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ENGINEERING PROCEDURE

QCS / EP / PT – 02
Revision : 02

ENGINEERING PROCEDURE FOR

LIQUID PENETRANT EXAMINATION.

Date of Issue : 02nd January 2013

Date of Revision-01 : 30th March 2015
Date of Revision-02 : 28th July 2018
Total Pages: 18 (Eighteen)
Page : 1of 18

Approved By:
ASNT NDT Level III
Eng. Mohammed Al-Armouti
ASNT # 209876
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
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REVISION SUMMARY:

Rev. Para Page Changes

No No. No.
1 General all Removed the client and project name
2 2.0 3 Updated Edition Version

TABLE OF CONTENTS:

1. Scope ......................................................................................................................................................................... 3
2. Reference Document ......................................................................................................................................... 3
3. Personnel Qualification ..................................................................................................................................... 3
4. General Requirements ...................................................................................................................................... 3
5. Examination condition ...................................................................................................................................... 5
6. Evaluation................................................................................................................................................................ 9
7. Post Cleaning ......................................................................................................................................................... 9
8. Safety ..................................................................................................................................................................... 10
9. Verifying system performance .................................................................................................................. 10

Table 1 ...................................................................................................................................................................... 6
Table 2 ................................................................................................................................................................... 16

Attachments:

Attachment I…(Procedure for Water Washable Fluorescent Penetrant Test) .......................................... 11

Attachment II…(Procedure for Solvent Removable Fluorescent Penetrant Test) ................................... 12
Attachment III…(Procedure for Water Washable Visible Penetrant Test) .................................................. 13
Attachment IV…(Procedure for Solvent Removal Visible Penetrant Test) .................................................. 14
Attachment V…(Approved Penetrant Materials) ....................................................................................................... 15
Attachment VI…(UV Light Ultilization Requirements) ............................................................................................ 15
Attachment VII…(Acceptance Criteria) .......................................................................................................................... 17
Exhibit – 1 Report Format .................................................................................................................................................... 18

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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EXAMINATION. Revision 02
Page 3 of 17

1.0. SCOPE:

This procedure is meant for inspection of butt and fillet weld with the associated HAZ on
the parent metal and components by liquid penetrant testing conducted in accordance with
the requirements of the referenced Codes and Standards.
Detailed, written, PT procedures meeting the requirements of Attachment - I through IV
shall be used during all examinations.

2.0. REFERENCE DOCUMENT:

a.) ASME Section V. 2017 Edition.

b.) ASME section VIII Division 1 & II. 2017 Edition.
c.) ASME/ANSI B31.1. 2016 Edition.
d.) ASME/ANSI B31.3. 2016 Edition.
e.) API 1104. 2014 Addendum.
f.) AWS D 1.1 2015 Edition.
g.) SAEP 1145
h.) ASTM E-165
i.) ASTM E 1417

3.0 PERSONNEL QUALIFICATION:

Personnel performing and/or evaluating visible penetrant examinations shall be qualified and
certified to at least Level-II as per written practice of Quality Control Services complying with
ANSI/ASNT CP – 189 edition 2011.

4.0. General Requirements

4.1 Technique The penetrant processes to be used with this procedure are Water
Washable and Solvent Removable. For specific application of penetrant testing
processes, refer to the attached technique sheets.
4.2 Penetrant System Classification
Penetrant Materials shall meet all the requirements of the applicable Codes listed
in paragraph 2.0. Classification of Penetrant Inspection Methods and Types are
listed below. Detailed procedures for each method are shown in Attachment I
through IV.
4.2.1 Fluorescent Penetrant Inspection
Water-washable (Attachment – I)
Solvent-removable (Attachment – II)
4.2.2 Color Contrast (Visible) Penetrant Inspection
Water-washable (Attachment – III)
Solvent-removable (Attachment – IV)

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
Page 4 of 17

4.3 Penetrant Material Selection

Attachment V contains a listing, by manufacturer, of the approved penetrant
families and groups.
4.4 Restriction in Use of Penetrant Materials
4.4.1 Fluorescent penetrant examination shall never follow the color contrast
examination.
4.4.2 Intermixing of penetrant materials from different manufacturers is not
permitted. Manufacturer's recommendation for compatible penetrant
systems shall be followed.
4.5 Control of Penetrant Materials
Content of penetrant materials is necessary when testing nickel based alloys,
austenitic stainless steels, and titanium. Control shall be based on the
manufacturer’s batch certification which shall include, as a minimum, the
manufacturer's name, batch, number, and chemical contaminant content as
determined in accordance with ASME SEC V, paragraph T-641. Only penetrant
materials having a batch number printed on the container and traceable to a valid
manufacturer's batch certification on file shall be used.
4.6 Surface Preparation
4.6.1 In general, satisfactory results will be obtained when the surface to be
inspected is in the as-welded condition. Surface preparation by grinding,
machining, or other methods may be used when surface conditions could
mask indications of discontinuities. Caution must be exercised to avoid
smearing the metal and possibly masking discontinuities. In the event
that a mechanical method of cleaning (e.g., grinding, machining, wire
brushing and sanding) is necessary, it may be necessary to acid etch the
surface prior to penetrant examination. Refer to ASME SEC V, Article 24,
SE-165.
4.6.2 Welds or areas to be examined, and 1 inch on either side of the weld or
area, shall be dry and free of all dirt, grease, lint, scale, welding spatter,
welding flux, paint, oil and any other material that could obscure surface
openings or otherwise interfere with the examination.
4.6.3 Detergents, organic solvents, descaling solutions and other paint removers
may be used as cleaning agents. Ultrasonic and degreasing methods may
also be used to clean surfaces prior to examination.
4.6.4 Penetrant testing of previously painted welds or components shall not be
performed until all paint has been completely removed.
4.7 Drying
Following pre-cleaning, evaporation time of cleaners shall be 5 minutes minimum.
Where indications of retained moisture exist, the evaporation time shall be
increased until no evidence of moisture in the area of test can be detected.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
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5.0 EXAMINATION CONDITION:

5.1 As a standard technique, the temperature of the penetrant and the surface of the
part to be processed shall not be below40º degree F (5º C) and not above 125º
degree F (52º C) throughout the examination period. Local heating and cooling is
permitted provided the part temperature remains in the range of 40º degree F (5º
C) nor above 125º degree F (52º C).

5.2 Penetrant may be applied by dipping, brushing or spraying. Filters shall be used
on the upstream side of the air inlet when using compressed air to apply penetrant.

5.3 The length of time the penetrant must remain on the part to allow proper
penetration shall be as recommended by the penetrant manufacturer. Table 1
provides a guide for dwell times for a variety of material, their forms, and types of
discontinuities. If manufacturers' recommendations are not available, Table 1 shall
be used.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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EXAMINATION. Revision 02
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Table 1 – Recommended Dwell Times

Material Form Type of Dwell Times (min.)
Discontinuity for Methods Attachment I
to IV.
Penetrant Developer
Aluminum, Castings and Welds Cold Shuts, Porosity, 10 10
Magnesium, Steel, Lack of Fusion,
Brass and Bronze, Cracks (all forms)
Titanium and High
Temperature Alloys
Wrought Extrusions, Laps, Cracks (all 20 10
forgings, plate forms)
Carbide-tipped tools Lack of Fusion, 10 10
Porosity, Cracks
Plastics all forms cracks 10 10
Glass all forms cracks 10 10
Ceramic all forms cracks 10 10

Note: Select dwell times carefully. Although Table 1 lists various recommended dwell times,
some circumstances may exist where the required dwell times are significantly greater.
For example, one manufacturer recommends a dwell time of 240 minutes for detection
of stress corrosion cracking. Where dwell times exceed 20 minutes, additional penetrant
must be applied at least every 20 minutes or as needed to keep the surface wet. If the
penetrant is allowed to dry during the examination the part must be recleaned and the
entire examination repeated.

5.4 Excess Penetrant Removal

5.4.1 After the specified dwell time has elapsed, remaining surface penetrant
shall be removed. Care should be taken to minimize removal of penetrant
from discontinuities.
5.4.2 SOLVENT REMOVABLE - Remove excess penetrant by wiping the surface
with clean lint free material, until most traces of penetrant have been
removed. Then lightly moisten a lint-free material with solvent and wipe
the surface until all remaining traces of excess penetrant have been
removed.
5.4.3 WATER WASHABLE: Excess penetrant can be removed by a coarse water
spray. Pressure shall not exceed 50 psi and water temperature shall not
exceed 110°F. A nozzle specifically designed for penetrant testing (droplet
sprayer) should be used in lieu of the typical garden nozzles.
5.5 Drying After Penetrant Removal

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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EXAMINATION. Revision 02
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5.5.1 When drying the surface after excess penetrant removal ensures that the
shortest amount of time possible occurs between the penetrant removal
and developer application steps.
5.5.2 SOLVENT REMOVABLE: Surfaces may be dried by normal evaporation,
blotting, wiping.
5.5.3 WATER WASHABLE: Surfaces may be dried by blotting or circulating air.
5.5.4 HEATING - Surfaces may be dried with hot air provided surface
temperatures do not exceed the standard surface temperatures of this
procedure.
5.6 Developing
5.6.1 When using color contrast penetrant only a wet developer shall be used.
Wet or dry developers may be used with fluorescent penetrant.
5.6.2 Dry Powder Developers may be applied to the surface by brushing,
powder-bulb, hand applicator or other means making sure the entire
surface is dusted evenly.
5.6.3 Wet Developers must be thoroughly agitated prior to application.

5.6.3.1 Nonaqueous (solvent based) Developer shall be applied only to a

dry surface. Drying shall be by normal evaporation. Flooding of
the surface being examined with nonaqueous developers is
prohibited as it can flush the penetrant from within the
discontinuities.

5.6.3.2 Aqueous (water based) Developer may be applied to either a wet

or dry surface and may be applied by dipping, spraying, tank
dipping, etc. Drying time may be accelerated with warm air
provided surface temperature does not exceed the standard
temperatures as stated in this Procedure.
5.6.4 Developers should be applied lightly. It is permissible to add additional
developer to aide in interpretation, if necessary. If it is necessary to
remove developer which was determined to be excessive, the test shall be
restarted at the pre-cleaning step.
5.7 Lighting Requirements
5.7.1 Color Contrast Penetrant Testing
Visible penetrant indications can be examined in either natural or artificial
white light. Adequate illumination is required to ensure no loss of
sensitivity of the examination. It is recommended that, wherever possible,
white light intensity levels be maintained at 1076 lux (100 ftc.) or greater.
5.7.2 Fluorescent Penetrant Testing

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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EXAMINATION. Revision 02
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5.7.2.1 A minimum ultraviolet (UV) light intensity of 3000 µW/cm² is

required for field inspections in areas of ambient white light which
exceed 2 ftc (22 lux) as measured at the examination surface. A
minimum value of 1000 µW/cm² is required for work in a
darkened area of 2 ftc (22 lux) or less. UV light utilization
requirements are performed in accordance with Attachment VI.
5.7.2.2 Fluorescent Penetrant Testing is to be performed in a darkened
area. Ambient light (natural or artificial white light) shall not
exceed 2 ftc (22 lux). With the specific approval of the Inspection
Department, special "Day-light" black lights may be used in areas
where ambient light cannot be reduced to 2 ftc (22 lux). Even
with a "Day Light" ultraviolet light, the site ambient lighting shall
be reduced as much as possible.
5.7.2.3 Visual inspection of the filter lens is mandatory prior to switching
the light on. Lights with broken, cracked or chipped filters shall
be replaced. Eye damage may result if unfiltered UV light is used.
5.7.2.4 The UV light must be allowed to warm-up a minimum of 5 minutes
prior to use. In the event power is lost, many lights require 20
minutes before they will restart. Regardless, if the power is lost,
an additional warm-up time of 10 minutes is required to assure
proper performance of the UV light. Output shall be checked with
a calibrated UV light meter. Refer to Attachment VI.

5.7.2.5 The inspector should be in the darkened examination area for at

least 5 minutes prior to examination to allow the eyes to adapt to
the dark viewing.

5.7.3 The Light intensity shall be checked with Calibrated Light meter.

5.8 Interpretation
5.8.1 Final interpretation shall be made within 7 to 30 minutes of applying the
developer. For wet developer, timing shall begin once the developer is
dry and for dry developer, timing shall begin immediately after application.
To aid in interpretation, formation of indications shall be closely observed
during application of the developer. This may assist in characterizing and
determining the extent of the indication.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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EXAMINATION. Revision 02
Page 9 of 17

5.8.2 Color Contrast Penetrants.

Indications with a light pink color may indicate excessive penetrant
removal. Inadequate penetrant removal may leave a pinkish splotchy
background which will make interpretation difficult. If interpretation of
the indication is difficult for any reason, the examination shall be repeated
from the beginning. Recleaning is then required.
5.8.3 Fluorescent Penetrants.
The examiner shall not use photosensitive glasses or lenses and shall be
in the darkened area for a minimum of 5 min. prior to evaluation.

6.0 Evaluation
6.1 All indications shall be evaluated in accordance with the referencing Code or
Specification. Acceptance criteria for specific codes are listed in Attachment VII.

6.2 Any indication which is believed to be nonrelevant shall be regarded as relevant

until reexamined to verify whether or not an actual discontinuity is present.
Machining marks, surface roughness, mechanical conditions and other surface
conditions could cause or produce false indications.
6.3 Broad areas of pigmentation which could mask indications of discontinuities are
unacceptable and require corrective action by cleaning or other suitable means of
surface preparation as described herein. The area must then be retested.
6.4 Interpretation of indications found and determined to be rejectable shall be based
on the apparent size of the indication. Linear indications are those having a length
greater than three times the width. Rounded indications are those that have a
circular or elliptical shape with the length equal to or less than three times the
width.
6.5 All examinations shall be reported on PT -01 given in Exhibit – 1.

7.0 Post Cleaning

Post cleaning shall be performed on all components that have been tested by PT. Suitable
cleaning techniques include machine wash, vapor degreasing, solvent soak and ultrasonic
cleaning. Caution should be exercised to remove all developer prior to vapor degreasing
as vapor degreasing can bake the developer on parts.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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EXAMINATION. Revision 02
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8.0 Safety

8.1 Penetrant materials are highly volatile, relatively toxic and the liquid may cause
skin irritation. Use adequate ventilation at all times and avoid prolonged skin
contact.

8.2 Penetrant materials shall not be heated above 130°F (54°C) or exposed to open
flames.

8.3 The inspector shall be responsible for compliance with applicable safety rules in
the use of liquid penetrant materials.

8.4 Keep aerosol cans containing penetrant materials out of direct sunlight and storage
areas in excess of 130°F (54°C); as excessive heat may cause aerosol cans to
explode.

9.0 Verify System Performance:

The penetrant system shall be checked at the beginning of each day work for the performance.
The check shall be made with known defect standards (such as Tam , PSM Panel ) . The check
shall be performed by processing the known defect standard through the system using
appropriate processing parameters and comparing the indications thus obtained to those
obtained with unused samples of the same materials. This comparison may be made with other
records of previously obtained indications or with a similar known defect standard processed with
the unused materials. When the performance of the in-use materials falls below the performance
of the unused materials, then the in –use material will be unacceptable. The unacceptable used
material shall be discarded. This system performance verifies test is not required to the materials
that are not recovered or reused, or both, such as material packaged in aerosol containers.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
Page 11 of 17

Attachment - I

Procedure For Water Washable Fluorescent Penetrant Examination:

Temperature Limits 40° to 125°F (5°C to 52°C)

Surface Conditioning As welded, cast, rolled, forged condition unless otherwise instructed.
Prior
to Penetrant Inspection
Pre-clean Approved solvent cleaner. Allow to dry minimum 5 minutes prior to
proceeding with the test.
Penetrant Materials PENETRANT DEVELOPER
(Attachment V) Water Washable Fluorescent Dry Developer
Aqueous Developer
Non-Aqueous Developer
Penetrant Application Depending on whether penetrant is supplied in bulk containers or
aerosol cans, application can be by dipping, brushing, flooding, or
spraying.
Penetrant Dwell Time 10 to 20 minutes depending on defect sought per Table 1.
Excess Penetrant Removal with a coarse water sprayed on the surface of the part.
Removal Water pressure not to exceed 50 psi and should be applied with a
droplet type sprayer specifically designed for penetrant removal.
Caution must be taken not to over wash the part or area under test.
The test surface must be dry prior to the application of Nonaqueous
and Dry Developers.
Developer Application Spray at 25mm to 30mm (10" to 12") from the surface. If Aqueous
(water based) developer is used, flood the surface and allow to dry.
Inspection Lighting UV Light - 1000 µW/cm² - 3000 µW/cm²
White Light - Maximum = 2 ftc
Post Cleaning Wipe surface clean with dry cloth. Flush surface with an approved
solvent cleaner. Wipe as required with a clean cloth and/or
absorbent paper towel.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
Page 12 of 17

Attachment – II

Procedure For
Solvent-Removable Fluorescent Penetrant Examination

Temperature Limit 40° to 125°F (5°C to 52°C)

Surface Conditioning As welded, cast, rolled, forged condition unless otherwise instructed.
Prior to Penetrant
Inspection
Preclean Approved solvent cleaner. Allow to dry minimum 5 minutes prior to
proceeding with the test.
Penetrant Materials PENETRANT DEVELOPER
(Attachment V) Solvent Removable Fluorescent Dry Developer
Aqueous Developer
Non-Aqueous Developer
Penetrant Application Depending on whether penetrant is supplied in bulk containers or
aerosol cans, application can be by dipping, brushing, flooding, or
spraying.
Penetrant Dwell Time 10 to 20 minutes depending on defect sought per Table 1.
Excess Penetrant Remove penetrant with a dry, clean, lint free cloth or paper towel,
Removal followed by moistened clean, lint free, white cloth or paper towel.
For final removal of excess penetrant use a dry, lint free white cloth
or paper towel.
Developer Application Spray at 25mm to 30mm (10" to 12") from the surface. If Aqueous
(water based) developer is used, flood the surface and allow to dry.
Inspection Lighting Black Light - 1000 W/cm² - 3000 W/cm²
White Light - Maximum = 2 ftc
Post Cleaning Wipe surface clean with dry cloth. Flush surface with an approved
solvent cleaner. Wipe as required with a clean cloth and/or
absorbent paper towel.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
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Attachment – III

Procedure For
Water Washable Color Contrast (Visible Dye) Penetrant Examination

Temperature Limits 40° to 125°F (5°C to 52°C)

Surface Conditioning As welded, cast, rolled, forged condition unless otherwise instructed.
Prior to Penetrant
Inspection
Preclean Approved solvent cleaner. Allow to dry minimum 5 minutes prior to
proceeding with the test.
Penetrant Materials PENETRANT DEVELOPER
(Attachment V) Water Washable Visible
Aqueous Developer
Non-Aqueous Developer
Penetrant Application Depending on whether penetrant is supplied in bulk containers or
aerosol cans, application can be by dipping, brushing, flooding, or
spraying.
Penetrant Dwell Time 10 to 20 minutes depending on defect sought per Table 1.
Excess Penetrant Removal with a coarse water sprayed on the surface to be examined.
Removal Water pressure not to exceed 50 psi and should be applied with a
droplet type sprayer specifically designed for penetrant removal.
Caution must be taken not to over wash the part or area under test.
The test surface must be dry prior to the application of Nonaqueous
and Dry Developers.
Developer Application Spray at 25mm to 30mm (10" to 12") from the surface. If Aqueous
(water based) developer is used, flood the surface and allow to dry.
Inspection Lighting White Light – 1076 lux ( 100 ftc)
Post Cleaning Wipe surface clean with dry cloth. Flush surface with an approved
solvent cleaner. Wipe as required with a clean cloth and/or
absorbent paper towel.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
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Attachment IV

Procedure For
Solvent-Removable Color Contrast (Visible Dye) Penetrant Examination

Temperature Limits 40° to 125°F (5°C to 52°C)

Surface Conditioning As welded, cast, rolled, forged condition unless otherwise instructed.
Prior to Penetrant
Inspection
Preclean Approved solvent cleaner. Allow to dry minimum 5 minutes prior to
proceeding with the test.
Penetrant Materials PENETRANT DEVELOPER
(Attachment V) Solvent Removable Visible
Aqueous Developer
Non-Aqueous Developer
Penetrant Application Depending on whether penetrant is supplied in bulk containers or
aerosol cans, application can be by dipping, brushing, flooding,
spraying or by rag.
Penetrant Dwell Time 10 to 20 minutes depending on defect sought per Table 1.
Excess Penetrant Removal with a dry, clean, lint free cloth or paper towel, followed by
Removal moistened clean, lint free, white cloth or paper towel with final
removal to assure sufficient removal with a dry, lint free white cloth
or paper towel.
Developer Application Spray at 25mm to 30mm (10" to 12") from the surface. If Aqueous
(water based) developer is used, flood the surface and allow to dry.
Inspection Lighting White Light - 1000 lux (100 ftc)
Post Cleaning Wipe surface clean with dry cloth. Flush surface with an approved
solvent cleaner. Wipe as required with a clean cloth and/or
absorbent paper towel.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
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Attachment V

Approved Penetrant Materials

Permissible Penetrant, Removers and Developers

Magnaflux, Ardrox or Equivalent penetrant materials shall be used.

Attachment - VI

Ultraviolet Light Utilization Requirements

1 Examinations requiring the use of ultraviolet light shall be conducted in a darkened

area of 22 lux (lx) [2 foot candles (ftc)] or less of white light intensity as measured
at the surface to be tested. Every attempt shall be made to darken the area as
much as possible prior to conducting a fluorescent penetrant examination through
the use of a blanket, hood, or portable booth.
2 The ultraviolet light intensity at the examination surface shall be measured:
2.1 At least every 4 hours.
2.2 Whenever the work location is changed.
2.3 After changing a component of the unit such as a filter or bulb.
2.4 After a UV light unit failure.
3 The ultraviolet light intensity shall be determined using a UVP Model J-221 Long
Wave UV Meter, Spectroline DSE-100X, DME-365, or equivalent. The light meters
shall be calibrated every 6 months and bear an authentic seal which presents the
date calibration was accomplished and the next due date.
4 A minimum of 3000 µW/cm² is required for field inspections in areas of ambient
white light which exceed 2 ftc as measured at the examination surface. A
minimum value of 1000 µW/cm² is required for work in a darkened area of 2 ftc
or less.
5 Ultraviolet light intensity shall be measured at the examination surface prior to the
fluorescent PT examination. The light sensor shall be placed on the surface to be
tested. The black light should be centered perpendicular (90°) to the light sensor
at a distance of 15 inches (38.1 cm). The light should be placed to achieve the
highest intensity light meter reading.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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EXAMINATION. Revision 02
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Table - 2
Ultraviolet (UV) Light Intensity Log

UV LIGHT MFG: _________________ UV LIGHT MODEL #:_______________________

UV LIGHT S/N:___________________

Date Intensity@15 Inches Location Time Technician Remark:

(µW/cm²) Name:

NOTE:
It shall be mentioned in the remark of the table-1 if the density has taken due to either
after changing a component of the unit (such as a filter or bulb) or a UV light unit failure.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

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ENGINEERING PROCEDURE FOR LIQUID PENETRANT Date
EXAMINATION. Revision 02
Page 17 of 17

Attachment - VII

Acceptance Criteria

Code Rejection Criteria

API STD 1. Linear Indications
1104 Indications > 1/16" (1.6 mm) shall be considered as relevant. Relevant indications are
rejectable if:
Evaluated as crater cracks or star cracks and >5/32" (4 mm) in length.
Evaluated as cracks other than crater cracks or star cracks.
Evaluated as IF and >1" (25.4 mm) in total length in a continuous 12" (305 mm) weld
or >8% of the weld length.
2. Rounded Indications.
For evaluation, the maximum dimension of rounded indications shall be considered.
Indications are rejectable defects if:
Individual indication >1/8" (3.2 mm) or 25% of the thickness of the thinner member,
whichever is less.
Distribution of scattered rounded indications exceed the concentration of API STD 1104,
Figures 18 or 19.
Clustered rounded indications >½" (12.7 mm) are present.
Combined length of clustered indications > ½" in any 12" (305 mm) of weld.
Any individual indication in a cluster >1/16" (1.6 mm).
ANSI/ASME Indications > 1/16" ( 1.6 mm) shall be considered as relevant
B31.1 1. Linear Indication: Any Crack or linear indication
& 2. Rounded Indications
ANSI/ASME Indications with dimensions > 3/16" (4.8 mm)
B31.3 Four or more rounded indication in a line separated by 1/16" (1.6 mm) or less edge to
edge.
Ten or more rounded indication in any 6 in² (3870 mm²) of surface with the major
dimension of this area not to exceed 6 in. (150 mm).
ASME SEC Indications > 1/16" ( 1.6 mm) shall be considered as relevant
VIII D1 The following Indications shall be rejectable:
1. Relevant linear indication > 1/16" (1.6 mm)
2. Relevant rounded indications > 3/16" (4.8 mm)
3. Four or more rounded indications in a line separated by 1/16" (1.6 mm) or less (edge
to edge).
AWS D1.1 Welds that are subject to PT, in addition to visual inspection, shall be evaluated on the
basis of the applicable requirements for visual inspection.

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET
 Procedure Control No.
QUALITY CONTROL SERVICES QCS/EP/PT-02

Issue
28th July 2018
ENGINEERING PROCEDURE FOR LIQUID PENETRANT Date
EXAMINATION. Revision 02
Page 18 of 17

Exhibit – 1. FORM: PT-01

Date: Report No.:
DYE PENETRANT TEST REPORT
Client: Project BI/J.O. No.: Location: Surface
Temperature:
Procedure: Reference Code: Material: Surface
Condition:
Penetrant Developer Cleaner White Light UV Light Intensity:
Intensity: Attached:
Not Applicable:
Manu Batch Manu Batch Manu Batch Dwell time Light Meter
facture Number facture Number facture Number
Penetrant Developer Model S/N

SR Drawing/ ISO Equipment / Line Weld W.S Dia. Defect Details and Result Remark
# Number Reference No Thick location Accept/
Reject

Sketch:

Signature: ______________ ______________ __________________

___________________
Name : ____________ _______________ ________________ _______________
PT Technician Interpreted By Reviewed / Verified By Approved By

Eng. Mohammed Al-Armouti

Approved by:
ASNT NDT Level – III # 209876
Signature.
MT, PT, UT,RT,ET