125 MVA 400 KV Transformer Overhauling at site.: Risk Assessment And Analysis رطاـــــخملا مــــــييقت

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RISK ASSESSMENT AND ANALYSIS ‫تقييــــــم المخـــــاطر‬

RA NUMBER ‫رقم تقييم المخاطر‬ WORK ‫العمل‬ COMPANY ‫الشركة‬ ALFANAR

TF-00742 DATE ‫التاريخ‬ 28/06/2021

RA TEAM NAMES ‫أسماء فريق التقييم‬ 125 MVA 400 KV Transformer NEXT RE. DATE ‫تاريخ المراجعة القادمة‬ 28/06/2021

KRANTHI MUDIDE - SITE ENGINEER


DIPAK CHAUDARI - Manager Transformers ATS
Overhauling at site. APROVED BY ‫اعتمد من قبل‬
SIGNETURE

HAZARD IDENTIFICATION ‫تحديد الخطر‬ RISK ASSESSMENT ‫تقييم المخاطر‬ ACTION PLAN ‫خطة العمل لتقليل الخطر‬
‫وسائل التحكم المتوفرة‬
# EXISTING CONTROL ‫الشدة‬ ‫هل تم التنفيذ‬ ‫الشدة‬
‫االحتمالية‬ ‫تصنيف الخطر‬ ‫وسائل التحكم اإلضافية‬ ‫الجهة المنفذة‬ ‫االحتمالية‬ ‫تصنيف الخطر‬
Activity/Process HAZARD ‫األخطار‬ RISK ‫المخاطر المحتملة‬ CONSEQUENC
LIKE LIHOOD RISK RANKING IMPROVE CONTROLS FOLLOW UP BY
CONTROL CONSEQUENC
LIKE LIHOOD RISK RANKING
E IMPLEMENTED E

1. Traffic accidentson 1. Use Flag man & proper PPE.


public or premises 2. All vehicles should have 1- Trained and licensed driver.
Mobilization & Damage of property
reversing alarms. 2- Follow road / plant traffic
Demobilizations of 1. Movement Personnel Injury signs / procedure
3. Follow approved MOS Eng.
1 resourcess/man of vehicle 2. Asset 4 2 8 3. Fasten the materials properly
Superviso
Yes 4 1 4
4. Follow speed limit not 4. Only authorized riggers and
,materials equipment 2. Materials Damage/Personal
Injuries exceeding workers are allowed to
at site 3. Materials fall from 5. Use good conditioned lifting performe this task
vehicle gears
1.Permit to Work is required
when working inside the Plant.
2.Wear correct PPE for the job.
3. Barricade the work area and
1. All vehicles should have
install signage.
reversing alarms. 4. Cranes to be used in off
Offloading of tools & 1. Movement 1.Material handling 2. Follow approved MOS loading must have an
Eng.
2 materials by using of vehicle injuries. 3. Follow speed limit not 4 2 8 inspection
Superviso
Yes 4 1 4
crane / forklift / manual 2. Materials 2.Fall down of material exceeding 5. Riggers must have a
4. Use good conditioned lifting certificate.
6.Use Tag lines when off-
gears
loading materials from the truck
5. Use certified riggers 7.Perform housekeeping and
proper arrangements of
materials

1. check the voltege by using


1. assesment must be performe multi meter before conection or
Electrical connections 1. Electrocution disconection
by competent person
Electric shock 2. Use double insulated cables Eng.
3 with local supply 1-Electrocution 2. Pysical Injury
2. Use electrical hand gloves 5 3 15 3. Conduct daily checks on Superviso
Yes 5 1 5
pannels 3. Fatalit 3. Proper earthing of electrical electrical wiring
equipment 3. Provide and use approved
residual current circuit breaker
1. Valid work permit must be
obtain before start any activity
2. Tool box talk should be
conducted
3. Assessment must be made
1. Proper fall arrestor systems
by competent persons
to be used by each individual
4. Adopt safe working 2. Erection should not be
procedures. proceed during rain
5. Provide and use adequate 3. Scaffold supervisor to check
1. Minor laceration and appropriate PPE and note all points.
1. workn at and Impact injuries 6. Erection must be performed 4. Sand or backfilled may need
compacting to ensure there
Scaffolding erection height 2. Serious injuries in line with current approved Eng.
4
3. Scaffolding
5 3 15 Are no cavities.
Superviso
Yes 5 1 5
and Dismantling 2. Materials codes of practice; 5. Any person found to be
collapse & Fatality 7. The ground or floor on which flame-cutting by cutting with
4. Asset damages a scaffold stands shall be grinder that scaffolding would
carefully examined for its load be severely disciplined. Also
bearing capacity,From edges of that material will be removed
from the work location
excavation /trench
6. Anchoring point should be in
8. Scafftags shall be placed at good condition.
every access point to the
scaffold detailing the intended
use of the scaffold.
9 100% tie off shall be ensure at
all time

1. Make sure all the hose


connections are tightened 1. Make sure all the hose
properly. connections are tightened
properly.
2. SF6 cylinders proper secured
2. SF6 cylinders proper
with hard barricade secured with hard barricade
Gas leak 3. Make sure work area properly 3. Make sure work area
Gas lekage.
Degassing & Gassing of ventilated. properly ventilated. Eng.
5 Personal injury Looseness of hose 4 2 8 4. Unauthorized personal entry. Superviso
Yes 4 1 4
SF6 gas pipes.
4. Unauthorized personal entry.
/ Electric shock 6. SF6 handling by competent SF6 handling by competent
operator
operator
5. Use proper PPE, and rated
7. Use proper PPE, and rated electrical gloves
electrical gloves 6. Cable and cards are used as
8. Cable and cards are used as per rated voltage
per rated voltage

1. PPE should be worn all time


in process area
1-Scaffolding should be in
2. unauthorised person are not
green tag allow in that area
1. Minor laceration
2.Scaffolding to be certified by 3. make sure all hose are
1. Work at and Impact injuries Eng.
5 Work at height 2. Damage equipment
approved Supervisor. 4 2 8 secured
Superviso
Yes 4 1 4
height 3. Use fullbody harness with 4. barricade the whole process
3. Serious injuries area
100% tie OFF
5. display the sign board
4. Follow approved MOS 6. use safety harness with
100% tie off
1. Tool box talk must be
conducted, Maintain plant
integrity 1. monitoring allways the
fitings & hoses during process
2. Adopt safe working
2. use proper tools,equipments
1. Environmental procedures & fitings
pollution 3. Provide and use adequate 3. Use appropriate mechanical
Oil handling (Draining, 2.Minor laceration and and appropriate PPE aids and tools Eng.
6 1. Oil Impact injuries
4 2 8 4. Review and adhere to the Superviso
Yes 4 1 4
Filling and filtration) 4. Use proper PPE (lether
3. Serious injuries gloves) recommendations in the
3. Irritation material safety data sheet
5. Keep fire extingiisher near to
5. Conduct regular
Filtration unit maintenance for machines
6. Use good hoses
7. Place spil kit near oil
handling area
1-Use fire extingushers near
work area
2. Keep ready spillage kit near 1. Before filling must check the
work area tanker for any defect or any
1. Minor laceration
fittings missing
Oil storage and Impact injuries 3. Propoer PPE (Goggles & Oil Eng.
7 1. Oil 2. Slip & Trip
4 2 8 2. assign maximum person to
Superviso
Yes 4 1 4
(in tankers) resistance gloves) monitor the process &
3. Serious injuries 4. Keep trays under hose joints immediate take action to
to collect the leak oil if any. controll any oil spill
5. Cap containers when not in
use

1. Only authorized person


should have to involve in this
1. Refere OEM gauidlines operation
1. Minor laceration
Vacuuming & pressure 1. Vacuum 2. use certified equipments Eng.
8 and Impact injuries before startt vacuuming 4 2 8 & proper tools and equipments Superviso
Yes 4 1 4
tests on trafo Pressure 2. Damage equipment 2. Use good conditioned gauges 3. Make sure all the hoses
connection is tighten by
clamps.

1. Follow approved Method


Electric Shock / 1. Electrocution Statement to this critical
activity. 2
Spark Electric shock 1. assesment must be performe Eng.
9 Transformer Testing 2. Pysical Injury
4 2 8 Ensure Good Supervision and
Superviso
Yes 4 1 4
Personal Injury by competent person Barricading the area 3.Use of
3. Fatality Electrical gloves / Insulated
tools

1. Cleaned as the work


1. Cleaned as the work
progresses. progresses.
2. Housekeeping shall be done 2. Housekeeping shall be done
1. Fire. on a daily basis. on a daily basis. Eng.
10 House Keeping. Physical Injury
3. Extension cables shall be
4 2 8 3. Extension cables shall be Superviso
Yes 4 1 4
2.Slip.
routed so as not to block routed so as not to block
access ways. Where they must
access ways. Where they must
cross access ways
cross access ways

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