Split Type Air Conditioner Cassette Type (60Hz) : Indoor Unit Outdoor Unit

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SPLIT TYPE

AIR CONDITIONER
CASSETTE TYPE (60Hz)

Indoor unit Outdoor unit


AUU18RCLX AOU18RLX
AUU24RCLX AOU24RLX
AUU36RCLX AOU36RLX
AUU42RCLX AOU42RLX

CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . .1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . 3
REFRIGERANT SYSTEM DIAGRAM . . . . . .7
CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . 9
INDOOR PCB CIRCUIT DIAGRAM. . . . . . .13
OUTDOOR PCB CIRCUIT DIAGRAM. . . . .15
ERROR CONTENTS . . . . . . . . . . . . . . . . . 21
DISASSEMBLY ILLUSTRATION . . . . . . . . 23
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . 38
STANDARD ACCESSORIES . . . . . . . . . . .42
SPECIFICATIONS

TYPE COOLING & HEATING


INDOOR UNIT AUU18RCLX AUU24RCLX AUU36RCLX AUU42RCLX
OUTDOOR UNIT AOU18RLX AOU24RLX AOU36RLX AOU42RLX
COOLING CAPACITY 17,800 / 17,800 BTU/h 22,200 / 22,200 BTU/h 34,100 / 33,500 BTU/h 42,700 / 41,700 BTU/h
HEATING CAPACITY 21,500 / 21,500 BTU/h 24,200 / 24,200 BTU/h 38,200 / 37,600 BTU/h 47,800 / 46,800 BTU/h

ELECTRICAL DATA
POWER SOURCE 230 / 208 V 60Hz
COOLING 7.0 / 7.8 A 9.2 / 10.1 A 18.3 / 19.5 A 20.3 / 21.7 A
RUNNING CURRENT
HEATING 8.9 / 9.9 A 10.4 / 11.4 A 16.2 / 17.9 A 19.1 / 21.0 A
COOLING 1.61 / 1.61 kW 2.10 / 2.10 kW 4.22 / 4.08 kW 4.66 / 4.51 kW
INPUT WATTS
HEATING 2.05 / 2.05 kW 2.37 / 2.37 kW 3.73 / 3.73 kW 4.39 / 4.37 kW
COOLING 3.23 / 3.23 kW/kW 3.10 / 3.10 kW/kW 2.37 / 2.40 kW/kW 2.67 / 2.71 kW/kW
E.E.R.
HEATING 3.07 / 3.07 kW/kW 3.00 / 3.00 kW/kW 3.00 / 2.95 kW/kW 3.19 / 3.14 kW/kW
STARTING CURRENT 8.4 A 9.5 A 10 A 15 A
MOISTURE REMOVAL ( /hr) 2.5 L/hr 3.0 L/hr 4.0 L/hr 5.5 L/hr
AIRCIRCULATION-Hi (m3/hr) 950 m3/hr 1,050 m3/hr 1,600 m3/hr 1,700 m3/hr

COMPRESSOR
Hermetic type, 6 poles,
TYPE Total enclosed type, 4 poles, Inverter, Twin Rotary
Inverter, Scroll

DISCRIMINATION TNB220FPBM9 ANB33FCMMT


4 lb 3 oz 4 lb 3 oz 4 lb 14 oz 7 lb 8 oz
REFRIGERANT R410A
1,900 g 1,900 g 2,200 g 3,400 g

FAN MOTOR
DISCRIMINATION MFA-24RPT MFA-24RPT MFA-54PZM MFA-54PZM
HIGH-SPEED 450 / 400 r.p.m. 490 / 440 r.p.m. 620 / 620 r.p.m. 650 / 650 r.p.m.
INDOOR UNIT
MED-SPEED 390 / 350 r.p.m. 430 / 380 r.p.m. 540 / 540 r.p.m. 610 / 610 r.p.m.
( Cool / Heat )
LOW-SPEED 330 / 310 r.p.m. 360 / 330 r.p.m. 460 / 460 r.p.m. 530 / 530 r.p.m.
S-LOW-SPEED - / 250 r.p.m. - / 250 r.p.m. - / 300 r.p.m. - / 300 r.p.m.
DISCRIMINATION MFE-45ROM MFE-45ROM MFE-45ROM MFE-45ROM
OUTDOOR UNIT Cool 780 / Cool 850 / Cool 850 / Up Fan 850 /
HIGH-SPEED
Heat 780 r.p.m. Heat 900 r.p.m. Heat 900 r.p.m. Down Fan 750 r.p.m.

DIMENSIONS
9-3/4" x 32-3/4" x 32-3/4" inch 11-5/8" x 32-3/4" x 32-3/4" inch
INDOOR UNIT HxWxD
( 246 x 830 x 830 mm ) ( 296 x 830 x 830 mm )

32-3/4" x 35-1/2" x 13" inch 50-7/8" x 35-1/2" x 13" inch


OUTDOOR UNIT HxWxD
( 830 x 900 x 330 mm ) 1,290 x 900 x 330 mm

WEIGHT
INDOOR UNIT GROSS / NET 44 / 34 kg 44 / 34 kg 52 / 37 kg 55 / 40 kg

OUTDOOR UNIT GROSS / NET 70 / 64 kg 70 / 64 kg 70 / 64 kg 112 / 105 kg

2006.03.03 1
TYPE COOLING & HEATING
INDOOR UNIT AUU18RCLX AUU24RCLX AUU36RCLX AUU42RCLX
OUTDOOR UNIT AOU18RLX AOU24RLX AOU36RLX AOU42RLX

NOISE LEVEL
HIGH-SPEED 42.0 dB 45.0 dB 48.0 dB 50.0 dB
INDOOR UNIT MED-SPEED 39.0 dB 43.0 dB 45.0 dB 48.0 dB
LOW-SPEED 36.0 dB 38.0 dB 41.0 dB 44.0 dB
COOL 51.0 dB 53.0 dB 54.0 dB 55.0 dB
OUTDOOR UNIT
HEAT 53.0 dB 55.0 dB 55.0 dB 56.0 dB

REFRIGERANT CHARGE (R410A)


MAX PIPE LENGTH 50 m 50 m 50 m 70 m
MAX PIPE HEIGHT 30 m 30 m 30 m 30 m
Pipe Length 49 ft. (15 m) 4 lb 3 oz (1,900 g) 4 lb 3 oz (1,900 g) 4 lb 14 oz (2,200 g) 7 lb 8 oz (3,400 g)
66 ft. (20 m) 4 lb 7 oz (2,000 g) 4 lb 10 oz (2,100 g) 5 lb 5 oz (2,400 g) 7 lb 8 oz (3,400 g)
98 ft. (30 m) 4 lb 14 oz (2,200 g) 5 lb 8 oz (2,500 g) 6 lb 3 oz (2,800 g) 8 lb 6 oz (3,800 g)
FULL CHARGE
131 ft. (40 m) 5 lb 5 oz (2,400 g) 6 lb 6 oz (2,900 g) 7 lb 1 oz (3,200 g) 9 lb 4 oz (4,200 g)
AMOUNT
164 ft. (50 m) 5 lb 12 oz (2,600 g) 7 lb 5 oz (3,300 g) 7 lb 15 oz (3,600 g) 10 lb 2 oz (4,600 g)
197 ft. (60 m) ---- ---- --- 11 lb 0 oz (5,000 g)
230 ft. (70 m) ---- ---- --- 11 lb 14 oz (5,400 g)
ADDITIONAL REFRIGERANT 0.212 oz / ft. (20 g / m) 0.424 oz / ft. (40 g / m)

2005.12.21 2
DIMENSIONS

INDOOR UNIT

Models :
AUU18RCLX, AUU24RCLX

Unit : inch (mm)

9-3/4"
(246)
1-3/16"
(30)

29-17/32" (750mm)

32-3/4" (830mm)
37" (940)

29-17/32" (750mm)
37" (940)

32-3/4" (830mm)

Drain inside Dia. ø1-1/4" (ø32)


outside Dia. ø1-1/2" (ø37)
3-15/16" (100)
2-3/4" (70)

3-15/16" (100)
11-3/4"
2-3/8" (60)

2-3/4" (70)
2-3/8" (60)

(298.5) 11-3/4"
(298.5)
12" (305.5) 9-25/32"
(248.5) 12" (305.5) 9-25/32"
(248.5)
9-1/4"
(235)

7-7/8"
(200)

2006.03.03 3
INDOOR UNIT

Models :
AUU36RCLX, AUU42RCLX

Unit : inch (mm)

11-5/8" (296mm)
(30mm)
1-3/16"
37" (940mm)

29-17/32" (750mm)

32-3/4" (830mm)
37" (940mm)
29-17/32" (750mm)

32-3/4" (830mm)

Drain pipe (I.D.1-1/4" (32mm))


5-29/32" (150mm)
4-23/32" (120mm)

(O.D.1-1/2" (37mm))
4-23/32" (120mm)

5-29/32" (150mm)

Drain pipe
2-3/8" (60mm)

(I.D.1-1/4" (32mm))
2-3/8" (60mm)

11-3/4" 11-3/4" (298.5mm)


(O.D.1-1/2" (37mm)) (298.5mm)
12" 9-25/32" 12" 9-25/32"
(305.5mm) (248.5mm) (305.5mm) (248.5mm)
9-27/32" (250mm)
11-7/32" (285mm)

2006.03.03 4
OUTDOOR UNIT

Models:
AOU18RLX, AOU24RLX, AOU36RLX

Unit : inch (mm)

1-1/4" 1/2"
35-1/2" (900) 3"(77) (31) 13" (330) (12)
32-3/4" (830)

17-3/8" (440)
7/8" (21)

3/8"
(9)

15-3/4" (400)

25-5/8" (650)
Air Flow
14-5/8" (370)

7-3/4" (196)
3-7/8"
(99)

5-3/4" (147)

6-3/4" (170)

2005.12.21 5
OUTDOOR UNIT

Model : AOU42RLX
Unit : inch (mm)

1-1/4" 1/2"
35-1/2" (900) 3"(77) (31) 13" (330) (12)
50-7/8" (1,290)

35-1/2" (900)
7/8" (21)

3/8"
(9)

15-3/4" (400)

25-5/8" (650)
Air Flow
14-5/8" (370)

7-3/4" (196)
3-7/8"
(99)

5-3/4"
(147)

6-3/4" (170)
2005.12.21 6
REFRIGERANT SYSTEM DIAGRAM

Models :
AUU18RCLX / AOU18RLX

OUTDOOR UNIT INDOOR UNIT

Pressure Refrigerant Pipe


Check Valve
12.7mm (1/2")

High Pressure
Switch Charging
Valve
Muffler

4-way
Valve
Condenser Evaporator
Accumulator

Compressor

Expansion Refrigerant Pipe


Valve 6.35mm (1/4")

Strainer Strainer
Charging Valve

: COOL
: HEAT

2005.12.21 7
Models :
AUU24RCLX / AOU24RLX
AUU36RCLX / AOU36RLX
OUTDOOR UNIT INDOOR UNIT

Pressure Refrigerant Pipe


Check Valve 15.88mm (5/8")

High Pressure
Switch Charging
Valve
Muffler

4-way
Valve
Condenser Evaporator
Accumulator

Compressor

Expansion
Refrigerant Pipe
Valve 9.52mm (3/8")

Strainer Strainer
Charging Valve

Models : AUU42RCLX / AOU42RLX


OUTDOOR UNIT INDOOR UNIT

Pressure Refrigerant Pipe


Check Valve 15.88mm (5/8")

High Pressure
Switch Charging
Valve

Muffler
4-way
Valve
Condenser Evaporator
Accumulator

Strainer
Compressor

Expansion
Refrigerant Pipe
Valve 9.52mm (3/8")

Strainer Strainer
Charging Valve

: COOL
: HEAT

2005.12.21 8
CIRCUIT DIAGRAM

Models :
AUU18RCLX, AUU24RCLX

PIPE TEMPERATURE THERMISTOR

ROOM TEMPERATURE THERMISTOR

BLACK
BLACK
GRAY
GRAY
1 2 1 2
TO REMOTE CONTROL UNIT 1 2 1 2
CN7 CN8 1 1 BROWN 1 1 BROWN
RED
2 2 2 2 RED

CONTROLLER PCB ASSY


ORANGE
3 ORANGE STEP MOTOR

CN10
TERMINAL 3 2 1 3 3 3 M
4 4 YELLOW 4 4 YELLOW
WHITE
5 5 5 5 WHITE
RED
1 1

CN17
WHITE
2 2
BLACK
3 3
1 1 BLACK 1 1 BLACK

CN15
Use T3.15A-250V

2 2 2 2 FLOAT SWITCH
3 3 BLACK 3 3 BLACK
Fuse on F101

POWER SUPPLY
PCB ASSY
BLACK YELLOW
1 1 1 1 DRAIN PUMP MOTOR

CN6
M
L BLACK 2 2 BLACK 2 2 YELLOW
1 1
N WHITE
CN1
2 2
RED 3 3 RED
1 1
CN16

2 2 WHITE FAN MOTOR


GREEN

BLACK
3 3 GREEN /
BLACK YELLOW
1 1 FM
WHITE
2 2
CN5

RED
3 3
BLACK

WHITE

PURPLE
RED

5 5
BLUE
G 6 6
1 2 3 FAN MOTOR
(N) 1 1 WHITE
CN4

2 2 WHITE
CAPACITOR
TERMINAL

TO OUTDOOR UNIT

Models :
AUU36RCLX, AUU42RCLX
PIPE TEMPERATURE THERMISTOR
TO REMOTE CONTROL UNIT
ROOM TEMPERATURE THERMISTOR
TERMINAL
BLACK
BLACK
GRAY
GRAY

3 2 1
1 2 1 2
RED
1 2 1 2
1 1 CN7 CN8
CN17

WHITE FAN MOTOR CAPACITOR


2 2
BLACK
CONTROLLER PCB

3 3
WHITE
POWER SUPPLY PCB

1 1
CN4

WHITE
2 2
Use T3.15A-250V
Fuse on F101

BROWN BROWN STEP MOTOR


1 1 1 1
RED RED
2 2 2 2
CN10

ORANGE ORANGE M
3 3 3 3
YELLOW YELLOW
4 4 4 4
WHITE WHITE
5 5 5 5
L BLACK
1 1
N WHITE
CN1

2 2 FLOAT SWITCH
RED
3 3 BLACK BLACK
1 1 1 1
GREEN

CN15

2 2 2 2
BLACK BLACK
3 3 3 3
WHITE
BLACK

RED

DRAIN PUMP MOTOR


BLACK YELLOW
G 1 1 1 1
CN6

2 2
BLACK YELLOW
2 2
M
1 2 3
(N)
BLACK
1 1 2 2
CN5

WHITE
TERMINAL 2 2 1 1 F M FAN MOTOR
RED
3 3 3 3

TO OUTDOOR UNIT

2006.03.03 9
Model :
AOU18RLX, AOU24RLX

OUTDOOR TEMPERATURE
PIPE TEMPERATURE BLACK BLUE THERMISTOR
THERMISTOR
BROWN COMPRESSOR TEMPERATURE
BROWN
DISCHARG TEMPERATURE THERMISTOR
THERMISTOR BLACK HEAT SINK TEMPERATURE
1 2 1 2 1 2 1 2 1 2 THERMISTOR
EMI FILTER
CONNECTOR CN21 CN22 CN23 CN26 CN25
1T
RED RED U 1 RED
W305 CN37 2 RED HIGH PRESSURE SWITCH
U

WHITE WHITE V
COMPRESSOR W304
V FUSE
BLACK BLACK W F4 T 5A-250V 1 BLACK
W
W303 CN30 2 4WV SOLENOID COIL
3 BLACK
ACTIVE BROWN
1 1
FILTER 2 RED 2 CONTROLLER PCB ASSY
MODULE 3 ORANGE 3 CN407 RED
4 1
4
2
TERMINAL 5 5 BLACK
6 YELLOW CN802
3
WHITE
FM FAN MOTOR
BLACK WHITE 4
L1 YELLOW
P YELLOW W12 5
BLUE
BLUE 6
BLACK BROWN N W13
L2
CHOKE COIL
+ - EMI FILTER
2T
RED
FUSE 1
BROWN
F2 T 3.15A-250V 2
BLUE
3
CN27 4 ORANGE EV EXPANSION VALVE COIL
RED W16 YELLOW
5
WHITE
BLACK 6
W17
W10
CN1 CN34 W200
W11
1 2 3 4 1 2 3
BROWN

BLACK
WHITE
BLACK

RED

WHITE
TM102 1 2 3
W9 W8
CN1
POWER SUPPLY PCB ASSY
BLACK TM101 W3 W6 W7 W4 W5
GREEN

BLACK

WHITE

WHITE
BLACK

RED

G 1 2 (N) 3 L N G
EARTH EARTH

2005.12.21 10
Model : AOU36RLX

OUTDOOR TEMPERATURE
PIPE TEMPERATURE BLUE
THERMISTOR
THERMISTOR BLACK
COMPRESSOR TEMPERATURE
BROWN
DISCHARGE TEMPERATURE BROWN THERMISTOR
THERMISTOR
BLACK HEAT SINK TEMPERATURE
1 2
THERMISTOR
1 2 1 2 1 2 1 2
CONNECTOR EMI FILTER CN21 CN22 CN23 CN26 CN25
COMPRESSOR 1T U
RED RED 1 RED
W305 CN37 2 RED HIGH PRESSURE SWITCH
U

WHITE WHITE V
W304
V FUSE SOLENOID COIL
W BLACK BLACK W F4 T 5A-250V 1 BLACK
W303 CN30 2 BLACK 4WV
3
BROWN
ACTIVE 1 1
FILTER 2 RED 2
ORANGE
3 3 CN407 RED FAN MOTOR
MODULE 4 4 1
2
TERMINAL 5 5 BLACK
6 YELLOW CN802 3 WHITE
FM
BLACK WHITE 4
L1 YELLOW
P
YELLOW
W12 CONTROLLER 5
BLUE
BLUE PCB ASSY 6
BLACK BROWN N W13
L2
CHOKE COIL
+ - EMI FILTER
2T
FUSE 1 RED
ORANGE
W21 BROWN
EXPANSION VALVE COIL
ORANGE F2 T 3.15A-250V 2
W22 BLUE
3
CN27 4 ORANGE EV
RED YELLOW
W16 5
WHITE
BLACK 6
W17

POSISTOR W10
CN1 CN34 W200
W11 1 2 3 4 1 2 3
BROWN

WHITE

BLACK
BLACK

RED

WHITE
TM102 1 2 3
CN1 W9 W8
POWER SUPPLY PCB ASSY
BLACK
TM101 W3 W6 W7 W1 W2
GREEN

BLACK

WHITE

BLACK

WHITE

RED

EARTH G 1 2(N) 3 L N G EARTH

2005.12.21 11
Model : AOU42RLX

OUTDOOR TEMPERATURE
BLUE THERMISTOR
PIPE TEMPERATURE BLACK
THERMISTOR COMPRESSOR TEMPERATURE
BROWN THERMISTOR
DISCHARGE BROWN
TEMPERATURE HEAT SINK TEMPERATURE
THERMISTOR BLACK
THERMISTOR
1 2 1 2 1 2 1 2 1 2
EMI FILTER
CONNECTOR CN21 CN22 CN23 CN26 CN25
1T
COMPRESSOR RED
RED RED U 1
W305 CN37 2 RED HIGH PRESSURE SWITCH
U

WHITE WHITE V
W304 BLACK
V 1
FUSE CN30 2 4WV SOLENOID COIL
W BLACK BLACK F4 T 5A-250V BLACK
W 3
W303
RED
BROWN
1
1 1 2
RED BLACK
ACTIVE 2 2 CN407 CN802 3 F M FAN MOTOR 1
ORANGE WHITE
FILTER 3 3 4
4 4 YELLOW
MODULE 5
TERMINAL 5 5 CONTROLLER 6
BLUE
YELLOW PCB ASSY
WHITE
6
L1 1
RED
YELLOW
P W14 2
BLUE BLACK
BROWN
L2 N W15 CN803 3
WHITE
F M FAN MOTOR 2
4
+ - EMI FILTER YELLOW
CHOKE EMI FILTER 5
2T BLUE
COIL 2T 6
FUSE
WHITE
W107 F2 T 3.15A-250V
RED
VIOLET 1
W108 BROWN
2
BLACK

BLUE
3 EXPANSION
RED

CN27 4 ORANGE EV
DIODE BRIDGE

VALVE COIL
YELLOW
+ - 5
WHITE
RELAY

6
CN1 CN34 W200
1 2 3 4 1 2 3
BROWN
GRAY

GRAY
BLACK

BLACK

BLACK

WHITE

EMI FILTER
RED

2T
WHITE 1 2 3
TM102 W8 W9
CN1
BLACK
TM101 POWER SUPPLY PCB ASSY
TERMINAL
W3 W6 W7 W1 W2
ORANGE

ORANGE

EMI FILTER
3T
GREEN

BLACK

BLACK
WHITE

WHITE

EMI FILTER
POSISTOR 1T
RED

EARTH G 1 2(N) 3 L N G
EARTH

2005.12.22 12
INDOOR PCB CIRCUIT DIAGRAM
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
Models : AUU18RCLX AUU18RCLX : K01AL-050KHSE-C1
AUU24RCLX AUU24RCLX : K01AL-050LHSE-C1

2005.12.22 13
CONTROLLER PCB ASSEMBLY ( MAIN PCB )
Models : AUU36RCLX AUU36RCLX : K01AL-050MHSE-C1
AUU42RCLX AUU42RCLX : K01AL-050NHSE-C1

2005.12.22 14
OUTDOOR PCB CIRCUIT DIAGRAM INVERTER ASSEMBLY
AOU18RLX : EZ-005GHUE
AOU24RLX : EZ-005FHUE
Models : AOU18RLX
AOU24RLX

POWER SUPPLY PCB ASSY


K04BA-0500HUE-P0

CONTROLLER PCB ASSY


AOU18RLX : K04AW-0503HUE-C1
AOU24RLX : K04AW-0502HUE-C1

2005.12.23 15
Model : AOU36RLX
INVERTER ASSY
EZ-005HHUE

AC230V
60Hz

POWER SUPPLY PCB


K04BA-0501HUE-P0
TERMINAL
HP-T3061-3

CONTROLLER PCB ASSY


K04AW-0504HUE-C1

2005.12.23 16
INVERTER ASSY
EZ-005KHUE

Model : AOU42RLX

AC230V
60Hz

POWER SUPPLY PCB


K04BA-0502HUE-P0

CONTROLLER PCB ASSY


K04AW-0505HUE-C1

2005.12.23 17
Models : AOU18RLX, AOU24RLX, AOU36RLX

CONTROLLER PCB ASSEMBLY ( MAIN PCB )


AOU18RLX : K04AW-0503HUE-C1
AOU24RLX : K04AW-0502HUE-C1
AOU36RLX : K04AW-0504HUE-C1
600/450V x 4

2005.12.23 18
Model : AOU42RLX

CONTROLLER PCB ASSEMBLY ( MAIN PCB )


AOU42RLX : K04AW-0505HUE-C1
600/450V x 5

2005.12.23 19
Models : AOU18RLX, AOU24RLX
AOU36RLX, AOU42RLX

POWER SUPPLY PCB ASSEMBLY


AOU18RLX, 24RLX : K04BA-0500HUE-P0
AOU36RLX, 42RLX : K04BA-0501HUE-P0

TM100
* AOU18RLX, AOU24RLX : W4 and W5
AOU36RLX, AOU42RLX : W1 and W2 L1 L2 L4
RCH4730-021PF07 N200500K1D7C RCH4730-021PF07
* W1 TM101
BLACK or VA101 C104 C112
W4 470V 0.033 0.015
B C101 C107 C111
<TNR> <YE> <YE>
POWER SOURCE 3.3 3.3 3.3
VA102 C105 C113
230V <LE> <LE> <LE>
470V 0.033 0.015
60Hz * <TNR> <YE> <YE>
W2 TM102
WHITE or C106
W5 3.3
B SA100 <LE>
RA-302M

W6 B
BLACK
TO INDOOR UNIT CT1
W7 B
WHITE CT-1B

D60 5V CN1
W3 B 5V DAN217U C65 B3B-XASK-1-A
EARTH GREEN 0.1 WHITE
R68 22K <F> 1
C60 + VR1 <1/10W> 2
220/16V B2K CT OUT
W8 B 3
<PJ> C64
BLACK 0.1
AC VOLT OUT B R60 1.0K R61 3.74K
W9 <1/10W> <1/10W> <F>
WHITE
(1%) (1%)

2005.12.23 20
ER R OR C ON TEN TS
( indoor unit )

(1) Stop the air conditioner operation. Error code Error contents
(2) Press the master control button and the fan control button simultane- Outdoor signal abnormal
ously for 2 seconds or more to start the test run. 13
14 Excessive outdoor pressure (permanent stop)

15 Compressor temperature sensor

16 Pressure switch error

Test run display


17 IPM error

CT error
(3) Press the start/stop button to stop the test run.
18
[SELF-DIAGNOSIS] Active filter module (AFM) error
When the error indication "E:EE" is displayed, follow the following items to
19
Compressor does not operate
perform the self-diagnosis. "E:EE" indicates an error has occurred.
1A
1. REMOTE CONTROLLER DISPLAY Outdoor unit fan error
(1) Stop the air conditioner operation.
1b
Communication error
(2) Press the set temperature buttons simultaneously for 5 sec- 1c (inverter multicontroller)
onds or more to start the self-diagnosis.
2 way valve sensor error
Refer to the following tables for the description of each error code. 1d
1E Expansion valve error
Unit number (usually 0)
Error code 1F Connection indoor unit error

SU MO TU WE TH FR SA

Ex. Self-diagnosis
2. CHECKING DRAINAGE
(3) Press the set temperature buttons simultaneously for 5 sec-
onds or more to stop the self-diagnosis. To check the drain, remove the water cover and fill with 2 to 3 of water as
shown in figure.
The drain pump operates when operating in the cooling mode.

Error code Error contents


Communication error
00 (indoor unit remote controller)
Drain pipe
Communication error
01 (indoor unit outdoor unit)
Room temperature sensor open
02 Water cover

03 Room temperature sensor short-circuited

04 Indoor heat exchanger temperature sensor open

Indoor heat exchanger temperature sensor short-


05 circuited
Watering pot

06 Outdoor heat exchanger temperature sensor

08 Power source connection error

Float switch operated


09
Outdoor temperature sensor
0A
0c Discharge pipe temperature sensor

Model abnormal
11
12 Indoor fan abnormal

2006.03.03 21
ERROR CONTENTS
(outdoor unit)

1. Make a TEST RUN in accordance with the in- 2. When the product is operating:
stallation instruction sheet for the indoor unit.
1 Press the PUMP DOWN switch on the outdoor unit.
The LED on the outdoor unit circuit board lights, and
2. OUTDOOR UNIT LEDS operation stops. At this point, recovery has not been
When a malfunction occurs in the outdoor unit, the LED on completed, so do not close the two- and three-way
the circuit board lights to indicate the error. Refer to the fol- valves.
lowing table for the description of each error according to the
2 The pump down operation (cooling operation) be-
LED.
gins after three minutes. Close the three-way valve
(liquid) after operation starts.
LED Error contents
3 After 2 - 3 minutes, operation stops. Close the three-
Communication error
1 flash way valve (gas) within one minute after operations
(Indoor unit - Outdoor unit)
stops.
2 flash Discharg pipe temperature sensor
4 The LED will go out three minutes after it stops. Dis-
3 flash Outdoor heat exchanger temperature sensor connect the power supply after confirming that the
4 flash Outdoor temperature sensor LED has gone out.

7 flash Compressor temperature sensor


*When the pump down operation is repeated, temporarily disconnect
8 flash Heat sink temperature sensor the power supply after opening the closed valves (both liquid and gas).
Reconnect the power supply after 2 - 3 minutes and perform the pump
9 flash Pressure switch abnormal
down operation.
12 flash IPM error
*When the start of the operation after pump down operation has been
13 flash Compressor rotor position cannot detect completed, temporarily disconnect the power supply after opening the
closed valves (both liquid and gas).
14 flash Compressor cannot operate Reconnect the power supply after 2-3 minutes and be sure to perform
a test operation for cooling.
15 flash Outdoor fan abnormal (upper fan)
16 flash Outdoor fan abnormal (lower fan)
3-way valve
lighting No error (Liquid)

SPECIAL INSTALLATION
SETTING
PUMP DOWN (Refrigerant collecting operation) 3-way valve
(Gas)
Perform the following procedures to collect the refrigerant
when moving the indoor unit or the outdoor unit.

1. When the product is stopped:


PUMP DOWN SW (SW2)

1 Press the PUMP DOWN switch on the outdoor unit.


(The LED on the outdoor unit circuit board lights.)

2 The pump down operation (cooling operation) be-


gins right away. After oparation starts, close the
three-way valve (liquid).

3 After 2 - 3 minutes, operation stops. Close the three-


way valve (gas) within one minute after operations
stops.

4 The LED will go out three minutes after it stops.Dis-


connect the power supply after confirming that the
LED has gone out.

DANGER

This part (Choke coil) generates high voltages.


Never touch this part.

2006.03.03 22
DISASSEMBLY ILLUSTRATION
Models :
AUU18RCLX
AUU24RCLX
122
692
122
692
338 AUU36RCLX
847
847 AUU42RCLX
847 226
847 122
690 522 122
876-2
692 692

690 690
543 543
692 692
122
847 847
544
544
543 847
543

542
834-2

544

705 705
544

545

93

240
481 481

472-2 71 472-1
472-4

777-2
253-A 858

71
481
481-1 858
487
472-3
777-1
469
468

472-5
472-5

472-5 472-5

710

61

2006.03.03 23
Models :
AUU18RCLX
AUU24RCLX

462

479
187
460-1

803
460-2 835 484
484
464 484

467
127
835 482 798

244 465

814

563
541
334
815-1

541-1 168 484

164

474

476-2

565 146-2

337-2
477
146-1

197
197

337-1 337-1

160
834-1

457

223
514

457 488

2006.01.17 24
Models :
AUU36RCLX
AUU42RCLX

462

479

460-1 187

460-2 835 803


484
484

464

484

467
127 798
835
482

465
814
244

168
541 484 563
334
815-1

541-1

164

474

476-2

146-1

565

477 337-2

146-2

197
197

337-1
337-1

834-1 160

457

223

514 488
457

2006.03.03 25
Models :
AUU18RCLX
AUU24RCLX
AUU36RCLX
AUU42RCLX

212 875

236

815-2
380

320-1

32
320-1

380
381-4

34

380

625
195 234
381-4

731-2

2006.03.03 26
Models :
AUU18RCLX
AUU24RCLX

187

138

184-1

235

735

896

2006.03.03 27
Model : AUU36RCLX

138
184-1

187
235

146-1 146-2

735

896

2006.03.03 28
Model : AUU42RCLX

187

138

184-1

235

735

896

2006.03.03 29
Models : 1
AOU18RLX
AOU24RLX
AOU36RLX

7
3

2
5
2005.12.22 30
Models :
AOU18RLX
AOU24RLX
AOU36RLX

10

13

39
40

17-1

9 17

18

18-1
15 14

2007.07.26 31
Models :
AOU18RLX
AOU24RLX
AOU36RLX

26

24 25
31
27

22

23

19

29

28

12

11

30

20

2005.12.22 32
Models :
AOU18RLX
AOU24RLX
AOU36RLX

38

45 37

41
36 42
35

43

33 34
44

Connector : BLACK
GREEN
BLUE
RED
YELLOW

63

64
65
66 67

2008.03.10 33
Model : AOU42RLX

1 6

3 2

3
7

2005.12.22 34
Model : AOU42RLX

12
13

11

10

9
15 14

2005.12.22 35
Model : AOU42RLX

22

20

21

23

16

24

19

25

17

26

18

2008.01.18 36
Model : AOU42RLX
31

37 38

27

33

34 35
29

36

32
30
28
Connector : BLACK
BLUE
RED
YELLOW
40

39

63
68
65
66 67

2009.01.09 37
PARTS LIST

INDOOR UNIT
Part No. Part No.
Ref. Ord. Ref. Ord.
Description Description
No. AUU18RCLX AUU24RCLX Q'ty No. AUU18RCLX AUU24RCLX Q'ty

32 Control Box Assy 9368533007 9368533007 472-3 RFM (Grille)-C 9362740005 9362740005
34 Capacitor (Fan Motor) 9900270049 9900270049 472-4 RFM (Grille)-D 9362741002 9362741002
61 Decoration Plate 9362787000 9362787000 472-5 RFM (Grille)-E 9362742009 9362742009
71 Holder (Hook) 9362782005 9362782005 474 Turbo Fan Assy 9362810012 9362810012
93 Filter 9362766005 9362766005 476-2 Washer (Turbo Fan) 9362756006 9362756006
122 Holder (Louver Supporter) 9362799003 9362799003 477 Bellmouth-B 9362774000 9362774000
127 Drain Hose 9365074008 9365074008 479 Float Switch 9900361020 9900361020
138 Separate wall 9362793001 9362793001 481 Insulation (Grille)-A 9362780001 9362780001

146-1 Evaporator-A Assy 9373799030 9373799030 481-1 Insulation (Grille)-B 9362781008 9362781008
146-2 Evaporator-B Assy 9373800033 9373800033 482 Pump Unit 9900360030 9900360030
160 Kit (Drain Pan Sub Assy) 9370934014 9370934014 484 Hook 9362736008 9362736008
164 Motor, Induction 9601558026 9601558026 487 Hinge Wire (Grille) 9362754002 9362754002
168 Cabinet-E 9362735001 9362735001 488 Drain Pan Plug 313005174654 313005174654
184-1 Thermistor Spring-A 313728262708 313728262708 514 Control Box Cover 9368524005 9368524005
187 Clamp No. 1219 313361271706 313361271706 522 Joint Gear 9362772006 9362772006
195 Binder-C 313361275805 313361275805 541 Terminal Base 9368529017 9368529017

197 Wind Guide Board 9373444015 9373444015 541-1 Terminal Cover 9368530006 9368530006
212 Clamp NK-4N 313714328805 313714328805 542 Panel Base 9362759014 9362759014
223 Control Box 9368523015 9368523015 543 Holder (Panel Frame) 9362761017 9362761017
226 Motor Gear 9362764001 9362764001 544 Holder (Panel Base) 9362760010 9362760010
234 Room Temp. Thermistor 9703299025 9703299025 545 Panel Frame 9362758017 9362758017
235 Pipe Temp. Thermistor 9703297014 9703297014 563 Inner Box 9362797009 9362797009
236 Controller PCB Assy 9705914223 9705914230 565 Evaporator Holder Assy 9362802024 9362802024
(K01AL-050KHSE-C1) (K01AL-05L1HSE-C1) 625 Cord Bushing 9359240006 9359240006

240 Remote Control Unit 9372266144 9372266144 690 Joint-A 9362773003 9362773003
244 Pipe Cover Assy 9362819015 9362819015 692 Joint Shaft 9362771009 9362771009
253-A Wire Assy 9372714010 9372714010 705 Louver Assy 9362836012 9362836012
320-1 Wire Clamp Metal 313483219905 313483219905 710 Intake Grille 9362767019 9362767019
334 Wire Cover 9370624007 9370624007 731-2 Holder 0600241018 0600241018
337-1 RFM (Eva. )-A 9362749008 9362749008 735 Distributor Assy 9371325262 9371325040
337-2 RFM (Eva. )-B 9362750004 9362750004 777-1 Hook (Grille)-A 9362779012 9362779012
338 Motor Holder 9362765008 9362765008 777-2 Hook (Grille)-B 9362778015 9362778015

380 Locking Spacer 313209391403 313209391403 798 Drain Pump Holder 9362753005 9362753005
381-4 Spacer 0600118075 0600118075 803 Cabinet-D 9362792004 9362792004
457 RFM (Drain Pan) 9362757003 9362757003 814 Cabinet-C 9362791007 9362791007
460-1 Pump Cover-A 9362775007 9362775007 815-1 Terminal-3P 9306489083 9306489083
460-2 Pump Cover-B 9362776004 9362776004 815-2 Terminal-3P 9703345012 9703345012
462 Panel (Top) Assy 9362806022 9362806022 834-1 Cover (Wire)-A 9362789004 9362789004
464 Cabinet-A Assy 9362807012 9362807012 834-2 Cover (Wire)-B 9362788007 9362788007
465 Cabinet-B Assy 9362808019 9362808019 835 Cushion (Pump) 9362777001 9362777001

467 Drain Port 9362786003 9362786003 847 Louver Supporter 9362770019 9362770019
468 M10 Nut-A (Large) 313005446653 313005446653 858 Spring (Grille) 9362755009 9362755009
469 M10 Nut-B (Small) 313005446759 313005446759 875 Power Supply PCB Assy 9704561329 9704561329
472-1 RFM (Grille)-A 9362738002 9362738002 876-2 Motor, Step 9900362027 9900362027
472-2 RFM (Grille)-B 9362739009 9362739009 896 Coupling Pipe Assy 9373038320 9371333038

When you order parts, please make a photocopy of this page and
fill the number of the parts in the "Order" column.
2006.06.08 38
INDOOR UNIT
Parts No. Parts No.
Ref. Ord. Ref. Ord.
Description Description
No. AUU36RCLX AUU42RCLX Q'ty No. AUU36RCLX AUU42RCLX Q'ty

32 Control Box Assy 9368533007 9368533007 472-3 Grille Reinforcement-T (C) 9362740005 9362740005
34 Capacitor (Fan Motor) 9900270162 9900270162 472-4 Grille Reinforcement-T (D) 9362741002 9362741002
61 Decoration Plate 9362787000 9362787000 472-5 Grille Reinforcement-T (E) 9362742009 9362742009
71 Grille Hook Holder 9362782005 9362782005 474 Turbo Fan Assy 9362803014 9362803014
93 Filter 9362766005 9362766005 476-2 Spacial Washer 9362756006 9362756006
122 Rubber Support Holder 9362799003 9362799003 477 Bellmouth-B 9362774000 9362774000
127 Drain Hose 9362784009 9362784009 479 Float Switch 9900361020 9900361020
138 Separate Wall 9362737005 9362737005 481 Insulation (Grille)-A 9362780001 9362780001

146-1 Evaporator-A Assy 9373799054 9373799047 481-1 Insulation (Grille)-B 9362781008 9362781008
146-2 Evaporator-B Assy 9373800057 9373800040 482 Pump Unit 9900360030 9900360030
160 Kit (Drain Pan Assy) 9370934014 9370934014 484 Hook 9362736008 9362736008
164 Fan Motor Assy-IN 9601915010 9601915010 487 Grille Hinge Wire 9362754002 9362754002
168 Cabinet-E 9362735001 9362735001 488 Drain Pan Plug 313005174654 313005174654
184-1 Thermistor Spring-A 313728262708 313728262708 514 Control Box Cover 9368524005 9368524005
187 Clamp No. 1219 313361271706 313361271706 522 Joint Gear 9362772006 9362772006
195 Clamp SKB-100 313361275805 313361275805 541 Terminal Plate 9368529017 9368529017

197 Wind Guide Board 9373444015 9373444015 541-1 Terminal Cover 9368530006 9368530006
212 Clamp NK-4N 313714328805 313714328805 542 Panel Base 9362759014 9362759014
223 Control Box 9368523015 9368523015 543 Panel Frame Holder 9362761017 9362761017
226 Motor Gear 9362764001 9362764001 544 Panel Base Holder 9362760010 9362760010
234 Room Temperature Thermistor 9703299025 9703299025 545 Panel Frame Holder 9362758017 9362758017
235 Pipe Temperature Thermistor 9703297014 9703297014 563 Inner Box 9362768009 9362768009
236 Controller PCB Assy 9705914247 9705914254 565 Evaporator Holder Assy 9362802017 9362802017
(K01AL-050MHSE-C1) (K01AL-050NHSE-C1) 625 Cord Bushing 9359240006 9359240006

240 Remote Control Unit 9372266144 9372266144 690 Joint-A 9362773003 9362773003
244 Pipe Cover Assy 9362819015 9362819015 692 Joint Shaft 9362771009 9362771009
253-A Wire Assy 9372714010 9372714010 705 Louver Assy 9362836012 9362836012
337-1 Reinforcement (Eva. )-A 9362749008 9362749008 710 Intake Grille 9362767019 9362767019
337-2 Reinforcement (Eva. )-B 9362750004 9362750004 731-2 Holder 0600241018 0600241018
320-1 Wire Clamp Metal 313483219905 313483219905 735 Distributor Assy 9371325132 9371325101
334 Wire Cover 9370624007 9370624007 777-1 Grille Hook-A 9362779012 9362779012
338 Motor Holder 9362765008 9362765008 777-2 Grille Hook-B 9362778015 9362778015

380 Locking Spacer 313209391403 313209391403 798 Pump Hook Bracket 9362753005 9362753005
381-4 Spacer 0600118075 0600118075 803 Cabinet-D 9362734004 9362734004
457 Reinforcement (Drain Pan) 9362757003 9362757003 814 Cabinet-C 9362733007 9362733007
460-1 Pump Cover-A 9362775007 9362775007 815-1 Terminal-3P 9306489083 9306489083
460-2 Pump Cover-B 9362776004 9362776004 815-2 Terminal-3P 9703345012 9703345012
462 Top Cover Plate 9362806015 9362806015 834-1 Wire Cover-A 9362789004 9362789004
464 Cabinet-A 9362800013 9362800013 834-2 Wire Cover-B 9362788007 9362788007
465 Cabinet-B 9362801010 9362801010 835 Cushion Rubber (Pump) 9362777001 9362777001

467 Drain Port 9362786003 9362786003 847 Louver Supporter 9362770019 9362770019
468 Spacial Nut-A (Large) 313005446653 313005446653 858 Grille Spring 9362755009 9362755009
469 Spacial Nut-B (Small) 313005446759 313005446759 875 Power Supply PCB Assy 9704561336 9704561336
472-1 Grille Reinforcement-T (A) 9362738002 9362738002 876-2 Motor, Step 9900362027 9900362027
472-2 Grille Reinforcement-T (B) 9362739009 9362739009 896 Coupling Pipe Assy 9373038221 9373038290
--- Rubber (Discharge Pipe) 313194159807 313194159807

When you order parts, please make a photocopy of this page and
2006.05.23 39 fill the number of the parts in the "Order" column.
OUTDOOR UNIT
Part Number
Ref. Description
AOU18RLX AOU24RLX AOU36RLX
1 Top Panel Sub Assy 9374417025 9374417025 9374417025
2 Front Panel 9374094066 9374094066 9374094066
3 Fan Guard 9374330010 9374330010 9374330010
4 Grip Side 9374173013 9374173013 9374173013
5 Service Panel Sub Assy 9374415038 9374415038 9374415038
6 Right Panel 9374095148 9374095148 9374095148
7 Emblem Rear 9351355005 9351355005 9351355005
8 Propeller Fan Assy 9366378020 9366378020 9366378020
9 Motor, Induction 9602114016 9602114016 9602114016
10 Condenser-A Assy 9374433148 9374433148 9374433148
11 Strainer Assy 9366602019 9366602019 9366602019
12 Strainer Assy 9372524015 9372524015 9372524015
13 Separate Wall Assy 9375226015 9375226015 9375226015
14 Cap Foot 9374345014 9374345014 9374345014
15 Base Assy 9374166183 9374166183 9374166183
17 3-Way Valve Assy (3/8) ------ 9372205044 9372205044
17-1 2-Way Valve Assy (1/4) 9372204054 ------ ------
18 3-Way Valve Assy (5/8) ------ 9372205075 9372205075
18-1 3-Way Valve Assy (1/2) 9372205051 ------ ------
19 Check Joint Assy 9372802038 9372802038 9372802038
20 Compressor Assy 9373711018 9373711018 9373711018
22 4-Way Valve 9900164010 9900164010 9900164010
23 Solenoid 9900165055 9900165055 9900165055
24 Pressure Switch 9900186012 9900186012 9900186012
25 Inlet Pipe Cond A Assy 9373461067 9373461067 9373461067
26 Inlet Pipe Cond B Assy 9373463054 9373463054 9373463054
27 Outlet Pipe Cond A Assy 9374266050 9374266050 9374266050
28 Expansion Valve Assy 9370947120 9370947113 9370947113
29 Coil (Expansion Valve) 9900057039 9900057039 9900057039
30 Distributor 9369128004 9369128004 9369128004
31 Discharge Pipe A Assy 9372264140 9372264140 9372264140
33 Terminal 2P 9701971015 9701971015 9701971015
34 Terminal 5P 9900203023 9900203023 9900203023
35 ACTPM 9703457012 9703457012 9703457012
36 Holder Thermo 9372797013 9372797013 9372797013
37 Inverter PCB Assy 9705642096 9705642089 9705642102
38 Power PCB Assy 9705647046 9705647046 9705647053
39 Motor Bracket Sub Assy 9374418091 9374418091 9374418091
40 Choke Coil 9900366018 9900366018 9900366018
41 Inverter Box A 9374603015 9374603015 9374603015
42 Inverter Box B 9374625017 9374625017 9374625017
43 Inverter Box C 9375140014 9375140014 9374605026
44 Inverter Box Duct 9374609017 9374609017 9374609017
45 Inverter Box Cover 9375139018 9375139018 9374608010
63 Heatsink Thermistor 9900311018 9900311018 9900311018
64 Compressor Thermistor 9900156022 9900156022 9900156022
65 Thermistor (Outdoor Temp.) 9900378035 9900378035 9900378035
66 Heat Exchanger Thermistor 9900374013 9900374013 9900374013
67 Thermistor (Discharge) 9704219114 9704219114 9704219114
-- Thermistor 9900041014 9900041014 9704265012
-- Fuse 3.15A-250V 0600239534 0600239534 0600239534
-- Transformer 9702334024 9702334024 9702334024
-- Varistor 0000361224 0000361224 0000361224
-- Arrester 0600280147 0600280147 0600280147
-- Relay 9900117016 9900117016 9900117016
-- Relay 9900007010 9900007010 9900007010
-- Switch Push 9703476013 9703476013 9703476013
-- Switch Slide 9701392018 9701392018 9701392018
-- Drain Pipe Assy 9301102000 9301102000 9301102000
-- Drain Cap 313166024302 313166024302 313166024302

2008.03.10 40
OUTDOOR UNIT
Parts number
Ref. Description
AOU42RLX
1 Top Panel Sub Assy 9374417025
2 Front Panel X 9374094028
3 Fan Guard 9374330010
4 Grip Side 9374173013
5 Service Panel Sub Assy 9374415014
6 Right Panel Sub Assy 9374416080
7 Valve Cover 9374174010
9 Propeller Fan Assy 9366378020

10 Motor DC Brushless 9602114016


11 Condenser A Assy 9374433131
12 Condenser B Assy 9374434060
13 Sepa Wall 9374135028
14 Cap Foot 9374345014
15 Base Assy 9374166169
16 Muffler 9372369036
17 3-Way Valve Assy (3/8) 9372205044
18 3-Way Valve Assy (8/8) 9372205075

19 Compressor Assy 9374653010


20 Accumulator Assy 9371615011
21 Solenoid 9900165055
22 Pressure Switch 9900186012
23 4-Way Valve 9970035029
24 Check Valve Assy 9374274017
25 Coil (Expansion Valve) 9900190033
26 Strainer Assy 9372524015

27 Inverter Box A 9374603015


28 Inverter Box B 9374625017
29 Inverter Box C 9374605019
30 Inverter Box Duct 9374609017
31 Inverter Box Cover 9374608010
32 Heat Sink A 9374607013
33 Act Module 9707278019
34 Relay 9900262013

35 Terminal 9701971015
36 Posistor 9704265012
37 Inverter PCB Assy 9705642119
38 Power PCB Assy 9705647060
39 Clamp (Cord) 9356857009
40 Terminal 9900184025

63 Heatsink Thermistor 9900311018


65 Thermistor (Out Temp) 9900378035
66 Thermistor (Heat Exchange) 9900374037
67 Thermistor (Dischage) 9704219084
68 Diode Bridge 0100122039
-- Emblem-Rear 9351355005
-- Holder Thermo 9372797013
-- Fuse 3.15A-250V 0600239534
-- Expansion Valve 9900170028
-- Varistor 0000361224
-- Arrester 0600280147
-- Relay 9900007010
-- Switch Slide 9701392018
-- Drain Pipe Assy 9301102000

2009.01.09 41
STANDARD
ACCESSORIES

INDOOR UNIT ACCESSORIES


Name and Shape Q’ty Application
Coupler heat For indoor side pipe joint
insulation 2

Tapping Screw For installing the remote


(flush heads) 2 controller

Special nut A For installing indoor unit


(large flange) 4

Special nut B For installing indoor unit


(small flange) 4

Template For ceiling hole cutting


1

Binder For fixing the remote


(small) controller cord
1

Blower cover insulation For discharged air


2

Hook wire For installing intake grille


2

Remote
controller
1

Remote controller cord For connecting the remote


controller
1

2005.12.26 42
WARNING
1 For the air conditioner to operate satisfactorily. install it as outlined in this installation instruction sheet.

2 Connect the indoor unit and outdoor unit with the room air conditioner piping and cords available standards parts. This
installation instruction sheet describes the correct connections using the installation set available from our standard parts.

3 Installation work must be performed in accordance with national wiring standards by authorized personnel only.

4 Also, do not use an extension cord.

5 Do not turn on the power until all installation work is complete.

6 Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation.

7 There is not extra refrigerant in the outdoor unit for air purging.

8 Use a vacuum pump for R410A exclusively.

9 Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit.

10 Use a clean gauge manifold and charging hose for R410A exclusively.

11 If refrigerant leaks while work is being carried out, ventilate the area. If the refrigerant comes in contact with a flame, it
produces a toxic gas.

Be careful not to scratch the air conditioner when handling it.


After installation, explain correct operation to the customer, using the operating manual.
Let the customer keep this installation instruction sheet because it is used when the air conditioner is serviced or moved.

STANDARD PARTS
The following installation parts are furnished.
Use them as required.

Name and Shape Q'ty Application


Drain pipe
1 For outdoor unit drain
piping work (May not be
Drain cap supplied, depending on
5 the model.)

CONNECTION PIPE REQUIREMENT


CAUTION
The maximum lengths of this product are shown in the following table. If the units are further apart than this, correct
operation can not be guaranteed.

Diameter Pipe length Maximum height


Model Type (between indoor
Liquid Gas MAX. MIN. and outdoor)
18,000 BTU/h class 6.35 mm (1/4 in.) 12.7 mm (1/2 in.) 50 m (165 ft) 5 m (16 ft) 20 m (66 ft)
24,000 BTU/h class 9.52 mm (3/8 in.) 15.88 mm (5/8 in.) 50 m (165 ft) 5 m (16 ft) 20 m (66 ft)
36,000 BTU/h class 9.52 mm (3/8 in.) 15.88 mm (5/8 in.) 50 m (165 ft) 5 m (16 ft) 30 m (98 ft)
42,000 BTU/h class 9.52 mm (3/8 in.) 15.88 mm (5/8 in.) 70 m (230 ft) 5 m (16 ft) 30 m (98 ft)

Use pipe with water-resistant heat insulation.

CAUTION
Install heat insulation around both the gas and liquid pipes. Failure to do so may cause water leaks.
Use heat insulation with heat resistance above 248 F. (Reverse cycle model only)
In addition, if the humidity level at the installation location of the refrigerant piping is expected to exceed 70%, install heat
insulation around the refrigerant piping. If the expected humidity level is 70-80%, use heat insulation that is 15 mm (19/32")
or thicker and if the expected humidity exceeds 80%, use heat insulation that is 20 mm (13/16") or thicker.
If heat insulation is used that is not as thick as specified, condensation may form on the surface of the insulation.
In addition, use heat insulation with heat conductivity of 0.045 W/(maK) or less (at 68 F).

2005.12.22 43
0512G2977

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