05 TrappedKey
05 TrappedKey
05 TrappedKey
Interlock Switches
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
Prosafe Trapped Key Interlock Switches
Overview
Stainless steel
construction.
5-2
Prosafe Trapped Key Interlock Switches
Overview
The Advantage
90° Key Operation
Key Trapped
Key Free
Prosafe Keys
Compact, solid and sturdy keys supplied with dust seals and coded
tagging. Optional colours/text are available.
5-3
Prosafe Trapped Key Interlock Switches
Overview
Stainless steel
construction.
5-4
Prosafe Trapped Key Interlock Switches
Overview
A ABB B BC C
ETU KEX SBL DAL RKS
Isolator with timed delay Trapped key ‘A’ ‘B’ key in to retract bolt ‘B’ key in then ‘C’ To energize robot
key release Locking off ETU, from guard door. key out to open guard door. teach mode.
Release access door lock, key ‘B’.
Sequence of Operation
1. The ETU isolator has two keys. One is a non removable key. The 5. Turn the second ‘B’ key 90° and remove it from the KEX.
other key (a ‘A’ coded key) can be removed after a timed duration, Removal of this key also traps the ‘A’ key in the KEX and
which is set by a potentiometer inside the ETU isolator. Turn the prevents the restarting of the machine.
non removable key to turn the hazardous machine motion off
and start the timer. When the time expires, the Key Free LED 6. Insert the ‘B’ key into the Dual-key Access Lock (DAL) and turn
turns ON. Remove the ‘A’ key. it 90°.
2. Insert the ‘A’ key into the Key Exchange Unit (KEX) and turn it 7. Turn the ‘C’ key 90° and remove the ‘C’ key. Rotate the access
90°. handle to allow full body entry into the hazard zone.
3. Turn one of the ‘B’ keys 90° and remove it from the KEX. This 8. Take the ‘C’ key into the hazard zone, insert it into the rotary key
traps the ‘A’ key in the KEX and prevents the restarting of the switch (RKS) and turn it 90° to send a signal to the machine
machine. control system, to allow the machine to operate in a slow or teach
mode.
4. Insert the ‘B’ key into the Single-key Bolt Lock (SBL) and turn it
90° to gain partial body access to the machine. 9. Reverse the process to return the machine to full operational
mode.
Bill of Materials
Item Quantity Description Catalogue Number
1 1 Single Key Time Delayed with an B Primary Key 440T-MSTUE110A
2 1 Key Exchange Unit, A Primary Key, Two B Secondary Keys Trapped
(included) 440T-MKEXE110A0B0B
3 1 Single Bolt Lock, B Primary Key 440T-MSBLE100B
4 1 Dual Access Lock, B Primary Key, C Secondary Key Trapped (included) 440T-MDALE100B0C
5 1 Rotary Key Switch, C Primary Code Barrel 440T-MRKSE100C
6 1 A Key 440T-AKEYE100A
Note: Primary keys must be ordered separately, when not provided for by a previous sequential trapped key.
In the example above, only one primary key must be ordered separately. The remaining primary keys are provided by a previous sequential secondary (trapped) key.
5-5
Prosafe Trapped Key Interlock Switches
Overview
Code Selection
Ordering Prosafe trapped key products requires codes to be included in the catalogue number.
• The codes are added to the end of the catalogue number.
• Each code must be two characters in length.
• Single letter codes must be preceded by a 0 (zero).
• The first code(s) is the primary code and the last code(s), if necessary, are the secondary code(s).
• Primary codes do not include the key. The key must be ordered separately or must come from a previous operation.
• Secondary codes come complete with a key, as the key is trapped in the code barrel.
• Use the table on page 5-7 to select and track codes.
Ordering Example 1:
440T M DALE 10 ➊ ➋
Two character
Secondary code (Key included)
Two character
Primary Code (Key not included)
Product Feature
Product Type (Dual-key Access Lock)
M = Machine Interlock
A = Accessory
Bulletin Number (T = Trapped Key)
Order catalogue number 440TMDALE100A0B to get a Dual key Access Lock with an “A” primary code and a “B” secondary code, with a “B”
key included.
440T M KEXE 16 ➊ ➊ ➋ ➋ ➋
Two character
Secondary code (Key included)
Two character
Secondary code (Key included)
Two character
Secondary code (Key included)
Two character
Primary Code (Key not included)
Two character
Primary Code (Key not included)
Product Feature
Product Type (Dual-key Access Lock)
M = Machine Interlock
A = Accessory
Bulletin Number (T = Trapped Key)
Order catalogue number 440TMKEXE160A0B0C0C0C to get a key exchange unit with “A” and “B” primary codes and three “C” secondary
codes. The “A “and “B” keys are not included. The three “C” keys, which are trapped in the secondary code barrels, are included.
Stainless steel
construction.
5-6
Prosafe Trapped Key Interlock Switches
Overview
Key Coding
Below is an example reference guide that is useful in selecting and
tracking codes. Start down the 0A column as the lower codes
(typically 0A to ZA) are stocked. The chart continues on to ZZ.
Note that there only 25 letters used—Q is not used. 0A
Codes are ordered with upper case letters. Labels with two letter 0B
codes will show the first letter in upper case and the second letter in
lower case. 0C
0D
0C Ca Cb Cc Cd Ce Cf
0D Da Db Dc Dd De Df
0E Ea Eb Ec Ed Ee Ef
0F Fa Fb Fc Fd Fe Ff
0G Ga Gb Gc Gd Ge Gf
0H Ha Hb Hc Hd He Hf
0I Ia Ib Ic Id Ie If
0J Ja Jb Jc Jd Je Jf
0K Ka Kb Kc Kd Ke Kf
0L La Lb Lc Ld Le Lf
0M Ma Mb Mc Md Me Mf
0N Na Nb Nc Nd Ne Nf
0O Oa Ob Oc Od Oe Of
0P Pa Pb Pc Pd Pe Pf
0R Ra Rb Rc Rd Re Rf
0S Sa Sb Sc Sd Se Sf
0T Ta Tb Tc Td Te Tf
0U Ua Ub Uc Ud Ue Uf
0V Va Vb Vc Vd Ve Vf
0W Wa Wb Wc Wd We Wf
0X Xa Xb Xc Xd Xe Xf
0Y Ya Yb Yc Yd Ye Yf
0Z Za Zb Zc Zd Ze Zf
5-7
Prosafe Trapped Key Interlock Switches
Rotary Switches
Specifications (continued)
Weight
RPSE 10, 11, 12, 13, 20 500g (1.1lbs)
RPSE14, 16 1000g (2.2lbs)
RKSE10,11,12,13 850g (1.9lbs)
RKSE14,16 1250g (2.8lbs)
Electrical Operations >100,000
Climatic Test Constant to DIN IEC 68 Part 2-3
Variable to DIN IEC 68 Part 2-30
Ambient Temperature Encased -25°C to +40°C
(10°F to +104°F)
Rtd. Insulation Voltage (Ui) 690V
Rtd. Impulse withstand Volt. 6kV
(Uimp)
S3 Intermittent Rating (VDE 0530 60/40/25% = 1, 3/1, 6/2xlu
Part 1) Duty Factor
Last Two-Digits of Catalog No. 10 12 13 14
Description (See Product Selection table) 11
The rotary switches are used for electrical isolation of machinery to 16
enable safe access. Once the power has been turned off, the key can Rtd. Uninterrupted Current (lu)
IEC/EN/VDE 20A 32A 63A 100A
then be withdrawn and used in the next sequence of operation such UL/CSA 16A 30A 60A 100A
as unlocking an access hatch or allowing valves to be operated. Rtd. Operational Voltage (Ue)
IEC/EN/SEV/VDE 690V 690V 690V 1000V
The rotary switch can either be mounted in a panel or purchased in UL/CSA 600V 600V 600V 600V
an IP65 enclosure. The rotary switch is available with 4 poles, either Main Switch Isol. Voltage Up To 750V 750V 750V 1000V
4 N.O. or 2 N.C. and 2 N.O. The 100A 4 N.O. switch has 3 contacts Rtd. Operational Current (Ie)
rated at 100A and 1 contact rated at 20A. AC-21A IEC/EN/VDE 20A 32A 63A 100A
AC-1 SEV 20A 32A 63A 100A
Rtd. Oper. Power at 50-60Hz
Features AC-23A IEC/EN/VDE
• 316L stainless steel keys 3 Phase 220-240V 4kW 7.5kW 15kW 22kW
3 Pole 380-440V 7.5kW 15kW 30kW 37kW
• Direct drive operation—positively opens contacts 500-690V 7.5kW 15kW 30kW 37kW
• IP 65 rated enclosure—water and dust resistant AC-3A IEC/EN/VDE
• Stainless steel dust cap included 3 Phase 220-240V 4kW 7.5kW 15kW 22kW
• Up to 100A isolation 3 Pole 380-440V 5.5kW 11kW 22kW 37kW
• 4 N.O. or 2 N.O. and 2 N.C. contacts 500-690V 5.5kW 11kW 22kW 30kW
• Replaceable code barrel assembly DOL-Rating UL/CSA
3 Phase 140V 1.5HP 3HP 5HP 7.5HP
3 Pole 240V 3HP 10HP 15HP 30HP
Specifications 480V 7.5HP 20HP 30HP 50HP
600V 10HP 20HP 40HP 50HP
Standards EN292-1&2, EN1088, Rated Breaking Capacity
IEC/EN60204-1, IEC/EN60947-5-1, AC-23/AC-3 220-240 V 250A 330A 500A 600A
ISO12100-1&2, ISO14119, Motor Switch 380-440 V 250A 330A 500A 600A
GS-ET-19, AS4024.1, UL508, 500-690 V 150A 220A 270A 300A
CSA 22.2 Maximum Fuse Size (Gl) 25A 35A 63/50A 100A
Category Cat. 1 per EN 954-1 (ISO 13849-1) Rated Fuse Short Circuit Current 15kA 15kA 15/20kA 25kA
Suitable for Cat. 2, 3, and 4 systems Terminal Cross Section
Approvals BG, cULus on contact block, CE marked Single/Multiple Wire: min. mm2 1 1 4 2.5
for all applicable directives, and C-Tick max. mm2 10 10 16 3.5
not required
Enclosure Rating IP65 (RKS only) Fine Strand Wire minimum mm2 0.75 0.75 2.5 1.5
6 6 10 2.5
Conduit Entries 4 x M20 (RKS only) With Sleeve maximum mm2
Operating Temperature -10°C to +40°C (14°F to +104°F) American Wire Gauge (AWG) 8 8 6 2
Mechanical Operations 100,000
Max. Shear Force to Key 15.1kN (3398lbs)
Max. Torque to Key 14Nm (124lb•in)
Humidity 95% RH
Finger Protection DIN 57106/VDE 0106 T.100
Stainless steel
construction.
5-8
Prosafe Trapped Key Interlock Switches
Rotary Switches
Product Selection
Type Contacts Current Catalogue Number
4 N.O. 440T-MRKSE10➊
20A
2 N.O. & 2 N.C. 440T-MRKSE11➊
IP65 Enclosure 32A 440T-MRKSE12➊
4 N.O.
Mounted 63A 440T-MRKSE13➊
3 N.O. & 1 N.O. 3 N.O. 100A and 1 N.O. 20A 440T-MRKSE14➊
8 N.O. 20A 440T-MRKSE16➊
4 N.O. 440T-MRPSE10➊
20A
2 N.O. & 2 N.C. 440T-MRPSE11➊
32A 440T-MRPSE12➊
4 N.O.
Panel Mounted 63A 440T-MRPSE13➊
3 N.O. & 1 N.O. 3 N.O. 100A and 1 N.O. 20A 440T-MRPSE14➊
8 N.O. 20A 440T-MRPSE16➊
4 N.O. 40A 440T-MRPSE20➊
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
Accessories
Description Additional Information Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel, All Except 100A 440T-ASCBE14➊
See page 5-33
Replacement Code Barrel, 100A 440T-ASCBE11➊
Replacement Dust Cap 440T-ASFC10⊗
Cable Grip, M20 Conduit 14-2 440A-A09028
Adaptor, M20 to 1/2in NPT Plastic 14-2 440A-A09042
Supplemental Contact Assembly, 20A
1 N.O. Late Make, Early Break For use with RPSE12, RPSE13, RPSE20 440T-AACA10
1 N.C. Auxiliary
Supplemental Contact Assembly, 20A
For use with RPSE12, RPSE13, RPSE20 440T-AACA11
2 N.O. Late Make, Early Break
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
2 Off M4
39 Mounting Holes
(1.53) 2 Off M4
115 (4.52) Mounting
24 (0.94) Coded Key Holes
90CRS
Mounting Centres
Weather 39
73.4 (2.88)
38 (1.49)
(3.54)
125CRS (4.92)
65 (2.55)
Cap (1.53)
165 (6.49)
88.4 (3.48)
5-9
Prosafe Trapped Key Interlock Switches
Rotary Switches
ON
60 crs
100 90 crs
(3.98) ‘A’
60 crs
Coded Key 4 Off M4
163 View on ‘A’ Mounting
160 (6.3) Holes
(6.42)
Unit in Off Position Code Barrel Internal
Key Removed Assembly
85
M25/M32 Conduit Entry Knockouts (3.35)
2 per end 100 (3.98) Adaptor Plate
18 (0.71)
44 crs 4 Off 20 (0.79) Dia. Knockouts Typical
Position 2 Off Top & 2 Off Bottom
250 240 100 RPSE10 and 11
(9.8) (9.4) (3.98)
25 64 Square Fascia Holes
Switch Unit (0.98)
±50 (1.96) ±4.4 (0.17)
±46 (1.8)
32 (1.26)
16
96 (3.78) Base Mountings ±23
M4 Fixings 16 (0.9) Holes
110.5 (4.35) (0.6) 3 Max Panel ±20 (0.79)
Panel
64 (2.5) Thickness Mounting
Unit in On Position Panel Mntg Block Details
Key Trapped
High Visibility Traffalite Label Permanently
RPSE 12, 13, 14 and 20 Secured with Tessa 4970 Adhesive
±23
Hole 2 Holes (0.9)
20 (0.79) ±4.0
(0.15) Dia.
Panel Mounting
Details 25
(0.98) Mtg. Block
Weather Cap 71.5 (2.8)
Assembly 55.5 (2.19)
Fixing Screws
OFF
25
(0.98)
ON
43
(1.69)
Legend
Plate Drive Adaptor
64 Square
Legend Plate
Panel
5-10
Prosafe Trapped Key Interlock Switches
Rotary Switches
16 16
Code Barrel (0.6)
(0.6)
46 (1.8) Dia.
±23
Hole 2 Holes (0.9)
20 (0.79) ±4.0 (0.15) Dia.
25
Fixing Screws (0.98) Switch Unit
OFF
ON
Legend
Plate Drive Adaptor
Panel
Typical Wiring
Diagrams Shown with Key Free
1 2 1 2 1 2 (100A) 1 2
3 4 3 4 3 4 (100A) 3 4
5 6 5 6 5 6 (100A) 5 6
7 8 7 8 7 8 (20A) 7 8
15 16
RKSE16 and RPSE16
5-11
Prosafe Trapped Key Interlock Switches
Solenoid Release Units
Specifications
Standards EN292-1&2, EN1954-1, IEC/EN60204-1,
EN1088, IEC/EN60947-5-1, ISO13849-
1, ISO12100-1&2, ISO14119, GS-ET-19,
AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, and 4 systems
Approvals BG, cULus and CE marked for all
applicable directives
Solenoid Voltage 24V DC, 110V AC, 230V AC, 110V DC
Solenoid Power
DC Types 6.5W continuous
AC Types 6VA continuous
Electrical Characteristics See rotary power switches
Mounting Any position
Max Shear Force to Key 15.1kN (3398lbs)
Max Torque to Key 14Nm (124lb•in)
Description
Material
The solenoid release unit is used for electrical isolation of machinery Trapped Key Components 316L Stainless Steel
to enable safe access. It consists of a rotary power switch (RPS) and Face Plate 316L Stainless Steel
Optional Box ABS Plastic
a solenoid. The trapped key can be removed once an external signal
Cable 0.75sq. mm2 (18AWG) 2-wire PVC
is given to its internal solenoid locking mechanism. An indicator jacket QD
light on the SRU indicates when trapped key can be removed; that is, Operating Temperature 0°C to +40°C (+32°F to +104°F)
when power is applied to the solenoid. The solenoid signal only Humidity 95% RH
needs to be present when key removal is necessary. The solenoid is Environmental
rated for 100% duty cycle. Power to the solenoid can be removed With Optional Plastic IP65 (NEMA 13)
Enclosure
after the trapped key is removed. Electrical Life >100,000
Mechanical Life 100,000
Removing the trapped key causes the isolating power switch to
change state; the normally open contacts open and the normally
closed contacts (if applicable) will close.
The trapped key can then be used in the next sequence of the
operation.
Features
• Direct drive operation—positively opens contacts
• Integral solenoid monitoring
• Key trapped until release signal is applied
• IP 65 enclosure or panel mounted versions
• LED or NEON “key free” indication
• 316L stainless steel construction
• 24V DC, 110V AC/DC or 230V AC solenoid options
• Weatherproof stainless steel dust cap as standard
• UL and CSA approval on switches
• Single or multiple key units available (contact factory)
• Replaceable code barrel assembly
Stainless steel
construction.
5-12
Prosafe Trapped Key Interlock Switches
Solenoid Release Units
Product Selection
Solenoid Voltage Contacts Current Catalogue Number
2 N.O. & 2 N.C. 440T-MSRUE11➊
20A
24V DC 440T-MSRUE10➊
4 N.O.
32A 440T-MSRUE12➊
2 N.O. & 2 N.C. 440T-MSRUE22➊
20A
110V AC 440T-MSRUE20➊
4 N.O.
32A 440T-MSRUE23➊
2 N.O. & 2 N.C. 440T-MSRUE33➊
20A
230V AC 440T-MSRUE30➊
4 N.O.
32A 440T-MSRUE34➊
2 N.O. & 2 N.C. 440T-MSRUE44➊
110V DC 4 N.O. 20A 440T-MSRUE40➊
3 N.O. & 3 N.C. 440T-MSRUE46➊
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
Accessories
Description Additional Information Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel See page 5-33 440T-ASCBE14➊
Replacement Dust Cap 440T-ASFC10⊗
For use with 20A units 440T-AIPB10
Optional IP65 Plastic Enclosure
For use with 32A units 440T-AIPB22
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
132 (5.20)
Lamp
150 (5.91)
Max
70 Panel
(2.76) Cutout
Trapped Key
(not included)
90 (3.54) 100 (3.93)
Optional Enclosure
440T-AIPB10
5-13
Prosafe Trapped Key Interlock Switches
Electronic Timed-Delay Units
Specifications
Standards EN292-1&2, EN1954-1, IEC/EN60204-1,
EN1088, IEC/EN60947-5-1, ISO13849-
1, ISO12100-1&2, ISO14119, GS-ET-19,
AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, or 4 systems
Approvals BG and CE marked for all applicable
directives
Operating Temperature 0°C to +40°C (32°F to +104°F)
Humidity 95% RH
Mechanical Operations 100,000
Max. Shear Force to Key 15.1kN (3398lbs)
Max. Torque to Key 14Nm (124lb•in)
Material
Trapped Key Components 316L Stainless Steel
Face Plate 316L Stainless Steel
Description Optional Box ABS Plastic
The Electronic Timed-delay Unit (ETU) is used in applications that Assembly Fixing Tamper resistant screws
require an elapsed time to occur before allowing access to a Weight 2.0kg (4.4lbs)
hazardous area. The ETU uses a CU1 control unit timer to execute Inputs 24V DC, 110V AC and 230V AC
the timing sequence. Turning a non removable key initiates the Time Range 0.1 second to 40 minutes
timer. When the CU1 times out, its output energizes an internal
solenoid, which then allows the removal of either one or two
trapped keys.
The Single-key Timed delay Unit (STU) has one trapped key. After
the CU1 timer has expired, the single trapped key can be removed
and used to continue the next sequence in allowing access to the
hazard. The single key must be returned to the STU and trapped to
allow the non removable key to re-initiate the hazard.
The Dual-key Timed delay Unit (DTU) has two trapped keys. After
the CU1 timer has expired, both keys can be removed and used to
continue the next sequences in allowing access to the hazard. Both
keys must be returned to the DTU and trapped to allow the non
removable key re-initiate the hazard.
See the CU1 control unit for details on setting the delay time.
Features
• Timed-delay output up to 40 minutes
• Single key or Dual key
• 316L stainless steel keys
• Category 1 Stop
• Replaceable code barrel assembly
• Optional IP65 enclosure
Stainless steel
construction.
5-14
Prosafe Trapped Key Interlock Switches
Electronic Timed-Delay Units
Product Selection
Type Solenoid Voltage Contact Set 1 Contact Set 2 Catalogue Number
3 N.O. 40A 1 N.O. 20A 440T-MSTUE10➊
24V DC
2 N.O. 20A 1 N.C. 20A 440T-MSTUE11➊
Single Key Out 3 N.O. 40A 1 N.O. 20A 440T-MSTUE20➊
110V AC
Panel Mounted 2 N.O. 20A 1 N.C. 20A 440T-MSTUE22➊
3 N.O. 40A 1 N.O. 20A 440T-MSTUE30➊
230V AC
2 N.O. 20A 1 N.C. 20A 440T-MSTUE33➊
3 N.O. 40A 1 N.O. 20A 440T-MDTUE10➊➊
24V DC
2 N.O. 20A 1 N.C. 20A 440T-MDTUE11➊➊
Dual Key Out 3 N.O. 40A 1 N.O. 20A 440T-MDTUE20➊➊
110V AC
Panel Mounted 2 N.O. 20A 1 N.C. 20A 440T-MDTUE22➊➊
3 N.O. 40A I N.O. 20A 440T-MDTUE30➊➊
230V AC
2 N.O. 20A 1 N.C. 20A 440T-MDTUE33➊➊
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
Accessories
Description Page Number Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel 5-33 440T-ASCBE14➊
Replacement Dust Cap 440T-ASFC10⊗
For use with 20A units 440T-AIPB20
Optional IP65 Plastic Enclosure
For use with 40A units 440T-AIPB23
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
20 Amp Isolator
160 (6.30)
150 (5.91)
Nonremovable Key
Two Keys for DTU
(keys not included)
98 (3.86) 95 (3.74)
5-15
Prosafe Trapped Key Interlock Switches
Stopped Motion Units
Specifications
Standards EN292-1&2, EN1954-1, IEC/EN60204-1,
EN1088, IEC/EN60947-5-1, ISO13849-
1, ISO12100-1&2, ISO14119, GS-ET-19,
AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Approvals BG and CE marked for all applicable
directives
Operating Temperature 0°C to +40°C (32°F to +104°F)
Humidity 95% RH
Mechanical Operations 100,000
Maximum Shear Force to 15.1kN (3398lbs)
Key
Maximum Torque to Key 14Nm (124lb•in)
Material
Trapped Key Components 316L Stainless Steel
Face Plate 316L Stainless Steel
Description Optional Box ABS Plastic
The Stopped Motion Unit (SMU) is used in applications that require Inductive Sensors Stainless Steel Barrel, Plastic Face
the detection of stopped motion of mechanical parts of a machine. Assembly Fixing Tamper resistant screws
The SMU uses inductive proximity sensors to detect motion and the Weight 2.0kg (4.4lbs)
CU2 control unit to monitor the sensors. Inputs 24V DC, 110V AC and 230V AC
Time Range 0.1 second to 40 minutes
The CU2 requires a PNP and an NPN output type proximity Zero Speed Sensors 2x inductive sensors
sensors. When the proximity sensors stop detecting movement, the
CU2 activates its output, powering an internal solenoid. With the
solenoid energized, one or two trapped keys can be removed from
the SMU.
See the CU2 control unit for details on setting the delay time.
Features
• Stopped motion detection
• NPN and PNP proximity sensors
• Timed-delay output up to 40 minutes
• Category 1 Stop
• Replaceable code barrel assembly
• Optional IP65 enclosure
Stainless steel
construction.
5-16
Prosafe Trapped Key Interlock Switches
Stopped Motion Units
Accessories
Description Size Type Page Number Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel — 5-33 440T-ASCBE14➊
Replacement Dust Cap 440T-ASFC10⊗
—
Replacement Fuse 250V 500mA NA 440R-A31562
Optional IP65 Plastic For use with 20A units 440T-AIPB20
—
Enclosure For use with 40A units 440T-AIPB23
NPN 872C-D3NN12-E2
12mm
PNP 872C-D3NP12-E2
Inductive Proximity NPN 872C-D5NN18-E2
18mm 4-67
Sensors PNP 872C-D5NP18-E2
NPN 872C-D10NN30-E2
30mm
PNP 872C-D10NP30-E2
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
(440T-AIPB20) for
20 Amp Isolator
One Key for STU
(key not included)
150 (5.91)
Nonremovable Key
Two Keys for DTU
(keys not included)
98 (3.86) 95 (3.74)
300 (11.81) 110 (4.33)
8 Holes 4.6
(0.18) Dia.
230 (9.06)
5-17
Prosafe Trapped Key Interlock Switches
Exchange Units
Specifications
Standards EN292-1&2, EN1088, ISO12100-1&2,
ISO14119, AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, or 4 systems
Approvals BG, CE marked for all applicable
directives and C-Tick not required
Operating Temperature -40°C to +200°C (-40°F to +392°F)
Mechanical Operations 100,000
Max. Shear Force to Key 15.1kN (3398lbs)
Max. Torque to Key 14Nm (124lb•in)
Humidity 95% RH
Material 316L Stainless steel
Accessories
Description
The key exchange unit (KEX) is used in an interlocking sequence to
link together other devices in the Prosafe range and caters to more
complex operating sequences.
Stainless steel
construction.
5-18
Prosafe Trapped Key Interlock Switches
Exchange Units
Product Selection
Key Exchange Units
Number of Keys Keys in and out Catalogue Number
2 way 1 key in 1 key out 440T-MKEXE10♦
3 way 1 key in 2 keys out 440T-MKEXE11♦
4 way 1 key in 3 keys out 440T-MKEXE12♦
5 way 1 key in 4 keys out 440T-MKEXE13♦
6 way 1 key in 5 keys out 440T-MKEXE14♦
4 way 2 key in 2 keys out 440T-MKEXE15♦
5 way 2 key in 3 keys out 440T-MKEXE16♦
6 way 2 key in 4 keys out 440T-MKEXE17♦
6 way 3 key in 3 keys out 440T-MKEXE18♦
7 way 1 key in 6 keys out 440T-MKEXE19♦
8 way 1 key in 7 keys out 440T-MKEXE20♦
9 way 1 key in 8 keys out 440T-MKEXE22♦
10 way 1 key in 9 keys out 440T-MKEXE23♦
11 way 1 key in 10 keys out 440T-MKEXE24♦
12 way 1 key in 11 keys out 440T-MKEXE25♦
13 way 1 key in 12 keys out 440T-MKEXE26♦
14 way 1 key in 13 keys out 440T-MKEXE27♦
15 way 1 key in 14 keys out 440T-MKEXE28♦
16 way 1 key in 15 keys out 440T-MKEXE29♦
17 way 1 key in 16 keys out 440T-MKEXE30♦
18 way 1 key in 17 keys out 440T-MKEXE33♦
19 way 1 key in 18 keys out 440T-MKEXE34♦
20 way 1 key in 19 keys out 440T-MKEXE35♦
21 way 1 key in 20 keys out 440T-MKEXE36♦
22 way 1 key in 21 keys out 440T-MKEXE37♦
23 way 1 key in 22 keys out 440T-MKEXE38♦
24 way 1 key in 23 keys out 440T-MKEXE39♦
♦ Specify the codes individually for each primary key in (key not included) and each secondary key out (key included). See page 5-6 for code selection.
Consult factory for other configurations of keys in and keys out.
Accessories
Description Page Number Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel 5-33 440T-ASCBE14➊
Replacement Dust Cap 440T-ASFC10⊗
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
87 87
(3.43) (3.43)
W D
5-19
Prosafe Trapped Key Interlock Switches
Bolt Interlocks
Specifications
Standards EN292-1&2, EN1088, ISO12100-1&2,
ISO14119, AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, or 4 systems
Approvals BG, CE marked for all applicable
directives and C-Tick not required
Operating Temperature -40°C to +200°C (-40°F to +392°F)
Single Mechanical Operations 100,000
Max. Shear Force to Key 15.1kN (3398lbs)
Max. Torque to Key 14Nm (124lb•in)
Dual Humidity 95% RH
Weight (SBL) 0.60kg (1.32lbs)
(DBL) 1.10kg (2.43lbs)
Material 316L Stainless Steel
Mounting
Description SBL 2 x M5 Counterbored from Top or
2 x M5 from Underside with M5 Nuts
The bolt interlocks are designed to allow access to hazardous areas DBL 4 x M5 Counterbored from Top or
when an appropriate key is inserted into the interlock. These bolt 4 x M5 from Underside with M5 Nuts
interlocks are manufactured in 316L stainless steel to provide a Bolt 15mm (0.59in) Ø
rugged, industrial grade method of helping prevent access through
gates.
When whole body access is needed, the DBL, with one primary key
and one secondary trapped key (included) should be used. The
secondary key serves the function of a personnel key. This DBL
allows the operator to carry the personnel key into the hazardous
area. When the operator returns from the hazardous area and
returns the personnel key to the DBL, the locking sequence can be
reversed and the process re-started.
Features
• 316L Stainless steel construction
• Single or dual key units
• Various extensions of bolt
• Direct drive push/pull operation
• Replaceable code barrel assembly
• Fitted with tamper resistant screws
• Weatherproof stainless steel dust cap as standard
Stainless steel
construction.
5-20
Prosafe Trapped Key Interlock Switches
Bolt Interlocks
Product Selection
Type Trapped Condition Bolt Retracted—mm (inches) Bolt Extended—mm (inches) Catalogue Number
0 14 (0.55) 440T-MSBLE10➊
Key Trapped to 3 (0.11) 17 (0.66) 440T-MSBLE11➊
Single Key
Bolt Retract 6 (0.23) 20 (0.78) 440T-MSBLE12➊
12 (0.47) 27 (1.06) 440T-MSBLE13➊
0 14 (0.55) 440T-MDBLE10➊➊
Both Keys Trapped to 3 (0.11) 17 (0.66) 440T-MDBLE11➊➊
Retract Bolt 6 (0.23) 20 (0.78) 440T-MDBLE12➊➊
13 (0.51) 27 (1.06) 440T-MDBLE13➊➊
Dual Key
0mm 14 (0.55) 440T-MDBLE14➊➋
Primary Key Trapped,
3 (0.11) 17 (0.66) 440T-MDBLE15➊➋
Secondary Key Free to
6 (0.23) 20 (0.78) 440T-MDBLE16➊➋
Retract Bolt
13 (0.51) 27 (1.06) 440T-MDBLE17➊➋
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
➋ Substitute the desired secondary code for this symbol (key included). See page 5-6 for code selection.
Accessories
Description Page Number Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel 5-33 440T-ASCBE14➊
Replacement Dust Cap 440T-ASFC10⊗
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
48.5 48.5
(1.90) (1.90)
Secondary Primary
28.5 (1.22) & 30 28.5 (1.22) &
15 (0.59) 15.8 (0.62) 30 (1.18) 15 (0.59) 3.5
(1.18) Pitches (0.13) 3.5 (0.13)
Bolt Dia. Pitches Bolt Dia.
20 (0.79) Boss Dia. Code Barrel 20 (0.79)
36.3 (1.42) Screws M4 x 8 Boss Dia. ➋
M5 Fixing using 30.5 57.7 (2.27) Code Barrel
Nut Recesses Torx Head
Weather Cap (1.2) Screws M4 x 8
for Front Mntg Lock Screw (M5) Weather Torx Head
Cap Lock
29 ➋ Screw (M5)
(1.14) 5.8
(0.22)
25.4 27.4
12 (1.0) (1.07) 25.4 27.4
(0.47) (1.0) (1.07)
30 59.7 (2.35) 12
(1.18) 30 124 (4.88) Max
65.5 (2.57) (0.47) (1.18)
Key Trapped Bolt Retracted M5 Fixing using
Nut Recesses
for Front Mntg
➋ Standard Retracted Projections 0, 3, 6 & 13 (0, 0.11, 0.23 & 0.51) Extension 14 (0.55)
5-21
Prosafe Trapped Key Interlock Switches
Access/Chain Interlocks
Specifications
Standards EN292-1&2, EN1088, ISO12100-1&2,
ISO14119, AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, or 4 systems
Approvals BG, CE marked for all applicable
directives, and C-Tick not required
Misalignment +/-10mm (0.39in)
Single Dual Max. Shear Force to Key 15.1kN (3398lbs)
Max. Torque to Key 14Nm (124lb•in)
Operating Temperature -40°C to +200°C (-40°F to +392°F)
Humidity 95% RH
Material 316L stainless steel
Mounting
SAL and SCL 2 or 4 x M5 Counterbored from Top or
2 or 4 x M5 from Underside with Nuts
Description DAL and DCL 4 or 6 x M5 Counterbored from Top or
4 or 6 x M5 from Underside with Nuts
The access interlocks are designed to allow access to hazardous areas Weight
when an appropriate key is inserted into the interlock. These access SAL and SCL 0.8kg (1.8lbs)
interlocks are manufactured in 316L stainless steel to provide DAL and DCL 1.35kg (3lbs)
rugged, industrial grade method of helping prevent access through Mechanical Life 100,000
gates. They are actuated by either a lever or a rod which is connected
to chain.
The Single key Access interlock (SAL) and Single-key Chain lock
(SCL) are designed to be used to access hazardous areas where
partial body exposure is required. If two keys are needed for partial
body access, select the dual-key access interlock (DAL) or dual-key
chain lock (DCL) with both keys trapped.
When whole body access is needed, the DAL or DCL, with one key
trapped and one key free should be used. The secondary key serves
the function of a personnel key. The DAL and DCL allow the
operator to carry the personnel key into the hazardous area. When
the operator returns from the hazardous area and returns the
personnel key to the DAL or DCL, the locking sequence can be
reversed and the process restarted.
Features
• 316L Stainless steel construction
• Single and dual key units
• Direct drive operation
• Fitted with tamper resistant screws
• Stainless steel dust cap as standard
• Replaceable code barrel assembly
Stainless steel
construction.
5-22
Prosafe Trapped Key Interlock Switches
Access/Chain Interlocks
Product Selection
Operation Actuator Key Condition Catalogue Number
Lever Key trapped to release lever 440T-MSALE10➊
Single Key
Chain Key trapped to release chain 440T-MSCLE10➊
Primary key trapped, secondary key free to release lever 440T-MDALE10➊➋
Lever
Both keys trapped to release lever 440T-MDALE11➊➊
Dual Key
Primary key trapped, secondary key free to release chain 440T-MDCLE10➊➋
Chain
Both keys trapped to release chain 440T-MDCLE11➊➊
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
➋ Substitute the desired secondary code for this symbol (key included). See page 5-6 for code selection.
Accessories
Description Page Number Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement Code Barrel 5-33 440T-ASCBE14➊
Replacement Dust Cap 440T-ASFC10⊗
Replacement Spare Block Catch — 440T-ACAD10
Replacement Spare Chain Catch — 440T-ACHA10
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
Approximate Dimensions
Dimensions are not intended to be used for installation purposes.
Single Key Access Interlock Dual Key Access Interlock
28.5 (1.22) & 30
25.4 (1.0) 6 x M5 (1.18) Pitches
28.5 (1.22) & 30 25.4
4 x M5 12.7 (0.5) (1.18) Pitches (1.0)
3.5 (0.13) 12.7 (0.5)
3.5 3.5
44.5 (1.75)
48.5
44.5 (1.75)
Pitch
28.5
35.3
Min
(1.38)
Pitch
28.5
Min
35.3 (1.90)
(1.38)
Chain Min 10 (0.39)
Assembly Max 13.5 (0.53) 10
305 (12.0) 98 (3.86) 30.5 (1.20) (0.39) 57.7 (2.27)
Long Chain
98 (3.86)
30.5
(1.20) 57.7 (2.27) Code Barrel
Screws M4 x 10
Code Barrel Screws Torx Head
100 (3.94)
M4 x 10 Torx Head
100 (3.94)
25.4 27.4
12 (0.47) (1.0) (1.07)
25.4 27.4
12 (0.47) (1.0) (1.07)
Catch Assembly 60
(2.36) Catch Assembly
Max 119 (4.65) Max
5-23
Prosafe Trapped Key Interlock Switches
Slamlock Mechanical
Specifications
Standards EN292-1&2, EN1088, IEC/EN60947-5-
1, GS-ET-19, ISO12100-1&2,
ISO14119, AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, or 4 systems
Approvals BG, CE marked for all applicable
directives, and C-Tick not required
Dual Operating Temperature -40°C to +200°C (-40°F to +392°F)
Single Mechanical Operations In excess of 105 operations under
normal working conditions.
Max Shear Force to Key 15.1kN (3398lbs)
Max Torque to Key 14Nm (124lb•in)
Humidity 95% RH
Description
Weight
The Prosafe Slamlock combines the features of trapped keys with Single key version 760gm (0.76kg (1.68lbs))
tongue actuated interlocks. When the actuator is inserted into the Dual key version 1332gm (1.33kg (2.93lbs))
interlock (guard closed), the trapped key can be rotated and Code Barrels Tested to 100,000 operations
removed. With the key free, the actuator can not be removed thus Ambient Working Temp -10°C to +50°C (14°F to +122°F)
locking closed the guard door. The trapped key must be re-inserted Material 316L Stainless Steel
and rotated 90° to unlock the guard.
Mounting
SSL 2 x M5 Counterbored from Top or
Slamlocks are manufactured in 316L stainless steel to provide a 2 x M5 from Underside with Nuts
rugged, industrial grade method of interlocking guard doors. DSS 4 x M5 Counterbored from Top or
4 x M5 from Underside with Nuts
One advantage of the slamlock is that there is no need to run power Max Holding Force 2000N (450lbs)
wires to the gate. Power is disconnected by a trapped key on a
control panel or by a Prosafe RKS type unit and the key is then
hand-carried to the gate by the operator.
Dual key Slamlock (DSL) is similar to the single key version but has
a secondary key to allow ‘2 key in’ or ‘key exchange’ conditions. The
key exchange version may be used where whole body access is
required, as the secondary key can be used as a personnel key.
Features
• 316L stainless steel construction
• Selection of actuator types available
• Single or dual key versions available
• Direct drive operation
• Replaceable code barrel assembly
• Fitted with tamper resistant screws
• Weatherproof stainless steel dust cap as standard
• Conforms to EN 292, EN 1088, GS ET 19
Stainless steel
construction.
5-24
Prosafe Trapped Key Interlock Switches
Slamlock Mechanical
Product Selection
Type Key Condition Actuator Catalogue Number
Standard 440T-MSSLE10➊
Key Trapped to
Single Key Flexible 440T-MSSLE11➊
Release Actuator
Flat 440T-MSSLE12➊
Primary Key Trapped, Standard 440T-MDSLE10➊➋
Secondary Key Free to Flexible 440T-MDSLE11➊➋
Release Actuator Flat 440T-MDSLE12➊➋
Dual Key
Standard 440T-MDSLE20➊➊
Both Keys Free to
Flexible 440T-MDSLE22➊➊
Release Actuator
Flat 440T-MDSLE23➊➊
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
➋ Substitute the desired secondary code for this symbol (key included). See page 5-6 for code selection.
57.7 (2.27) 52
40 (1.57)
25 (1.0) (2.04)
52
(2.04) 18 (0.70)
36 18 3.5 13 40 (1.57)
(0.13) 8
(1.41) (0.70) 19 (0.51) (0.31)
(0.74) 2 Off 5.5 Slots 4
51 (2.0) (0.15)
20 (0.78) 36 (1.41) 14.5
(0.57)
5-25
Prosafe Trapped Key Interlock Switches
Slamlock Electrical
Specifications
Standards EN292-1&2, EN1088, IEC/EN60947-5-1,
GS-ET-19, ISO12100-1&2, ISO14119,
AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Suitable for Cat. 2, 3, or 4 systems
Single Approvals BG, CE marked for all applicable
directives, and C-Tick not required
Safety Contact 2 N.C. positive break
Utilization Category AC 15
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V 0.5A, 24V 2A
Dual Max. Switched Current/ 500V/500V A
Voltage/Load
Thermal Current (lth) 10A
Description Minimum Current 5V 5mA DC
Safety Contact Gap >2 x 2mm (0.07in)
The Prosafe Slamlock with electrical isolation combines the features Rtd. Insulation Voltage (Ui) 500V
of trapped key tongue actuated interlocks while also providing sets Rtd. Impulse Withstand Volt. (Uimp) 2500V
of electrical safety and auxiliary contacts. When the actuator is Auxiliary Contacts 1 N.O.
inserted into the lock and the key is removed the actuator is trapped Pollution Degree 3
in the unit thus locking closed the guard door. In this state the safety Actuator Travel-Pos. 5mm (0.19in)
contacts are closed and the auxiliary contacts are open. To open the Opening
guard door the key must be inserted and rotated 90°, opening the Minimum Operating Radius 175mm (6.88in) (60mm (2.36in) with
flexible actuator)
safety contacts, closing the auxiliary contacts and enabling the Break Contact Min. Force 12N (2.7lbs)
actuator to be released thus unlocking the guard door. While the Max. Actuation Speed 1m/s
guard door is open the key is trapped in the unit. Max. Actuation Frequency 2 cycle/s
Case Material UL approved glass-filled polyester &
Slamlocks with electrical isolation offer the features of electrical 316L Stainless Steel
safety interlock switches with the benefits of a trapped key/enforced Actuator Material Stainless steel
sequence systems. They allow a combination of both approaches for Contact Protection IP67
safeguarding machinery and processes to be used. Conduit Entry 3 x M20
Operating Temperature -20°C to +80°C (-4°F to 176°F)
The single key Slamlock (SSS) is used to interlock hatches, guards Humidity 95% RH
and doors where full body access is not required. The single key Mounting
locks the actuator and operates the switch in the same action. SSS 4 x M5 Counterbored from Top or
4 x M5 from Underside with Nuts
Dual key Slamlock (DSS) is similar to the single key version but has a DSS 6 x M5 Counterbored from Top or
6 x M5 from Underside with Nuts
secondary key to allow ‘2 key in’ or ‘key exchange’ conditions. The
Mechanical Life 100,000
key exchange version may be used where whole body access is
Electrical Life 1,000,000
required, as the secondary key can be used as a personnel key.
Weight
(SSSE) 1160g (2.6lbs)
Features (DSSE) 1700g (3.7lbs)
• Electrical safety contacts combined with trapped key/enforced Colour Red/Stainless
Max. Holding Force 2000N (450lbs)
sequence feature
Max. Releasable Load 100N (22.5lbs)
• Most of unit constructed from 316L stainless steel
Max. Shear Force for Keys 15.1KN (3398lbs)
• Selection of actuator types available Max. Torque to Key 14Nm (124lb•in)
• Single or dual key versions available Note: The safety contacts of the Guardmaster switches are described as normally
• Direct drive operation closed (N/C), i.e. with the guard closed, actuator in place (where relevant)
and the machine able to be started.
• Replaceable code barrel assembly
• Weatherproof stainless steel dust cap as standard
Stainless steel
construction.
5-26
Prosafe Trapped Key Interlock Switches
Slamlock Electrical
Product Selection
Contacts Type Key Condition Actuator Catalogue Number
Standard 440T-MSSSE10➊
Key Trapped to
Flexible 440T-MSSSE11➊
Release Actuator
Flat 440T-MSSSE12➊
Single Key
Standard 440T-MSSSE20➊
Key Free to
Flexible 440T-MSSSE22➊
Release Actuator
2 N.C. + 1 N.O. Flat 440T-MSSSE23➊
Break Before Make Primary Key Trapped, Standard 440T-MDSSE10➊➋
Secondary Key Free to Flexible 440T-MDSSE11➊➋
Release Actuator Flat 440T-MDSSE12➊➋
Dual Key
Standard 440T-MDSSE20➊➊
Both Keys Free to
Flexible 440T-MDSSE22➊➊
Release Actuator
Flat 440T-MDSSE23➊➊
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
➋ Substitute the desired secondary code for this symbol (key included). See page 5-6 for code selection.
5-27
Prosafe Trapped Key Interlock Switches
Slamlock Electrical
11 21 33
48 20.8 40
(1.88) (0.81) (1.57)
12 22 34
43.6 (1.71)
4 x M5
Top Entry 64.1 (2.52)
Front Entry
5.5
34 (0.21)
(1.33)
20.8 M20
5
(0.19) (0.81)
4 93 (3.66)
(0.15)
Bottom Entry
3.5
(0.13) Safety Contacts Auxiliary Contacts
Double Key Slamlock 38.3 (1.5) 57.7 (2.27)
11 21 33
48 20.8 40
(1.88) (0.81) (1.57)
12 22 34
43.6 (1.71)
Top Entry
64.1 (2.52) 6 x M5
240 (9.44)
Key - Trapped
Key - Free
Front Entry
5.5
34 (0.21)
(1.33)
20.8 M20
5 (0.81)
(0.19) 4
Actuator (0.15)
Trapped Bottom Entry
Stainless steel
construction.
5-28
Prosafe Trapped Key Interlock Switches
Slamlock Electrical
Accessories
Description Approximate Dimensions—mm (inches) Catalogue Number
M5 CSK 3.5 (0.13)
52 (2.04)
40 (1.57)
Replacement 18 (0.7)
440G-A27011
Standard Actuator
4
(0.15)
36 14.5
(1.41) (0.57)
57 (2.24)
25 (0.98)
36
Replacement (1.41) 18 (0.7)
440K-A11112
Flat Actuator
3.5
(0.13)
31 (1.22)
52 (2.04)
40 (1.57)
2 Holes,
5.5 Thru
Replacement 18 440G-A27143
Flexible Actuator 13 (0.7) 8
19 (0.51)
(0.74) 2 Holes,
51 (2.0) 5.5 Slots
20
(0.78)
Typical Applications
Actuator out, key trapped, safety
contacts open, auxiliary contact closed.
Key
Contacts Housing
Actuator
5-29
Prosafe Trapped Key Interlock Switches
Valve Lock, 3 Port Spool
Specifications
Standards EN292-1&2, EN1088, ISO12100-1&2,
ISO14119, AS4024.1
Approvals BG and CE marked for all applicable
directives
Flow Up to 10BAR (120 psi)
Operating Temperature -10°C to +50°C (14°F to +122°F)
Humidity 95% RH
Mechanical Operations 100,000
Max. Shear Force to Key 15.1kN (3398lbs)
Maximum Torque to Key 14Nm (124lb•in)
Material 316L Stainless steel
Weight 0.60kg (1.32lbs)
Inputs 24V DC, 110V AC and 230V AC
Assembly Fixing Tamper resistant screws
Description Product Selection
The 3 port spool valve is used for pneumatic isolation of machinery
to enable safe access. Rotation of the trapped key isolates the Description Catalogue Number
pneumatic power ensuring a safe condition. The key can then be 3 Port spool valve 440T-VPVLE10➊
withdrawn and used in the next sequence of operation. Optional Enclosure 440T-AIPB24
➊ Substitute the desired primary code for this symbol (key not included). See page
Features 5-6 for code selection.
Trapped Key
215 (8.46)
(not included)
225 (8.86)
107.5 (4.23)
3 Port Spool
Valve 1/4in
BSP Ports
6 Holes
140 (5.51) M5 (0.20)
Stainless steel
construction.
5-30
Prosafe Trapped Key Interlock Switches
Miniature Valve Interlocks
Specifications
Standards EN292-1&2, EN1088, ISO12100-1&2,
ISO14119, AS4024.1
Approvals BG and CE marked for all applicable
directives
Ambient Temperature -40°C to +200°C (14°F to +392°F)
Mechanical Operations 100,000
Maximum Shear Force to 15.1kN (3398lbs)
Key
Maximum Torque to Key 14Nm (124lb•in)
Relative Operating Humidity 25% to 95%
Material 316L Stainless Steel
Product Selection
Valve Size Valve Status Catalogue Number
Features 0.25in BSP Key Free/Valve Locked Closed 440T-VMVLE10➊
• Direct drive operation 0.375in BSP Key Free/Valve Locked Closed 440T-VMVLE11➊
• Supplied with valves 0.25in to 1in 0.5in BSP Key Free/Valve Locked Closed 440T-VMVLE12➊
• Direct body mounting with security screws 0.25in BSP Key Free/Valve Locked Open 440T-VMVLE13➊
• Locked open or locked closed options 0.375in BSP Key Free/Valve Locked Open 440T-VMVLE14➊
• Virtually maintenance free 0.5in BSP Key Free/Valve Locked Open 440T-VMVLE15➊
• Weatherproof stainless steel dust cap as standard 1.0in BSP Key Free/Valve Locked Closed 440T-VMVLE18➊
• Replaceable code barrel assembly 1.0in BSP Key Free/Valve Locked Open 440T-VMVLE19➊
➊ Substitute the desired primary code for this symbol (key not included). See page
Approximate Dimensions—mm (inches) 5-6 for code selection.
Dimensions are not intended to be used for installation purposes.
Valve Locked Valve Open Accessories
Closed Key Free Key Trapped
Description Page Number Catalogue Number
Replacement Key 440T-AKEYE10⊗
Replacement
5-33 440T-ASCBE14➊
Code Barrel
Replacement Dust Cap 440T-ASFC10⊗
Locking Disc ➊ Substitute the desired primary code for this symbol (key not included). See page
5-6 for code selection.
Coded Key
Code Barrel Assembly ⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
Dim B (nom)
Dim A (nom)
Valve Handle
Dim C (nom)
Ball Valve
Dimensions—mm (inches)
Model A B C
MVLE10 104 (4.1) 68 (2.7) 38 (1.5)
MVLE11 104 (4.1) 68 (2.7) 38 (1.5)
MVLE12 112 (4.4) 80 (3.2) 48 (1.9)
MVLE13 104 (4.1) 68 (2.7) 38 (1.5)
MVLE14 104 (4.1) 68 (2.7) 38 (1.5)
MVLE15 112 (4.4) 80 (3.2) 48 (1.9)
MVLE16 108 (4.3) 110 (4.3) 53 (2.1)
MVLE17 108 (4.3) 110 (4.3) 53 (2.1)
MVLE18 115 (4.5) 110 (4.3) 61 (2.4)
MVLE19 115 (4.5) 110 (4.3) 61 (2.4)
5-31
Prosafe Trapped Key Interlock Switches
Switchgear Adaptors
Accessories
Description Description Page Number Catalogue Number
The switch gear adaptor is used to interlock preparatory switch gear Replacement Key 440T-AKEYE10⊗
applications or other host equipment such as spool valves. Power is Replacement
5-33 440T-ASCBE14➊
isolated and locked off when the key is rotated and removed. The Code Barrel
key can then be used in the next sequence of operation. Optional Dust Cap 440T-ASFC11⊗
➊ Substitute the desired primary code for this symbol (key not included). See page
5-6 for code selection.
Features ⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
• Virtually maintenance free
Approximate Dimensions—mm (inches)
Specifications Dimensions are not intended to be used for installation purposes.
Standards EN292-1&2, EN1088, ISO12100-1&2, 45° Mounting Type
ISO14119, AS4024.1 Panel Drilling Details
Category Cat. 1 per EN 954-1
Approvals BG and CE marked for all applicable
)
63
directives
.
(2
( 0 17
Weight 0.30kg (0.66lbs)
6)
.6
8 (0.31)
Material 316L Stainless steel 45 Dia.
(0 19
4)
.7
Mounting 2 x M4 8 (0.31) 45
Shaft Dimensions 3/8sq in x 7/8in long (standard) Dia.
9/16in dia. x 7/8in long (optional—
contact factory) 36 (1.41) 36 (1.41)
Dia. Dia.
8 (0.31) Dia. 8 (0.31) Dia.
(on 50.8 PCD) (on 50.8 PCD)
A 1
B 2
C 3
D 4
E 5 60
(2.36)
16 3.2
(0.62) (0.12)
9.5
(0.37)
40
(1.57)
The Prosafe Advantage
9.5 (0.37)
square
Stainless steel
construction.
5-32
Prosafe Trapped Key Interlock Switches
Accessories
Product Selection
Approximate Dimensions—
Description mm (inches) Catalogue Number
50 (1.96)
64 (2.51)
Stainless Steel Weatherproof Keys 440T-AKEYE10⊗
17
(0.66)
Standard Key
39 (1.54)
16
(0.63)
60.5 (2.38)
16
(0.63)
42 (1.65)
23
Stainless Steel Replacement Code (0.91)
10 (0.39) 440T-ASCBE11➊
Barrel for 100A Rotary Switch 32 (1.26)
2 Fixing Holes
4.5 (0.18) Dia
42 (1.65)
Stainless Steel Replacement Code 23
Barrels for Products Other than (0.91) 440T-ASCBE14➊
100A RPS/RKS Units 2 Fixing Holes 32 (1.26)
4.5 (0.18) Dia
➊ Substitute the desired primary code for this symbol (key not included). See page 5-6 for code selection.
⊗ Substitute the desired code for this symbol. See page 5-6 for code selection.
ATTENTION: The presence of spare keys, override keys, or spare actuators can compromise the
integrity of safety interlocking systems.Personal injury or death, property damage or economic loss
can result from the introduction of spare keys, override keys or spare actuators into interlocking
systems without appropriate management controls, working procedures and alternative protective
measures to control their use and availability.
5-33
Prosafe Trapped Key Interlock Switches
Notes
5-34