Machine Design Elements Exam

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Which of the following is used to cut gears?

1 point
a. gear cutter
b. gear center
c. gear hob
d. gear threader
A hot-dip or electroplate application of tin to steel.
1 point
a. tin-plating
b. metal spraying
c. organic finishes
d. lapping
Which of the following will likely happen if the angle on a drill is less
than 59 degrees?
1 point
a. the drill will make a larger hole
b. the drill will make a smaller hole
c. the hole will take to drill and more power is required to drive the
drill
d. the drill will not center properly
The property of a material to resist various kinds of rapidly alternating
stresses.
1 point
a. fatigue strength
b. bending strength
c. compressive strength
d. impact strength
The __ is one of the rigid members / bodies joined together to form a
kinematic chain.
1 point
a. coplanar
b. frame
c. link
d. machine
Before splicing electric wires, they should be:
1 point
a. tinned
b. soldered
c. cleaned and tinned
d. insulated
It is the process of reheating or drawing of metal that has been hardened
to a comparatively low temperature in order to relieve the hardening
strain and increase the toughness of the steel.
1 point
a. Tempering
b. Annealing
c. Cyaniding
d. Normalizing
Which of the following does not have to be lubricated when drilling?
1 point
a. steel
b. monel
c. brass
d. tool steel
Continuous stretching under load even if the stress is less than the
yield point.
1 point
a. plasticity
b. creep
c. elasticity
d. ductility
To facilitate the removal of the pattern, all surfaces parallel to the
direction of withdrawal are slightly tapered. This taper is called:
1 point
a. gate
b. riser
c. sprue
d. draft
Which of the following has been considered as general purpose rope?
1 point
a. 6 x 19 IWRC
b. 7 x 25 IWRC
c. 7 x 26 IWRC
d. 6 x 9 IWRC
Where is the correction position of the tool bit when facing off a piece
of material in the lathe chuck?
1 point
a. above center
b. below center
c. at the center
d. off center
Flat leather belting not recommended for used in a speed in excess of
___fpm.
1 point
a. 3600
b. 6000
c. 4800
d. all of these
Wire ropes are made from cold-drawn with __ or more teeth.
1 point
21
23
25
27
Ceramic tools operate at what temperature?
1 point
a. below 2000 F
b. below 2200 F
c. above 2000 F
d. above 2200 F
Suitable for creating parts of zinc, aluminum, copper, magnesium and
lead/ tin alloys:
1 point
a. die casting
b. investment casting
c. centrifugal casting
d. continuous casting
Which of the following alloying elements of steel will produce the
greatest hardening effect life carbon and all the same time reduces the
enlargement of its grain structure.
1 point
a. chromium
b. manganese
c. molybdenum
d. nickel
What is the use of flux soldering?
1 point
a. keep the solder from running off the metal
b. keep the metal from getting too hot
c. keep the tip of the soldering iron clean
d. remove and prevent oxidation of the metals
What is the other term for the operation “truing” a grinding wheel?
1 point
a. centering
b. sizing
c. dressing
d. rounding
The length of a file is measured from:
1 point
a. end to end
b. point to end
c. point to heel
d. heel to end
The most commonly-used series in the bulk production of bolts, screws,
nuts and other general applications in the coarse-thread series.
1 point
a. UNC
b. UNF
c. white iron
d. lead
All these are basic kinds of cast iron, except:
1 point
a. gray iron
b. malleable iron
c. white iron
d. red iron
Which of the following is a unit or energy?
1 point
watt
BTU/hr.
ft-lb
hp
In what operation where “center drilling” is to be found?
1 point
a. drilling a center in an odd-shaped piece of meta
b. drilling and countersinking with one tool
c. centering with one tool and drilling with another
d. drilling a center in a piece of stock in a drill press
Weld-metal impact specimen shall be taken across the weld with one face
substantially parallel to and within.
1 point
a. 3/4
b. 1/32
c. 1/4
d. 1/6
The changes in shape or geometry of the body due to action of a force on
it is called deformation or:
1 point
a. shear stresses
b. compressive stress
c. strains
d. change in area
A piece of stock 8” long is 3” diameter at one end and 1-1/2” diameter at
the other end. The taper inch is:
1 point
a. ½”
b. 3/16”
c. ¾”
d. 5/16”
It is the element used mostly in steel is designed for metal cutting
tools. The steels added by this element are tough, hard and very
resistant to wear.
1 point
a. chromium
b. tungsten
c. molybdenum
d. nickel
It is used in the production of coins, is a severe operation requiring
high tonnage, due to the fact that the metal flow is completely confined
within the die cavity.
1 point
a. coining
b. embossing
c. swaging
d. blanking
What is the other name given to gravity drop hammers?
1 point
a. board hammers
b. press forging
c. powered hammers
d. impactor forging
How do you call the velocity of the chip relative to the tool face?
1 point
a. cutting speed
b. chip velocity
c. shear velocity
d. rake velocity
How do you call the process used to retard corrosion (rust) on iron pipe
and fitting?
1 point
a. tinning
b. galvanizing
c. soldering
d. sulphurizing
With ___ the workpiece advances through a sequence of operations:
1 point
a. presswork
b. brakes
c. tonnage
d. progressive dies
What do you call the process of removing the sharp edges from a piece of
stock?
1 point
a. knurling
b. planning
c. chamfering
d. turning
An approximate safe rule for cutting new pistons for steam pumps is to
allow:
1 point
a. 0.002” between piston and cylinder for each inch diameter of piston
b. 0.001” between piston and cylinder for each inch diameter of piston
c. 0.010” between piston and cylinder for each inch diameter of piston
d. 0.0001” between piston and cylinder for each inch diameter of piston
What is the other term for barrel finishing?
1 point
a. abrasive cleaning
b. tumbling
c. barrel finishing
d. anodizing
A fillet weld whose size is equal to the thickness of the thinner joint
member:
1 point
a. butt joint
b. Butt weld
c. tack weld
d. full-fillet weld
Copper is annealed by heating a cherry red color and:
1 point
a. dousing in cold water
b. dousing in oil
c. cooling slowly in air
d. dousing in hot water
A steel carbon range of 0.05 to 0.03 percent is considered as what type
of steel?
1 point
a. low carbon steel
b. high carbon steel
c. medium carbon steel
d. very high carbon steel
Which of the following is manufactured from aluminum oxide have the same
expected life as carbide tools but can operate at speeds from two to
three times higher?
1 point
a. ceramic tools
b. high speed steel
c. diamonds
d. carbon tool steel
As a rule the center to center distance between sprocket should not be
less than___ times the diameter of the bigger sprocket and not less than
30 times the pitch nor more than about 50 times to pitch.
1 point
a. 1.5
b. 2
c. 2.5
d. 3
Which of the following is used to reduce friction, remove heat, remove
chips and protect against corrosion
1 point
a. water vapor
b. carbon
c. air
d. cutting fluid
Gears are manufactured usually in the following processes: milling,
generating, shaving, grinding and:
1 point
a. blanking
b. dinking
c. heat treatment
d. molding
A white metal, almost as bright as bright as silver and is malleable and
ductile and can be welded.
1 point
a. nickel
b. aluminum
c. white iron
d. lead
Which of the following is not a common drill shank?
1 point
a. straight
b. fluted
c. taper
d. bit
Files are divided into two general classes. How are these classified?
1 point
a. rough and smooth
b. single-cut and double-cut
c. large and small
d. flat shapes and round shapes
Which of the following is the flux usually used for hard solder?
1 point
a. rosin
b. barium
c. borax
d. alum
The product of the mass and the velocity of the center of gravity of the
body is called:
1 point
a. linear momentum
b. linear impulse
c. angular impulse
d. angular momentum
Which of the following gasket material which should avoid hot liquid/
steam applications?
1 point
a. Asbestos fiber
b. Nylon fiber
c. Rubberized
d. Wool
The cheapest and the most abundant engineering material.
1 point
a. aluminum
b. steel
c. Cast iron
d. lead

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