Miller HV2 Series: Heavy Duty Industrial Hydraulic Cylinders

Miller HV2 Series
Heavy Duty Industrial

Hydraulic Cylinders
Catalog HY08-M1140-3/NA December, 2007
Heavy Duty Service –

Tie Rod Construction
Nominal Pressure – 3000 PSI
Standard Bore Sizes –
1.50" through 20.00"
Piston Rod Diameters –
0.625" through 10.000"
Seventeen Standard Mounting Styles
Catalog HY08-M1140-3/NA Heavy-Duty Hydraulic Cylinders
HV2 Series
AV Series Cylinders CHE Series Compact Hydraulic Cylinders

Up to 250 PSI Permanently Lubricated Up to 140 BAR
Series AV air cylinders are available in bore sizes Series CHE compact hydraulic cylinders are available
from 1.50" through 20.00" and up to 250 PSI operating in bore sizes from 20mm through 100mm and up to
pressure. Standard NFPA dimensions and proven Miller 140 BAR operating pressure.
design features.
MHP Series Cylinders JV Series Cylinders

Up to 210 BAR 400-2300 PSI
Pressures are bore size dependent.
MHP Series metric hydraulic cylinders are designed to Our popularly-priced line of medium pressure
meet the requirements of ISO 6020/2 (1991), 160 Bar hydraulic cylinders, with bore sizes from 1.00"
Compact Series and may be used for working pressures to 8.00".
up to 210 Bar. Bore sizes from 25mm through 200mm.
! Warning
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical
expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or system in the current
product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the
final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The product described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any
time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by The Company, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by provisions stated
on a separate page of this catalog in the document entitled “Offer of Sale”.
Miller Fluid Power

Des Plaines, IL
www.millerfluidpower.com Milton, Ontario Canada
Table of Contents HV2 Series
Table of Contents Page

Bore Sizes
1.50"-6.00" 7.00" & 8.00" Large Bores
Specifications, Mounting Styles.................................................................................3...................... 21..................... 36-37
Cylinder Features..................................................................................................... 4-5..................... 21........................ 36
Models 51, 52, 53 Tie Rods Extended Mounts
(Both Ends NFPA MX1, Cap End NFPA MX2, Head End NFPA MX3).............6, 7................. 22, 23................. 38, 39
Model 61, Head Rectangular Flange Mount (NFPA MF1)......................................8, 9................. 24, 25................... N/A
Model 65, Head Square Flange Mount (NFPA MF5)..............................................8, 9................. 24, 25................. 40, 41
Model 67, Head Rectangular Mount (NFPA ME5)..................................................8, 9................. 24, 25................. 40, 41
Model 62, Cap Rectangular Flange Mount (NFPA MF2)......................................10, 11............... 26, 27................... N/A
Model 66, Cap Square Flange Mount (NFPA MF6)..............................................10, 11............... 26, 27................. 42, 43
Model 68, Cap Rectangular Mount (NFPA ME6)..................................................10, 11............... 26, 27................. 42, 43
Model 72, Side Lug Mount (NFPA MS2)...............................................................12, 13............... 28, 29................. 42, 43
Model 74, Side Tap Mount (NFPA MS4)...............................................................12, 13............... 28, 29................... N/A
Model 84, Cap Fixed Clevis Mount (NFPA MP1)..................................................14, 15.................. 32..................... 44, 45
Model 81, Head Trunnion Mount (NFPA MT1).....................................................16, 17............... 30, 31................. 44, 45
Model 82, Cap Trunnion Mount (NFPA MT2).......................................................16, 17............... 30, 31................. 44, 45
Model 89, Intermediate Trunnion Mount (NFPA MT4)..........................................16, 17............... 30, 31................. 44, 45
Model 87, Intermediate Trunnion Mount (NFPA MT4).............................................18..................... 33....................... N/A
Model 94, Spherical Bearing Mount (NFPA MPU3).................................................19.................... N/A...................... N/A
Spherical Bearing Cylinder Accessories................................................................................................................................ 20

Double Rod End Cylinders.............................................................................................................................................. 34, 46
B & R Table – Bushing Retainer Style in 1.50" - 8.00" Bores............................................................................................... 34
Linear Alignment Couplers.................................................................................................................................................... 47
Cylinder Accessories........................................................................................................................................................48-51
“Style 9” Piston Rod End, Split Couplers & Weld Plates................................................................................................. 52, 53
Push and Pull Forces............................................................................................................................................................. 54
Operating Fluids and Temperature Range............................................................................................................................ 55
Cylinder Pressure Ratings..................................................................................................................................................... 56
Rod End Style 4 Minimum Stroke.......................................................................................................................................... 56
Cylinder Weights.................................................................................................................................................................... 57
Ports................................................................................................................................................................................. 58, 59
Stroke Data............................................................................................................................................................................ 60
Tie Rod Supports................................................................................................................................................................... 60
Stroke Adjusters..................................................................................................................................................................... 60
Spherical Bearing Mount Application..................................................................................................................................... 61
Stop Tube, Mounting Classes................................................................................................................................................ 62
Piston Rod Selection Chart and Data.............................................................................................................................. 63, 64
Thrust Key Mountings............................................................................................................................................................ 65
Rod Bushing Drain................................................................................................................................................................. 65
End-of-Stroke Magnetic Principle Type Proximity Switch..................................................................................................... 66
Parts List, Piston and Rod Assemblies.................................................................................................................................. 67
Parts Identification, Seal Kits............................................................................................................................................68-71
How to Order HV2 Series Cylinders................................................................................................................................ 72, 73
Cylinder Safety Guide...................................................................................................................................................... 74, 75
Offer of Sale......................................................................................................................................................................... IBC
Miller Fluid Power

Des Plaines, IL
Features HV2 Series
Miller Fluid Power

HV2 Series
Heavy-Duty
Hydraulic Cylinder
When the application demands a heavy-
duty cylinder with maximum performance,
specify Miller Fluid Power HV2 Series. This
cylinder has standard design features to
maximize machine uptime. The standard
bronze rod bushing (nodular iron is a no extra
cost option), case-hardened piston rod, high
strength piston rod stud and tie rod material
combine to make HV2 the cylinder for
demanding applications up to 3000 psi.
Thorough inspection and performance

testing of each cylinder before shipment
assure HV2 cylinder quality. See the
following pages for the inside story on all
the features that make HV2 series the high
performance, long lasting choice for all your
heavy-duty hydraulic applications.
Miller Fluid Power

Des Plaines, IL
Specifications / Mountings HV2 Series
Standard Specifications
• Heavy Duty Service – ANSI/(NFPA) T3.6.7R2-1996 • Standard – Externally removable bolted bushing assembly
Mounting and Specification Dimensions • Strokes – Available in any practical stroke length
• Standard Construction – Square Head – Tie Rod Design • Cushions – Optional at either end or both ends of stroke.
• Nominal Pressure – 3000 PSI1 “Float Check” at cap end.
• Standard Fluid – Hydraulic Oil • Rod Ends – Three Standard Choices – Specials to Order
• Standard Temperature – -10° F to +165° F
• Bore Sizes – 1.50" through 6.00" If hydraulic operating pressure exceeds 3000 PSI, send
1
application data for engineering evaluation and recommendation.

• Piston Rod Diameter – 0.625" through 4.000" See cylinder pressure ratings page for actual design factors.
• Mounting Styles – 17 standard styles at various
application ratings
In line with our policy of continuing product improvement, specifications in this catalog are subject to change.
Mounting Styles
Tie Rods Extended Head Rectangular Flange Head Square Flange Head Rectangular
Both Ends Model 51 Model 61 Model 65 Model 67
Cap End Model 52
Head End Model 53
(BOTH ENDS NFPA MX1)

(CAP END NFPA MX2)
(HEAD END NFPA MX3) (NFPA MF1) (NFPA MF5) (NFPA ME5)
Cap Rectangular Flange Cap Square Flange Cap Rectangular Side Lug
Model 62 Model 66 Model 68 Model 72
(NFPA MF2) (NFPA MF6) (NFPA ME6) (NFPA MS2)
Side Tap Cap Fixed Clevis Cap Fixed Eye with Head Trunnion
Spherical Bearing
Model 74 Model 84
Model 94 Model 81
(NFPA MS4) (NFPA MP1) (NFPA MPU3) (NFPA MT1)
Cap Trunnion Intermediate Trunnion Intermediate Trunnion

Model 82 Model 87 Model 89 2
(4.00"-6.00"
bores)
2 Reduced rating
(NFPA MT2) (NFPA MT4) (NFPA MT4)
3.25"-6.00" bores
Miller Fluid Power

Des Plaines, IL
Miller. . .
HV2 Series – your best choice in Steel Head – Bored and
heavy duty hydraulic cylinders grooved to provide concentricity

for mating parts.
End Seal – Pressure-actuated

Primary Seal – New “Tri-Lip” Rod Seal is cylinder tube-to-head and
a proven leak proof design – completely cap “O” rings.
self-compensating and self-relieving
to withstand variations and conform to
mechanical deflection that may occur.
Secondary Seal –
Rod Wiper – wipes clean any
oil film adhering to the rod on
the extend stroke and cleans
the rod on the return stroke.
Rod Bushing Assembly – Standard bronze

bushing is externally removable without
cylinder disassembly. Long inboard bearing
surface is ahead of the seals assuring
lubrication by cylinder operating fluid.
Optional Nodular Iron bushing material is
available at no additional cost.
Piston Rod Stud – Furnished on 2.00"

diameter rods and smaller when standard
style #2 rod end threads are required. Studs
have rolled threads and are made from high
strength steel. Anaerobic adhesive is used to
permanently lock the stud to the piston rod.
Alloy Steel Tie Rod Nuts
Optional High Temperature

Bushing
Dual filled PTFE rod seals
and filled PTFE wiper seal are
energized with fluorocarbon o-rings Align-A-Groove –
to maintain consistent contact with (Patent #3043639) –
the piston rod. Excellent sealing A 0.56" wide surface
Bushing Assembly with “Tri-Lip” Rod Seal performance produce dry rod on machined at each end of
Bushing Assembly externally removable without cylinder extend stroke with rod scraping the cylinder body. Makes
disassembly. An O-ring is used as a seal between the bushing to clean rod on retract. Combine precise mounting quick
and head. The “Tri-Lip” rod seal has multiple sealing edges with Spring Loaded PTFE Piston and easy.
to produce “dry rod” performance. It is molded from a special Seals for cylinder heat resistance
polyurethane material that is extremely resistant to abrasion and to 400° F. See class 8 seal
extrusion, resulting in exceptional service life. Wiperseal cleans rod specification on Operating Fluids
of dirt, preventing it from entering the bushing and also acts as a and Temperature Range page.
secondary rod seal.
Miller’s stepped floating cushions This is a constant shape

in order to have some CUSHION PERFORMANCE
combine the best features of flexibility in application.
The stepped cushion TYPICAL STRAIGHT CUSHION
known cushion technology. design shows reduced
pressure peaks for most
Deceleration devices or built-in “cushions” are optional and can be supplied load and speed conditions,
at head end, cap end, or both ends without change in envelope or mounting with comparable reduction
CUSHION PRESSURE
dimensions. Miller cylinder cushions are a stepped design and combine the of objectionable stopping
best features of known cushion technology. forces being transmitted
Standard straight or tapered cushions have been used in industrial cylinders to the load and the support IDEAL CUSHION
over a very broad range of applications, Miller research has found that both structure. TYPICAL STEPPED
designs have their limitations. All Miller HV2 cushions are CUSHION
As a result, Miller has taken a new approach in cushioning of industrial adjustable.
hydraulic cylinders and for specific load and velocity conditions have been The HV2 Series cylinder
able to obtain deceleration curves that come very close to the ideal. The design incorporates the
success lies in a stepped plunger concept where the steps are calculated to longest cushion plungers
approximate theoretical orifice areas curves. that can be provided in the
In the cushion performance chart, pressure traces show the results of typical standard envelope without
orifice flow conditions. Tests of a three-step plunger show three pressure decreasing the rod bearing
pulses coinciding with the steps. The deceleration curve shape comes very and piston bearing lengths. CUSHION POSITION
close to being theoretical, with the exception of the last 1/2 inch of travel.
Miller Fluid Power

Des Plaines, IL
Piston Rod – Medium Adjustable Floating Stepped Cushions –
carbon steel, induction For maximum performance – economical
case-hardened, hard and flexible for even the most demanding Ports – S.A. E. “O”-ring OPTIONAL PISTONS
chrome-plated and applications – provides superior performance ports are standard
polished to 10 RMS in reducing shock. Cushions are optional and Spring Loaded PTFE
finish. can be supplied at head end, cap end, or OPTIONAL PORTS Piston Seals
both ends without change in envelope or Ports – N.P.T.F. ports Optional filled PTFE piston
mounting dimensions. are optional at no extra Lipseals utilize an internal
charge. Oversize N.P.T.F. stainless steel spring to
and S.A.E. ports are energize both the dynamic
available at extra charge. and static sealing lips to
optimize seal performance
throughout the operating
temperature range. Non-
metallic piston wear ring in
1.50"-6.00" bores (bronze in
7.00" & 8.00" bores) reduces
possibility of damaging
piston which can score
expensive tubing. Combine
with High Temperature
Bushing for cylinder heat
resistance to 400° F. See
class 8 seal specification
on Operating Fluids and
Temperature Range page.
Step cut iron piston rings

are optional.
FILLED BRONZE Hi Load Piston – Optional at

PTFE FILLED PTFE
BEARINGS RINGS extra charge. Includes wear
Steel Cap – Bored and rings and bronze-filled PTFE
grooved to provide seals. Two wear rings serve
concentricity for mating parts. as bearings which deform
radially under side-loading,
enabling the load to be
Lipseal® Piston – Zero leakage
spread over a larger area
under static conditions for
and reduce unit loading.
hydraulic pressures up to 3000
High Strength Tie Rods Bronze-filled PTFE seals are
PSI. Seals are self-compensating SYNTHETIC RUBBER
– Made from 100,000 PSI designed for extrusion-free,
to conform to variations in EXPANDER RINGS
minimum yield steel with leak-proof service and longer
pressure, mechanical deflection,
rolled threads for cylinder life than the lipseal
and wear. Back-up washer
added strength. type piston. Not available
prevents extrusion.
with retainer nut.
One-Piece Nodular Iron

Piston – The wide piston The Cylinder Tube
surface contacting cylinder – Heavy-wall steel
bore reduces bearing loads. tubing, honed to a
Anaerobic adhesive is used to micro finish bore.
permanently lock and seal the
piston to the rod.
(1) When a cushion is specified at the head end: (2) When a cushion is specified at the cap end:
a. A self-centering stepped plunger is furnished on the piston rod assembly. a. A stepped plunger is provided on the piston rod.
b. A needle valve is provided that is flush with the side of the head even b. A “float check” self-centering bushing is provided which incorporates a
when wide open. It may be identified by the fact that it is socket-keyed. large flow check valve for fast “out-stroke” action.
It is located on side number 2, in all models except 67, 68, 81, 82, 87 and c. A socket-keyed needle valve is provided that is flush with the side of
89. In these models it is located on side number 3. the cap when wide open. It is located on side number 2 in all models
c. On 6.00" bore and larger cylinders, a springless check valve is provided except 67, 68, 81, 82, 87 and 89. In these models it is located on side
that is also flush with the side of the head and is mounted adjacent to the number 3.
needle valve except on model 72, where it is mounted opposite the
needle valve. It may be identified by the fact that it is slotted.
d. On 1.50" - 5.00" bore cylinders a slotted sleeve design is used in place of
the check valve. STEPPED CUSHIONS
ROD END PLUNGER CAP END PLUNGER
e. 1.50" - 2.50" bore cylinders use cartridge style needle valve (see Figure A).
Figure A
Miller Fluid Power

Des Plaines, IL
Mountings – 1.50" to 6.00" Bore Sizes HV2 Series
Tie Rods Extended Both Ends Mount
Model 51 Y P + STROKE
WF LG + STROKE
E
RT EE
1
DD
AA
E 4 2 R MM
3
K G J K
R
BB BB
Tie Rods Extended Cap End Mount ZJ + STROKE

Model 52
Y P + STROKE
WF LG + STROKE
E EE
RT
1
DD
AA
E 4 2 R MM
3 J K
K G
R BB
Tie Rods Extended Head End Mount ZB + STROKE

Model 53 ZJ + STROKE
Y P + STROKE
WF LG + STROKE
E RT EE
1
AA
E 4 2 R MM
3
DD
K G
J K
R BB
Rod End Dimensions (for Retainer Held Bushings) – See Table 2

See B&R Table to determine which bore, rod and mount combinations have this feature.
Thread Style 2 Thread Style 5 Thread Style 4 “Special” Thread
Small Male Intermediate Male Short Female Style X
A W A W A Special thread,
D WRENCH Style 4 stroke extension, rod eye,
NA NA
FLATS restrictions blank, etc., are also
may apply.
available.
B
See Style 4
B MM B MM MM
Minimum To order, specify
KK
KK Stroke page “Style X” and give
D WRENCH IM NA for details. desired dimensions
FLATS D WRENCH
C FLATS for KK, A and W.
C C
V V
V If otherwise special,
W F G
F G F G furnish dimensioned
A high strength rod end stud is supplied on thread style 2 through style 2 rod ends are recommended through 2.000" piston rod sketch.
2.000" diameter rods. Larger sizes or special rod ends are cut threads. diameters and style 5 rod ends are recommended on larger
Style 2 rod ends are recommended where the workpiece is secured diameters. Use style 4 for applications where female rod end threads
against the rod shoulder. When the workpiece is not shouldered, are required. If rod end is not specified, style 2 will be supplied.
Miller Fluid Power

Des Plaines, IL
Table 1—Envelope and Mounting Dimensions
EE Add Stroke
2 1
Bore AA BB DD E NPTF SAE F G J K R LG P1
1.50 2.31 1.383 3/8-24 2.50 1/2 8 0.38 1.75 1.50 0.38 1.63 4.63 2.88
2.00 2.90 1.813 1/2-20 3.00 1/2 8 0.63 1.75 1.50 0.44 2.05 4.63 2.88
2.50 3.61 1.81 1/2-20 3.50 1/2 8 0.63 1.75 1.50 0.44 2.55 4.75 3.00
3.25 4.60 2.31 5/8-18 4.50 3/4 12 0.75 2.00 1.75 0.56 3.25 5.50 3.50
4.00 5.40 2.31 5/8-18 5.00 3/4 12 0.88 2.00 1.75 0.56 3.82 5.75 3.75
5.00 7.00 3.19 7/8-14 6.50 3/4 12 0.88 2.00 1.75 0.81 4.95 6.25 4.25
6.00 8.10 3.63 1-14 7.50 1 16 1.00 2.25 2.25 0.88 5.73 7.38 4.88
1
SAE straight thread ports are standard and are indicated by port number. On 1.50", 2.00" and 2.50" bore sizes, when #10 SAE port is specified,
2
reduce dimension “P” by 0.06" and increase dimension “Y” by 0.06". NPTF ports are available at no extra charge.
3
1.50" and 2.00" bore Models 51 and 53 are only available with retainer held bushing construction (see B&R table). Head end ‘BB’ dimension for
these bores is referenced from the front of full square retainer that is ‘F’ dimension thick.
Table 3 —
Envelope and
Table 2—Rod Dimensions Mounting Dimensions
Thread Rod Extensions and Bushing Dimensions Add Stroke
Rod Style Style +.000
Dia. 5 2&4 -.002 RD ZB
Bore MM IM KK A B C D NA (Max.) RT V VF VH W WF Y1 (Max.) ZJ
0.625 1/2-20 7/16-20 0.75 1.124 0.38 0.50 0.56 1.94 0.38 0.25 0.25 0.19 0.63 1.00 2.00 6.25 5.63
1.50
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.50 0.50 0.19 1.00 1.38 2.38 6.63 6.00
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 0.75 1.38 2.38 6.69 6.00
2.00
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 2.63 6.94 6.25
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.38 6.81 6.13
2.50 1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 - 1.63 2.63 7.06 6.38
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.50 0.19 - 1.88 2.88 7.31 6.63
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.25 0.63 0.19 - 1.63 2.75 7.94 7.13
3.25 1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.38 0.50 0.19 - 1.88 3.00 8.19 7.38
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.38 0.50 0.25 - 2.00 3.13 8.31 7.50
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.25 0.50 0.19 - 1.88 3.00 8.50 7.63
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.13 8.63 7.75
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.38 8.88 8.00
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.13 9.38 8.25
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 3.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.38 9.63 8.50
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.38 0.31 - - 2.25 3.38 9.63 8.50
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 2.38 5.94 0.94 0.38 0.31 - - 2.25 3.38 9.63 8.50
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.25 0.63 0.25 - 2.25 3.50 10.81 9.63
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.25 0.31 - - 2.25 3.50 10.81 9.63
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.25 0.31 - - 2.25 3.50 10.81 9.63
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.25 0.31 - - 2.25 3.50 10.81 9.63
Rod End Dimensions (for Bolted Bushings) – See Table 2

“Special” Thread
Thread Style 2 Thread Style 5 Thread Style 4 Style X
Small Male Intermediate Male Short Female
WF Special thread,
A WF A WF A Style 4 stroke extension, rod eye,
VH VH D WRENCH VH restrictions blank, etc., are also
FLATS
may apply. available.
See Style 4
B MM RD B MM RD B MM RD Minimum To order, specify
KK
IM for details. desired dimensions
D WRENCH NA NA NA
FLATS C D WRENCH C RT C RT for KK, A and WF.
RT FLATS
VF VF VF If otherwise special,
A high strength rod end stud is supplied on thread style 2 through style 2 rod ends are recommended through 2.000" piston rod furnish dimensioned
2.000" diameter rods. Larger sizes or special rod ends are cut threads. diameters and style 5 rod ends are recommended on larger sketch.
Miller Fluid Power

Des Plaines, IL
Head Rectangular Maximum Pressure Rating - PSI
Push Application
Flange Mount ZB + STROKE
Rod Dia
Y P + STROKE
Model 61 5/8 1.000
Bore 0.625 1 1.375
1 3/8 1.750
1 3/4 2.000
2
1 1/2 1400 1000
1.50 – – – W LB + STROKE
UF
2
2.00 – 2000 1200 – – EE
2 1/2
2.50 – 700 700 1000 –
3 1/4
3.25 – – 800 800 600
4
4.00 – – – 1000 1000
5
5.00 – – – – 850
Rod Dia E R MM
2 1/2 3.000
Bore 2.500 3 3 1/2 4.000
3.500 4 5
5.000
4
4.00 700 – – – –
5
5.00 850 450 800 – –
6
6.00 650 650 400 400 –
FB F
E 4 HOLES
WF G J K
TF
Head Square Maximum Pressure Rating - PSI

Push Application
Flange Mount ZB + STROKE
Rod Dia UF
Model 65 Bore 0.625
5/8 1.000
1 1.375
1 3/8 1.750
1 3/4 2.000
2 E Y P + STROKE
11.50
1/2 3000 3000 – – – W LB + STROKE
2
2.00 – 3000 3000 – – EE
22.50
1/2 – 3000 3000 3000 –
33.25
1/4 – – 3000 3000 3000
4
4.00 – – – 3000 3000
5
5.00 – – – – 2500
Rod Dia E R MM
Bore 2.500 3.000 3.500 4.000 5.000 UF TF
4
4.00 3000 – – – –
5
5.00 2500 1800 2300 – –
6
6.00 2000 2000 1600 1600 –
R F
FB
TF 8 HOLES WF G J K
Head Rectangular Mount

Model 67 ZB + STROKE
P + STROKE
LG + STROKE
UF RT EE
E R MM
E FB
4 HOLES WF G J K
TF

NA NA
may apply.
available.
B
See Style 4
B MM B MM MM
KK
FLATS D WRENCH
C C
V V
W F G
Miller Fluid Power

Des Plaines, IL
EE (Bolt) Add Stroke
Bore E NPTF2 SAE1 F FB3 G J K R TF UF LB LG P1
1.50 2.50 1/2 8 0.38 0.38 1.75 1.50 0.38 1.63 3.44 4.25 5.00 4.63 2.88
2.00 3.00 1/2 8 0.63 0.50 1.75 1.50 0.44 2.05 4.13 5.13 5.25 4.63 2.88
2.50 3.50 1/2 8 0.63 0.50 1.75 1.50 0.44 2.55 4.63 5.63 5.38 4.75 3.00
3.25 4.50 3/4 12 0.75 0.63 2.00 1.75 0.56 3.25 5.88 7.13 6.25 5.50 3.50
4.00 5.00 3/4 12 0.88 0.63 2.00 1.75 0.56 3.82 6.38 7.63 6.63 5.75 3.75
5.00 6.50 3/4 12 0.88 0.88 2.00 1.75 0.81 4.95 8.19 9.75 7.13 6.25 4.25
6.00 7.50 1 16 1.00 1.00 2.25 2.25 0.88 5.73 9.44 11.25 8.38 7.38 4.88
1
SAE straight thread ports are standard and are indicated by port number. On 1.50", 2.00" and 2.50" bore sizes,
when #10 SAE port is specified, reduce dimension “P” by 0.06" and increase dimension “Y” by 0.06".
2
NPTF ports are available at no extra charge. 3 Mounting holes are 0.06" larger than bolt size listed.
Table 3 —
Envelope and
Dia. 5 2&4 -.002 RD ZB
Bore MM IM KK A B C D NA (Max.) RT V VF VH W WF Y1 (Max.)
0.625 1/2-20 7/16-20 0.75 1.124 0.38 0.50 0.56 1.94 0.38 0.25 0.25 0.19 0.63 1.00 2.00 6.25
1.50
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.50 0.50 0.19 1.00 1.38 2.38 6.63
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 0.75 1.38 2.38 6.69
2.00
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 2.63 6.94
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 0.75 1.38 2.38 6.81
2.50 1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 2.63 7.06
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.50 0.19 1.25 1.88 2.88 7.31
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.25 0.63 0.19 0.88 1.63 2.75 7.94
3.25 1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.38 0.50 0.19 1.13 1.88 3.00 8.19
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.38 0.50 0.25 1.25 2.00 3.13 8.31
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.25 0.50 0.19 1.00 1.88 3.00 8.50
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 1.13 2.00 3.13 8.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 1.38 2.25 3.38 8.88
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 1.13 2.00 3.13 9.38
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 3.38 4.25 0.63 0.38 0.63 0.25 1.38 2.25 3.38 9.63
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.38 0.31 - 1.38 2.25 3.38 9.63
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 2.38 5.94 0.94 0.38 0.31 - 1.38 2.25 3.38 9.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.25 0.63 0.25 1.25 2.25 3.50 10.81
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.25 0.31 - 1.25 2.25 3.50 10.81
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.25 0.31 - 1.25 2.25 3.50 10.81
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.25 0.31 - 1.25 2.25 3.50 10.81

WF Special thread,
FLATS
See Style 4
KK
D WRENCH NA NA NA
RT FLATS
Miller Fluid Power

Des Plaines, IL
Cap Rectangular Maximum Pressure Rating - PSI
Pull Application
Flange Mount Rod Dia ZF + STROKE
Model 62 Bore 0.625 1.000 1.375 1.750 2.000
Y P + STROKE
11.50
1/2 2500 3000 – – –
2.00
2 – 3000 3000 – – WF LG + STROKE
UF
22.50
1/2 – 3000 3000 3000 – EE
33.25
1/4 – – 3000 3000 3000 1
4
4.00 – – – 3000 3000
5
5.00 – – – – 2000
Rod Dia
Bore 2.500 3.000 3.500 4.000 5.000 MM R2 4E
4
4.00 3000 – – – –
5
5.00 2000 2500 3000 – –
6
6.00 1800 2000 2000 2500 –
3
RT
G J F FB E
4 HOLES
XF + STROKE TF
Cap Square Flange Mount

ZF + STROKE
Model 66 UF
P + STROKE
E
WF LG + STROKE 1
EE
MM R2 4 E
TF UF
RT
3
G J F FB R
8 HOLES
XF + STROKE TF
Cap Rectangular Mount

WF LG + STROKE UF
EE
1
MM R2 4 E
3
RT
G J FB E
4 HOLES
XF + STROKE TF

NA NA
may apply.
available.
B
See Style 4
B MM B MM MM
KK
FLATS D WRENCH
C C
V V
W F G
A high strength rod end stud is supplied on thread style 2 through sketch.
style 2 rod ends are recommended through 2.000" piston rod
10 Miller Fluid Power

Des Plaines, IL
Bore E NPTF2 SAE1 F FB3 G J K R TF UF LG P1
1.50 2.50 1/2 8 0.38 0.38 1.75 1.50 0.38 1.63 3.44 4.25 4.63 2.88
2.00 3.00 1/2 8 0.63 0.50 1.75 1.50 0.44 2.05 4.13 5.13 4.63 2.88
2.50 3.50 1/2 8 0.63 0.50 1.75 1.50 0.44 2.55 4.63 5.63 4.75 3.00
3.25 4.50 3/4 12 0.75 0.63 2.00 1.75 0.56 3.25 5.88 7.13 5.50 3.50
4.00 5.00 3/4 12 0.88 0.63 2.00 1.75 0.56 3.82 6.38 7.63 5.75 3.75
5.00 6.50 3/4 12 0.88 0.88 2.00 1.75 0.81 4.95 8.19 9.75 6.25 4.25
6.00 7.50 1 16 1.00 1.00 2.25 2.25 0.88 5.73 9.44 11.25 7.38 4.88
1
2
Table 3 —
Envelope and
Dia. 5 2&4 -.002 RD
Bore MM IM KK A B C D NA (Max.) RT V VF VH W WF Y1 XF ZF
0.625 1/2-20 7/16-20 0.75 1.124 0.38 0.50 0.56 1.94 0.38 0.25 0.25 0.19 - 1.00 2.00 5.63 6.00
1.50
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.50 0.50 0.19 1.00 1.38 2.38 6.00 6.38
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.38 6.00 6.63
2.00
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 2.63 6.25 6.88
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.38 6.13 6.75
2.50 1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 - 1.63 2.63 6.38 7.00
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.50 0.19 - 1.88 2.88 6.63 7.25
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.25 0.63 0.19 - 1.63 2.75 7.13 7.88
3.25 1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.38 0.50 0.19 - 1.88 3.00 7.38 8.13
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.38 0.50 0.25 - 2.00 3.13 7.50 8.25
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.25 0.50 0.19 - 1.88 3.00 7.63 8.50
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.13 7.75 8.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.38 8.00 8.88
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.13 8.25 9.13
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.38 8.50 9.38
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.38 0.31 - - 2.25 3.38 8.50 9.38
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.38 0.31 - - 2.25 3.38 8.50 9.38
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.25 0.63 0.25 - 2.25 3.50 9.63 10.63
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.25 0.31 - - 2.25 3.50 9.63 10.63
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.25 0.31 - - 2.25 3.50 9.63 10.63
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.25 0.31 - - 2.25 3.50 9.63 10.63

WF Special thread,
FLATS
See Style 4
KK
D WRENCH NA NA NA
RT FLATS

Des Plaines, IL
Side Lug Mount
Model 72
US LG + STROKE
E 4
E SW
TS XS
Model 72 cylinders have mounting lugs welded to the head rotate the cylinder about its mounting bolts. If the cylinder is not
and cap, and are considered to be a fixed mount that does well secured to the machine member on which it is mounted or
not absorb force on its centerline. The plane of the mounting the load is not well-guided, this turning moment results in side
surface is not through the centerline of the cylinder, and for this load applied to rod bushing and piston bearings. To avoid this
reason Model 72 cylinders produce a turning moment as the problem, Model 72 cylinders should be specified with a
cylinder applies force to the load. This turning moment tends to stroke length at least equal to the bore size.
Side Tap Mount

Model 74
LG + STROKE
Model 74 cylinders have side tapped holes for flush mounting, the cylinder about its mounting bolts. If the cylinder is not well
and are considered to be a fixed mount that does not absorb secured to the machine member on which it is mounted or
force on its centerline. The plane of the mounting surface is the load is not well-guided, this turning moment results in side
not through the centerline of the cylinder, and for this reason load applied to rod bushing and piston bearings. To avoid this
Model 74 cylinders produce a turning moment as the cylinder problem, Model 74 cylinders should be specified with a
applies force to the load. This turning moment tends to rotate stroke length at least equal to the bore size.

NA NA
may apply.
available.
B
See Style 4
B MM B MM MM
KK
FLATS D WRENCH
C C
V V
W F G
A high strength rod end stud is supplied on thread style 2 through sketch.
style 2 rod ends are recommended through 2.000" piston rod

Des Plaines, IL
Bore E NPTF2 SAE1 F G J K NT R SB3 ST SU SW TN TS US LG P1 SN SS
1.50 2.50 1/2 8 0.38 1.75 1.50 0.38 3/8-16 1.63 0.38 0.50 0.94 0.38 0.75 3.25 4.00 4.63 2.88 2.88 3.88
2.00 3.00 1/2 8 0.63 1.75 1.50 0.44 1/2-13 2.05 0.50 0.75 1.25 0.50 0.94 4.00 5.00 4.63 2.88 2.88 3.63
2.50 3.50 1/2 8 0.63 1.75 1.50 0.44 5/8-11 2.55 0.75 1.00 1.56 0.69 1.31 4.88 6.25 4.75 3.00 3.00 3.38
3.25 4.50 3/4 12 0.75 2.00 1.75 0.56 3/4-10 3.25 0.75 1.00 1.56 0.69 1.50 5.88 7.25 5.50 3.50 3.50 4.13
4.00 5.00 3/4 12 0.88 2.00 1.75 0.56 1-8 3.82 1.00 1.25 2.00 0.88 2.06 6.75 8.50 5.75 3.75 3.75 4.00
5.00 6.50 3/4 12 0.88 2.00 1.75 0.81 1-8 4.95 1.00 1.25 2.00 0.88 2.94 8.25 10.00 6.25 4.25 4.25 4.50
6.00 7.50 1 16 1.00 2.25 2.25 0.88 1 1/4-7 5.73 1.25 1.50 2.50 1.13 3.31 9.75 12.00 7.38 4.88 5.13 5.13
1
SAE straight thread ports are standard and are indicated by port number. On 1.50", 2.00" and 2.50" bore sizes, when #10 SAE port is specified,
reduce dimension “P” by 0.06" and increase dimension “Y” by 0.06".
2
Table 3 —
Envelope and
Dia. 5 2&4 -.002 RD ZB
Bore MM IM KK A B C D NA (Max.) RT V VF VH W WF ND XS XT Y1 (Max.)
0.625 1/2-20 7/16-20 0.75 1.124 0.38 0.50 0.56 1.94 0.38 0.25 0.25 0.19 - 1.00 0.38 1.38 2.00 2.00 6.25
1.50
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.50 0.50 0.19 1.00 1.38 0.38 1.75 2.38 2.38 6.63
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 0.44 1.88 2.38 2.38 6.69
2.00
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 0.44 2.13 2.63 2.63 6.94
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 0.50 2.06 2.38 2.38 6.81
2.50 1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 - 1.63 0.50 2.31 2.63 2.63 7.06
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.50 0.19 - 1.88 0.50 2.56 2.88 2.88 7.31
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.25 0.63 0.19 - 1.63 0.69 2.31 2.75 2.75 7.94
3.25 1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.38 0.50 0.19 - 1.88 0.69 2.56 3.00 3.00 8.19
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.38 0.50 0.25 - 2.00 0.69 2.69 3.13 3.13 8.31
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.25 0.50 0.19 - 1.88 0.69 2.75 3.00 3.00 8.50
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 0.69 2.88 3.13 3.13 8.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 0.69 3.13 3.38 3.38 8.88
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 1.00 2.88 3.13 3.13 9.38
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 3.38 4.25 0.63 0.38 0.63 0.25 - 2.25 1.00 3.13 3.38 3.38 9.63
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.38 0.31 - - 2.25 1.00 3.13 3.38 3.38 9.63
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 2.38 5.94 0.94 0.38 0.31 - - 2.25 1.00 3.13 3.38 3.38 9.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.25 0.63 0.25 - 2.25 1.25 3.38 3.50 3.50 10.81
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.25 0.31 - - 2.25 1.25 3.38 3.50 3.50 10.81
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.25 0.31 - - 2.25 1.25 3.38 3.50 3.50 10.81
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.25 0.31 - - 2.25 1.25 3.38 3.50 3.50 10.81

WF Special thread,
FLATS
See Style 4
KK
D WRENCH NA NA NA
RT FLATS

Des Plaines, IL
Cap Fixed Clevis Mount
Model 84
ZC + STROKE
Y P + STROKE
WF LG + STROKE
EE CD E
RT 1
MM 2 4 E
MR
LR 3
K G J L M CB
CW CW
XC + STROKE

NA NA
may apply.
available.
B
See Style 4
B MM B MM MM
KK
FLATS D WRENCH
C C
V V
W F G

Des Plaines, IL
+.000
-.002 EE Add Stroke
Bore CB CD3 CW E NPTF2 SAE1 F G J K L LR M MR LG P1
1.50 0.75 0.501 0.50 2.50 1/2 8 0.38 1.75 1.50 0.38 0.75 0.56 0.50 0.63 4.63 2.88
2.00 1.25 0.751 0.63 3.00 1/2 8 0.63 1.75 1.50 0.44 1.25 1.00 0.75 0.94 4.63 2.88
2.50 1.25 0.751 0.63 3.50 1/2 8 0.63 1.75 1.50 0.44 1.25 0.94 0.75 0.94 4.75 3.00
3.25 1.50 1.001 0.75 4.50 3/4 12 0.75 2.00 1.75 0.56 1.50 1.25 1.00 1.19 5.50 3.50
4.00 2.00 1.376 1.00 5.00 3/4 12 0.88 2.00 1.75 0.56 2.13 1.75 1.38 1.63 5.75 3.75
5.00 2.50 1.751 1.25 6.50 3/4 12 0.88 2.00 1.75 0.81 2.25 2.06 1.75 2.13 6.25 4.25
6.00 2.50 2.001 1.25 7.50 1 16 1.00 2.25 2.25 0.88 2.50 2.31 2.00 2.38 7.38 4.88
1 SAE straight thread ports are standard and are indicated by port number. On 1.50", 2.00" and 2.50" bore sizes,
2
Table 3 —
Envelope and
Dia. 5 2&4 -.002 RD
Bore MM IM KK A B C D NA (Max.) RT V VF VH W WF Y1 XC ZC
0.625 1/2-20 7/16-20 0.75 1.124 0.38 0.50 0.56 1.94 0.38 0.25 0.25 0.19 - 1.00 2.00 6.38 6.88
1.50
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.50 0.50 0.19 1.00 1.38 2.38 6.75 7.25
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.38 7.25 8.00
2.00
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 2.63 7.50 8.25
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.38 7.38 8.13
2.50 1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 - 1.63 2.63 7.63 8.38
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.50 0.19 - 1.88 2.88 7.88 8.63
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.25 0.63 0.19 - 1.63 2.75 8.63 9.63
3.25 1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.38 0.50 0.19 - 1.88 3.00 8.88 9.88
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.38 0.50 0.25 - 2.00 3.13 9.00 10.00
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.25 0.50 0.19 - 1.88 3.00 9.75 11.13
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.13 9.88 11.25
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.38 10.13 11.50
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.13 10.50 12.25
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 3.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.38 10.75 12.50
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.38 0.31 - - 2.25 3.38 10.75 12.50
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 2.38 5.94 0.94 0.38 0.31 - - 2.25 3.38 10.75 12.50
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.25 0.63 0.25 - 2.25 3.50 12.13 14.13
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.25 0.31 - - 2.25 3.50 12.13 14.13
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.25 0.31 - - 2.25 3.50 12.13 14.13
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.25 0.31 - - 2.25 3.50 12.13 14.13

WF Special thread,
FLATS
See Style 4
KK
D WRENCH NA NA NA
RT FLATS

Des Plaines, IL
Head Trunnion Mount
Model 81 Maximum
Pressure
Rating - PSI
Bore PSI WF LG + STROKE
1.50 3000
2.00 3000
2.50 3000
1/8 R
3.25 2800
4.00 1800
5.00 1200
6.00 1000
Cap Trunnion Mount Maximum

Model 82 Pressure
Rating - PSI
Bore PSI LG + STROKE
1.50 3000
2.00 3000
2.50 3000
3.25 2800 1/8 R
4.00 1800
5.00 1200
6.00 1000
Intermediate Trunnion Mount ZB + STROKE

Maximum LG + STROKE
Pressure
Rating - PSI EE
UM
Bore PSI 1 BD
1.50 3000
2.00 3000
2.50 3000 1/8 R
3.25 2800
4.00 1800 UW E 4 2 TD
5.00 1200
6.00 1000
K G
3 J K
E XI1
TM
1
Dimension XI to be specified by customer.

NA NA
may apply.
available.
B
See Style 4
B MM B MM MM
KK
FLATS D WRENCH
C C
V V
W F G

Des Plaines, IL
+.000 Model 89
EE -.001 Add Stroke Minimum
Bore BD E NPTF2 SAE1 F G J K TD TL TM UM UT UW LG P1 Stroke
1.50 1.25 2.50 1/2 8 0.38 1.75 1.50 0.38 1.000 1.00 3.00 5.00 4.50 3.38 4.63 2.88 0.00
2.00 1.50 3.00 1/2 8 0.63 1.75 1.50 0.44 1.375 1.38 3.50 6.25 5.75 4.13 4.63 2.88 0.25
2.50 1.50 3.50 1/2 8 0.63 1.75 1.50 0.44 1.375 1.38 4.00 6.75 6.25 4.63 4.75 3.00 0.13
3.25 2.00 4.50 3/4 12 0.75 2.00 1.75 0.56 1.750 1.75 5.00 8.50 8.00 5.81 5.50 3.50 0.38
4.00 2.00 5.00 3/4 12 0.88 2.00 1.75 0.56 1.750 1.75 5.50 9.00 8.50 6.38 5.75 3.75 0.13
5.00 2.00 6.50 3/4 12 0.88 2.00 1.75 0.81 1.750 1.75 7.00 10.50 10.00 7.75 6.25 4.25 0.00
6.00 3.00 7.50 1 16 1.00 2.25 2.25 0.88 2.000 2.00 8.50 12.50 11.50 10.38 7.38 4.88 0.25
1
2
NPTF ports are available at no extra charge.
Table 3 —
Envelope and
Dia. 5 2&4 -.002 RD Min. Max. ZB
Bore MM IM KK A B C D NA (Max.) RT V VF VH W WF XG XI3 Y1 XI 4 XJ (Max.)
0.625 1/2-20 7/16-20 0.75 1.124 0.38 0.50 0.56 1.94 0.38 0.25 0.25 0.19 - 1.00 1.88 3.44 2.00 3.44 4.88 6.25
1.50
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.50 0.50 0.19 1.00 1.38 2.25 3.81 2.38 3.81 5.25 6.63
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.25 3.94 2.38 3.69 5.25 6.69
2.00
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 1.00 1.63 2.50 4.19 2.63 3.94 5.50 6.94
1.000 7/8-14 3/4-16 1.13 1.499 0.50 0.88 0.94 2.38 0.38 0.25 0.50 0.19 - 1.38 2.25 3.94 2.38 3.81 5.38 6.81
2.50 1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.38 0.63 0.19 - 1.63 2.50 4.19 2.63 4.31 5.63 7.06
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.50 0.19 - 1.88 2.75 4.44 2.88 4.06 5.88 7.31
1.375 1 1/4-12 1-14 1.63 1.999 0.63 1.13 1.31 2.88 0.38 0.25 0.63 0.19 - 1.63 2.63 4.69 2.75 4.31 6.25 7.94
3.25 1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.38 0.50 0.19 - 1.88 2.88 4.94 3.00 4.69 6.50 8.19
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.38 0.50 0.25 - 2.00 3.00 5.06 3.13 4.56 5.63 8.31
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.25 0.50 0.19 - 1.88 2.88 4.94 3.00 4.81 6.75 8.50
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.00 5.06 3.13 5.19 6.88 8.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.25 5.31 3.38 4.94 7.13 8.88
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.25 0.50 0.25 - 2.00 3.00 5.06 3.13 5.44 7.38 9.38
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.38 0.63 0.25 - 2.25 3.25 5.31 3.38 5.69 7.63 9.63
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.38 0.31 - - 2.25 3.25 5.31 3.38 5.69 7.63 9.63
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.38 0.31 - - 2.25 3.25 5.31 3.38 5.69 7.63 9.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.25 0.63 0.25 - 2.25 3.38 6.06 3.50 5.81 8.38 10.81
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.25 0.31 - - 2.25 3.38 6.06 3.50 5.81 8.38 10.81
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.25 0.31 - - 2.25 3.38 6.06 3.50 5.81 8.38 10.81
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.25 0.31 - - 2.25 3.38 6.06 3.50 5.81 8.38 10.81
3
Dimension XI to be specified by customer. 4 Dimensions shown are valid for standard WF dimension.
WF Special thread,
FLATS
See Style 4
KK
D WRENCH NA NA NA
RT FLATS

Des Plaines, IL
Intermediate Trunnion Mount
Y P + STROKE
UM WF LG + STROKE
E EE
1 BD
1/8 R
E
UW 4 2 TD MM
3 G J K
TL TM TL XI

+.000 Model 87
EE -.001 Add Stroke Minimum
Bore BD E NPTF1 SAE2 G J K TD TL TM UM UW LB P1 Stroke
4.00 2.25 5.00 3/4 12 2.00 1.75 0.56 2.00 1.75 5.50 9.00 6.00 6.63 3.75 0.125
5.00 2.75 6.50 3/4 12 2.00 1.75 0.81 2.50 1.75 7.00 10.50 7.50 7.13 4.25 0.000
6.00 3.25 7.50 1 16 2.25 2.25 0.88 3.00 2.00 8.50 12.50 9.50 8.38 4.88 0.250
1
2
Table 3 —
Envelope and

Bore MM IM KK A B C D NA (Max.) RT VF VH WF XI3 Y1 XI4 (Max.)
1.750 1 1/2-12 1 1/4-12 2.00 2.374 0.75 1.50 1.69 3.47 0.63 0.50 0.19 1.88 5.06 3.00 4.69 8.50
4.00 2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.50 0.25 2.00 5.19 3.13 4.81 8.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.63 0.25 2.25 5.44 3.38 5.06 8.88
2.000 1 3/4-12 1 1/2-12 2.25 2.624 0.88 1.69 1.94 3.72 0.63 0.50 0.25 2.00 5.44 3.13 5.06 9.38
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.63 0.25 2.25 5.69 3.38 5.06 9.63
5.00
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 - 2.25 5.69 3.38 5.31 9.63
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 - 2.25 5.69 3.38 5.31 9.63
2.500 2 1/4-12 1 7/8-12 3.00 3.124 1.00 2.06 2.38 4.25 0.63 0.63 0.25 2.25 6.19 3.50 5.69 10.81
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 - 2.25 6.19 3.50 5.69 10.81
6.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 - 2.25 6.19 3.50 5.69 10.81
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 - 2.25 6.19 3.50 5.69 10.81
3 4
Dimension XI to be specified by customer. Dimensions shown are valid for standard WF dimension.

WF Style 4 stroke Special thread,
A WF A WF A restrictions extension, rod eye,
VH VH D WRENCH VH blank, etc., are also
FLATS may apply.
See Style 4 available.
B MM RD B MM RD B MM RD
Stroke page “Style X” and give
KK
KK for details.
IM
desired dimensions
D WRENCH NA NA NA
RT FLATS

Des Plaines, IL
Spherical Bearing Mount – 1.50" to 6.00" Bore HV2 Series
Cap Fixed Eye Mount

with Spherical Bearing
Model 94
ZC + STROKE
XC + STROKE MA LUBRICATION
F FITTING
2
4
MS
KK 3
NR
WF CD EX
A
Table 1 — Dimensions
Add Stroke
Rod Thread3 Max.
Dia. Style 4 Oper.
Bore MM KK A WF XC ZC CD2 EX MA MS NR PSI1
0.625 7/16-20 0.75 1.00 6.38 7.13
1.50 .5000 -.0005 0.44 0.75 0.94 0.63 1500
1.000 3/4-16 1.13 1.38 6.75 7.50
1.000 3/4-16 1.13 1.38 7.25 8.25
2.00 .7500 -.0005 0.66 1.00 1.38 1.00 2200
1.375 1-14 1.63 1.63 7.50 8.50
1.000 3/4-16 1.13 1.38 7.38 8.38
2.50 1.750 1 1/4-12 2.00 1.88 7.88 8.88 .7500 -.0005 0.66 1.00 1.38 1.00 1450
1.375 1-14 1.63 1.63 7.63 8.63
1.375 1-14 1.63 1.63 8.63 9.88
3.25 2.000 1 1/2-12 2.25 2.00 9.00 10.25 1.0000 -.0005 0.88 1.25 1.69 1.25 1500
1.750 1 1/4-12 2.00 1.88 8.88 10.13
1.750 1 1/4-12 2.00 1.88 9.75 11.63
4.00 2.500 1 7/8-12 3.00 2.25 10.13 12.00 1.3750 -.0005 1.19 1.88 2.44 1.63 1850
2.000 1 1/2-12 2.25 2.00 9.88 11.75
2.000 1 1/2-12 2.25 2.00 10.50 13.00
3.500 2 1/2-12 3.50 2.25 10.75 13.25
5.00 1.7500 -.0005 1.53 2.50 2.88 2.06 2000
2.500 1 7/8-12 3.00 2.25 10.75 13.25
3.000 2 1/4-12 3.50 2.25 10.75 13.25
2.500 1 7/8-12 3.00 2.25 12.13 14.63
4.000 3-12 4.00 2.25 12.13 14.63
6.00 2.0000 -.0005 1.75 2.50 3.31 2.38 1800
3.000 2 1/4-12 3.50 2.25 12.13 14.63
3.500 2 1/2-12 3.50 2.25 12.13 14.63
Maximum operating pressure at 4:1 design factor is based on tensile strength of material. Pressure ratings are based on standard
1
commercial bearing ratings.

2 Dimension “CD” is hole diameter.
3 To match pin diameter in rod eye and cap, when an oversize rod is required, specify rod end style ‘X’, ‘KK’ thread and ‘A’ thread
length for the standard rod diameter (first rod listed for the bore), and ‘W’ for the oversize rod. Order the rod eye and clevis bracket
for the required bore size from the tables on the spherical bearings accessory page.

Des Plaines, IL
Spherical Bearing Cylinder Accessories HV2 Series
Miller offers a complete range of Cylinder Accessories to cylinder include the Rod Eye, Pivot Pin and Clevis Bracket.
assure you of the greatest versatility in present or future To select the proper part number for any desired accessory
cylinder applications. Accessories offered for the respective refer to the charts below.
Spherical Rod Eye Bore Sizes 1.50 2.00 & 2.50 3.25 4.00 5.00 6.00
CD EX Part No. 1322900000 1322910000 1322920000 1322930000 1322940000 1322950000
ER (MAX) CD .5000 -.0005 .7500 -.0005 1.0000 -.0005 1.3750 -.0005 1.7500 -.0005 2.0000 -.0005
A 0.69 1.00 1.50 2.00 2.13 2.88
LUBE CE 0.88 1.25 1.88 2.13 2.50 2.75
FITTING
LE CE EX 0.44 0.66 7/8 1.19 1.53 1.75
ER 0.88 1.25 1.38 1.81 2.19 2.63
A LE 0.75 1.06 1.44 1.88 2.13 2.50
JK 7/16-20 3/4-16 1-14 1 1/4-12 1 1/2-12 1 7/8-12
JK
THD
JL DIA JL 0.88 1.31 1.50 2.00 2.25 2.75
LOAD
Order to fit Piston Rod Thread Size. CAPACITY 2644 9441 16860 28562 43005 70193
LBS.
Pivot Pin Bore Sizes 1.50 2.00 & 2.50 3.25 4.00 5.00 6.00
Part No. 0839620000 0839630000 0839640000 0839650000 0839660000 0839670000
CD .4997-.0004 .7497-.0005 .9997-.0005 1.3746-.0006 1.7496-.0006 1.9996-.0007
CL
CL 1.56 2.03 2.50 3.31 4.22 4.94
SHEAR
CD
CAPACITY 8600 19300 34300 65000 105200 137400
LBS.
Pivot Pins are furnished with (2) Retainer Rings.
Clevis Bracket
CW CF CW
MR
M
DD DIA CD + .004
4 HOLES + .002
LR
FL
F
R R
E E Bore Sizes 1.50 2.00 & 2.50 3.25 4.00 5.00 6.00
Part No. 0839470000 0839480000 0839490000 0839500000 0839510000 0839520000
Order to fit Cap or Rod Eye. CD 0.500 0.750 1.000 1.375 1.750 2.000
CF 0.44 0.66 0.88 1.19 1.53 1.75
CW 0.50 0.63 0.75 1.00 1.25 1.50
DD 0.41 0.53 0.53 0.66 0.91 0.91
E 3.00 3.75 5.50 6.50 8.50 10.63
F 0.50 0.63 0.75 0.88 1.25 1.50
FL 1.50 2.00 2.50 3.50 4.50 5.00
LR 0.94 1.38 1.69 2.44 2.88 3.31
M 0.50 0.88 1.00 1.38 1.75 2.00
MR 0.63 1.00 1.19 1.63 2.06 2.38
R 2.05 2.76 4.10 4.95 6.58 7.92
LOAD
CAPACITY 5770 9450 14300 20322 37800 50375
LBS.

Des Plaines, IL
Features / Specifications HV2 Series
Series HV2
7.00" and 8.00" Bore
Heavy Duty High Pressure Hydraulic Cylinders
• Bolted bushing for ease of maintenance. • Floating cushions with float-check action and positive
• Hi-Load piston is standard. metal-to-metal seal.
• Cylinder tube seal groove design and high-strength Every cylinder is individually tested before it leaves
tie rods ensure trouble-free performance even in our plant.
severe applications.
Adjustable, floating, Unique end seal design eliminates

SAE Ports are standard. stepped cushions. extrusion gap.
Spanner wrench holes on

5.000" dia. and larger piston
rods for easy installation.
Bolted bushing simplifies

maintenance.
Optional Piston
Hi-Load piston is standard — with
rugged filled PTFE seals and
bearings.
Case hardened chrome

Cast iron ring piston is plated piston rod. High strength alloy tie rods made
available as a special
modification.
from 125,000 psi minimum yield
strength material.
• Heavy Duty Service — ANSI/NFPA T.3.6.7R2-1996 • Mounting Styles — 16 standard styles at various
specifications and mounting dimension standards application ratings
• Standard Construction — Square Head – • Strokes — Available in any practical stroke length
Tie Rod Design • Cushions — Optional at either end or both ends
• Nominal Pressure — 3000 PSI1 of stroke
• Standard Fluid — Hydraulic Oil • Rod Ends — Three Standard Choices — specials
• Standard Temperature — -10° F. to +165° F. to order
• Piston Rod Diameter — 3.000" through 5.500"
1 Ifhydraulic operating pressure exceeds 3000 PSI, send application data for engineering evaluation and recommendation.
In line with our policy of continuing product improvement, specifications in this catalog are subject to change.

Des Plaines, IL
Mountings – 7.00" and 8.00" Bore Sizes HV2 Series
Tie Rods Extended Head End Mount ZB + STROKE
Y P + STROKE
Model 53
ZJ + STROKE
E EE
DD
1 K
E 4 2 R MM
AA
3
RT
G J K
R WF LG + STROKE
BB
Tie Rods Extended Cap End Mount

ZJ + STROKE
E EE
DD
1 K
E 4 2 R MM
AA
RT
3 G J K
R WF LG + STROKE
BB
Tie Rods Extended Both Ends Mount

ZJ + STROKE
E EE
DD
1 K
E 4 2 R MM
AA
3
RT J K
G
R WF LG + STROKE BB
BB
Rod End Dimensions — see Table 2

A Special thread,
A WF A WF WF extension, rod eye,
C C
VF
C
VF VF
blank, etc., are also
available.
KK IM KK Style 4 stroke
restrictions
To order, specify
MM B RD MM B RD MM B RD may apply. “Style X” and give
See Style 4 desired dimensions
Minimum for KK, A and WF.
NA NA NA
D WRENCH
FLATS
D WRENCH D WRENCH Stroke page If otherwise special,
FLATS FLATS
RT RT RT for details. furnish dimensioned
sketch.
Over 2.000" rod sizes or special rod ends are cut threads. Style 2 rod applications where female rod end threads are required. If rod end
ends are recommended where the workpiece is secured against the is not specified, style 2 will be supplied. On 5.000" rods and above,
rod shoulder. When the workpiece is not shouldered, style 5 rod ends (4) .515 dia. spanner wrench holes will be provided instead of
are recommended over 2.000" piston rod diameters. Use style 4 for wrench flats.

Des Plaines, IL

EE Add Stroke
Bore AA BB DD E NPTF2 SAE1 G J K R LG P
7.00 9.31 4.13 1 1/8-12 8.50 1 1/4 20 2.75 2.75 1.25 6.58 8.50 5.50
8.00 10.61 4.50 1 1/4-12 9.50 1 1/2 24 3.00 3.00 1.50 7.50 9.50 6.25
1
SAE straight thread ports are standard and are indicated by port number.
2
Table 3 —
Envelope and

Dia. 5 2&4 -.002 RD ZB
Bore MM IM KK A B C D NA (Max.) RT VF WF Y (Max.) ZJ
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 3.75 12.31 10.75
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.75 12.31 10.75
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.75 12.31 10.75
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.75 12.31 10.75
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.88 13.56 11.75
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 3.88 13.56 11.75
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.88 13.56 11.75
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.88 13.56 11.75

Des Plaines, IL
Head Rectangular
ZB + STROKE
Flange Mount Y P + STROKE
Maximum Pressure Rating - PSI
Model 61 Push Application UF EE
Rod Dia 1 WF
Bore 3.000 3.500 4.000 5.000 5.500
7
7.00 1000 800 400 400 –
8
8.00 – 800 700 400 400
E 4 2R MM
3 J K
FB F G
E LB + STROKE
4 HOLES
TF
For pressures exceeding those shown use Model 65 or Model 67.
Head Square Flange Mount

Model 65 Maximum Pressure Rating - PSI
UF ZB + STROKE
Push Application E Y P + STROKE
WF
Rod Dia 1
Bore 3.000 3.500 4.000 5.000 5.500 EE
7
7.00 2500 2200 1500 1500 –
8
8.00 – 2000 2000 1400 1400
UF E 4 2 R TF MM
J K
3 F G
R FB
8 HOLES LB + STROKE
TF
Head Rectangular Mount

Y P + STROKE
UF EE
1 WF
E 4 2R MM
3 J K
E FB RT G
4 HOLES LG + STROKE
TF

A Special thread,
C C
VF
C
VF VF
available.
restrictions
To order, specify
NA NA NA
D WRENCH
FLATS
FLATS FLATS
sketch.

Des Plaines, IL

2 1
Bore E NPTF SAE F FB3 G J K R TF UF LB LG P
7.00 8.50 1 1/4 20 1.00 1.13 2.75 2.75 1.25 6.58 10.63 12.63 9.50 8.50 5.50
8.00 9.50 1 1/2 24 1.00 1.25 3.00 3.00 1.50 7.50 11.81 14.00 10.50 9.50 6.25
1
2
3
Mounting holes are 0.06" larger than bolt size listed.
Table 3 —
Envelope and

Dia. 5 2&4 -.002 RD ZB
Bore MM IM KK A B C D NA (Max.) RT VF WF Y (Max.)
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 3.75 12.31
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.75 12.31
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.75 12.31
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.75 12.31
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.88 13.56
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 3.88 13.56
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.88 13.56
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.88 13.56

Des Plaines, IL
Cap Rectangular
ZF + STROKE
Flange Mount Maximum Pressure Rating - PSI Y P + STROKE
Push Application
Model 62 Rod Dia
XF + STROKE
Bore 3.000 3.500 4.000 5.000 5.500 EE UF
1
7
7.00 2000 2000 2500 3000 –
8.00
8 – 1700 1700 2200 2500
MM R 2 4 E
K 3
RT G J FB
F E 4 HOLES
WF LG + STROKE
TF
For pressures exceeding those shown use Model 66 or Model 68.
Cap Square Flange Mount

Model 66 ZF + STROKE UF
Y P + STROKE E
XF + STROKE 1
EE
MM TF R 2 4 E UF
RT G
J F 3
LG + STROKE R FB
WF 8 HOLES
TF
Cap Rectangular Mount

Model 68 XF + STROKE
Y P + STROKE
EE UF
1
MM E 2 4 R
K G J 3
E FB
RT LG + STROKE 4 HOLES
TF
WF

A Special thread,
C C
VF
C
VF VF
available.
restrictions
To order, specify
NA NA NA
D WRENCH
FLATS
FLATS FLATS
sketch.

Des Plaines, IL

2 1
Bore E NPTF SAE F FB3 G J K R TF UF LG P
7.00 8.50 1 1/4 20 1.00 1.13 2.75 2.75 1.25 6.58 10.63 12.63 8.50 5.50
8.00 9.50 1 1/2 24 1.00 1.25 3.00 3.00 1.50 7.50 11.81 14.00 9.50 6.25
1
2
3
Table 3 —
Envelope and

Dia. 5 2&4 -.002 RD
Bore MM IM KK A B C D NA (Max.) RT VF WF Y XF ZF
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 3.75 10.75 11.75
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.75 10.75 11.75
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.75 10.75 11.75
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.75 10.75 11.75
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.88 11.75 12.75
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 3.88 11.75 12.75
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.88 11.75 12.75
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.88 11.75 12.75

Des Plaines, IL
Side Lug Mount
Y P + STROKE
US WF LG + STROKE
EE
1 K
E 4 2 MM
E -.005
ST 2 -.010
3
SB RT G J K
SW E SW 4 HOLES SW SU SU SW
SW TS SW XS SS + STROKE
Model 72 cylinders have mounting lugs welded to the head the cylinder about its mounting bolts. If the cylinder is not well
and cap, and are considered to be a fixed mount that does not secured to the machine member on which it is mounted or the
absorb force on its centerline. The plane of the mounting surface load is not well-guided, this turning moment results in side load
is not through the centerline of the cylinder, and for this reason applied to rod bushing and piston bearings. To avoid this
Model 72 cylinders produce a turning moment as the cylinder problem, Model 72 cylinders should be specified with a
applies force to the load. This turning moment tends to rotate stroke length at least equal to the bore size.
Side Tap Mount

Y P + STROKE
WF LG + STROKE
EE
E
1
K
E 4 2 MM
-.005
E/2 -.010
3
RT G J K
TN NT THREAD, ND DEEP
4 TAPPED MTG. HOLES SN + STROKE
XT
Model 74 cylinders have side tapped holes for flush mounting, cylinder about its mounting bolts. If the cylinder is not well
and are considered to be a fixed mount that does not absorb secured to the machine member on which it is mounted or the
force on its centerline. The plane of the mounting surface is not load is not well-guided, this turning moment results in side load
through the centerline of the cylinder, and for this reason Model applied to rod bushing and piston bearings. To avoid this
74 cylinders produce a turning moment as the cylinder applies problem, Model 74 cylinders should be specified with a
force to the load. This turning moment tends to rotate the stroke length at least equal to the bore size.

A Special thread,
C C
VF
C
VF VF
available.
restrictions
To order, specify
NA NA NA
D WRENCH
FLATS
FLATS FLATS
sketch.

Des Plaines, IL

Bore E NPTF 2
SAE 1
G J K NT SB3 ST SU SW TN TS US LG P SN SS
7.00 8.50 1 1/4 20 2.75 2.75 1.25 1 1/2-6 1.50 1.75 2.88 1.38 3.75 11.25 14.00 8.50 5.50 5.88 5.75
8.00 9.50 1 1/2 24 3.00 3.00 1.50 1 1/2-6 1.50 1.75 2.88 1.38 4.25 12.25 15.00 9.50 6.25 6.63 6.75
1
2
3
Table 3 —
Envelope and

Dia. 5 2&4 -.002 RD ZB
Bore MM IM KK A B C D NA (Max.) RT VF WF ND XS XT Y (Max.)
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 1.13 3.63 3.81 3.75 12.31
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 1.13 3.63 3.81 3.75 12.31
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 1.13 3.63 3.81 3.75 12.31
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 1.13 3.63 3.81 3.75 12.31
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 1.50 3.63 3.94 3.88 13.56
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 1.31 3.63 3.94 3.88 13.56
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 1.50 3.63 3.94 3.88 13.56
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 1.50 3.63 3.94 3.88 13.56

Des Plaines, IL
Head Trunnion Mount ZB + STROKE
Model 81 Maximum Y P + STROKE
Pressure
UT WF LG + STROKE
Rating - PSI
Bore PSI EE
7.00 1100 1 K
8.00 1100
1/8 R
E 4 2 TD MM
3
RT G J K
TL E TL
XG
Cap Trunnion Mount ZB + STROKE

Model 82 Maximum Y P + STROKE
Pressure
Rating - PSI WF LG + STROKE
UT
Bore PSI EE
7.00 1100 1 K
8.00 1100
1/8 R
E 4 2 TD MM
3
RT G J K
TL E TL XJ + STROKE

Y P + STROKE
Model 89 Maximum WF LG + STROKE
Pressure EE
UM
Rating - PSI 1 BD
Bore PSI
7.00 1100
K
8.00 1100
1/8 R
2
UW E 4 TD MM
RT G J K
3
XI
E
TL TM TL uu Dimension XI to be specified by customer.

A Special thread,
C C
VF
C
VF VF
available.
restrictions
To order, specify
NA NA NA
D WRENCH
FLATS
FLATS FLATS
sketch.

Des Plaines, IL

EE +.000 Add Stroke
-.002
2 1
Bore BD E NPTF SAE G J K TD TL TM UM UT UW LG P
7.00 3.00 8.50 1 1/4 20 2.75 2.75 1.25 2.500 2.50 9.75 14.75 13.50 11.50 8.50 5.50
8.00 3.50 9.50 1 1/2 24 3.00 3.00 1.50 3.000 3.00 11.00 17.00 15.50 13.38 9.50 6.25
1
2
Table 3 —
Envelope and

Dia. 5 2&4 -.002 RD Min. ZB Max.
Bore MM IM KK A B C D NA (Max.) RT VF WF XG XI3 Y XJ (Max.) XI4
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 3.63 6.56 3.75 9.38 12.31 6.44
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.63 6.56 3.75 9.38 12.31 6.44
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.63 6.56 3.75 9.38 12.31 6.44
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.63 6.56 3.75 9.38 12.31 6.44
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.75 7.06 3.88 10.25 13.56 6.94
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 3.75 7.06 3.88 10.25 13.56 6.94
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.75 7.06 3.88 10.25 13.56 6.94
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.75 7.06 3.88 10.25 13.56 6.94
3
Dimension XI to be specified by customer.
4
Dimensions shown are valid for standard WF dimension.

Des Plaines, IL
Cap Fixed Clevis Mount
Model 84
ZC + STROKE
Y P + STROKE
WF LG + STROKE
EE E
CD
K
MM E
MR
RT LR
G J L M CW CB CW
XC + STROKE

+.000 EE Add Stroke
-.002
Bore CB CD3 CW E NPTF2 SAE1 G J K L LR M MR R LG P
7.00 3.00 2.501 1.50 8.50 1 1/4 20 2.75 2.75 1.25 3.00 2.75 2.50 2.88 6.58 8.50 5.50
8.00 3.00 3.001 1.50 9.50 1 1/2 24 3.00 3.00 1.50 3.25 3.25 2.75 3.13 7.50 9.50 6.25
1
2
3
Dimension CD is pin diameter.
Table 3 —
Envelope and

Dia. 5 2&4 -.002 RD
Bore MM IM KK A B C D NA (Max.) RT VF WF Y XC ZC
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 3.75 13.75 16.25
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.75 13.75 16.25
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.75 13.75 16.25
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.75 13.75 16.25
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 3.88 15.00 17.75
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 3.88 15.00 17.75
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 3.88 15.00 17.75
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 3.88 15.00 17.75

A Special thread,
C C
VF
C
VF VF
available.
restrictions
To order, specify
NA NA NA
D WRENCH
FLATS
FLATS FLATS
sketch.

Des Plaines, IL
Model 87 LG + STROKE
UM Y P + STROKE
E SQ EE
1 BD
1/8 R
UW TD 4 2 MM
RT
3 WF G J K
TL TM TL XI

Add Stroke
+.000 Model 87
EE Minimum
-.001
Bore BD E NPTF 2 SAE1 G J K TD TL TM UM UW LG P Stroke
7.00 4.000 8.50 1 1/4 20 2.75 2.75 1.25 3.500 2.50 9.75 14.75 11.38 8.50 5.50 1.13
8.00 4.500 9.50 1 1/2 24 3.00 3.00 1.50 4.000 3.00 11.00 17.00 12.00 9.50 6.25 1.13
1
2
Table 3 —
Envelope and
Bore MM IM KK A B C D NA (Max.) RT VF WF XI 3 Y XI 4 (Max.)
3.000 2 3/4-12 2 1/4-12 3.50 3.749 1.00 2.63 2.88 5.44 0.88 0.31 2.25 7.06 3.75 5.94 12.31
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 7.06 3.75 5.94 12.31
7.00
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 7.06 3.75 5.94 12.31
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 7.06 3.75 5.94 12.31
3.500 3 1/4-12 2 1/2-12 3.50 4.249 1.00 3.00 3.38 5.94 0.94 0.31 2.25 7.56 3.88 6.44 13.56
5.500 5 1/4-12 4-12 5.50 6.249 1.00 – 5.38 7.94 0.94 0.31 2.25 7.56 3.88 6.44 13.56
8.00
4.000 3 3/4-12 3-12 4.00 4.749 1.00 3.38 3.88 6.31 0.94 0.31 2.25 7.56 3.88 6.44 13.56
5.000 4 3/4-12 3 1/2-12 5.00 5.749 1.00 – 4.88 7.44 0.94 0.31 2.25 7.56 3.88 6.44 13.56
3 4
Dimension XI to be specified by customer. Dimensions shown are valid for standard WF dimension.

A Special thread,
C C
VF
C
VF VF
available.
restrictions
To order, specify
NA NA NA
D WRENCH
FLATS
FLATS FLATS
sketch.

Des Plaines, IL
Double Rod Models / Retainer Dimensions HV2 Series
How to Use Double Rod Cylinder Dimension Drawings Add Stroke

Add 2X
Stroke
Rod Model Model
To determine dimensions for a Dia. D74 D72
double rod cylinder, first refer to Bore MM LD SN SS ZM
the desired single rod mounting Y
ZM + 2 x STROKE
P + STROKE 1.50 0.625 4.88 2.88 4.13 6.88
style cylinder shown on preceding
2.00 1.000 4.88 2.88 3.88 7.63
pages of this catalog. After
EE
K
selecting necessary dimensions 2.50 1.000 5.00 3.00 3.63 7.75

from that drawing return to this 3.25 1.375 5.75 3.50 4.38 9.00
page, supplement the single rod MM
4.00 1.750 6.00 3.75 4.25 9.75
dimensions with those shown on 5.00 2.000 6.50 4.25 4.75 10.50
drawing and dimension table. RT G 6.00 2.500 7.38 4.88 5.13 11.88
Note that double rod cylinders WF LD + STROKE
G RT
have a head (Dim. G) at both 7.00 3.000 8.50 5.38 5.75 13.00
ends and that dimension LD 8.00 3.500 9.50 6.13 6.75 14.00
replaces LG. The double rod
dimensions differ from, or are in
On a double rod cylinder where the two rod All dimensions are in inches and apply to
addition to, those for single rod
ends are different, be sure to clearly state smallest rod sizes only. For alternate rod sizes,
cylinders shown on preceding
which rod end is to be assembled at which determine all envelope dimensions (within
pages and provide the information
end. Port position 1 is standard. If other LD dim.) as described above and then use
needed to completely dimension
than standard, specify pos. 2, 3 or 4 when appropriate rod end dimensions for proper rod
a double rod cylinder.
viewed from one end only. size from single rod cylinder.
B & R Table
52, 62, 66,
68, 72, 74,
Rod 81, 82, 84,
Bore Dia. 89, 94 51, 53 61, 65 67
0.625 B R R B
1.50
1.000 R R R B
1.000 B R R B
2.00
1.375 R R R B
1.000 B B B B
2.50 1.375 B B B B
1.750 B B R B
1.375 B B B B
3.25 1.750 B B B B
2.000 B B B B
1.750 B B B B
4.00 2.000 B B B B
2.500 B B B B
2.000 B B B B
2.500 B B B B
5.00
3.000 B B B B
3.500 B B R B
2.500 B B B B
3.000 B B B B
6.00
3.500 B B B B
4.000 B B B B
3.000 B B B B
3.500 B B B B
7.00
4.000 B B B B
5.000 B B B B
3.500 B B B B
4.000 B B B B
8.00 Rod Bushing Construction
5.000 B B B B
B = Bolted Bushing
5.500 B B B B R = Retainer Held Bushing

Des Plaines, IL
Notes HV2 Series
NOTES

Des Plaines, IL
Features / Specifications HV2 Series
Series HV2
Large Bore
High Pressure Hydraulic Cylinders
Long inboard cast iron SAE Ports are standard. Adjustable, floating, End seal design
bearing is lubricated stepped cushions. prevents extrusion.
from within.
Polypak®
Primary Seal
Bolt-on rod gland assembly

simplifies maintenance.
Hi-Load piston is standard –
with rugged filled PTFE seals
and bearings.
Chrome plated High strength alloy tie rods

piston rod. made from 125,000 psi
minimum yield strength
material.
• Heavy Duty Service • Piston Rod Diameter – 4.500" through 10.000"
• Standard Construction – Square Head – Tie Rod Design • Mounting Styles – Twelve standard styles at various
• Nominal Pressure – 3000 PSI1 application ratings
• Standard Fluid – Hydraulic Oil • Strokes – Available in any practical stroke length
• Standard Temperature – -10°F to +165°F 2 • Cushions – Optional at either end or both ends of stroke
• Bore Sizes – 10.00" through 20.00" (Larger sizes available) • Rod Ends – Two Standard Choices – Specials to Order
1
In line with our policy of continuing product improvement, specifications in this If hydraulic operating pressure exceeds 3000 PSI, send application data for
catalog are subject to change. engineering evaluation and recommendation. See pressure ratings page for
actual design factors.
2
See operating fluids and temperature range page for higher temperature service.

Des Plaines, IL
Mountings – Large Bore Sizes HV2 Series
Series HV2
Large Bore
High Pressure Hydraulic Cylinders
Available Mounting Styles

Tie Rods Extended Head End Tie Rods Extended Cap End Tie Rods Extended Both Ends
Model 53 Model 52 Model 51

10.00"- 10.00"- 10.00"-
14.00" 14.00" 14.00"
(NFPA MX3) (NFPA MX2) (NFPA MX1)
Head Rectangular Head Square Flange Cap Rectangular

10.00"- 10.00"- 10.00"-
20.00" 20.00" 20.00"
(NFPA ME5) (NFPA MF5) (NFPA ME6)
Cap Square Flange Side Lug Cap Fixed Clevis

10.00"- 10.00"- 10.00"-
20.00" 14.00" 20.00"
(NFPA MF6) (NFPA MS2) (NFPA MP1)
Head Trunnion Cap Trunnion Intermediate Fixed Trunnion

10.00"- 10.00"- 10.00"-
14.00" 14.00" 14.00"
(NFPA MT1) (NFPA MT2) (NFPA MT4)

Des Plaines, IL
Tie Rod Mountings – Large Bore Sizes HV2 Series
Tie Rods Extended Head End ZB + STROKE
ZJ + STROKE
Model 53 Y P + STRO KE
WF LG + STROKE
E EE
1 DD
AA
2 E
4 MM
3
BB G J K
Tie Rods Extended Cap End ZJ + STROKE

WF LG + STROKE
E EE DD
1
AA
2
4 E MM
3 K
G J BB
Tie Rods Extended Both Ends Basic Mounting (Model 50) — Not shown is
no tie rod extended and can be supplied upon ZJ + STROKE
Model 51 request. Y P + STROKE
WF LG + STROKE
E DD
EE
1
AA
2
E MM
4
3
K
BB G J BB

Thread Style 2 Thread Style 4 Special Thread
A
(NFPA Style SM) (NFPA Style SF) Style X
A WF WF
Small Male Small Female Special thread,
F F
KK
extension, rod eye,
C C blank, etc., are also
KK available.
To order, specify
Style 4 stroke “Style X” and give
B MM RD B MM RD
restrictions
desired dimensions
may apply.
See Style 4 for KK, A and WF.
.515 DIA. .515 DIA.
Minimum If otherwise special,
x .75 DEEP x .50 DEEP
4 HOLES NA 4 HOLES NA Stroke page furnish dimensional
for details. sketch.
V V
If rod end is not specified, Style 2 will Use Style 4 for applications where
be furnished. female rod ends are required.

Des Plaines, IL
Tie Rod Mounting – Large Bore Sizes HV2 Series
EEf 2 SAE EE 3 SAE

EE1 FLANGE STRAIGHT Add Stroke
Bore AA BB DD E NPTF PORT THREAD G J K RA RB RC RR LG P
10.00 13.00 4.13 1 1/8-12 12.63 2 2 24 3.69 3.69 1.28 5.291 3.775 – 2.13 12.13 8.50
12.00 15.50 4.50 1 1/4-12 14.88 2 1/2 2 1/2 24 4.44 4.44 1.41 6.270 4.555 – 2.38 14.50 10.13
14.00 17.38 4.50 1 1/4-12 17.13 2 1/2 2 1/2 24 4.88 4.88 1.41 7.485 6.143 4.409 2.25 15.63 10.88
1
2
Optional SAE flange ports may be specified – flange to be supplied by customer.
See Table 4 for flange port pattern dimensions.
3
Table 3 —
Envelope and
Rod Extensions and Pilot Dimensions Add Stroke
Rod +.000
Dia. Thread -.005 ZB
Bore MM KK A B C F NA RD V WF Y (Max.) ZJ
4.500 3 1/4-12 4.50 5.249 1.00 1.94 4.38 8.25 0.25 2.94 4.75 16.69 15.06
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.31 17.25 15.63
10.00
5.000 3 1/2-12 5.00 5.749 1.00 1.94 4.88 8.88 0.25 3.19 5.00 16.94 15.31
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.00 16.94 15.31
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.38 19.44 17.69
12.00 8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.19 20.25 18.50
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.69 19.75 18.00
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.88 20.88 19.13
14.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6.88 21.88 20.13
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.38 21.38 19.63
Table 4—Optional SAE Flange Port Pattern Tie Rod Information—see Table 1 for dimensions
RA
RA
A DIA. RA RB
RR DIA. RB
RB RC
RC
RA
RB
Q
W
RR DIA
RA RA
RB
HEAD RB RA
OR CAP RA RC RB
X Z-4 HOLES RB RC
GG FULL THREAD AA/2 AA/2
DEPTH AA
Nom. S.A.E. 10", 12" Bores, 8 Tie Rods 14" Bores, 12 Tie Rods
Flange Flange Z-THD AA
Size Dash Size A Q GG W X UNC-2B Min.
11/ 2 -24 1.50 2.750 1.406 1.38 0.70 1
/ 2-13 1.06
2 -32 2.00 3.062 1.688 1.53 0.84 1
/ 2-13 1.06
21/ 2 -40 2.50 3.500 2.000 1.75 1.00 1
/ 2-13 1.19
3 -48 3.00 4.188 2.438 2.09 1.22 5
/8-11 1.19

Des Plaines, IL
Mounting Information – Large Bore Sizes HV2 Series
Head Rectangular Mounting ZB + STROKE
Model 67 UF Y P + STROKE
(10.00"-14.00" Bore) TF WF LG + STROKE
1
4
E R MM
2
3 FB
E G J K
4 HOLES
Head Rectangular Mounting ZB + STROKE

UF Y P + STROKE
Model 67
TF WF LG + STROKE
(16.00"-20.00" Bore)
1 EE
2
EJ RJ R MM
4
FB
3 8 HOLES
E G J K
ZB + STROKE
Head Square Flange Mounting EX
Y P + S T RO K E
TE
Model 65 RE WF LG + STROKE
1 EE
2 TE
E EX MM
4
RE
3 FB G J K
E 8 HOLES

Thread Style 2 Thread Style 4 Special Thread
A
(NFPA Style SM) (NFPA Style SF) Style X
A WF WF
Small Male Small Female Special thread,
F F
KK
extension, rod eye,
C C blank, etc., are also
KK available.
To order, specify
B MM RD B MM RD Style 4 stroke “Style X” and give
restrictions desired dimensions
may apply. for KK, A and WF.
See Style 4
.515 DIA. .515 DIA.
Minimum
If otherwise special,
x .75 DEEP x .50 DEEP
4 HOLES NA 4 HOLES NA
Stroke page furnish dimensional
for details. sketch.
V V
If rod end is not specified, Style 2 will Use Style 4 for applications where
be furnished. female rod ends are required.

Des Plaines, IL
EEf 2 SAE EE3 SAE
EE1 FLANGE STRAIGHT (Bolt) Add Stroke
Bore E EB NPTF PORT THREAD EX FB4 G J K R RE TE TF UF LG P
10.00 12.63 1.31 2 2 24 16.63 1.75 3.69 3.69 1.28 9.62 9.89 14.13 15.88 19.00 12.13 8.50
12.00 14.88 1.56 2 1/2 2 1/2 24 19.75 2.00 4.44 4.44 1.41 11.45 11.75 16.79 18.50 22.00 14.50 10.13
14.00 17.13 1.81 2 1/2 2 1/2 24 21.75 2.25 4.88 4.88 1.41 13.26 12.90 18.43 21.00 25.00 15.63 10.88
Table 1A—Envelope and Mounting Dimensions

Bore E EB EE (SAE) (FLANGE) EJ EX FB G J K R RJ RE TE TF UF LG P
16.00 19.00 1.81 24 3 20.00 24.50 1.75 5.88 5.88 1.91 15.50 8.00 15.28 21.03 21.00 24.50 18.13 12.13
18.00 22.00 2.06 24 3 23.00 26.50 2.00 6.88 6.88 1.91 18.00 7.25 16.45 22.65 24.25 28.25 21.13 15.13
20.00 24.00 2.06 24 3 25.00 29.00 2.00 7.88 7.88 1.91 20.00 8.00 18.07 24.87 26.50 30.50 23.63 17.63
1
2
Optional SAE flange ports may be specified – flange to be supplied by customer. See Table 4 for flange port pattern dimensions.
3
SAE straight thread ports are standard and are indicated by port number. 4 Mounting holes are 0.06" larger than bolt size listed.
Table 3—Envelope and

Rod +.000
Bore MM KK A B C F NA RD V WF Y (Max.)
4.500 3 1/4-12 4.50 5.249 1.00 1.94 4.38 8.25 0.25 2.94 4.75 16.69
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.31 17.25
10.00
5.000 3 1/2-12 5.00 5.749 1.00 1.94 4.88 8.88 0.25 3.19 5.00 16.94
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.00 16.94
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.38 19.44
12.00 8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.19 20.25
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.69 19.75
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.88 20.88
14.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6.88 21.88
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.38 21.38
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 7.00 24.38
16.00 9.000 6 1/2-12 9.00 9.999 1.00 1.94 8.88 13.50 0.38 4.25 7.25 24.63
10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 7.50 24.88
9.000 6 1/2-12 9.00 9.999 1.00 1.94 8.88 13.50 0.38 4.25 7.25 27.63
18.00
10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 7.50 27.88
20.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 7.50 30.38
Table 4—Optional SAE Flange Port Pattern Table 5—Tie Rod Information
RA
A DIA. RA RB
RB RR DIA. RC
RA RA
RB
HEAD RB
OR CAP RC
X Z-4 HOLES
GG FULL THREAD
DEPTH AA
10.00", 12.00" Bores 14.00" Bore
Nom. S.A.E.
Flange Flange Z-THD AA Bore 10.00 12.00 14.00 16.00 18.00 20.00
Size Dash Size A Q GG W X UNC-2B Min. Tie Rod Thread 11/8-12 11/4-12 11/4-12 4 4 4
11/ 2 -24 1.50 2.750 1.406 1.38 0.70 / 2-13

1
1.06 RA 5.291 6.270 7.485 4 4 4
2 -32 2.00 3.062 1.688 1.53 0.84 / 2-13

1
1.06 RB 3.775 4.555 6.143 4 4 4
21/ 2 -40 2.50 3.500 2.000 1.75 1.00 / 2-13

1
1.19 RC — — 4.409 4 4 4
3 -48 3.00 4.188 2.438 2.09 1.22 5

/8-11 1.19 4
Consult factory for dimensions

Des Plaines, IL
Cap Rectangular Mountings
Model 68 XF + STROKE
Y P + STROKE
(10.00"-14.00" Bore) UF
WF LG + STROKE
TF EE
E R MM
E FB K G J
4 HOLES
Cap Rectangular Mountings

X F + ST ROKE
Model 68 UF Y P + STROKE
(16.00"-20.00" Bore) TF WF LG + STROKE
1 EE
2 E
EJ RJ MM
4 R
3 FB K G J
E 8 HOLES
Cap Square Flange Mounting EX XF + STROKE

Y P + STROKE
Model 66 TE
WF LG + STROKE
RE
EE
1
4 TE
E RE MM
2
EX
3 EB K G J
E 8 HOLES
Side Lugs Mounting Note: Stroke lengths on lug mounted cylinders should not be shorter than the cylinder
bore diameter. Consult factory for recommendations on shorter stroke lengths.
Model 72
ZB + STROKE
(10.00"-14.00" Bore only) US Y P + STROKE
E WF LG + STROKE
1 EE
2
E MM
4
ST
E/2 +-..000050
3
SW SW K G
SW SW J K
SB
TS SW SU SU SW
4 HOLES
XS SS + STROKE

Des Plaines, IL
Rod End Dimensions — see Table 2 Special Thread
A A
Thread Style 2 A WF A Thread
WF Style
WF 4 WF
Style X
(NFPA Style SM) F
(NFPA Style
F
SF)
F F Style 4 stroke Special thread, extension, rod eye,
restrictions
KK KK
Small Male C
KK
C
Small Female
C C
blank, etc., are also available.
may apply.
KK
See Style 4 To order, specify “Style X” and

B B MM RD MM RD
B B RD
MM MM RD
Minimum give desired dimensions for KK,
Use Style 4 for A and WF. If otherwise special,
If rod end is not applications where
Stroke page
specified, Style 2
.515 DIA.
x .75 DEEP
NA
.515 DIA.
x .75 DEEP
.515 DIA.
NAfemale rod ends
x .50 DEEP
NA
.515 DIA.
x .50 DEEP
NA
for details. furnish dimensional sketch.
4 HOLES 4 HOLES 4 HOLES 4 HOLES
will be furnished. V
are required. V
V V

EEf 2 SAE EE 3 SAE Add Stroke
EE1 FLANGE STRAIGHT (Bolt) (Bolt)
Bore E EB NPTF PORT THREAD EX FB5 G J K R RE SB5 ST SU SW TE TF TS UF US LG P SS
10.00 12.63 1.31 2 2 24 16.63 1.75 3.69 3.69 1.28 9.62 9.89 1.56 2.25 3.50 1.63 14.13 15.88 15.88 19.00 19.13 12.13 8.50 8.88
12.00 14.88 1.56 2 1/2 2 1/2 24 19.75 2.00 4.44 4.44 1.41 11.45 11.75 1.56 3.00 4.25 2.00 16.79 18.50 18.88 22.00 22.88 14.50 10.13 10.50
14.00 17.13 1.81 2 1/2 2 1/2 24 21.75 2.25 4.88 4.88 1.41 13.26 12.90 2.31 4.00 4.75 2.25 18.43 21.00 21.63 25.00 26.13 15.63 10.88 11.13
Table 1A—Envelope and Mounting Dimensions 1NPTF ports are available at no

extra charge.
Add Stroke 2 Optional
EE EE (Bolt) SAE flange ports
Bore E EB (SAE) (FLANGE) EJ EX FB5 G J K R RA RE TE TF UF LG P may be specified – flange to
be supplied by customer. See
16.00 19.00 1.81 24 3 20.00 24.50 1.75 5.88 5.88 1.91 15.50 8.00 15.28 21.03 21.00 24.50 18.13 12.13
Table 4 for flange port pattern
18.00 22.00 2.06 24 3 23.00 26.50 2.00 6.88 6.88 1.91 18.00 7.25 16.45 22.65 24.25 28.25 21.13 15.13 dimensions.
3 SAE straight thread ports are
20.00 24.00 2.06 24 3 25.00 29.00 2.00 7.88 7.88 1.91 20.00 8.00 18.07 24.87 26.50 30.50 23.63 17.63
standard and are indicated by
port number.
Table 3—Envelope and 5 Mounting Holes are 0.06" larger
Table 2—Rod Dimensions Mounting Dimensions than bolt size listed.

Rod +.000
Bore MM KK A B C F NA RD V WF Y XS XF (Max.)
4.500 3 1/4-12 4.50 5.249 1.00 1.94 4.38 8.25 0.25 2.94 4.75 4.56 15.06 16.69
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.31 5.13 15.63 17.25
10.00
5.000 3 1/2-12 5.00 5.749 1.00 1.94 4.88 8.88 0.25 3.19 5.00 4.81 15.31 16.94
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.00 4.81 15.31 16.94
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.38 5.19 17.69 19.44
12.00 8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.19 6.00 18.50 20.25
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.69 5.50 18.00 19.75
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.88 5.75 19.13 20.88
14.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6.88 6.75 20.13 21.88
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.38 6.25 19.63 21.38
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 7.00 4
22.13 24.38
16.00 9.000 6 1/2-12 9.00 9.999 1.00 1.94 8.88 13.50 0.38 4.25 7.25 4
22.38 24.63
10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 7.50 4
22.63 24.88
9.000 6 1/2-12 9.00 9.999 1.00 1.94 8.88 13.50 0.38 4.25 7.25 4
25.38 27.63
18.00
10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 7.50 4
25.63 27.88
20.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 7.50 4
28.13 30.38 4 Consult Factory
RA
Table 4—Optional SAE A DIA. RA Table 5—Tie Rod Information RB
Flange Port Pattern RB RR DIA. RC
W 10.00", 12.00" Bores 14.00" Bore

RA RA
RB
HEAD RB
OR CAP RC
X Z-4 HOLES
GG FULL THREAD
DEPTH AA
Nom. S.A.E.
6 6 6
Size Dash Size A Q GG W X UNC-2B Min. Tie Rod Thread 11/8-12 11/4-12 11/4-12
1 /2
1
-24 1.50 2.750 1.406 1.38 0.70 1
/ 2-13 1.06 RA 5.291 6.270 7.485 6 6 6
2 -32 2.00 3.062 1.688 1.53 0.84 1

/ 2-13 1.06 RB 3.775 4.555 6.143 6 6 6
21/ 2 -40 2.50 3.500 2.000 1.75 1.00 1

/ 2-13 1.19 RC — — 4.409 6 6 6
3 -48 3.00 4.188 2.438 2.09 1.22 5

/8-11 1.19 6 Consult factory for dimensions

Des Plaines, IL
Cap Fixed Clevis Mountings ZC + STRO KE
WF LG + STROKE E
EE
1
CD
LR
4 E
MM 2
MR
PIVOT PIN
FURNISHED
J K WITH CYLINDER 3
G
L
XC + STROKE M CW CW
CB
Head Trunnion Mounting

Y P + STROKE
(10.00"-14.00" For Model 81
Maximum WF L G + STRO KE
UT
Bore only) Pressure
1 EE
Rating - PSI
Bore PSI
10.00 1600
12.00 1500
14.00 1400
4
E 2 TD MM
3
G J K
TL E TL XG
Cap Trunnion Mounting

ZB + STROKE
(10.00"-14.00" For Model 82
Maximum UT WF LG + STROKE
Bore only) Pressure
1 EE
Rating - PSI
Bore PSI
10.00 1600
12.00 1500
14.00 1400
4
E TD M M
2
3 K
G J
TL E TL
XJ
ZB+STROKE
Intermediate Fixed Trunnion Mounting
Y P+STROKE
Model 89 UM WF LG+STROKE
For Model 89
(10.00"-14.00" Maximum E EE
Bore only) Pressure
Rating - PSI
1
Bore PSI
10.00 1600
12.00 1500
14.00 1400
4 2
TY TD E UW MM
3 G J K
1
TL TM TL XI
BD
1 Dimension XI to be specified by customer.

Des Plaines, IL
Rod End Dimensions — see Table 2 A Special Thread
A
Thread Style 2 A WF
F
A Thread
WF Style
WF
F
4 WF
Style X
(NFPA Style SM) (NFPA Style
F
KK
SF)
F Style 4 stroke Special thread, extension, rod eye,
restrictions
C C KK
Small Male KK
KK
C
Small Female
C
blank, etc., are also available.
may apply.
B MM RD B MM RD See Style 4 To order, specify “Style X” and
B MM RD B MM RD
Minimum give desired dimensions for KK,
Use Style 4 for A and WF. If otherwise special,
If rod end is not .515 DIA. applications
.515 DIA. where
Stroke page
specified, Style 2 will
x .75 DEEP
4 HOLES NA
.515 DIA.
x .75 DEEP
x .50 DEEP
NAfemale rod ends
4 HOLES NA
.515 DIA.
x .50 DEEP
NA
for details. furnish dimensional sketch.
4 HOLES 4 HOLES
be furnished. V
V
are required. V
V

+.001 EEf 2 SAE EE3 SAE +.000 Add Stroke
-.003 EE1 FLANGE STR. -.001
Bore BD CB CD 4 CW E NPTF PORT THD. G J K L LR M MR TD TL TM TY UM UT UW LG P
10.00 4.50 4.00 3.500 2.00 12.63 2 2 24 3.69 3.69 1.28 4.00 3.38 3.50 3.50 3.500 3.50 14.00 13.00 21.00 19.63 17.50 12.13 8.50
12.00 5.50 4.50 4.000 2.25 14.88 2 1/2 2 1/2 24 4.44 4.44 1.41 4.50 3.88 4.00 4.00 4.000 4.00 16.50 15.50 24.50 22.88 20.75 14.50 10.13
14.00 5.50 6.00 5.000 3.00 17.13 2 1/2 2 1/2 24 4.88 4.88 1.41 5.75 4.19 5.00 5.00 4.500 4.50 19.50 19.25 28.50 26.13 24.75 15.63 10.88
Table 1A—Envelope and Mounting Dimensions

1 NPTF ports are available at no extra charge.
Add Stroke 2 Optional
EE EE SAE flange ports may be specified
– flange to be supplied by customer. See
Bore E (SAE) (FLANGE) CB CD 4 CW G J K L LR M MD MR LG P Table 4 for flange port pattern dimensions.
16.00 19.00 24 3 7.00 6.00 3.50 5.88 5.88 1.91 7.00 6.25 6.00 16.00 6.00 18.13 12.13 3 SAE straight thread ports are standard and
18.00 22.00 24 3 8.00 6.50 4.00 6.88 6.88 1.91 7.63 6.75 6.50 18.00 6.50 21.13 15.13 are indicated by port number.
4 Dimension CD is pin diameter.
20.00 24.00 24 3 9.00 7.50 4.50 7.88 7.88 1.91 8.75 7.75 7.50 20.00 7.50 23.63 17.63
Table 3—Envelope and

Rod +.000
Dia. Thread -.005 Min. ZB
Bore MM KK A B C F NA RD V WF XG XI 5 Y XC XJ (Max.) ZC
4.500 3 1/4-12 4.50 5.249 1.00 1.94 4.38 8.25 0.25 2.94 4.75 9.06 4.75 19.06 13.38 16.69 22.56
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.31 9.63 5.31 19.63 13.94 17.25 23.13
10.00
5.000 3 1/2-12 5.00 5.749 1.00 1.94 4.88 8.88 0.25 3.19 5.00 9.31 5.00 19.31 13.63 16.94 22.81
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.00 9.31 5.00 19.31 13.63 16.94 22.81
5.500 4-12 5.50 6.249 1.00 1.94 5.38 9.38 0.25 3.19 5.38 10.63 5.38 22.19 15.50 19.44 26.19
12.00 8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.19 11.50 6.19 23.00 16.31 20.25 27.00
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.69 10.94 5.69 22.50 15.81 19.75 26.50
7.000 5-12 7.00 7.999 1.00 1.94 6.88 10.50 0.38 3.50 5.94 11.44 5.88 24.88 16.69 20.88 29.88
14.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6.94 12.44 6.88 25.88 17.69 21.88 30.88
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6.44 11.94 6.38 25.38 17.19 21.38 30.38
8.000 5 3/4-12 8.00 8.999 1.00 1.94 7.88 12.50 0.38 4.00 6 6
7.00 29.13 6
24.38 35.13
16.00 9.000 6 1/2-12 9.00 9.999 1.00 1.94 8.88 13.50 0.38 4.25 6 6
7.25 29.38 6
24.63 35.38
10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6 6
7.50 29.63 6
24.88 35.63
9.000 6 1/2-12 9.00 9.999 1.00 1.94 8.88 13.50 0.38 4.25 6 6
7.25 33.00 6
27.63 39.50
18.00 5 Dimension XI to be
10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6 6
7.50 33.25 6
27.88 39.75
specified by customer.
20.00 10.000 7 1/4-12 10.00 10.999 1.00 1.94 9.88 14.50 0.38 4.50 6 6
7.50 36.88 6
30.38 44.38 6 Consult Factory
RA
Table 4—Optional SAE A DIA.
RB
RA
Table 5—Tie Rod Information
RR DIA. RC
RB
Flange Port Pattern

Q
14.00" Bore
W 10.00", 12.00" Bores
RA RA
RB
HEAD RB
OR CAP RC
X Z-4 HOLES
GG FULL THREAD
DEPTH AA
Nom. S.A.E.
Size Dash Size A Q GG W X UNC-2B Min. Tie Rod Thread 11/8-12 11/4-12 11/4-12 7 7 7
11/ 2 -24 1.50 2.750 1.406 1.38 0.70 / 2-13

1
1.06 RA 5.291 6.270 7.485 7 7 7
2 -32 2.00 3.062 1.688 1.53 0.84 / 2-13

1
1.06 RB 3.775 4.555 6.143 7 7 7
21/ 2 -40 2.50 3.500 2.000 1.75 1.00 / 2-13

1
1.19 RC — — 4.409 7 7 7
3 -48 3.00 4.188 2.438 2.09 1.22 5

/8-11 1.19 7 Consult factory for dimensions

Des Plaines, IL
Double Rod Models – Large Bore Sizes HV2 Series
How to Use Double Rod Cylinder Dimensioned Drawings
ZM + 2 x STROKE
ZB + STROKE
Y P + STROKE
Rod End #1 Rod End #2
WF LG + STROKE
EE
RD MM
G G K
SW SU SU SW
XS SS + STROKE
To obtain dimensioning information on a Add 2X

Dimension Shown double rod cylinder, first select the desired Rod Stroke
Mounting Styles on This Page Supplement
for Single Rod Dimensions on
mounting style and refer to the corresponding Bore Dia. ZM
Models Pages Listed Below single rod cylinder model shown on the 4.500 18.00
53 36, 37 preceding pages. (See table at left.) After you 7.000 19.13
52 36, 37 have determined all necessary dimensions 10.00 5.000 18.50
51 36, 37
from that drawing, turn back to this page and 5.500 18.50
supplement those dimensions with additional 5.500 20.88
67 38, 39
ones from the drawing above and table at 22.50
65 38, 39 12.00 8.000
right. These added dimensions differ from,
72 40, 41 7.000 21.50
or are in addition to, those shown on the
81 42, 43 7.000 22.63
preceding pages and provide the additional
891 42, 43 14.00 10.000 24.63
information needed to completely dimension
If only one end of these Double Rod Cylinders is to a double rod cylinder model. 8.000 23.63
be cushioned, be sure to specify clearly which end 8.000 26.13
this will be.
On a double rod cylinder where the two rod
16.00 9.000 26.63
ends are different, be sure to clearly state
1 Specify XI dimension from rod end #1. 10.000 27.13
which rod end is to be assembled at which
end. Port position 1 is standard. If other than 9.000 29.63
18.00
standard, specify pos. 2, 3 or 4 when viewed 10.000 30.13
from rod end #1 only. See port position 20.00 10.000 32.63
information on ports page.
Mounting Recommendations and Other Mountings

In addition to the standard mountings dimensioned on the preceding Trunnion Mountings — Cylinders require lubricated pillow blocks
pages, the following information covers mounting ideas that may with minimum bearing clearances. Pillow blocks should be carefully
prove helpful in your applications. When needed, special heads, caps, aligned and rigidly mounted so the trunnions will not be subjected to
and flanges can be provided. Sketches of your requirements, together bending moments. The rod end connection should also be pivoted,
with specifications relative to the application and forces involved with the customer’s pin in the piston rod eye parallel to the trunnions.
should be submitted. Clevis Mountings — Cylinders should be pivoted at both ends,
Mounting Bolts — High tensile socket head screws are recom- with the customer’s pin in the piston rod eye parallel to the pivot pin
mended for all mounting styles. supplied with the clevis.
Flange Mountings — Cylinders can be properly centered by
measuring from piston rod diameter. After mounting, the flange may Metallic Rod Wiper
be drilled for pins or dowels to prevent shifting. When specified, metallic rod wipers can be supplied at extra cost,
Side Lug Mountings — Caution, cylinders which do not absorb instead of the standard synthetic rubber wiperseal. Recommended in
force on their centerline (Group 3) tend to sway when under load. applications where atmospheric particles or splashings tend to cling to
Short stroke, non-centerline mounted cylinders can subject mounting the extended piston rod and otherwise damage the synthetic rubber
bolts to large tension forces which when combined with shear forces wiperseal. Installation of metallic rod wiper does not affect cylinder
can overstress standard mounting bolts. Side lug mounted cylinders dimensions.
should always be prevented from shifting through use of shear keys
so located as to resist the major load, whether push or pull.

Des Plaines, IL
Linear Alignment Couplers HV2 Series
Linear Alignment Couplers are available in

19 standard thread sizes...
Cost Saving Features and Benefits Include...
n Maximum reliabilty for trouble-free operation, n Simplifyingcylinder installation and reducing
long life and lower operating costs assembly costs
n Increased cylinder life by reducing wear on n Increase rod bearing and rod seal life for
piston and rod bearings lower maintenance costs
Alignment Coupler See Table 1 for Part Numbers and Dimensions

MOVEMENT
M° TOTAL
Table 1 — Part Numbers and Dimensions

Max. Pull Approx.
Part No. A B C D E F G H J K M Load (lbs.) Weight (lbs.)
1347570031 5/16-24 1.13 1.75 0.94 0.50 0.50 0.38 0.75 0.38 0.94 6° 1200 .35
1347570038 3/8-24 1.13 1.75 0.94 0.50 0.50 0.38 0.75 0.38 0.94 6° 2425 .35
1347570044 7/16-20 1.38 2.00 1.13 0.75 0.63 0.50 0.88 0.38 1.09 6° 3250 .55
1347570050 1/2-20 1.38 2.00 1.13 0.75 0.63 0.50 0.88 0.38 1.09 6° 4450 .55
1347570063 5/8-18 1.38 2.00 1.13 0.75 0.63 0.50 0.88 0.38 1.09 6° 6800 .55
1347570075 3/4-16 2.00 2.31 1.63 1.13 0.94 0.75 1.31 0.44 1.28 6° 9050 1.4
1347570088 7/8-14 2.00 2.31 1.63 1.13 0.94 0.75 1.31 0.44 1.28 6° 14450 1.4
1347570100 1-14 3.13 3.00 2.38 1.63 1.44 1.25 1.88 0.75 1.78 6° 19425 4.8
1347570125 1 1/4-12 3.13 3.00 2.38 1.63 1.44 1.25 1.88 0.75 1.78 6° 30500 4.8
1337390125 1 1/4-12 3.50 4.00 2.00 2.00 1.50 1.25 1.69 0.75 2.50 6° 30500 6.9
1337390150 1 1/2-12 4.00 4.38 2.25 2.25 1.75 1.50 1.94 0.88 2.75 10° 45750 9.8
1337390175 1 3/4-12 4.00 4.38 2.25 2.25 1.75 1.50 1.94 0.88 2.75 10° 58350 9.8
1337390188 1 7/8-12 5.00 5.63 3.00 3.00 2.25 1.94 2.63 1.38 3.38 10° 67550 19.8
1337390200 2-12 5.00 5.63 3.00 3.00 2.25 1.94 2.63 1.38 3.38 10° 77450 19.8
1337390225 2 1/4-12 6.75 6.38 3.25 3.50 2.75 2.38 2.88 1.63 3.75 10° 99250 35.3
1337390250 2 1/2-12 7.00 6.50 4.00 3.50 3.25 2.88 3.38 1.63 3.88 10° 123750 45.3
1337390275 2 3/4-12 7.00 6.50 4.00 3.50 3.25 2.88 3.38 1.63 3.88 10° 150950 45.3
1337390300 3-12 7.00 6.50 4.00 3.50 3.25 2.88 3.38 1.63 3.88 10° 180850 45.3
1337390325 3 1/4-12 9.25 8.50 5.25 4.50 4.00 3.38 4.50 2.00 5.50 10° 213450 –
1337390425 4 1/4-12 12.88 11.25 7.75 4.50 5.50 4.88 7.00 1.50 8.75 10° 370850 –
How to Order Linear Alignment Couplers — When ordering a cylinder with a threaded male rod end, specify the
coupler of equal thread size by part number as listed in Table 1, i.e.; Piston Rod “KK” dimension is 3/4-16, specify coupler
part number 1347570075.

Des Plaines, IL
Cylinder Accessories HV2 Series
Cylinder Accessories Accessory Load Capacity

Miller offers a complete range of cylinder accessories The various accessories have been load rated for your
to assure you of the greatest versatility in present and convenience. The load capacity in lbs. is the recom-
future cylinder applications. mended maximum load for that accessory based on a
4:1 design factor in tension. (Pivot Pin is rated in shear.)
Before specifying, compare the actual load or the tension
Rod End Accessories (pull) force at maximum operating pressure of the cylinder
Accessories offered for the rod end of the cylinder include with the load capacity of the accessory you plan to use.
Rod Clevis, Eye Bracket, Rod Eye, Clevis Bracket, and If load or pull force of cylinder exceeds load capacity of
Pivot Pin. To select the proper part number for any accessory, consult factory.
desired accessory, refer to the table below or on the
opposite page and look in the row to the right of the rod
thread in the first column. For economical accessory
selection, it is recommended that rod end style 2 be
specified on your cylinder order.
Rod Clevis Eye Bracket Pivot Pin

Thread Part Load Capacity Part Load Capacity Part Shear Capacity
Size Number (Lbs.) Number (Lbs.) Number (Lbs.)
5/16-24 0512210000 1 2600 0740770000 1700 – –
7/16-20 0509400000 4250 0691950000 4100 0683680000 8600
1/2-20 0509410000 4900 0691950000 4100 0683680000 8600
3/4-16 0509420000 11200 0691960000 10500 0683690000 19300
3/4-16 1332840000 11200 0691960000 10500 0683690000 19300
7/8-14 0509430000 18800 08536100002 20400 0683700000 34300
1-14 0509440000 19500 08536100002 20400 0683700000 34300
1-14 1332850000 19500 08536100002 20400 0683700000 34300
1 1/4-12 0509450000 33500 0691980000 21200 0683710000 65000
1 1/4-12 1332860000 33500 0691980000 21200 0683710000 65000
1 1/2-12 0509460000 45600 08536200002 49480 0683720000 105200
1 3/4-12 0509470000 65600 08536300002 70000 0683730000 137400
1 7/8-12 0509480000 65600 08536300002 70000 0683730000 137400
2 1/4-12 0509490000 98200 08536400002 94200 0683740000 214700
2 1/2-12 0509500000 98200 08536500002 121900 0683750000 309200
2 3/4-12 0509510000 98200 08536500002 121900 0683750000 309200
3 1/4-12 0509520000 156700 0735380000 57400 0735450000 420900
3 1/2-12 0509530000 193200 0735390000 75000 0735470000 565800
4-12 0509540000 221200 0735390000 75000 0735470000 565800
Includes pivot pin.
1
Cylinder accessory dimensions conform to NFPA recommended standard NFPA/T3.6.8 R1-1984, NFPA recommended standard
2
fluid power systems – cylinder – dimensions for accessories for cataloged square head industrial cylinders.
34 48 Miller Fluid Power

Des Plaines, IL
Rod Clevis Dimensions

CW CB CW
ER
+.004
CD
+.002 Pivot Pin Dimensions
CE
CL
A +.001
CD -.002
KK THREAD
Part Number A CB CD CE CW ER KK Part Number CD CL

05122100001 0.81 0.34 0.313 2.25 0.20 0.30 5/16-24 0683680000 0.500 1.88
0509400000 0.75 0.75 0.500 1.50 0.50 0.50 7/16-20 0683690000 0.750 2.63
0509410000 0.75 0.75 0.500 1.50 0.50 0.50 1/2-20 0683700000 1.000 3.13
0509420000 1.13 1.25 0.750 2.13 0.63 0.75 3/4-16 0683710000 1.375 4.13
1332840000 1.13 1.25 0.750 2.38 0.63 0.75 3/4-16 0683720000 1.750 5.19
0509430000 1.63 1.50 1.000 2.94 0.75 1.00 7/8-14 0683730000 2.000 5.19
0509440000 1.63 1.50 1.000 2.94 0.75 1.00 1-14 0683740000 2.500 6.19
1332850000 1.63 1.50 1.000 3.13 0.75 1.00 1-14 0683750000 3.000 6.25
0509450000 1.88 2.00 1.375 3.75 1.00 1.38 1 1/4-12 0735450000 3.500 8.25
1332860000 2.00 2.00 1.375 4.13 1.00 1.38 1 1/4-12 0735470000 4.000 9.00
0509460000 2.25 2.50 1.750 4.50 1.25 1.75 1 1/2-12
1. Pivot Pins are furnished with Clevis
0509470000 3.00 2.50 2.000 5.50 1.25 2.00 1 3/4-12
Mounted Cylinders as standard.
0509480000 3.00 2.50 2.000 5.50 1.25 2.00 1 7/8-12
2. Pivot Pins are furnished with (2)
0509490000 3.50 3.00 2.500 6.50 1.50 2.50 2 1/4-12 Retainer Rings.
0509500000 3.50 3.00 3.000 6.75 1.50 2.75 2 1/2-12 3. Pivot Pins must be ordered as a
0509510000 3.50 3.00 3.000 6.75 1.50 2.75 2 3/4-12 separate item if to be used with Rod
0509520000 3.50 4.00 3.500 7.75 2.00 3.50 3 1/4-12 Eyes, Rod Clevises, or Clevis
0509530000 4.002 4.50 4.000 8.81 2.25 4.00 3 1/2-12
Brackets.
0509540000 4.002 4.50 4.000 8.81 2.25 4.00 4-12
1 Includes Pivot Pin
2 Consult appropriate cylinder rod end dimensions for compatibility.
Eye Bracket Dimensions

CB
MR
M 25˚
DD DIA CD + .004 1. When used to mate with the Rod Clevis, select by thread
4 HOLES + .002 size in table on opposite page.
LR
FL 2. When used to mount the Model 84 Cylinders, select by bore
F size below.
R R
E E
Part Number CB CD DD E F FL LR M MR R Bore

0740770000 0.31 0.313 0.27 2.25 0.38 1.00 0.63 0.38 0.50 1.75 -
0691950000 0.75 0.500 0.41 2.50 0.38 1.13 0.75 0.50 0.56 1.63 1.50"
0691960000 1.25 0.750 0.53 3.50 0.63 1.88 1.25 0.75 0.88 2.55 2.00", 2.50"
08536100003 1.50 1.000 0.66 4.50 0.88 2.38 1.50 1.00 1.25 3.25 3.25"
0691980000 2.00 1.625 0.66 5.00 0.88 3.00 2.13 1.38 1.63 3.82 4.00"
08536200003 2.50 1.750 0.91 6.50 1.13 3.38 2.25 1.75 2.13 4.95 5.00"
08536300003 2.50 2.000 1.06 7.50 1.50 4.00 2.50 2.00 2.44 5.73 6.00"
08536400003 3.00 2.500 1.19 8.50 1.75 4.75 3.00 2.50 3.00 6.58 7.00"
08536500003 3.00 3.000 1.31 9.50 2.00 5.25 3.25 2.75 3.25 7.50 8.00"
0735380000 4.00 3.500 1.81 12.63 1.69 5.69 4.00 3.50 4.13 9.62 -
0735390000 4.50 4.000 2.06 14.88 1.94 6.44 4.50 4.00 5.25 11.45 -
3 Cylinder accessory dimensions conform to NFPA recommended standard NFPA/T3.6.8 R1-1984, NFPA recommended standard
fluid power systems – cylinder – dimensions for accessories for cataloged square head industrial cylinders.

Des Plaines, IL
Rod End Accessories Accessory Load Capacity

Accessories offered for the rod end of the cylinder include The various accessories have been load rated for your
Rod Clevis, Eye Bracket, Rod Eye, Clevis Bracket, and convenience. The load capacity in lbs. is the recom-
Pivot Pin. To select the proper part number for any mended maximum load for that accessory based on a
desired accessory, refer to the table below or on the 4:1 design factor in tension. (Pivot Pin is rated in shear.)
opposite page and look in the row to the right of the rod Before specifying, compare the actual load or the tension
thread in the first column. For economical accessory (pull) force at the maximum operating pressure of the
selection, it is recommended that rod end style 2 be cylinder with the load capacity of the accessory you plan
specified on your cylinder order. to use. If load or pull force of cylinder exceeds load
capacity of accessory, consult factory.

Rod Eye Clevis Bracket Pivot Pin

Load Load Shear
Thread Part Capacity Part Capacity Part Capacity
Size Number (Lbs.) Number (Lbs.) Number (Lbs.)
5/16-24 0740750000 3300 0740760000 3600 0740780000 6600
7/16-20 0690890000 5000 0692050000 7300 0683680000 8600
1/2-20 0690900000 5700 0692050000 7300 0683680000 8600
3/4-16 0690910000 12100 0692060000 14000 0683690000 19300
3/4-16 0690910000 12100 0692060000 14000 0683690000 19300
7/8-14 0690920000 13000 0692070000 19200 0683700000 34300
1-14 0690930000 21700 0692070000 19200 0683700000 34300
1-14 0690930000 21700 0692070000 19200 0683700000 34300
1 1/4-12 0690940000 33500 0692080000 36900 0683710000 65000
1 1/4-12 0690940000 33500 0692080000 36900 0683710000 65000
1 1/2-12 0690950000 45000 0692090000 34000 0683720000 105200
1 3/4-12 0690960000 53500 0692100000 33000 0692150000 137400
1 7/8-12 0690970000 75000 0692100000 33000 0692150000 137400
2 1/4-12 0690980000 98700 0692110000 34900 0683740000 214700
2 1/2-12 0690990000 110000 0692120000 33800 0683750000 309200
2 3/4-12 0691000000 123300 0692130000 36900 0692160000 309200
3 1/4-12 0735360000 161300 0735420000 83500 0735450000 420900
3 1/2-12 0734370000 217300 0735420000 83500 0735450000 420900
4-12 0734380000 273800 0735430000 102600 0821810000 565800
4 1/2-12 0734390000 308500 0735440000 108400 07354700001 565800
1 This size supplied with cotter pins.

Des Plaines, IL
Rod Eye Dimensions
ER +.004
CD +.002
A FULL
THREAD
Pivot Pin Dimensions
CD
CD CL
KK THREAD +.001
CD -.002
CD CA CB
Part Number A CA CB CD ER KK Part Number CD CL

0740750000 0.75 1.50 0.44 0.438 0.59 5/16-24 0740780000 0.438 1.31
0690890000 0.75 1.50 0.75 0.500 0.72 7/16-20 0683680000 0.500 1.88
0690900000 0.75 1.50 0.75 0.500 0.72 1/2-20 0683690000 0.750 2.63
0690910000 1.13 2.06 1.25 0.750 1.06 3/4-16 0683700000 1.000 3.13
0690920000 1.13 2.38 1.50 1.000 1.44 7/8-14 0683710000 1.375 4.13
0690930000 1.63 2.81 1.50 1.000 1.44 1-14 0683720000 1.750 5.19
0690940000 2.00 3.44 2.00 1.375 1.97 1 1/4-12 0692150000 2.000 5.69
0690950000 2.25 4.00 2.50 1.750 2.50 1 1/2-12 0683740000 2.500 6.19
0690960000 2.25 4.38 2.50 2.000 2.84 1 3/4-12 0683750000 3.000 6.25
0690970000 3.00 5.00 2.50 2.000 2.84 1 7/8-12 0692160000 3.000 6.75
0690980000 3.50 5.81 3.00 2.500 3.56 2 1/4-12 0735450000 3.500 8.25
0690990000 3.50 6.13 3.00 3.000 4.25 2 1/2-12 0821810000 4.000 8.63
0691000000 3.63 6.50 3.50 3.000 4.25 2 3/4-12 07354700001 4.000 9.00
0735360000 4.50 7.63 4.00 3.500 4.97 3 1/4-12 1
This size supplied with cotter pins.
0734370000 5.00 7.63 4.00 3.500 4.97 3 1/2-12
0734380000 5.50 9.13 4.50 4.000 5.69 4-12 1. Pivot Pins are furnished with Clevis
0734390000 5.50 9.13 5.00 4.000 5.69 4 1/2-12 Mounted Cylinders as standard.
2. Pivot Pins are furnished with (2)
Retainer Rings.
3. Pivot Pins must be ordered as a
Clevis Bracket Dimensions separate item if to be used with Rod
Eyes, Rod Clevises, or Clevis
CW CB CW Brackets.
MR
M 25˚
DD DIA CD + .004
4 HOLES + .002
LR
FL
F
R R
E E
Part Number CB CD CW DD E F FL LR M MR R
0740760000 0.47 0.438 0.38 0.27 2.25 0.38 1.00 0.63 0.38 0.50 1.75
0692050000 0.75 0.500 0.50 0.41 3.50 0.50 1.50 0.75 0.50 0.63 2.55
0692060000 1.25 0.750 0.63 0.53 5.00 0.63 1.88 1.19 0.75 0.91 3.82
0692070000 1.50 1.000 0.75 0.66 6.50 0.75 2.25 1.50 1.00 1.25 4.95
0692080000 2.00 1.375 1.00 0.66 7.50 0.88 3.00 2.00 1.38 1.66 5.73
0692090000 2.50 1.750 1.25 0.91 9.50 0.88 3.63 2.75 1.75 2.22 7.50
0692100000 2.50 2.000 1.50 1.06 12.75 1.00 4.25 3.19 2.25 2.78 9.40
0692110000 3.00 2.500 1.50 1.19 12.75 1.00 4.50 3.50 2.50 3.13 9.40
0692120000 3.00 3.000 1.50 1.31 12.75 1.00 6.00 4.25 3.00 3.59 9.40
0692130000 3.50 3.000 1.50 1.31 12.75 1.00 6.00 4.25 3.00 3.59 9.40
0735420000 4.00 3.500 2.00 1.81 15.50 1.69 6.69 5.00 3.50 4.13 12.00
0735430000 4.50 4.000 2.00 2.06 17.50 1.94 7.69 5.75 4.00 4.88 13.75
0735440000 5.00 4.000 2.00 2.06 17.50 1.94 7.69 5.75 4.00 4.88 13.75
Cylinder accessory dimensions conform to NFPA recommended standard NFPT/T3.6.8 R1-1984, NFPA recommended standard fluid
power systems - cylinder - dimensions for accessories for cataloged square head industrial cylinders.

Des Plaines, IL
“Style 9” Piston Rod End HV2 Series
Miller “Style 9”
Piston Rod End
Split Flange Coupling Rod End
n Simplifies alignment
n Reduces assembly time
n Allows full rated hydraulic pressure in push
and pull directions
n Available in 0.625" through 10.000" piston rod diameters
Style 9 Rod End

WG G
AD VH
AE
B AM AF MM
R 0.06
VF
RT OR F
DEPENDING
ON MOUNTING
Dimensions Style 9 Rod End

MM Rod Dia. AD AE AF AM WG
0.625 0.63 0.25 0.38 0.57 1.75
1.000 0.94 0.38 0.69 0.95 2.38
1.375 1.06 0.38 0.88 1.32 2.75
1.750 1.31 0.50 1.13 1.70 3.13
2.000 1.69 0.63 1.38 1.95 3.75
2.500 1.94 0.75 1.75 2.45 4.50
3.000 2.44 0.88 2.25 2.95 5.00
3.500 2.69 1.00 2.50 3.45 5.63
4.000 2.69 1.00 3.00 3.95 5.75
5.000 3.19 1.50 3.88 4.95 6.63
5.500 3.94 1.88 4.38 5.45 7.50
7.000 4.06 2.00 5.75 6.95 8.44
8.000 4.06 2.00 6.50 7.95 8.69
9.000 4.63 2.38 7.25 8.95 8.75
10.000 4.63 2.38 8.00 9.95 9.75
See previous catalog pages for B, F, G, RT, VF and VH per bore and rod diameter.

Des Plaines, IL
“Style 9” Piston Rod End HV2 Series
“Style 9” Piston Rod End

Split Couplers and Weld Plates
C D
F BOLTS
Ø E
Ø A
Ø B
STYLE 9 ROD END

SPLIT COUPLER
WELD PLATE
! WARNING: Piston rod separation from the machine member

can result in severe personal injury or even death to nearby personnel.
The cylinder user must make sure the weld holding the weld plate to
the machine is of sufficient quality and size to hold the intended load.
The cylinder user must also make sure the bolts holding split coupler
to the weld plate are of sufficient strength to hold the intended load
and installed in such a way that they will not become loose during the
machine’s operation.
Table 1 — Part Numbers and Dimensions

SAFETY WELD
ROD BOLT COUPLER PLATE
DIA. A B C D E F BOLT SIZE CIRCLE PART NO. PART NO.
0.625 1.50 2.00 .50 .56 .250 4 #10-24 x .94 LG 1.125 1472340062 1481740062
1.000 2.00 2.50 .50 .88 .250 6 .250-20 x 1.25 LG 1.500 1472340100 1481740100
1.375 2.50 3.00 .63 1.00 .250 6 .312-18 x 1.50 LG 2.000 1472340138 1481740138
1.750 3.00 4.00 .63 1.25 .250 8 .312-18 x 1.75 LG 2.375 1472340175 1481740175
2.000 3.50 4.00 .75 1.63 .375 12 .375-16 x 2.25 LG 2.687 1472340200 1481740200
2.500 4.00 4.50 .75 1.88 .375 12 .375-16 x 2.50 LG 3.187 1472340250 1481740250
3.000 5.00 5.50 1.00 2.38 .375 12 .500-13 x 3.25 LG 4.000 1472340300 1481740300
3.500 5.88 7.00 1.00 2.63 .375 12 .625-11 x 3.50 LG 4.687 1472340350 1481740350
4.000 6.38 7.00 1.00 2.63 .375 12 .625-11 x 3.50 LG 5.187 1472340400 1481740400
5.000 7.38 8.00 1.00 3.13 .375 12 .625-11 x 4.00 LG 6.187 1472340500 1481740500
5.500 8.25 9.00 1.25 3.88 .375 12 .750-10 x 5.00 LG 6.875 1472340550 1481740550
7.000 10.38 11.00 1.75 4.00 .500 12 1.00-8 x 5.50 LG 8.750 1472340700 1481740700
8.000 11.38 12.00 2.00 4.00 .500 16 1.00-8 x 5.50 LG 9.750 1472340800 1481740800
9.000 13.12 14.00 2.25 4.00 .500 12 1.25-7 x 6.00 LG 11.000 1472340900 1481740900
10.000 14.12 15.00 2.50 4.50 .500 16 1.25-7 x 6.50 LG 12.250 1472341000 1481741000
Note: Screws are not included with safety coupler or weld plate.

Des Plaines, IL
Push and Pull Forces HV2 Series
Push and Pull Forces

Push Force and Displacement
Cyl. Cylinder Push Stroke Force Displacement

Bore Piston Per Inch
Area In Pounds At Various Pressures
Size Of Stroke
(Inches) (Sq. In.) 25 50 65 80 100 250 500 1000 2000 3000 (Gallons)
1.50 1.767 44 88 115 142 177 443 885 1770 3540 5310 .00765
2.00 3.14 79 157 204 251 314 785 1570 3140 6280 9420 .0136
2.50 4.91 123 245 319 393 491 1228 2455 4910 9820 14730 .0213
3.25 8.30 208 415 540 664 830 2075 4150 8300 16600 24900 .0359
4.00 12.57 314 628 817 1006 1257 3143 6285 12570 25140 37710 .0544
5.00 19.64 491 982 1277 1571 1964 4910 9820 19640 39280 58920 .0850
6.00 28.27 707 1414 1838 2262 2827 7068 14135 28270 56540 84810 .1224
7.00 38.49 962 1924 2502 3079 3849 9623 19245 38490 76980 115470 .1666
8.00 50.27 1257 2513 3268 4022 5027 12568 25135 50270 100540 150810 .2176
10.00 78.54 1964 3927 5105 6283 7854 19635 39270 78540 157080 235620 .3400
12.00 113.10 2828 5655 7352 9048 11310 28275 56550 113100 226200 339300 .4896
14.00 153.94 3849 7697 10006 12315 15394 38485 76970 153940 307880 461820 .6664
16.00 201.06 5027 10053 13069 16085 20106 50265 100530 201060 402120 603180 .8704
18.00 254.47 6362 12724 16541 20358 25447 63618 127235 254470 508940 763410 1.1016
20.00 314.16 7854 15708 20420 25133 31416 78540 157080 314160 628320 942480 1.3600
Deductions for Pull Force and Displacement

Piston Rod Diameter Force In Pounds At Various Pressures
To determine Cylinder Pull Force or Displacement, deduct the following Force or
Piston Displacement corresponding to Rod Size, from selected Push Stroke Force or Displacement
Rod Piston Displacement corresponding to Bore Size in table above. Per Inch
Dia. Area Of Stroke
(Inches) (Sq. In.) 25 50 65 80 100 250 500 1000 2000 3000 (Gallons)
0.625 .307 8 15 20 25 31 77 154 307 614 921 .0013
1.000 .785 20 39 51 65 79 196 392 785 1570 2355 .0034
1.375 1.49 37 75 97 119 149 373 745 1490 2980 4470 .0065
1.750 2.41 60 121 157 193 241 603 1205 2410 4820 7230 .0104
2.000 3.14 79 157 204 251 314 785 1570 3140 6280 9420 .0136
2.500 4.91 123 245 319 393 491 1228 2455 4910 9820 14730 .0213
3.000 7.07 177 354 460 566 707 1767 3535 7070 14140 21210 .0306
3.500 9.62 241 481 625 770 962 2405 4810 9620 19240 28860 .0416
4.000 12.57 314 628 817 1006 1257 3143 6285 12570 25140 37710 .0544
4.500 15.90 398 795 1034 1272 1590 3976 7952 15904 31808 47712 .0688
5.000 19.64 491 982 1277 1571 1964 4910 9820 19640 39280 58920 .0850
5.500 23.76 594 1188 1544 1901 2376 5940 11880 23760 47520 71280 .1028
7.000 38.49 962 1924 2502 3079 3849 9621 19243 38485 76970 115455 .1666
8.000 50.27 1257 2513 3267 4021 5027 12566 25133 50265 100530 150795 .2176
9.000 63.62 1590 3181 4135 5089 6362 15904 31809 63617 127234 190851 .2754
10.000 78.53 1964 3927 5105 6283 7854 19635 39270 78540 157080 235620 .3400
General Formula
The cylinder output forces are derived from the formula:
F = P x A
Where F = Force in pounds.
P = Pressure at the cylinder in
pounds per square inch, gauge.
A = Effective area of cylinder piston
in square inches.

Des Plaines, IL
Operating Fluids and Temperature Range HV2 Series
Operating Fluids and Temperature Range leak free seals under static conditions and can tolerate high pressure. The wear rings on
Fluidpower cylinders are designed for use with pressurized air, hydraulic oil and fire the piston can also tolerate high side loads. The dynamic portion of the seal is bronze
resistant fluids, in some cases special seals are required. filled PTFE and compatible with all six classes of service. However, carbon filled PTFE
will provide better seal life when used with Class 6 fluids. A nitrile expander will be
Class 1 Seals provided unless Class 3 or 5 seals are specified. In those cases the expander will be of
Class 1 seals are the standard seals provided in a cylinder assembly. They are intended EPR or Fluorocarbon respectively. Note: It may be necessary to cycle the piston seals
for use with fluids such as: air, nitrogen, mineral base hydraulic oil or MIL-H-5606 within 40 or 50 times before achieving leakage free performance.
the temperature range of -10°F (-23°C) to +165°F (+74°C). The individual seals may be Lipseal Pistons
nitrile (Buna-N), enhanced polyurethane, polymyte, PTFE or filled PTFE.
Lipseals with a back-up washers are standard in HV2 Series cylinders and are often
Class 2 (Nitrile) Seals used for hydraulic applications when virtually zero static leakage is required. Lipseals
Class 2 seals are intended for use with water base fluids within the temperature of will function properly in these applications when used in conjunction with moderate
-10°F (-23°C) to +165°F (+74°C) except for High Water Content Fluids (HWCF) in which hydraulic pressures. A high load piston option is recommended when operating at high
case Class 6 seals should be used. Typical water base fluids compatible with Class 2 pressures and especially with large bore hydraulic cylinders.
seals are: Water, Water-Glycol, Water-in Emulsion, Houghto-Safe 27, 620 5040, Mobil Warning!
Pyrogard D, Shell Irus 905, Ucon Hydrolube J-4. Class 2 seals are nitrile. Lipseal will
have polymyte or PTFE back-up washer when required. O-rings will have nitrile back-up The piston rod stud and the piston rod to piston threaded connections are secured
washers when required. with an anaerobic adhesive which is temperature sensitive. Cylinders specified
with fluorocarbon seals are assembled with anaerobic adhesive having a maximum
Class 3 Seals — Ethylene Propylene (E.P.R.) Seals temperature rating of +250°F (+121°C). Cylinders specified with all other seal
Class 3 seals are intended for use with some Phosphate Ester Fluids between the compounds are assembled with anaerobic adhesive have a maximum operating
temperatures of -10°F (-23°C) to +130°F (+54°C). Typical fluids compatible with Class temperature rating +165°F (+74°C). These temperature limitations are necessary
3 seals are Skydrol 500 and 700. Class 3 seals are Ethylene Propylene. Lipseals will to prevent the possible loosening of the threaded connections. Cylinders originally
have a PTFE back-up washer when required. O-rings will have EPR back-up washers manufactured with Class 1 seals (Nitrile) that will be exposed to ambient temperatures
when required. Note: Class 3 seals are not compatible with mineral base hydraulic oil or above +165°F (+74°C) must be modified for higher temperature service. Contact
greases. Even limited exposure to these fluids will cause severe swelling. PTFE back-up the factory immediately and arrange for the piston to rod and the stud to piston rod
washer may not be suitable when used in a radiation environment. connections to be properly reassembled to withstand the higher temperature service.
Class 4 Seals — Nitrile Seals Low Friction Hydraulic Seals

Class 4 seals are intended for low temperature service with the same type of fluids Low Friction hydraulic seals are available as an option for both piston and piston rod
as used with Class 1 seals within the temperature range of -50°F (-46°C) to +150°F seals for HV2 Series cylinders. They are sometimes used when a cylinder is controlled
(+66°C). Class 4 seals are nitrile seals. Lipseals will have leather, polymyte or PTFE by servo or proportional valve. The seal assembly itself is a two piece assembly consist-
back-up washers when required. O-rings will have nitrile back-up washers when ing of a filled PTFE dynamic seal with an elastomer expander. A piston seal assembly
required. Note: Certain fluids may react adversely with Class 4 seals compared to consists of one seal assembly in the middle of the piston with a filled PTFE wear ring on
Class 1 seals. each side of the piston. The piston rod seal assembly consists of two seal assemblies
and an elastomer wiper seal. The filled PTFE seals are compatible with Class 1, 2, 3,
Class 5 Seals — Fluorocarbon Seals 4 & 5 fluids and provide virtually leak free sealing. The expanders and rod wiper will be
Class 5 seals are intended for elevated temperature service or for some Phosphate nitrile unless Class 3 or 5 seals are specified. In those cases the expanders and wiper
Ester Fluids such as Houghto-Safe 1010, 1055, 1120; Fyrquel 150, 220, 300, 350; Mobil will be EPR and fluorocarbon respectively. When specifying low friction seals specify if
Pyrogard 42, 43, 53, and 55. Note: In addition, Class 5 seals can be used with fluids piston, piston rod seals or both are required. Note: It may be necessary to cycle these
listed below under Class 1 or Class 2 service. However, they are not compatible with seals 40 or 50 times before achieving leakage free performance.
Phosphate Ester Fluids such as Skydrols. Class 5 seals can operate with a temperature
range of -10°F (-23°C) to +250°F (+121°C). Fluorocarbon seals may be operated to Cast Iron Piston Rings
+400°F (+204°C) with limited service life. For temperatures above +250°F (-121°C) the Cast iron rings are optional piston seals for HV2 Series cylinders. They offer the widest
cylinder must be manufactured with non-studded piston rod thread and a pinned piston operating conditions by tolerating high operating pressures, wide tempera-ture range
to rod connection. Class 5 seals are fluorocarbon seals. Lipseals will have PTFE back- and are compatible with most fluids. The only drawback of cast iron rings is that they
up washers. O-rings will have fluorocarbon back-up when required. allow a small amount of leakage. The leakage for a 4" bore cylinder, operating at 2000
psi, with mineral base hydraulic fluid will be less than 10in.3/min. Leakage will increase
Class 6 Seals as pressure, bore size and viscosity of the operating hydraulic fluid increases. For these
Class 6 seals are intended for High Water Content Fluids (HWCF) such as Houghton reasons cast iron rings are not recommended when using water or Class 6 fluids.
Hydrolubric 120B and Sonsol Lubrizol within the temperature range of +40°F (+4°C) to
+120°F (+49°C). Class 6 seals are special nitrile compound dynamic seals. Lipseals will Water Service
have PTFE and or polymyte back-up washers when required. O-rings will have nitrile HV2 Series hydraulic cylinders can be modified for water operation and supplied
back-up washers when required. Because of the viscosity of these fluids, cylinders with chrome-plated cylinder bore; electroless nickel-plated head, cap and piston;
specified with Class 6 seals, will also be modified to have lipseal piston seals and chrome-plated precipitation hardened stainless steel piston rod, chrome-plated cushion
straight cushions. plungers. When high water base fluids are the operating medium, hydraulic cylinders
are usually supplied with high water base rod wiper and seals. Water and high water
Class 8 Seals – Energized PTFE Seals base fluid operated cylinders are best used on short stroke applications or where high
Class 8 seals consist of PTFE piston lipseals, rod seal and wiperseal.Piston seals have pressure is applied only to clamp the load.
an internal stainless steel spring to energize both the static and dynamic sealing lips.
They are intended for high temperature applications, to 400° F (204° C), where longer Warranty
seal life and improved high temperature sealing performance is required. Body and Atlas will warrant cylinders modified for water or high water content fluid service to
gland o-ring seals will be fluorocarbon. Fluid resistance is comparable to Class 5. be free of defects in materials or workmanship, but cannot accept responsibility to
premature failure due to excessive wear due to lack of lubricity or where failure is
Hi-Load Seals caused by corrosion, electrolysis or mineral deposits within the cylinder.
Hi-Load seals consist of one or two filled PTFE dynamic piston seals with an elastomer
expander underneath. Hi-Load piston arrangement normally consists of a wear ring on
each end of the piston with the seals in the middle. These types of seals are virtually
Class No. Typical Fluids Temperature Range

1 Standard Air, Nitrogen -10°F (-23°C) to
Nitrile Polyurethane Hydraulic Oil, Mil-H-5606 Oil +165°F (+74°C)
2 Optional Water, Water-Glycol, HWCF — See Class 6 below. -10°F (-23°C) to

Water base fluid seal Water-in-Oil Emulsion Houghto-Safe, 271, 620, 5040 +165°F (+74°C)
Mobil Pyrogard D, Shell Irus 905
Ucon Hydrolube J-4
3 Special (EPR) (At extra cost) Some Phosphate Ester Fluids -10°F (-23°C) to
Skydrol 500, 7000 +130°F (+54°C)
Note: Class 3 seals are not compatible with hydraulic oil.
4 Special (Nitrile) (At extra cost) Low Temperature Air or Hydraulic Oil -50°F (-46°C) to
+150°F (+66°C)
5 Optional (At extra cost) High Temperature See above paragraph on Fluorocarbon seals
(Fluorocarbon Seals) Houghto-Safe 1010, 1055, 1120 for recommended temperature range.
Fryquel 150, 220, 300, 550
Mobil Pyrogard 42,43,53,55
Note: Class 5 seals are not suitable for use with Skydrol fluid, but can be used with hydraulic oil if desired
6 Optional (HWCF) (At extra cost) Houghton, Hydrolubric 120B +40°F (+4°C) to
Sonsol Lubrizol, for other HWCF — consult factory. +120°F (+49°C)
8 Optional (At extra cost) See Class 5 Seals -15°F (-26°C) to
Energized PTFE 400°F (204°C)

Des Plaines, IL
Pressure Ratings / Style 4 Minimum Stroke HV2 Series
Application Data
The proper application of a fluid power cylinder requires rod, mounting attitude, the speed of stroke, and how the load
consideration of the operating pressure, the fluid medium, in motion will be stopped. Information given here provides
the mounting style, the length of stroke, the type of piston pressure rating data for HV2 Series hydraulic cylinders.
rod connection to the load, thrust or tension loading on the
Pressure Ratings HV2 Series Hydraulic Cylinders

Standard operating fluid — clean, filtered hydraulic oil. Maximum Pressure Ratings
Pressure ratings for heavy-duty hydraulic cylinders are shown Rod 4:11 Heavy-Duty
in the table. Bore Size Diameter Design Factor Service
HV2 Series hydraulic cylinders are recommended for pressures (Inches) (Inches) (Tensile)(PSI) (PSI)
to 3000 psi for heavy-duty service with hydraulic oil. The 4:1 1.50 0.625 2530 3000
design factor ratings shown are based on tensile strength 2.00 1.000 2950 3000
of material and are for standard rod diameter only. The rating
2.50 1.000 2340 3000
is conservative for continuous severe applications. Design
factors at other pressures can be calculated from this rating. 3.25 1.375 2250 3000
In addition, mounting styles, stroke, etc., should be considered 4.00 1.750 2130 3000
because of the limiting effect they may have on these ratings. 5.00 2.000 2170 3000
6.00 2.500 2270 3000
7.00 3.000 2030 3000
8.00 3.500 2040 3000
10.00 4.500 2720 3000
12.00 5.500 2580 3000
14.00 7.000 2320 3000
16.00 8.000 2750 3000
18.00 9.000 2900 3000
20.00 10.000 2640 3000
1
Applies to all mountings except Models 61, 62, 65, 81, 82, 89.
Rod End Style 4 Minimum Stroke

Sufficient clearance must exist between machining for female To maintain the required clearance, a minimum stroke is required
rod end style 4 and the threaded piston-to-rod connection. for some bore and rod combinations. See the table below for
This clearance is required to maintain pressure envelope minimum stroke requirements. Contact the factory when a style 4
integrity and envelope ratings shown above. rod end with a stroke shorter than shown in the table is required.
Rod Minimum Rod Minimum

Bore Dia. Stroke Bore Dia. Stroke
1.50 - 4.00 All None 10.00 4.500 1.13
5.00 2.000 None 5.000 1.38
2.500 1.00 5.500 2.00
3.000 1.38 7.000 3.13
3.500 1.63 12.00 5.500 1.25
6.00 2.500 None 7.000 2.38
3.000 1.38 8.000 1.13
3.500 1.38 14.00 7.000 2.00
4.000 2.00 8.000 2.75
7.00 3.000 1.25 10.000 4.25
3.500 1.50 16.00 8.000 1.75
4.000 1.50 9.000 2.50
5.000 3.13 10.000 3.25
8.00 3.500 1.50 18.00 9.000 1.50
4.000 1.50 10.000 2.25
5.000 2.88 20.00 10.000 1.25
5.500 3.63

Des Plaines, IL
Cylinder Weights HV2 Series
Cylinder Weights
To determine the net weight of a cylinder, first select the rods may be estimated from table below by taking the
proper basic weight for zero stroke, then calculate the weight difference between the piston rod weights per inch and
of the cylinder stroke and add the result to the basic weight. adding it to the standard rod diameter weight for the cylinder
For extra rod extension use piston rod weights per inch bore size involved.
shown in Table B. Weights of cylinders with intermediate
Table A Cylinder Weights, in pounds

Single Rod Cylinders Double Rod Cylinders
Basic Wt. Zero Stroke Basic Wt. Zero Stroke
Bore Rod 50, 51, 52, 53, 61, 67, 68, 72, 81, 82, Add Per Inch D50, D51, D53, D67, D72, Add Per Inch
Size Dia. 62, 65, 66, 74 84, 87, 89, 94 of Stroke D61, D65, D74,, D81, D87, D89, of Stroke
1.50 0.625 7.8 9.0 .5 9.1 10.7 .6
1.000 8.4 9.3 .6 9.7 10.8 .8
2.00 1.000 11.6 13.2 .8 14.6 16.8 1.0
1.375 13.5 17.1 1.0 19.4 20.6 1.4
2.50 1.000 17.0 19.5 1.1 21.0 24.5 1.3
1.750 22.5 25.5 1.5 27.0 30.0 2.2
3.25 1.375 32.0 41.0 1.8 43.0 52.0 2.2
2.000 37.0 46.0 2.2 48.0 57.0 3.1
4.00 1.750 48.0 53.0 2.5 59.0 63.0 3.2
2.500 52.0 58.0 3.2 92.0 97.0 4.6
5.00 2.000 76.0 82.0 3.4 96.0 102.0 4.8
3.500 88.0 86.0 5.2 117.0 123.0 7.9
6.00 2.500 125.0 133.0 5.2 153.0 159.0 6.6
4.000 133.0 140.0 7.3 182.0 190.0 10.9
7.00 3.000 233.0 242.0 6.7 320.0 339.0 8.7
5.000 240.0 253.0 10.3 341.0 360.0 15.9
3.500 262.0 276.0 9.0 323.0 331.0 11.7
8.00
5.500 300.0 309.0 13.0 390.0 411.0 19.7
Single Rod Cylinders Double Rod Cylinders

Basic Wt. Zero Stroke Basic Wt. Zero Stroke
Bore Rod 67, 68, Add Per Inch Add to All Add Per Inch
Size Dia. 81, 82 87, 89 65, 66 72, 84 of Stroke Mtg. Styles, of Stroke
4.500 562 646 684 607 15 43 20
10.00
7.000 620 704 742 665 21 101 32
12.00 5.500 924 1057 1136 1000 22 64 29
8.000 1022 1155 1234 1097 29 162 43
7.000 1335 1520 1582 1485 28 101 39
14.00
10.000 1496 1681 1743 1646 39 262 61
Table B Piston Rod Weights, in pounds

Rod Dia. Rod Wt. Per Inch Rod Dia. Rod Wt. Per Inch Rod Dia. Rod Wt. Per Inch Rod Dia. Rod Wt. Per Inch
0.625 .09 2.000 .89 4.000 3.56 7.000 10.89
1.000 .22 2.500 1.40 4.500 4.51 8.000 14.22
1.375 .42 3.000 2.00 5.000 5.56 10.000 22.23
1.750 .68 3.500 2.72 5.500 6.72

Des Plaines, IL
Ports HV2 Series
Ports Table B
HV2 Series cylinders can be supplied with SAE straight O-ring SAE Straight Thread O-Ring Ports
ports or NPTF pipe thread ports. If specified on your order,
Size Tube Thread Size Tube Thread
extra ports can be provided on the sides of heads or caps that
are not occupied by mountings or cushion valve. No. O.D. (In.) Size No. O.D. (In.) Size
2 0.13 5
/16 - 24 12 0.75 11/16 - 12
Standard port location is position 1 as shown on line 3 0.19 3
/8 - 24 — — —
drawings in product catalog and Figure 1 below. Cushion
4 0.25 7
/16 - 20 16 1.00 15/16 - 12
adjustment needle and check valves are at positions 2 and
5 0.31 1
/2 - 20 20 1.25 15/8 - 12
4 (or 3), depending on mounting style. Heads or caps
which do not have an integral mounting can be rotated and 6 0.38 9
/16 - 18 24 1.50 17/8 - 12
assembled with ports at 90° or 180° from standard position. 8 0.50 3
/4 - 16 32 2.00 21/2 - 12
Mounting styles on which head or cap can be rotated at no 10 0.63 7
/8 - 14 — — —
extra charge are shown in Table A below. To order, specify by Note: For the pressure ratings of individual connectors, contact
position number. In such assemblies the cushion adjustment your connector supplier. Hydraulic cylinders applied with meter
needle and check valve rotate accordingly since their out or deceleration circuits are subject to intensified pressure
relationship with port position does not change. at the cylinder piston rod end. The rod end pressure is approxi-
mately equal to:
Figure 1 Effective Cap End Piston Area
x Operating Pressure

Effective Rod End Piston Area
International Ports
4 2 Other port configurations to meet international requirements
are available at extra cost. Miller HV2 Series cylinders can be
supplied, on request, with British standard taper port (BSPT).
3
Such port has a taper of 1 in 16 measured on the diameter
Head (Rod) End Head Cap (1/16" per inch). The thread form is Whitworth System, and size
and number of threads per inch are as follows:
Table A Table C
Port Position Available British Standard Pipe Threads
Mounting Style Head End Cap End Nominal No. Threads Pipe
51, 52, 53, 61, 62, Pipe Size Per Inch O.D.
65, 66, 87, 89 1, 2, 3 or 4 1, 2, 3 or 4 1
/8 28 .383
68, 82, 84, 94 1, 2, 3 or 4 1 or 3 1
/4 19 .518
67, 81 1 or 3 1, 2, 3 or 4
3
/8 19 .656
1
/2 14 .825
72, 74 1 1 3
/4 14 1.041
1 11 1.309
Ports can be supplied at positions other than those shown in
Table A at an extra charge. To order, specify port position as 11/4 11 1.650
shown in Figure 1. 11/2 11 1.882
2 11 2.347
Straight Thread Ports British standard parallel internal threads are designated as
The SAE straight thread O-ring port is recommended for BSPP and have the same thread form and number of threads
hydraulic applications. Miller will furnish this port configuration per inch as the BSPT type and can be supplied, on request, at
at positions shown in Table A. This port can also be provided extra cost. Unless otherwise specified, the BSPP or BSPT port
at positions other than those shown in Table A at an extra size supplied will be the same nominal pipe size as the NPTF
charge. SAE port size numbers are listed next to the NPTF port for a given bore size cylinder.
pipe thread counterparts for each bore size in the respective
product catalogs. Size number, tube O.D., and port thread size Metric ports can also be supplied to order at extra cost. See
for SAE ports are listed in Table B. table below for standard port size for each bore.
Table D – Standard Port Sizes

F
F S N SAE Code I BSPT
S N SAE Code I BSPT Bore SAE NPTF 61 Flange ISO 6149 BSPP Metric
Bore SAE NPTF 61 Flange ISO 6149 BSPP Metric 7.00 20 1 1/4 1 1/4 M42 x 2 1 1/4 M42 x 2
1.50 8 1/2 N/A M22 x 1.5 1/2 M22 x 1.5 8.00 24 1 1/2 1 1/2 M48 x 2 1 1/2 M48 x 2
2.00 8 1/2 N/A M22 x 1.5 1/2 M22 x 1.5 10.00 24 1 1/2 2 M48 x 2 1 1/2 M48 x 2
2.50 8 1/2 1/2* M22 x 1.5 1/2 M22 x 1.5 12.00 24 1 1/2 2 1/2 M48 x 2 1 1/2 M48 x 2
3.25 12 3/4 3/4 M27 x 2 3/4 M27 x 2 14.00 24 1 1/2 1 1/2 M48 x 2 1 1/2 M48 x 2
4.00 12 3/4 3/4 M27 x 2 3/4 M27 x 2 16.00- 24 – 3 – – –
5.00 12 3/4 3/4 M27 x 2 3/4 M27 x 2 20.00
6.00 16 1 1 M33 x 2 1 M33 x 2 *Available with 1 inch rod diameter only.

Des Plaines, IL
Ports HV2 Series
Oversize Ports Cylinders which are connected to a meter out flow control
Oversize NPTF or SAE straight thread ports can be with flow entering the cap end of a cylinder provided by an
provided, at an extra charge. For ports one size larger accumulator may also experience damage to the cushion
than standard, welded port bosses which protrude from bushing due to high instantaneous fluid flows. This condi-
the side of the head or cap are supplied. For dimensions, tion can be eliminated by using a meter in flow control or
see drawings and tables below. HV2 Series cylinders “solid cushions” at cap end.
equipped with cushions at the cylinder cap end can P + STROKE
sustain damage to the cushion check valve (cushion
A A
bushing) if excessive oil flow enters the cylinder from the EE PORT
cap end port. Cylinders which are equipped with cap end SIDE
cushions and ordered with one size oversize ports having B

hydraulic fluid flow exceeding 25 ft./sec. in the line enter-
ing the cap end of the cylinder should be ordered with
a “solid cushion” at cap end. All cylinders ordered with C D
double oversize ports should always be ordered with a
“solid cushion” at cap end.
Oversize NPTF Port Boss Dimensions Oversize SAE Straight Thread Port Boss Dimensions
Bore EE (NPTF) A (Dia.) B C D P Bore EE (SAE) A (Dia.) B C D P
1.50 3/4 1.38 1.00 0.75 0.78 2.91 1.50 101 – – – – 2.88
2.00 3/4 1.38 1.00 0.75 0.78 2.91 2.00 101 – – – – 2.88
2.50 3/4 1.38 1.00 0.75 0.78 3.03 2.50 101 – – – – 3.00
3.25 1 1.75 1.19 0.91 0.88 3.53 3.25 16 1.75 1.19 0.88 0.88 3.44
4.00 1 1.75 1.19 0.91 0.88 3.78 4.00 16 1.75 1.19 0.88 0.88 3.69
5.00 1 1.75 1.19 0.91 0.88 4.28 5.00 16 1.75 1.19 0.88 0.88 4.19
6.00 1 1/4 2.25 1.31 1.13 1.13 5.13 6.00 201 – – – – 5.19
7.00 1 1/2 2.50 1.56 1.38 1.38 5.75 7.00 241 – – – – 5.50
8.00 2 3.00 1.69 1.50 1.50 6.50 8.00 N/A – – – – 6.25
1 Port tapped directly into head and cap.
Y P + STROKE
Z UNC-2B THD.
A DIA. AA MIN. DEPTH
4 HOLES
Q
W
X
GG
Flange Ports (Code 61, 3000 psi) SAE 4 Bolt Flange Ports
SAE SAE
Bore Dash Bore Dash
Size No. Y A P Q W X Size No. Z AA GG
2.502 3 8 2.39 .50 2.97 1.50 .75 .34 2.502 8 5/16 - 18 .81 .69
2.80
3.252 12 3.17 .75 3.41 1.87 .94 .44 3.252 12 3/8 - 16 .75 .87
3.05
3.05
4.002 12 3.42 .75 3.66 1.87 .94 .44 4.002 12 3/8 - 16 .75 .87
3.17
3.17
5.002 12 3.42 .75 4.16 1.87 .94 .44 5.002 12 3/8 - 16 .75 .87
3.42
3.42
6.00 16 3.52 1.00 4.58 2.06 1.03 .52 6.00 16 3/8 - 16 .87 1.03
7.00 20 3.70 1.25 5.59 2.31 1.16 .59 7.00 20 7/16 - 14 1.00 1.19
8.00 24 3.84 1.50 6.31 2.75 1.37 .70 8.00 24 1/2 - 13 1.06 1.41
2 2.50", 3.25", 4.00" & 5.00" bores cap-flange port not available on Model 66.
Model 62 not available at position 2 or 4. Port flange overhangs cap on Model 68.
3 2.50" bore head flange port available with 1.000" rod only.

Des Plaines, IL
Stroke Data, Stroke Adjusters HV2 Series
Stroke Data Stroke Adjusters

Miller cylinders are available in any practical stroke Where absolute precision in stroke length is required, a
length. The following information should prove helpful screwed adjustable stop can be supplied. Several types
to you in selecting the proper stroke for your cylinder are available – the illustration shows a design suitable
application. for infrequent 1 adjustment at the uncushioned cap end of
a cylinder. Please contact the factory, specifying details
Stroke Tolerances of the application and the adjustment required.
Stroke length tolerances are required due to buildup of
tolerances of piston, head, cap and cylinder tube. Stan-
dard production stroke tolerances run +.031" to -.015" up
SEAL FOR THREADS 1" & UP
to 20" stroke, +.031" to -.20" for 21" to 60" and
W +.031" to
STOP PIN
-.031" for greater than 60" stroke. For closer tolerances
on stroke length, it is necessary to specify the required D-THREADS
tolerance plus the operating pressure and temperature
PD or
PA
PE
at which the cylinder will operate. Stroke tolerances
smaller than .015" are not generally practical due to
elasticity of cylinders. If machine design requires such INTEGRAL KEY
close tolerances, use of a stroke adjuster (below)
FA may J- WRENCH
SQUARE
achieve the desired result.
SEAL FOR 1/2
& 3/4 THREADS
Tie Rod Supports L K (MIN.)
Bore L
Size D J K (Max.)
1.50 1
/ 2 - 20 0.31 0.94 5.00
3
2.00 /4 - 16 0.44 1.25 8.00
2.50, 3.25 1 - 14 0.63 1.69 9.00
W
4.00 11/ 2 - 12 0.94 2.13 18.00
5.00 2 - 12 1.31 2.69 20.00
6.00 21/ 2 - 12 1.69 3.13 20.00
7.00 3 - 12 2.00 3.25 20.00
PD or
PA
PE
SEAL FOR THREADS 1" &8.00

UP 31/ 2 - 12 2.38 3.50 20.00
STOP PIN
Rigidity of Envelope 1
Infrequent is defined by positioning the retract stroke in a couple
The prestressed tie rod construction of cylinders has of attempts at originalINTEGRAL
D-THREADS machine set-up.
KEYThe frequent stroke
adjusterPT
is recommended when adjustments may be required
advantages in rigidity within the limits of the cylinder by the end user.
tube to resist buckling. For long stroke cylinders within
practical limits. Tie rod supports (see table below) which
J- WRENCH
move the tie rod centerlines radially outward (patent SQUARE
number 3011844) are used. SEAL FOR 1/2
L & 3/4 THREADS
K (MIN.)
Standard tie rod supports are kept within the envelope
dimensions of the head and cap, and generally do not
interfere with mounting a long cylinder.
Stroke (Inches)
Supports Required
Bore 36 48 60 72 84 96W
108 120 132 144 156 168
Number of
1.50 — — 1 1 1 2 2 2 3 3 3 4
2.00 — — — 1 1 1 1 2 2 2 2 3
PD or
PA
2.50 — — — — —
PE
1 1 1 1 1 2 2
3.25 — — — — — — — 1 1 1 1 1
4.00 — — — — — — — — — 1 1 KEY
INTEGRAL 1
PT
Note: 5.00" through 8.00" bore sizes — no supports required.

Des Plaines, IL
Spherical Bearing Mount Application HV2 Series
Application and Design Data

The spherical bearing life is influenced by many factors, For longer bearing life, regular lubrication will protect the
i.e., bearing pressure, load direction oscillating angle and spherical plain bearing from premature wear and corrosion.
lubrication. The maximum operating pressure ratings of Rust-inhibiting EP greases of lithium/lead base, preferably
the spherical bearing mountings are based on standard with molybdenum disulphide additives are particularly
commercial bearing ratings. The 4:1 design factor rating is suited. The radial bearings have lubricating holes and
based on the tensile strength of the material. grooves in the races permitting lubrication. The bearing
housings at the cap and rod end are provided with grease
The spherical bearings are dimensioned to ensure a
fittings for lubrication.
satisfactory bearing life under normal operating conditions.
The bearing races are made of through-hardened steel Maximum angle of swivel in relation to the center line of
and are precision ground. They are phosphate treated the pivot pin is shown as angle a in the table below. It
and coated with dry film lubricant to minimize friction is recommended that this angle is not exceeded when
of contacting surfaces. In the case of a permanent mounting the cylinder.
unidirectional load to the bearing, or other unusual
operating conditions, the use of a larger bearing may be
required.
Mounting Information
Head End Mounting Recommended maximum swivel angle on each side of

the cylinder centerline.
Table 1
Head End Mounted Cap End Mounted
X a
Bore Angle a Tan. of a Angle a Tan. of a
X a 1.50 2.00° 0.035 2.00° 0.035
2.00 2.50° 0.044 4.50° 0.079
XL + STROKE 2.50 2.50° 0.044 4.50° 0.079
3.25 3.00° 0.052 3.00° 0.052
4.00 2.50° 0.044 3.00° 0.052
5.00 3.00° 0.052 3.00° 0.052
6.00 3.00° 0.052 3.00° 0.052
Note: Dimension X is the maximum off center mounting of the cylinder.

To determine dimension X for various stroke lengths multiply distance
between pivot pin holes by tangent of angle a. For extended position use
Cap End Mounting X = XL + 2X stroke.
a X
a X
XL + STROKE

Des Plaines, IL
Stop Tubing / Mounting Classes HV2 Series
Stop Tubing Mounting Classes

Stop tube is recommended to lengthen the distance between Standard mountings for fluid power cylinders fall into three
the bushing and piston to reduce bearing loads when the basic groups. The groups can be summarized as follows:
cylinder is fully extended. This is especially true of horizon-
tally mounted and long stroke cylinders. Long stroke cylinders Group 1 Straight Line Force Transfer with fixed mounts which
achieve additional stability through the use of a stop tube. absorb force on cylinder centerline.
Group 2 Pivot Force Transfer. Pivot mountings permit a
Drawing A cylinder to change its alignment in one plane.
(PISTON ROD) STOP PISTON Group 3 Straight Line Force Transfer with fixed mounts which
TUBE do not absorb force on cylinder centerline.
(HEAD END) (CAP END)
Because a cylinder’s mounting directly affects the maximum
pressure at which the cylinder can be used, the chart
below should be helpful in selection of the proper mounting
combination for your application. Stroke length, piston rod
connection to load, extra piston rod length over standard, etc.,
should be considered for thrust loads. Alloy steel mounting bolts
are recommended for all mounting styles, and thrust keys are
recommended for Group 3.
NET
STROKE STOP TUBE LENGTH
GROSS STROKE Group 1 FIXED Mounts which absorb force on cylinder centerline.
LG + GROSS STROKE
When specifying cylinders with long stroke and stop tube, be

sure to call out the net stroke and the length of the stop tube.
Machine design can be continued without delay by laying in a
cylinder equivalent in length to the NET STROKE PLUS STOP
TUBE LENGTH, which is referred to as GROSS STROKE. Heavy-Duty Service
For Thrust Loads Models 52, 66, 68
For Tension Loads Models 53, 65, 67
Medium -Duty Service
Drawing B For Thrust Loads Models 62, 66
For Tension Loads Models 61, 65
(PISTON ROD) STOP PISTON
TUBE Light-Duty Service
(HEAD END) (CAP END)
For Thrust Loads Model 62
For Tension Loads Model 61
Group 2 Pivot Mounts which absorb force on cylinder centerline.
NET
STROKE STOP TUBE LENGTH
GROSS
STROKE
Heavy-Duty Service
LG + GROSS STROKE For Thrust Loads Models 81, 89
For Tension Loads Models 81, 82, 84, 87, 89
This design is supplied on all non-cushion cylinders. Medium-Duty Service
Group 3 FIXED Mounts which do not absorb force on the centerline.
Heavy-Duty Service
Medium-Duty Service

Des Plaines, IL
Piston Rod Selection Data HV2 Series
How to Use the Chart

The selection of a piston rod for thrust (push) conditions requires C) If required length of stop tube is in the region labeled
the following steps: “consult factory,” submit the following information for an
1. Determine the type of cylinder mounting style and rod end individual analysis:
connection to be used. Then consult the chart below and find 1) Cylinder mounting style.
the “stroke factor” that corresponds to the conditions used. 2) Rod end connection and method of guiding load.
2. Using this stroke factor, determine the “basic length” from the 3) Bore, required stroke, length of rod extension
equation: (Dim. “A” & “WF”) if greater than standard, and series
Basic = Actual x Stroke
of cylinder used.
Length Stroke Factor
4) Mounting position of cylinder. (Note: If at an angle or
The graph is prepared for standard rod extensions beyond vertical, specify direction of piston rod.)
the face of the rod gland retainers. For rod extensions greater
5) Operating pressure of cylinder if limited to less than
than standard, add the increase to the stroke in arriving at the
standard pressure for cylinder selected.
“basic length.”
3. Find the load imposed for the thrust application by multiplying
the full bore area of the cylinder by the system pressure. Warning !
Piston rods are not normally designed to absorb bending moments or
4. Enter the graph along the values of “basic length” and “thrust” loads which are perpendicular to the axis of piston rod motion. These
as found above and note the point of intersection: additional loads can cause the piston rod end to fail. If these types of
A) The correct piston rod size is read from the diagonally additional loads are expected to be imposed on the piston rods, their
curved line labeled “Rod Diameter” next above the point magnitude should be made known to our Engineering Department so
of intersection. they may be properly addressed. Additionally, cylinder users should
always make sure that the piston rod is securely attached to the
B) The required length of stop tube is read from the right of machine member.
the graph by following the shaded band in which the point
of intersection lies.
Recommended Mounting Styles for Rod End Stroke

Maximum Stroke and Thrust Loads Connection Case Factor
Groups 1 or 3 Fixed and Rigidly .50
Long stroke cylinders for thrust loads should be mounted Guided I
using a heavy-duty mounting style at one end, firmly fixed
and aligned to take the principal force. Additional mounting
should be specified at the opposite end, which should be
used for alignment and support. An intermediate support Pivoted and Rigidly
II .70
may also be desirable for long stroke cylinders mounted Guided
horizontally. See “Tie Rod Supports — Rigidity of
Envelope” for a guide. Machine mounting pads can be
adjustable for support mountings to achieve proper Supported but not III
2.00
alignment. Rigidly Guided
Group 2 Pivoted and Rigidly IV 1.00

Model 81 — Trunnion on Head Guided
Pivoted and Rigidly V

Models 87 & 89 — Intermediate Trunnion 1.50
Guided
Model 82 — Trunnion on Cap or Clevis on Cap Pivoted and Rigidly VI 2.00

Guided

Des Plaines, IL
Piston Rod Selection Data HV2 Series
Piston Rod — Stroke Selection Chart
1.50" through 8.00" Bore ROD DIAMETER
138 134 2 2 12 3 312 4 412 5 512
CONSULT FACTORY
300
200
1
BASIC LENGTH–INCHES
100
90 7
80 6
70
5
60
4
50 3
40 2
30
5 1
8
STOP TUBE
INCHES OF
20
10
100 2 3 4 5 6 7 8 9 1000 2 3 4 5 6 7 8 9 10,000 2 3 4 5 6 7 8 9 100,000 2 3
THRUST–POUNDS
Piston Rod — Stroke Selection Chart
10.00" through 20.00" Bore

ROD DIA.
5 5 1/2 7 8 9 10
300
CONSULT FACTORY
4 1/2
200
BASIC LENGTH—INCHES
100
7
90
80 6
70 5
4
60
3
50 2
40 1
30
STOP TUBE
INCHES OF
20
15,000 2 2.5 3 4 5 6 7 8 9 100,000 2 3 4 5 6 7 8 9
THRUST-POUNDS

Des Plaines, IL
Rod Bushing Drain / Thrust Key Mountings HV2 Series
Rod Bushing Drain

Rod bushing drains permit capture of fluid that may Use of translucent tubing as the drain to reservoir line can
accumulate between the primary rod seal and the provide visual indication of a need for rod seal service
wiperseal. A 1/8 NPTF port is provided in the bushing when the cylinder bushing is not easily visible within the
retainer or cylinder head (see table below) for connec- equipment. Specify rod bushing drain port option and the
tion of plumbing that flows oil back to the reservoir. drain port location, position 1, 2, 3, or 4.
Drain Port Location
50, 52, 62, 66, 68,
72 (no key),
74 (no key), 72, 74
81, 82, 84, 51 61 With Thrust
Bore Rod Dia. 87, 89, 94 53 65 68 Key Plate
0.625 Head Head Head Head Head
1.50
1.000 Full Retainer Full Retainer Flange Retainer Head Key Retainer
1.000 Bolted Retainer Full Retainer Flange Retainer Head Key Retainer
2.00
1.375 Full Retainer Full Retainer Flange Retainer Head Key Retainer
1.000 Bolted Retainer Bolted Retainer Flange Retainer Head Head
2.50 1.375 Bolted Retainer Bolted Retainer Flange Retainer Head Head
1.750 Bolted Retainer Bolted Retainer Flange Retainer Head Key Retainer
3.25 All Bolted Retainer Bolted Retainer Flange Retainer Head Head
4.00 All Bolted Retainer Bolted Retainer Head Head Head
2.000
Bolted Retainer Bolted Retainer Head Head Head
5.00 – 3.000
3.500 Bolted Retainer Bolted Retainer Flange Retainer Head Key Retainer
6.00
All 1
Bolted Retainer Bolted Retainer Head Head Head
– 8.00
1On 5.500” diameter piston rods, with drain in position 2 or 4, the port will be offset 18 degrees clockwise from the position specified.
The full square retainer, key retainer, or mounting flange Retainer or Mounting Flange
thickness is increased on bore and rod combinations listed Bore Rod Dia.
Thickness
in the table at right. The piston rod is extended on 51, 53, 1.50 1.000 0.63
65 and 66 mounts to provide the standard ‘W’ dimension. 2.00 1.375 0.75
2.50 1.750 0.88
3.25 1.750 & 2.000 0.88
Thrust Key Mountings

+.000" -.001" Dim. PD
Thrust key mountings eliminate the need of using Bore Dim. FA Dim. PA Models 72, 74
fitted bolts or external keys on side mounted cylinders. 1.50 .361 0.19 1.44
Cylinder Models 72 and 74 can be provided with the 2.00 0.31 1.81
.611
bushing retainer plate extended below the mounting side
2.50 .611 0.31 2.06
of the cylinder (see illustration below). This extended
3.25 .736 0.38 2.63
retainer plate can then be fitted into a keyway milled into
the mounting surface of the machine member. 4.00 .861 0.44 2.94
5.00 .861 0.44 3.69
W 0.50 4.25
6.00 .986
8.00 .986 0.50 5.25
PD
PA
FA INTEGRAL KEY

Des Plaines, IL
End-of-Stroke Switch HV2 Series
End of Stroke Magnetic Principle Type Switch Height

Bore Rod Dia. HR HB
Proximity Switch 1.50
0.625 2.56
3.25
1.000 2.75
Reliable: Proximity type sensor never contacts cylinder
2.00
1.000 2.56
3.00
moving parts; eliminating wear and adjustments. 1.375 2.75
1.000 2.31
Positive Action: Multiple magnet design provides “snap 2.50 1.375 2.50 2.75
action.” Eliminates creep and false signals. 1.750 2.75
1.375 2.94
Versatile: Sealed stainless steel switch body can be used 3.25 1.750 3.13 2.50
with any operating fluid and is impervious to most environmental
2.000 3.31
conditions.
1.750 2.88
4.00 2.000 3.06 2.44
2.500 2.44
2.000 2.31
2.500 2.63
5.00 3.25
3.000 2.88
3.500 3.13
2.500 2.13
3.000 2.38
6.00 1.44
3.500 2.63
4.000 2.88
3.000 3.38
3.500 2.13
7.00 4.000 2.38 2.63
4.500 2.63
Switch Options
5.000 2.94
Quick disconnect.
3.500 3.13
Explosion proof.
4.000 3.38
Sub sea, to 2000 feet depths.
Extra-long leads. 8.00 4.500 3.63 2.25
5.000 2.44
5.500 2.75
As shown in the sketches above, these OPERATING PRINCIPLE

switches are magnetically operated. Dual
Magnet Ass’y Switch Case
magnets provide a dependable “snap action” Connecting Rod
Differential
for positive position sensing.
N/O N/O
In the “unoperated” position, the magnet Sensing
N Ferrous N
assembly is attracted in the direction of the Area N/C Actuator N/C
arrow, causing a finely ground stainless steel Com. Com.
connecting rod to hold the contacts open. Sensing
Distance Unoperated Operated
In the “operated” position a ferrous part
(cushion or piston) enters the sensing area
and attracts the magnet assembly which Specifications Temperature Range:
causes the rod to draw the contacts closed. -20°F to + 200°F (UL 104°F. Max.)
Switch Type:
How to Order: Magnetic Principle Sensing Gap:
To order switches, enter a “9” in the Modified Contacts: .030 to .060 inch
field of the cylinder model code. Describe the Single Pole-Double Throw (SPDT) Trip Point: Factory Set with Piston
modification in notes by specifying: Bottomed out
1. Magnetic end of stroke switch Contact Rating1:
2 Amp at 110-240 VAC (UL & CSA) 100 Release Point: Approximately 0.25"
2. Installation in head, cap, or both ends MA at 12 VDC 50 MA at 24 VDC (CSA) Piston Travel
of the cylinder
3. Location in the head or cap (position #1, Note: Check current draw of Min. Cyl. stroke 0.50" on 1.50" & 2.00"
2, 3, or 4) not occupied by a port or solenoid valves. bore, 0.75" stroke on 2.50" and up.
mounting Connection: 36" long, 3 wire, potted 1UL and CSA approved for industrial
in cable. Can be wired Normally Open control, general purpose use. If

or Normally Closed. Leads are tagged Class I, Division 1 or 2 is required,
(Com, N/O, N/C) please specify.
Pressure Rating: 3000 PSI
Non Shock

Des Plaines, IL
Parts List / Piston and Rod Assemblies HV2 Series
1.50" through 6.00" Bore Sizes
1 15 74
47 73
42 44
71
72
18 70
69 37
17
16
48
Parts List — 1.50" through 6.00" Bore Sizes OPTIONAL RING

HI-LOAD TYPE PISTON
Symbol Description PISTON
1 Head
7 Cap Piston and Rod Assemblies
15 Cylinder tube Factory assembled piston and rod assemblies
16 Piston, ring type (that include seals for piston type specified) are
17 Piston, lipseal type recommended.
18 Cushion plunger, rod head cushion
19 Tie rod
23 Tie rod nut
27 Retainer
37 Piston rod, single rod type
42 Lipseal, piston
44 Back-up washer, piston
47 O-ring, cylinder tube to head and cap seal
48 Piston ring, iron
69 O-ring, cushion adjustment and check valve plug screw
70 Needle, cushion adjustment valve
71 Ball, cushion check valve
72 Plug screw, cushion check valve
73 Bushing, float check, cushion on cap end
74 Retaining ring, float check cushion bushing
118 Piston, Hi-Load type
119 Outer Ring
120 Inner Ring
121 Wear Ring
122 Retainer bolt


Des Plaines, IL
Parts Indentification / Seal Kits HV2 Series
Symbol Description
48
14 Bushing
121 119
40 Rod Wiper
41 Rod Seal
42 Piston Lipseal
43 Rod Seal Back-up Washer
44 Piston Seal Back-up Washer
45 Bushing to head o-ring
47 End seal o-ring 120
48 Piston ring
62 Bushing kit
119 Outer Ring
HI-LOAD OPTIONAL RING
120 Inner Ring
PISTON TYPE PISTON
121 Wear Ring
Seal Kits Class 1 Polyurethane & Buna-N

See Operating Fluids and Temperature Range Page for compatibility. Bronze Nodular Iron Rod
Bushing Kits Bushing Kits Seal Kits
Class 1 & Class 2 Buna-N Tie Rod Rod (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each
Piston Hi-Load Piston Nut Dia. Sym. #14, 40, Sym. #14, 40, Sym. #40, 41,
Piston Lipseal Ring Kits Seal Kits Speci- 41 & 45) 41 & 45) & 45)
Tube Seal Kits Kits (Contains: 4 Each (Contains: 2 Each fication
Bore (Contains: 2 Each (Contains: 2 Each Sym. #48 & 2 Each Sym. #47, 119,
0.625 HV2-KR110-63 HV2-KR120-63 HV2-KR310-63
Size Sym. #47) Sym. #42, 44 & 47) Sym. #47) 120 & 121) Foot Lbs. 1.000 HV2-KR110-100 HV2-KR120-100 HV2-KR310-100
1.50 HV2-ES100-150 HV2-KB100-150 HV2-KB300-150 HV2-KB500-150 18 1.375 HV2-KR110-138 HV2-KR120-138 HV2-KR310-138
Class 5 Fluorocarbon
Class 5 Fluorocarbon Bronze Nodular Iron Rod
Piston Lipseal Piston Hi-Load Piston Bushing Kits Bushing Kits Seal Kits
Tube Seal Kits Kits Ring Kits Seal Kits Rod (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each
Bore (Contains: 2 Each (Contains: 2 Each Sym. (Contains: 4 Each Sym. (Contains: 2 Each Sym. Dia. Sym. #14, 40, Sym. #14, 40, Sym. #40, 41,
Size Sym. #47) #42, 44 & 47) #48 & 2 Each Sym. #47) #47, 119, 120 & 121 41, 431 & 45) 41, 431 & 45) 431 & 45)
1.50 HV2-ES200-150 HV2-KB200-150 HV2-KB400-150 HV2-KB600-150 0.625 HV2-KR210-63 HV2-KR220-63 HV2-KR410-63
3.500 HV2-KR210-350 HV2-KR220-350 HV2-KR410-350
4.000 HV2-KR210-400 HV2-KR220-400 HV2-KR410-400
1
Item 43 not required for 0.625" and 1.000" rods.

Des Plaines, IL
Parts Identification / Seal Kits HV2 Series
7.00" & 8.00" Bore Sizes

45 26 47 26
47
41 43
40
14
120 119 121
Parts Identification
Sym. Sym.
No. Description No. Description
14 Bushing 47 End Seal O-Ring
40 Rod Wiper 48 Piston Ring
41 Rod Seal 62 Bushing Kit
43 Rod Seal Back Up Washer 119 Outer Ring
26 End Seal Back Up Washer 120 Inner Ring
45 Bushing to Head O-Ring 121 Wear Ring
Seal Kits
See Operating Fluids and Temperature Range Page for compatibility.
Class 1 Service Class 5 Service
Polyurethane & Buna-N Fluorocarbon
Nodular Iron Nodular Iron
Bronze Bushing Kits Bushing Kits Rod Seal Kits Bronze Bushing Kits Bushing Kits Rod Seal Kits
Rod (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each
Dia. Sym. #14, 40, 41, 45) Sym. #14, 40, 41, 45) Sym. #40, 41, 45) Sym. #14, 40, 41, 43, 45) Sym. #14, 40, 41, 43, 45) Sym. #40, 41, 43, 45)
3.000 HV2-KR110-300 HV2-KR120-300 HV2-KR310-300 HV2-KR210-300 HV2-KR220-300 HV2-KR410-300
Class 1 Service Class 5 Service

Buna-N Fluorocarbon
Tube Seal Kits Hi-Load Piston Piston Ring Kits Tube Seal Kits Hi-Load Piston Piston Ring Kits
(Contains: 2 Each Seal Kits (Contains: 4 Each Sym. #48 (Contains: 2 Each Seal Kits (Contains: 4 Each Sym. #48;
Sym. #47) (Contains: 2 Each Sym. #26, & 2 Each Sym. #47) Sym. #47) (Contains: 2 Each Sym. #26, 2 Each Sym. #47)
Bore
47 & 121; 1 Each Sym. 47 & 121; 1 Each Sym. #119
Size #119 & 120) & 120)
7.000 HV2-ES100-700 HV2-KB500-700 HV2-KB300-700 HV2-ES200-700 HV2-KB600-700 HV2-KB400-700
8.000 HV2-ES100-800 HV2-KB500-800 HV2-KB300-800 HV2-ES200-800 HV2-KB600-800 HV2-KB400-800

Des Plaines, IL
Parts Indentification HV2 Series
117 45 1 26 47 15 37 18 46A 118 121 119 120 55 47 26 7 123 23

27
41
43
40
122 71 69 72 19 138 136 137 69 70
Sym. No. Sym. No.
1 Head 48 Piston Ring

7 Cap 55 Piston Lock Pin
15 Cylinder 69 O-Ring, Cushion Adj. & Check Screws
16 Piston Tube – Ring Type Piston 70 Cushion Adjusting Needle Screw
18 Cushion Sleeve 71 Check Valve Ball
19 Tie Rod 72 Check Valve Screw
23 Tie Rod Nut – Non-Locking 117 Rod Bearing
26 Back-Up Washer, Cylinder Tube 118 Piston – Hi-Load
27 Retainer 119 Outer Piston Ring
37 Piston Rod 120 Inner Piston Ring
40 Wiperseal 121 Wear Ring
41 Rod Seal (Polypak) 122 Retainer Bolt
43 Back-Up Washer, Polypak 123 Washer, Tie Rod Nut
45 O-Ring, Bushing to Head 136 Spacer, Cushion
46A Cushion Sealing Ring 137 Cushion Spear, Detachable
47 O-Ring Cylinder Tube 138 Bolt, Cushion Spear

Des Plaines, IL
Parts Identification / Seal Kits HV2 Series
10.00" through 20.00" Bore Sizes 16 48
Optional Cast Iron

Piston Ring Kit
Operating fluids and temperature range – Fluidpower Fluorocarbon seals

cylinders are designed for use with pressurized air, hydraulic Fluorocarbon seals can be supplied, on request, and are
oil and fire resistant fluids, in some cases special seals are especially suitable for some fire resistant fluids as shown in
required. the table on page 57 or for elevated temperature service.
Buna-N When using Fluorocarbon seals for high temperature service or
Buna-N seals are supplied on all standard pneumatic and fluid compatibility within a temperature range of -10°F. (-23°C) to
hydraulic cylinders. They are suitable for use with pressured air, +250°F. (+121°C) specify Class 5 seals.
nitrogen, hydraulic oil, water-in oil emulsions or water glycol For elevated temperature service above +250°F. (+121°C)
fluids. The recommended operating temperature range for specify Class 5 seals. Class 5 seals can operate up to a
Buna-N seals is -10°F. (-23°C.) to +165°F (+74°C.). maximum of +400°F. (+204°C) with reduced service life.
Rod Gland and Rod Seal Kits

Class 1 Polyurethane & Buna-N Class 5 Service Fluorocarbon
Rod Gland Kits Rod Seal Kits Rod Gland Kits Rod Seal Kits Retainer Bolt
(Contains: 1 Each (Contains: 1 Each (Contains: 1 Each (Contains: 1 Each Torque
Rod Sym. #40, 41, Sym. #40, 41, Sym. #40, 41, 43, Sym. #40, 41, Foot Lbs.
Dia. 43, 45 & 117) 43, & 45) 45 & 117) 43 & 45) (-0%, +5% tolerance)
4.500 HV2-KR125-450 HV2-KR315-450 HV2-KR225-450 HV2-KR415-450 40
Piston Seal Kits

Class 1 & 2 Buna-N Class 5 Fluorocarbon
Hi-Load Piston Hi-Load Piston
Seal Kits Seal Kits Tie Rod Nut
Piston Ring Kits (Contains: 2 Each PolyPak Piston Piston Ring Kits (Contains: 2 Each Specification
(Contains: 4 Each Sym. #47 & 121 Seal Kits (Contains: 4 Each Sym. #47 & 121 Foot Lbs.1
Bore Sym. #48 & 2 Each 1 Each Sym. #119
(Contains: 2 Each Sym. #48 & 2 Each 1 Each Sym. #119 (-0%, +5%
Size Sym. #47 & 26) & 120)
Sym. #42, 44, & 47) Sym. #47) & 120) tolerance)
10.00 HV2-KB300-1000 HV2-KB500-1000 HV2-KB700-1000 HV2-KB400-1000 HV2-KB600-1000 700
16.00
Consult Factory 3000
- 20.00
1 When assembling the cylinder, be sure to torque the tie rods evenly.


Des Plaines, IL
Model Numbers HV2 Series
How to Order HV2 Series Cylinders

Data Required On All Cylinder Orders
When ordering HV2 Series cylinders, be sure to specify each of the following requirements:
(NOTE: – Duplicate cylinders can be ordered by giving the SERIAL NUMBER from the original cylinder. Factory records
supply a quick, positive identification.)
a) Series Designation (“HV2”) g) Length of Stroke
b) Mounting Model h) Piston Rod Diameter
Specify your choice of mounting – as shown Call out rod diameter. In HV2 Series cylinders,
and dimensioned in this catalog. standard rod diameters will be furnished if not
otherwise specified, unless length of stroke makes
c) Bushing Style “B” or “R” – Bronze
the application questionable.
“I” or “N” – Iron
i) Ports
d) Piston Rod End Thread Style
SAE straight thread is standard.
Call out thread style number.
Thread style 2 will be furnished if not otherwise j) Port Locations
supplied. For special rod ends specify style “X”
k) Seals
as indicated below.
l) Modifications
e) Cushions (if required)
Any modifications that are not identified in the
Specify “Cushion-head end,” “Cushion-cap end” or
cylinder number shown on the following page
“Cushion-both ends” as required. If cylinder is to
should be added to the specifications. These can
have a double rod and only one cushion is
include special fluids, special seals, air bleeds,
required, be sure to specify clearly which end of
double rod cylinder with different rod end styles
the cylinder is to be cushioned.
and diameters. For further information consult
f) Bore Size factory.
Style X Rod End

A style X rod end indicates a special rod end configuration. tapers, multiple diameters, etc. It is good design practice to have
All special rod ends must be described by at least all three: this machining done on a diameter at least 0.065 inches smaller
KK; A; or W/WF specified with the rod fully retracted. A than the piston rod diameter. This allows the piston rod to have
sketch or drawing should be submitted for rod ends requiring a chamfer preventing rod seal damage during assembly or
special machining such as snap ring grooves, keyways, maintenance.
Service Policy Certified Dimensions

When cylinders are returned to the factory for repairs, it is Miller Fluid Power guarantees that all cylinders ordered from
standard policy for Miller Fluid Power to make such part this catalog will be built to dimensions shown. All dimensions
replacements as will put the cylinder in as good as new are certified to be correct, and thus it is not necessary to
condition. Should the condition of the returned cylinder be request certified drawings.
such that expenses for repair exceed the cost of a new one,
you will be notified.

Des Plaines, IL
How To Order HV2 Series
How to Order – Example: HV2 72B2N-04.00-8.000-0175 S11T-0

HV2 72 B 2 N- 04.00 - 8.000 - 0175 S 1 1 T- 0
Mounting Rod End Bore Rod Port Port

Series Style Bushing Style Cushions Dia. Stroke Dia. Type Location Seals Modified
HV2 B= 2 R= S = Head Cap T= 0=
DHV2 Bolted (Standard) Rod End SAE End End Standard Standard
Bronze Cushioned N= 1 (Std.) 1 (Class 1 Seals)
(D = 4 92 =
R= C= NPTF 2 2 V= Modified
Dbl. 5 Cap End
Rod End) Retainer Cushioned 3 3 Fluorocarbon
Held 9 Seals
B= 4 4
Bronze X (Class 5 Seals)
(Special) Both Ends
I= Cushioned E=
Bolted N= Fluorocarbon
Iron1 Non- Rod Seal,
N= Cushioned Rod Wiper &
Retainer Bushing O-Ring
Held J=
Iron H.W.C.F.
(Class 6 Seals)
W=
Water Service
H = Energized
PTFE Seals
(Class 8 Seals)
(1.50"-8.00"
bore & 1.000"-
5.500" rod only)
1 10.00"-20.00" bore must only use 'I' bolted iron bushing. Bolted & Full Plate Retainer Held Bushing
2 The number 9 refers to special options or modifications that 52, 62, 66,
deviate from the standard product offering. 68, 72, 74,
Rod 81, 82, 84,
Non-standard modifications and options not identified in the Bore Dia. 89, 94 51, 53 61, 65 67
cylinder model number should be added in the notes when placing 0.625 B R R B
1.50
an order. 1.000 R R R B
1.000 B R R B
2.00
Modifications which can be placed under the designator “9” 1.375 R R R B
are as follows: 1.000 B B B B
• End-of-Stroke Switches 2.50 1.375 B B B B
– EPS-5, EPS-6, EPS-7, CLS-1, CLS-4 Styles 1.750 B B R B
(See bulletin M0840-B11) 1.375 B B B B
3.25 1.750 B B B B
– Magnetic Principle Threaded Body Style
2.000 B B B B
• Special Port Threads 1.750 B B B B
• Cushion Location 4.00 2.000 B B B B
• Special Mounts 2.500 B B B B
2.000 B B B B
• Key Retainer
2.500 B B B B
• Bushing Wear Ring (Bronze Bushing only) 5.00
3.000 B B B B
• Bushing Drain 3.500 B B R B
• Multiple Ports 2.500 B B B B
3.000 B B B B
Note: The standard #1 port location is at the top of the cylinder, and 6.00
3.500 B B B B
the standard cushion adjustment screw is in position #2 when facing 4.000 B B B B
the rod end of the cylinder. If multiple ports are required, the last 3.000 B B B B
number of the part number should be “9”, indicating modified and 3.500 B B B B
7.00
the desired port location specified in the notes. 4.000 B B B B
5.000 B B B B
3.500 B B B B
4.000 B B B B
8.00
Rod Bushing Construction 5.000 B B B B
B = Bolted Iron or Bronze Bushing 5.500 B B B B
R = Retainer Held Iron or Bronze Bushing 10.00-
ALL I I I I
I = Bolted Iron Only Bushing 20.00

Des Plaines, IL
Cylinder Safety Guide HV2 Series
Safety Guide for Selecting and Using Hydraulic, Pneumatic Cylinders and Their Accessories
WARNING: ! Failure of the cylinder, its parts, its mounting, its connections to other objects,
or its controls can result in:
• Unanticipated or uncontrolled movement of the cylinder or objects connected to it.
• Falling of the cylinder or objects held up by it.
• Fluid escaping from the cylinder, potentially at high velocity.
These events could cause death or personal injury by, for example, persons falling from
high locations, being crushed or struck by heavy or fast moving objects, being pushed into
dangerous equipment or situations, or slipping on escaped fluid.
Before selecting or using Miller Fluid Power (The Company) cylinders or related • Unexpected detachment of the machine member from the piston rod.
accessories, it is important that you read, understand and follow the following • Failure of the pressurized fluid delivery system (hoses, fittings, valves,
safety information. Training is advised before selecting and using The Company’s pumps, compressors) which maintain cylinder position.
products.
• Catastrophic cylinder seal failure leading to sudden loss of pressurized
1.0 General Instructions fluid.
1.1 Scope – This safety guide provides instructions for selecting and using • Failure of the machine control system.
(including assembling, installing, and maintaining) cylinder products. This
safety guide is a supplement to and is to be used with the specific Company Follow the recommendations of the “Piston Rod Selection Chart and Data”
publications for the specific cylinder products that are being considered for in the publication for the series of cylinders of interest. The suggested piston
use. rod diameter in these charts must be followed in order to avoid piston rod
buckling.
1.2 Fail Safe – Cylinder products can and do fail without warning for many Piston rods are not normally designed to absorb bending moments or loads
reasons. All systems and equipment should be designed in a fail-safe mode which are perpendicular to the axis of piston rod motion. These additional
so that if the failure of a cylinder product occurs people and property won’t be loads can cause the piston rod to fail. If these types of additional loads are
endangered. expected to be imposed on the piston rod, their magnitude should be made
1.3 Distribution – Provide a free copy of this safety guide to each person known to our engineering department.
responsible for selecting or using cylinder products. Do not select or use The cylinder user should always make sure that the piston rod is securely
The Company’s cylinders without thoroughly reading and understanding this attached to the machine member.
safety guide as well as the specific Company publications for the products
considered or selected. On occasion cylinders are ordered with double rods (a piston rod extended
from both ends of the cylinder). In some cases a stop is threaded on to one
1.4 User Responsibility – Due to very wide variety of cylinder applications of the piston rods and used as an external stroke adjuster. On occasions
and cylinder operating conditions, The Company does not warrant that any spacers are attached to the machine member connected to the piston rod
particular cylinder is suitable for any specific application. This safety guide and also used as a stroke adjuster. In both cases the stops will create a pinch
does not analyze all technical parameters that must be considered in select- point and the user should consider appropriate use of guards. If these
ing a product. The hydraulic and pneumatic cylinders outlined in this catalog external stops are not perpendicular to the mating contact surface, or if debris
are designed to The Company’s design guidelines and do not necessarily is trapped between the contact surfaces, a bending moment will be placed
meet the design guideline of other agencies such as American Bureau of on the piston rod, which can lead to piston rod failure. An external stop will
Shipping, ASME Pressure Vessel Code etc. The user, through its own also negate the effect of cushioning and will subject the piston rod to impact
analysis and testing, is solely responsible for: loading. Those two (2) conditions can cause piston rod failure. Internal stroke
• Making the final selection of the cylinders and related accessories. adjusters are available with and without cushions. The use of external stroke
adjusters should be reviewed with our engineering department.
• Determining if the cylinders are required to meet specific design require-
ments as required by the Agency(s) or industry standards covering the The piston rod to piston and the stud to piston rod threaded connections are
design of the user’s equipment. secured with an anaerobic adhesive. The strength of the adhesive decreases
with increasing temperature. Cylinders which can be exposed to tempera-
• Assuring that the user’s requirements are met, OSHA requirements are tures above +250°F (+121°C) are to be ordered with a non studded piston
met, and safety guidelines from the applicable agencies such as but not rod and a pinned piston to rod joint.
limited to ANSI are followed and that the use presents no health or safety
hazards. 2.3 Cushions – Cushions should be considered for cylinder applications
• Providing all appropriate health and safety warnings on the equipment on when the piston velocity is expected to be over 4 inches/second.
which the cylinders are used. Cylinder cushions are normally designed to absorb the energy of a linear
applied load. A rotating mass has considerably more energy than the same
1.5 Additional Questions – Call the appropriate Company technical service
mass moving in a linear mode. Cushioning for a rotating mass application
department if you have any questions or require any additional information. should be review by our engineering department.
See the Company publication for the product being considered or used, or
call the number on the back page of this catalog for the technical service 2.4 Cylinder Mountings – Some cylinder mounting configurations may have
department. certain limitations such as but not limited to minimum stroke for side or foot
mounting cylinders or pressure de-ratings for certain mounts. Carefully review
2.0 Cylinder and Accessories Selection
the catalog for these types of restrictions.
2.1 Seals – Part of the process of selecting a cylinder is the selection of Always mount cylinders using the largest possible high tensile alloy steel
seal compounds. Before making this selection, consult the “seal information socket head cap screws that can fit in the cylinder mounting holes and torque
page(s)” of the publication for the series of cylinders of interest. them to the manufacturer’s recommendations for their size.
The application of cylinders may allow fluids such as cutting fluids, wash 2.5 Port Fittings – Hydraulic cylinders applied with meter out or decelera-
down fluids etc. to come in contact with the external area of the cylinder. tion circuits are subject to intensified pressure at piston rod end.
These fluids may attack the piston rod wiper and or the primary seal and
must be taken into account when selecting and specifying seal compounds. The rod end pressure is approximately equal to:
Dynamic seals will wear. The rate of wear will depend on many operating operating pressure x effective cap end area
factors. Wear can be rapid if a cylinder is mis-aligned or if the cylinder has effective rod end piston area
been improperly serviced. The user must take seal wear into consideration
in the application of cylinders. Contact your connector supplier for the pressure rating of individual
connectors.
2.2 Piston Rods – Possible consequences of piston rod failure or
separation of the piston rod from the piston include, but are not limited to are: 3.0 Cylinder and Accessories Installation and Mounting
• Piston rod and or attached load thrown off at high speed. 3.1 Installation
• High velocity fluid discharge. 3.1.1 – Cleanliness is an important consideration, and cylinders are
shipped with the ports plugged to protect them from contaminants enter-
• Piston rod extending when pressure is applied in the piston ing the ports. These plugs should not be removed until the piping is to
retract mode. be installed. Before making the connection to the cylinder ports, piping
Piston rods or machine members attached to the piston rod may move should be thoroughly cleaned to remove all chips or burrs which might
suddenly and without warning as a consequence of other conditions have resulted from threading or flaring operations.
occurring to the machine such as, but not limited to:

Des Plaines, IL
Cylinder Safety Guide HV2 Series
3.1.2 – Cylinders operating in an environment where air drying materials Rod seal leakage could also be traced to gland wear. If clearance
are present such as fast-drying chemicals, paint, or weld splatter, or is excessive, replace rod bushing and seal. Rod seal leakage can
other hazardous conditions such as excessive heat, should have shields also be traced to seal deterioration. If seals are soft or gummy or
installed to prevent damage to the piston rod and piston rod seals. brittle, check compatibility of seal material with lubricant used if air
cylinder, or operating fluid if hydraulic cylinder. Replace with seal
3.1.3 – Proper alignment of the cylinder piston rod and its mating material, which is compatible with these fluids. If the seals are hard
component on the machine should be checked in both the extended and or have lost elasticity, it is usually due to exposure to temperatures
retracted positions. Improper alignment will result in excessive rod gland in excess of 165°F. (+74°C). Shield the cylinder from the heat
and/or cylinder bore wear. On fixed mounting cylinders attaching the pis- source to limit temperature to 350°F. (+177°C.) and replace with
ton rod while the rod is retracted will help in achieving proper alignment. fluorocarbon seals.
3.1.4 – Sometimes it may be necessary to rotate the piston rod in order 4.2.1.2 – Cylinder body seal leak can generally be traced to loose
to thread the piston rod into the machine member. This operation must tie rods. Torque the tie rods to manufacturer’s recommendation for
always be done with zero pressure being applied to either side of the that bore size.
piston. Failure to follow this procedure may result in loosening the piston
to rod-threaded connection. In some rare cases the turning of the piston Excessive pressure can also result in cylinder body seal leak.
rod may rotate a threaded piston rod gland and loosen it from the Determine maximum pressure to rated limits. Replace seals and
cylinder head. Confirm that this condition is not occurring. If it does, retorque tie rods as in paragraph above. Excessive pressure can
re-tighten the piston rod gland firmly against the cylinder head. also result in cylinder body seal leak. Determine if the pressure
rating of the cylinder has been exceeded. If so, bring the operating
For double rod cylinders it is also important that when attaching or pressure down to the rating of the cylinder and have the tie rods
detaching the piston rod from the machine member that the torque be replaced.
applied to the piston rod end of the cylinder that is directly attaching to
the machine member with the opposite end unrestrained. If the design Pinched or extruded cylinder body seal will also result in a leak.
of the machine is such that only the rod end of the cylinder opposite to Replace cylinder body seal and retorque as in paragraph above.
where the rod attaches to the machine member can be rotated, consult Cylinder body seal leakage due to loss of radial squeeze which
the factory for further instructions. shows up in the form of flat spots or due to wear on the O.D. or I.D.
3.2 Mounting Recommendations – Either of these are symptoms of normal wear due to high cycle
rate or length of service. Replace seals as per paragraph above.
3.2.1 – Always mount cylinders using the largest possible high tensile
alloy steel socket head screws that can fit in the cylinder mounting holes 4.2.2 – Internal Leakage
and torque them to the manufacturer’s recommendations for their size. 4.2.2.1 – Piston seal leak (by-pass) 1 to 3 cubic inches per minute
3.2.2 – Side-Mounted Cylinders – In addition to the mounting bolts, leakage is considered normal for piston ring construction. Virtually
cylinders of this type should be equipped with thrust keys or dowel pins no static leak with lipseal type seals on piston should be expected.
located so as to resist the major load. Piston seal wear is a usual cause of piston seal leakage. Replace
seals as required.
3.2.3 – Tie Rod Mounting – Cylinders with tie rod mountings are recom-
mended for applications where mounting space is limited. The standard 4.2.2.2 – With lipseal type piston seals excessive back pressure
tie rod extension is shown as BB in dimension tables. Longer or shorter due to over-adjustment of speed control valves could be a direct
extensions can be supplied. Nuts used for this mounting style should be cause of rapid seal wear. Contamination in a hydraulic system can
torqued to the same value as the tie rods for that bore size. result in a scored cylinder bore, resulting in rapid seal wear.
In either case, replace piston seals as required.
3.2.4 – Flange Mount Cylinders – The controlled diameter of the rod
gland extension on head end flange mount cylinders can be used 4.2.2.3 – What appears to be piston seal leak, evidenced by the
as a pilot to locate the cylinders in relation to the machine. After align- fact that the cylinder drifts, is not always traceable to the piston. To
ment has been obtained, the flanges may be drilled for pins or dowels to make sure, it is suggested that one side of the cylinder piston be
prevent shifting. pressurized and the fluid line at the opposite port be disconnected.
Observe leakage. If none is evident, seek the cause of cylinder drift
3.2.5 – Trunnion Mountings – Cylinders require lubricated bearing blocks in other component parts in the circuit.
with minimum bearing clearances. Bearing blocks should be carefully
aligned and rigidly mounted so the trunnions will not be subjected to 4.2.3 – Cylinder Fails to Move the Load
bending moments. The rod end should also be pivoted with the pivot pin 4.2.3.1 – Pneumatic or hydraulic pressure is too low. Check the
in line and parallel to axis of the trunnion pins. pressure at the cylinder to make sure it is to circuit requirements.
3.2.6 – Clevis Mountings – Cylinders should be pivoted at both ends 4.2.3.2 – Piston Seal Leak – Operate the valve to cycle the cylinder
with centerline of pins parallel to each other. After cylinder is mounted, and observe fluid flow at valve exhaust ports at end of cylinder
be sure to check to assure that the cylinder is free to swing through its stroke. Replace piston seals if flow is excessive.
working arc without interference from other machine parts.
4.2.3.3 – Cylinder is undersized for the load – Replace cylinder with
4.0 Cylinder and Accessories Maintenance, Troubleshooting one of a larger bore size.
and Replacement
4.3 Erratic or Chatter Operation
4.1 Storage – At times cylinders are delivered before a customer is ready to
install them and must be stored for a period of time. When storage is required 4.3.1 – Excessive friction at rod gland or piston bearing due to load
the following procedures are recommended. misalignment – Correct cylinder-to-load alignment.
4.1.1 – Store the cylinders in an indoor area which has a dry, clean and 4.3.2 – Cylinder sized too close to load requirements – Reduce load or
noncorrosive atmosphere. Take care to protect the cylinder from both install larger cylinder.
internal corrosion and external damage. 4.3.3 – Erratic operation could be traced to the difference between static
4.1.2 – Whenever possible cylinders should be stored in a vertical posi- and kinetic friction. Install speed control valves to provide a back pres-
tion (piston rod up). This will minimize corrosion due to possible conden- sure to control the stroke.
sation which could occur inside the cylinder. This will also minimize seal
4.4 Cylinder Modifications, Repairs, or Failed Component – Cylinders
damage.
as shipped from the factory are not to be disassembled and or modified.
4.1.3 – Port protector plugs should be left in the cylinder until the time of If cylinders require modifications, these modifications must be done at
installation. company locations or by The Company’s certified facilities. The Cylinder
4.1.4 – If a cylinder is stored full of hydraulic fluid, expansion of the fluid Division Engineering Department must be notified in the event of a mechani-
due to temperature changes must be considered. Installing a check cal fracture or permanent deformation of any cylinder component (excluding
valve with free flow out of the cylinder is one method. seals). This includes a broken piston rod, tie rod, mounting accessory or any
other cylinder component. The notification should include all operation and
4.1.5 – When cylinders are mounted on equipment that is stored outside application details. This information will be used to provide an engineered
for extended periods, exposed unpainted surfaces, e.g. piston rod, must repair that will prevent recurrence of the failure.
be coated with a rust-inhibiting compound to prevent corrosion. It is allowed to disassemble cylinders for the purpose of replacing seals or
seal assemblies. However, this work must be done by strictly following all the
4.2 Cylinder Trouble Shooting
instructions provided with the seal kits.
4.2.1 – External Leakage
4.2.1.1 – Rod seal leakage can generally be traced to worn or
damaged seals. Examine the piston rod for dents, gouges or score
marks, and replace piston rod if surface is rough.

Des Plaines, IL
Notes HV2 Series
NOTES

Des Plaines, IL
Offer of Sale HV2 Series
Offer of Sale
The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and Divisions
(“Company”) and its authorized distributors, are hereby offered for sale at prices to be established by the Company, its subsidiaries and its authorized
distributors. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order
for any such item, when communicated to the Company, its subsidiary or an authorized distributor (“Seller”) verbally or in writing, shall constitute
acceptance of this offer.
1. Terms and Conditions of Sale: All descriptions, quotations, proposals, discard or otherwise dispose of any special tooling or other property in
offers, acknowledgments, acceptances and sales of Seller’s products are its sole discretion at any time.
subject to and shall be governed exclusively by the terms and conditions 8. Buyer’s Property: Any designs, tools, patterns, materials, drawings,
stated herein. Buyer’s acceptance of any offer to sell is limited to these terms confidential information or equipment furnished by Buyer, or any other
and conditions. Any terms or conditions in addition to, or inconsistent with items which become Buyer’s property, may be considered obsolete and
those stated herein, proposed by Buyer in any acceptance of an offer by may be destroyed by Seller after two (2) consecutive years have elapsed
Seller, are hereby objected to. No such additional, different or inconsistent without Buyer placing an order for the items which are manufactured using
terms and conditions shall become part of the contract between Buyer and such property. Seller shall not be responsible for any loss or damage to
Seller unless expressly accepted in writing by Seller. Seller’s acceptance such property while it is in Seller’s possession or control.
of any offer to purchase by Buyer is expressly conditional upon Buyer’s
assent to all the terms and conditions stated herein, including any terms in 9. Taxes: Unless otherwise indicated on the face hereof, all prices and
addition to, or inconsistent with those contained in Buyer’s offer. Acceptance charges are exclusive of excise, sales, use, property, occupational or like
of Seller’s products shall in all events constitute such assent. taxes which may be imposed by any taxing authority upon the manufac-
ture, sale or delivery of the items sold hereunder. If any such taxes must
2. Payment: Payment shall be made by Buyer net 30 days from the date be paid by Seller or if Seller is liable for the collection of such tax, the
of delivery of the items purchased hereunder. Amounts not timely paid amount thereof shall be in addition to the amounts for the items sold. Buyer
shall bear interest at the maximum rate permitted by law for each month agrees to pay all such taxes or to reimburse Seller therefore upon receipt
or portion thereof that the Buyer is late in making payment. Any claims of its invoice. If Buyer claims exemption from any sales, use or other tax
by Buyer for omissions or shortages in a shipment shall be waived un- imposed by any taxing authority, Buyer shall save Seller harmless from
less Seller receives notice thereof within 30 days after Buyer’s receipt of and against any such tax, together with any interest or penalties thereon
the shipment. which may be assessed if the items are held to be taxable.
3. Delivery: Unless otherwise provided on the face hereof, delivery shall 10. Indemnity For Infringement of Intellectual Property Rights: Seller
be made F.O.B. Seller’s plant. Regardless of the method of delivery, shall have no liability for infringement of any patents, trademarks, copy-
however, risk of loss shall pass to Buyer upon Seller’s delivery to a carrier. rights, trade dress, trade secrets or similar rights except as provided in
Any delivery dates shown are approximate only and Seller shall have no this Part 10. Seller will defend and indemnify Buyer against allegations
liability for any delays in delivery. of infringement of U.S. patents, U.S. trademarks, copyrights, trade dress
4. Warranty: Seller warrants that the items sold hereunder shall be free and trade secrets (hereinafter “Intellectual Property Rights”). Seller will
from defects in material or workmanship for a period of 18 months from defend at its expense and will pay the cost of any settlement or damages
date of shipment from the Company. THIS WARRANTY COMPRISES awarded in an action brought against Buyer based on an allegation that
THE SOLE AND ENTIRE WARRANTY PERTAINING TO ITEMS an item sold pursuant to this contract infringes the Intellectual Property
PROVIDED HEREUNDER. SELLER MAKES NO OTHER WARRANTY, Rights of a third party. Seller’s obligation to defend and indemnify Buyer
GUARANTEE, OR REPRESENTATION OF ANY KIND WHATSOEVER. is contingent on Buyer notifying Seller within ten (10) days after Buyer
ALL OTHER WARRANTIES, INCLUDING BUT NOT LIMITED TO, becomes aware of such allegations of infringement, and Seller having
MERCHANTABILITY AND FITNESS FOR PURPOSE, WHETHER sole control over the defense of any allegations or actions including all
EXPRESS, IMPLIED, OR ARISING BY OPERATION OF LAW, TRADE negotiations for settlement or compromise. If an item sold hereunder is
USAGE, OR COURSE OF DEALING ARE HEREBY DISCLAIMED. subject to a claim that it infringes the Intellectual Property Rights of a
NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRAN- third party, Seller may, at its sole expense and option, procure for Buyer
TIES WHATSOEVER ON ITEMS BUILT OR ACQUIRED WHOLLY OR the right to continue using said item, replace or modify said item so as to
PARTIALLY, TO BUYER’S DESIGN OR SPECIFICATIONS. make it noninfringing, or offer to accept return of said item and return the
purchase price less a reasonable allowance for depreciation. Notwithstand-
5. Limitation of Remedy: SELLER’S LIABILITY ARISING FROM OR IN ing the foregoing, Seller shall have no liability for claims of infringement
ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT based on information provided by Buyer, or directed to items delivered
SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT hereunder for which the designs are specified in whole or part by Buyer,
OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID or infringements resulting from the modification, combination or use in a
BY BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT SHALL system of any item sold hereunder. The foregoing provisions of this Part
SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR 10 shall constitute Seller’s sole and exclusive liability and Buyer’s sole and
SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER, exclusive remedy for infringement of Intellectual Property Rights.
INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM
OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS If a claim is based on information provided by Buyer or if the design for an
SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH item delivered hereunder is specified in whole or in part by Buyer, Buyer
OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, shall defend and indemnify Seller for all costs, expenses or judgements
INCLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO resulting from any claim that such item infringes any patent, trademark,
WARN OR STRICT LIABILITY. copyright, trade dress, trade secret or any similar right.
6. Changes, Reschedules and Cancellations: Buyer may request to 11. Force Majeure: Seller does not assume the risk of and shall not be
modify the designs or specifications for the items sold hereunder as well liable for delay or failure to perform any of Seller’s obligations by reason of
as the quantities and delivery dates thereof, or may request to cancel all or circumstances beyond the reasonable control of Seller (hereinafter “Events
part of this order, however, no such requested modification or cancellation of Force Majeure”). Events of Force Majeure shall include without limita-
shall become part of the contract between Buyer and Seller unless accepted tion, accidents, acts of God, strikes or labor disputes, acts, laws, rules or
by Seller in a written amendment to this Agreement. Acceptance of any regulations of any government or government agency, fires, floods, delays
such requested modification or cancellation shall be at Seller’s discretion, or failures in delivery of carriers or suppliers, shortages of materials and
and shall be upon such terms and conditions as Seller may require. any other cause beyond Seller’s control.
7. Special Tooling: A tooling charge may be imposed for any special 12. Entire Agreement/Governing Law: The terms and conditions set
tooling, including without limitations, dies, fixtures, molds and patterns, forth herein, together with any amendments, modifications and any dif-
acquired to manufacture items sold pursuant to this contract. Such special ferent terms or conditions expressly accepted by Seller in writing, shall
tooling shall be and remain Seller’s property notwithstanding payment constitute the entire Agreement concerning the items sold, and there are
of any charges by Buyer. In no event will Buyer acquire any interest in no oral or other representations or agreements which pertain thereto.
apparatus belonging to Seller which is utilized in the manufacture of the This Agreement shall be governed in all respects by the law of the State
items sold hereunder, even if such apparatus has been specially converted of Ohio. No actions arising out of sale of the items sold hereunder or this
or adapted for such manufacture and notwithstanding any charges paid Agreement may be brought by either party more than two (2) years after
by Buyer. Unless otherwise agreed, Seller shall have the right to alter, the cause of action accrues.
©2007 Parker Hannifin Corporation
Miller Fluid Power

Des Plaines, IL
Miller Fluid Power
500 South Wolf Road
Des Plaines, IL 60016 USA
Tel.: (847) 298-2400
Fax: (800) 892-1008
E-mail: MFPCylmktg@parker.com
Website: www.millerfluidpower.com
Miller Fluid Power

160 Chisholm Drive
Milton, Ontario
Canada L9T 3G9
Tel.: (905) 693-3000
Fax: (905) 876-1958
All specifications and information subject to

change without notice or prior obligation.
Catalog HY08-M1140-3/NA
12/07

Miller HV2 Series: Heavy Duty Industrial Hydraulic Cylinders

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Miller HV2 Series: Heavy Duty Industrial Hydraulic Cylinders

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Miller HV2 Series

Heavy Duty Industrial

Catalog HY08-M1140-3/NA December, 2007

Heavy Duty Service –

AV Series Cylinders CHE Series Compact Hydraulic Cylinders

MHP Series Cylinders JV Series Cylinders

Miller Fluid Power

Table of Contents Page

Spherical Bearing Cylinder Accessories................................................................................................................................ 20

 Miller Fluid Power

Miller Fluid Power

Thorough inspection and performance

 Miller Fluid Power

application data for engineering evaluation and recommendation.

(BOTH ENDS NFPA MX1)

(NFPA MF2) (NFPA MF6) (NFPA ME6) (NFPA MS2)

(NFPA MS4) (NFPA MP1) (NFPA MPU3) (NFPA MT1)

Cap Trunnion Intermediate Trunnion Intermediate Trunnion

 Miller Fluid Power

heavy duty hydraulic cylinders grooved to provide concentricity

End Seal – Pressure-actuated

Rod Bushing Assembly – Standard bronze

Piston Rod Stud – Furnished on 2.00"

Alloy Steel Tie Rod Nuts

Optional High Temperature

Miller’s stepped floating cushions This is a constant shape

 Miller Fluid Power

Step cut iron piston rings

FILLED BRONZE Hi Load Piston – Optional at

One-Piece Nodular Iron

 Miller Fluid Power

Tie Rods Extended Cap End Mount ZJ + STROKE

Tie Rods Extended Head End Mount ZB + STROKE

Rod End Dimensions (for Retainer Held Bushings) – See Table 2

 Miller Fluid Power

Rod End Dimensions (for Bolted Bushings) – See Table 2

 Miller Fluid Power

Head Square Maximum Pressure Rating - PSI

Head Rectangular Mount

Rod End Dimensions (for Retainer Held Bushings) – See Table 2

 Miller Fluid Power

Rod End Dimensions (for Bolted Bushings) – See Table 2

 Miller Fluid Power

Cap Square Flange Mount

Cap Rectangular Mount

Rod End Dimensions (for Retainer Held Bushings) – See Table 2

10 Miller Fluid Power

Rod End Dimensions (for Bolted Bushings) – See Table 2

11 Miller Fluid Power

Side Tap Mount

Rod End Dimensions (for Retainer Held Bushings) – See Table 2

12 Miller Fluid Power

Rod End Dimensions (for Bolted Bushings) – See Table 2

13 Miller Fluid Power

Rod End Dimensions (for Retainer Held Bushings) – See Table 2

14 Miller Fluid Power

Rod End Dimensions (for Bolted Bushings) – See Table 2

15 Miller Fluid Power

Cap Trunnion Mount Maximum

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power

Miller Fluid Power