and 100% aromatics, in all kinds of transfer. The range includes: 150 6" 15 200 5:1 575 23 11,90 40 132 Colour Blue / Black
200 8" 15 200 5:1 800 32 15,65 40 132 Temperature -40 +100°C

OIL 800 HD - HEAVY DUTY

250 10" 15 200 5:1 1000 40 22,53 25 82 Inner wire Galv.Steel Galv.Steel St.Steel St.Steel
300 12" 15 200 5:1 1200 48 31,78 25 82 Outer wire Galv.Steel St.Steel Galv.Steel St.Steel

Applications: Heavy Duty construction for the transfer of a wide variety of hydro-
carbon conveyant under suction or pressure. Used for black oils and heavier lubri-
cating products, Ship to Shore and Ship to Ship, Dockside and in general for the STANDARD DUTY HYDROCARBON SUCTION & DISCHARGE HOSE EN 13765:2010 TYPE 2
most ardous Industrial and Marine applications. Commonly used for all hose loading
arms in Bottom Loading operations, thanks to the special reinforcement for minimal
Safety Bend Radius Maximum
elongation. Fully suitable for 100% aromatics & MTBE transfer.
OIL SD
Size Maximum W.P. Weight Kg/mt
Factor EN ISO 1746 Length
Construction: High strength polypropylene and polyester films and fabrics, high mm Inch Bar P.S.I. mm Inch ZZ/XX AZ AA Mt. Feet
density polyethylene films reinforcement, includes in the construction an High Den- 40 1 1/2" 10 150 5:1 140 5 1/2 1,23 0,98 0,67 40 132
sity UHMW PLT seamless tubular extruded film, to avoid any possible leak and 50 2" 10 150 5:1 180 7 1,66 1,35 0,97 40 132 Code OIL SD ZZ OIL SD ZX OIL SD XX OIL SD AZ OIL SD AA
guarantee a gas-tight construction, Polyvinyl coated polyester fabric cover, weather 65 2 1/2" 10 150 5:1 220 8,5 2,10 1,71 1,25 40 132 Applications Standard Duty Fuel/Oil liquid transfer
and ozone resistant Available in 40 mt coils from 3/4” to 8” and 25 mt length up to 75/80 3" 10 150 5:1 180 11 2,53 2,05 1,53 40 132 Colour Blue Orange
12” 100 4" 10 150 5:1 400 16 4,10 3,29 2,38 40 132 Temperature -30 +80°C
COMPOTEC® OIL 800 HD hose assemblies are certified by D N V as complying the 150 6" 10 150 5:1 575 23 9,85 7,50 5,58 40 132 Inner wire Galv.Steel Galv.Steel St.Steel Aluminium Aluminium
requirements of CE Directive 97/23 “PED” and are manufactured in accordance with 200 8" 10 150 5:1 800 32 13,31 9,71 6,94 40 132 Outer wire Galv.Steel St.Steel St.Steel Galv.Steel Aluminium
the requirements of Paragraphs 2:12 and 5:7 of the IMO Chemical Carrier Code.
COMPOTEC® OIL 800 HD hoses are Type approved by Lloyd’s with Certificate n°
13/0002
LIGHT DUTY HYDROCARBON VAPOUR SUCTION & DISCHARGE HOSE EN 13765:2010 TYPE 1
OIL SD - STANDARD DUTY Size Maximum W.P.
Vacuum
rating
Safety
Factor
Bend Radius
EN ISO 1746
Weight Kg/mt
Maximum
Length
Applications : General purpose Standard Duty hose suitable for the safe transfer mm Inch Bar P.S.I. Bar mm Inch ZZ/XX AZ AA Mt. Feet
of a wide variety of hydrocarbons, including fuel oils, petrol, diesel, lubricating oils,
VAPOROIL LD
40 1 1/2" 5 100 0,7 4:1 140 5 1/2 1,20 0,95 0,64 40 132
kerosene, MTBE, and 100% aromatics under suction or pressure. Commonly used 50 2" 5 100 0,7 4:1 180 7 1,56 1,26 0,89 40 132
for road and rail tanker loading and discharging, storage tank and in-plant use. Suit- 65 2 1/2" 5 100 0,7 4:1 220 8,5 2,07 1,68 1,12 40 132
able as flexible hose for Top Loading arms. 75/80 3" 5 100 0,7 4:1 180 11 2,40 1,96 1,44 40 132 Code VAPOROIL ZZ VAPOROIL AZ VAPOROIL AA
Available in 40 mt coils from 1 1/2” up to 8”. 100 4" 5 100 0,7 4:1 400 16 3,10 2,52 1,79 40 132 Applications Light Duty Fuel/Oil Vapours
Construction: High strength polypropylene films and fabrics, high density polyeth- 150 6" 5 100 0,7 4:1 575 23 8,33 6,53 4,09 40 132 Colour Yellow
ylene film reinforcements, Polivinyl coated polyester fabric cover, weather and 200 8" 5 100 0,7 4:1 800 32 10,95 8,39 5,61 40 132 Temperature -30 +80°C
ozone resistant. 250 10" 5 100 0,7 4:1 1000 40 17,40 13,55 8,68 25 82 Inner wire Galv.Steel Aluminium Aluminium
300 12" 5 100 0,7 4:1 1200 48 24,08 18,48 12,49 25 82 Outer wire Galv.Steel Galv.Steel Aluminium

VAPOROIL - LIGHT DUTY

Applications: General purpose Light Duty hose is ideal for use in petroleum and
petrochemical vapor recovery systems in ship to shore, ship to ship, bottom loading
and tank truck operations. Complies with USCG Marine Vapour control system
33CFR Part 154.810.

All COMPOTEC® hoses are 100% Antistatic - Electrically continuous, meets the
EN, CE, AS, U.S. Coast Guard requirements, NAHAD Guidelines, are Lloyds and
DNV approved and ATEX certificate can be released on request.
DNV Det Norske Veritas Cert. n. CERT-04193-99-AQ IND-SINCERT
EN 13765:2010, approved from CEN
Directive 97/23/CE “PED” with operating Procedures certified from DNV - CE PED 07.0056.06/2585
HYDROCARBONS OILS
Directive 94/9/CE “ATEX” hose for explosive atmospheres, Cert. held by DNV Rec. nr. CE ATE 08.0117.06/2617 - (AS 2430.1-1987)
BS 5842:1980 (Conf. 1986)
BS 3492:1987
AS 2683-2000 (Hose & hose assemblies for distribution of petroleum and petroleum products)
AS 2117-1991 (Hose & hose assemblies for petroleum and petroleum products - Marine suction and discharge)
NAHAD Guidelines (NAHAD 600/2005)

Test procedures:

BS 5173-102.10:1990 section 102.10 - (EN ISO 1402)

AS1180.5-1999 (method 5)
AS 1180.13B (Electrical resistance)
AS1180.13C (Electrical continuity)

Type Approval

Lloyd’s Register Type Approved - Cert. N° 13/00002

DNV - Det Norske Veritas - Type Approval Cert. N° P-12369
RINA - Registro Italiano Navale - Cert. N° MAC/81398/1/TO/99
Russian Maritime Register of Shipping
IBC Code Chapter 5 - Ship's Cargo hoses
IMO Chemical Carrier Code - Paragraphs 2:12 and 5:7

Welding Process

in according to EN 15608:2005 - EN 439:1996 - EN 15614-1:2005 - EN 6848:2005 - EN 12072:2001 certified by DNV - Det Norske Veritas
in according to ASME IX certified by RINA

MATEC GROUP SRL

VIA I MAGGIO, 7 - PESCHIERA BORROMEO (MILANO) - ITALIA
Tel. +39 02 55 30 17 88 - Fax +39 02 54 72 158
matec@matecgroup.com
www.matecgroup.com

Rev. 1/14