XU 6100 Series OP Manual
XU 6100 Series OP Manual
XU 6100 Series OP Manual
WARRANTY STATEMENT
The California Air Resources Board (CARB), U.S. Environmental Protection Agency (EPA),
and LS Mtron Ltd. (LS Mtron) are pleased to explain the emission control system warranty
on your 2015 model year engine. New engines must be designed, built and equipped to
meet stringent anti-smog standards. LS Mtron must warrant the emission control system
on your engine for the periods of time listed below provided there has been no abuse,
neglect or improper maintenance or usage of your engine. Additional conditions and
responsibilities are further outlined below. Where a warrantable condition exists, LS Mtron
will repair your engine at no cost to you including diagnosis, parts and labor.
LS Mtron warrants to the original owner, and to each subsequent owner of a new diesel
engine, that the emission control system of your engine:
1. Was designed, built and equipped so as to conform at the time of sale with all
applicable regulations of CARB and EPA.
2. Is free from defects in material and workmanship which will cause such engine to fail to
conform with applicable regulations for the following warranty period:
• For engines rated at or above 19 kW (25 HP): five (5) years or 3,000 hours of
operation, whichever occurs first.
• On the date the equipment is first delivered to the first retail purchaser, or;
•If the equipment is placed in service for demonstration purposes prior to sale at retail, on
the date the engine is first placed in service.
The emission control systems of your new LS Mtron engine were designed, built and tested
using genuine LS Mtron parts, and the engine is certified as being in conformity with CARB
and EPA emission control regulations. Accordingly, it is recommended that any
replacement parts used for maintenance, repair, or replacement of emission control
systems must be LS Mtron parts. Any replacement part may be used in the performance of
any maintenance or repairs and will be provided without charge to the owner, although LS
Mtron recommends that the owner obtain assurance that such parts are warranted by their
manufacturer and LS Mtron to be equivalent to genuine LS Mtron parts. Such use shall not
reduce the warranty obligations of LS Mtron, provided they are warranted to be equivalent
to genuine LS Mtron parts.
Any warranted part which is not scheduled for replacement as required maintenance shall
be warranted for the warranty period defined above. If any such part fails during the period
of warranty coverage, and provided that there has been no abuse, neglect or improper
maintenance or usage of your engine, it will be repaired or replaced under warranty.
Any such part repaired or replaced under the warranty shall be warranted for the remaining
warranty period.
Any warranted part which is scheduled only for regular inspection in the written instructions
shall be warranted for the warranty period defined above, provided that there has been no
abuse, neglect or improper maintenance or usage of your engine. A statement in the
written instructions to the effect of "repair or replace as necessary" shall not reduce the
period of warranty coverage. Any such part repaired or replaced under warranty shall be
warranted for the remaining warranty period.
Any warranted part which is scheduled for replacement as required maintenance shall be
warranted for the period of time prior to the first scheduled replacement point for that part.
If the part fails prior to the first scheduled replacement, the part shall be repaired or
replaced by LS Mtron under warranty, provided that there has been no abuse, neglect or
improper maintenance or usage of your engine. Any such part repaired or replaced under
warranty shall be warranted for the remainder of the period prior to the first scheduled
replacement point for the part.
The owner will not be charged for diagnostic labor that leads to the determination that a
warranted part is in fact defective, provided that such diagnostic work is performed at a
warranty station.
LS Mtron is liable for damages to other engine components proximately caused by a failure
under warranty of any warranted part.
This engine is designed to operate on ultra low sulfur diesel fuel only. Use of any other
fuel may result in this engine no longer operating in compliance with CARB or EPA’s
emissions requirements.
The purchaser is responsible for initiating the warranty process. You must present the
engine to a LS Mtron dealer as soon as a problem exists. The warranty repairs should be
completed by the dealer as expeditiously as possible.
Use of any add-on or modified parts that are not exempted from anti-tampering laws by
CARB or EPA may reduce or eliminate your warranty coverage. The use of any non-
exempted add-on or modified parts shall be grounds for disallowing a warranty claim. LS
Mtron is not liable for failures of warranted parts caused by the use of a non-exempted add-
on or modified part.
The emissions control parts covered by this Limited Emission Control System Warranty are
listed under “What is covered by the Limited Emission Control System Warranty.” You are
responsible for the performance of all scheduled maintenance or repairs on your new LS
Mtron engine. LS Mtron may deny a warranty claim if failure to perform maintenance
results in the failure of a warranted part. Receipts covering the performance of regular
maintenance should be retained in the event of questions arise concerning maintenance.
The receipts should be transferred to each subsequent owner of the equipment with the
emission warranted engines.
Customer Assistance
In the event that you do not receive the warranty service to which you believe you are
entitled under the Limited Emission Control Systems Warranty, you should contact LS
Mtron at the address below for assistance. If you need additional assistance or information
concerning the Limited Emission Control System Warranty, contact:
1. LS Mtron Ltd.
886, Gwahak-Ro, Bongdong-Eup
Wanju-gun, Jeollabuk-Do, Korea
Phone: 82-63-279-5824, Fax: 82-63-279-5933
1. Malfunctions in any part caused by any of the following: misuse, abuse, improper
adjustments, modifications, alteration, tampering, disconnection, improper or inadequate
maintenance, or use of fuels not recommended for the engine as described in the
Maintenance Manual.
2. Damage resulting from accident, acts of nature or other events beyond the control of
LS Mtron.
4. Replacement items which are not genuine LS Mtron parts or not authorized by LS
Mtron.
The following is a list of systems and parts that are considered a part of the Emission
Control System and are covered by the Limited Emission Control System Warranty for
engines which were built to conform to CARB and EPA regulations:
IMPORTANT! This may not include expendable maintenance items such as nozzle
assemblies and rubber flanges. Emission related parts requiring scheduled maintenance
are warranted until their first scheduled replacement point only.
This Limited Emission Control System Warranty applies to the following emission control
parts:
z Do not use the product beyond its limits of terrain gradient and stability than outlined in this manual.
Using the tractor beyond these limits may cause a overturning accident.
z Do not use the tractor on higher speeds than allowed by the load of the tractor and road condition.
Always choose a suitable driving speed to maintain the stability of the tractor.
z Do not use the tractor near or on soft verges of canals and brooks or banks and verges that are
undermined by rodents. The tractor may sink sideways and roll-over.
z Do not use the tractor on brittle bridge heads and poor bridge floors, These constructions may
collapse and cause overturning of the tractor. Always check out the condition and carrying
capacity of bridges and ramps prior to engage.
z Do not use the tractor without wearing the seat belt and Roll-Over Protective Structure
(ROPS) during operations where roll-over or tip-over hazards exist. The ROPS will only be fully
effective when the driver remains attached to his seat.
z Do not use equipment mounted on the tractor which is not correctly matching and firmly fixed.
Such equipment may increase the risk for roll-over and hit the tractor when coming loose.
z Do not use the tractor in combination with equipment arbitrary, without having consulted the
specific operator’s manual provided with the equipment. This manual alone cannot provide you
with all the information about safety operation of the combination.
z Do not use the tractor beyond its limits of dynamic stability. High speed, abrupt maneuvers, and
fast and short cornering will increase the risk of roll-over.
z Do not use the tractor for overloaded pulling work, in cases where you don’t know if the load will
yield, for instance when pulling stumps. The tractor may flip over when the stump is not yielding.
z Be extremely cautious when working with the tractor on forage silos without lateral concrete walls.
A wide track setting may improve the lateral stability of the tractor.
z Be cautious that the center of gravity of the tractor may increase when the front-end loader is
loaded or the three-point linkage are raised. In these conditions, the tractor may roll-over earlier than
expected.
z Do not step down from the tractor without shutting down the PTO, shifting the transmission
to neutral and applying the parking brake.
1-1
z Never remove or modify or change the driver’s protection device or safety device arbitrary.
z You must take the necessary precautions to always be aware of the possible presence of
bystanders, certainly when maneuvering in confined areas. Keep people away from the tractor during
work. Pay the necessary attention while operating next to public roads or footpaths. Thrown objects
can get projected outside the field and hit unprotected people like bikers or pedestrians. Wait until it is
clear of bystanders.
z Do not violate the local traffic rules related to public roads and highways
z Do not allow riders on the tractor; do not allow people standing on the access way or step to the
cab when the tractor is moving. Your view to the left will be obstructed and a rider risks to fall from the
tractor during unforeseen or abrupt movements.
z This tractor has only one operator station and is a one man operated vehicle. Other people on or
around the tractor during normal operation are not allowed.
z Always stay clear from implements operating area and especially do not stand between tractor
and trailed vehicle either three-point linkage when operating lift controls; ensure no bystanders
are near these operating areas.
z This tractor may be equipped with a number of sensors to control safety functions. Do not attempt
to bypass any function on the tractor. You will be exposed to serious hazards, and moreover, the
behavior of the tractor may become unpredictable.
z The manufacturer will not be responsible for the damage or safety problems caused by maintenance
or repair with non-genuine parts. It must be requested to use the genuine parts.
z When cleaning the tractor by using high pressurized water, do not inject water directly to the
electronic parts, wiring, air intake pipe, hot engine or muffler inside the bonnet.
z Maintenance and repair of the tractor is performed by skilled technical experts with the proper
tools authorized by the manufacturer.
z For damage or accidents caused by the miss use or operation in violation of these rules, the
manufacturer and its distributors will not have any responsibility and warranty.
z Keep this Operator’s manual for future reference at hand (on the tractor).
- You should comply with the description marked on the decals attached on the product or the contents
marked with safety mark in this Operator's Manual..
Danger – This indicates a fatal dangerous situation that may cause a serious injury
Danger
or death if not avoided.
Warning – This indicates a potential dangerous situation that may cause a serious
Warning
injury or death if not avoided.
Caution – This indicates a potential dangerous situation that may cause a light
Caution
injury or damage to the properties if not avoided.
Notice – This indicates the instructions for right use for the safety of persons or
Notice products.
1-2
◆ Product Identification
Your tractor has a exclusive chassis number and
engine number marked with product serial number
tag to identify the product. (See Fig.1-1)
Engine No.
Fig.1-2
Hour meter
TM number
Fig.1-4 Fig.1-3
◆ Terminology Front
When reading this Operator's Manual, refer to the
right figure for the discrimination of the front/
rear/left/right direction.
Left Right
Rear
1-3
1-2. Safety Precautions - read this for safety before using.
(1) Notices before using the tractor
z For Safety Instruction : Before using the tractor,
read this Operator's Manual carefully and Read Operator’s
understand the instructions fully for the safety Manual.
prevention and right usage of the tractor and then
use the tractor safely according to the instructions.
Especially, special cares must be taken for using the tractor in the places where the safety
signs such as Danger, Warning, Caution etc. are marked. (See page 1-2)
z Safety Decals : For right use and personal safety of the operator, the safety decals are attached to
the parts related with safety operation. Before using the tractor, comply with the safety instructions.
(For further information, refer to “1-6 Safety Decals”)
Warning ▶Do not approach the rotating shaft such as PTO shaft or cooling fan, especially,
with loose clothing and long clothes. The entanglement in rotating shaft can cause
serious injury or death.
▶Stop the engine and be sure PTO shaft is stopped before getting near it.
z Keep Riders off : Riders on the tractor or implements obstruct the operator’s view and can be
thrown off the tractor. It can cause a serious injury or death. Riders should not be carried on the
tractor at any time.
▶Additional seat (where fitted) is used for driver training or instruction. Do not permit
Warning
anyone to ride on the tractor.
1-4
z Protect Children : Pay special attention to children (or a child) while using the tractor or during
storage.
- Make sure children keep a safe distance from the tractor and all implements before using the
tractor. Be alert to the presence of children.
- Do not let children or an untrained person operate the tractor.
- Do not allow children to approach the tractor while the engine is running.
- When parking the tractor, remove the ignition key and lower implements to the ground for
children’s safety.
▶As children are very curious, they may do unexpected movements or actions.
Warning
Special care must be taken, when operating tractor or equipment.
z Genuine Parts : When replacing parts, you must use “Genuine Parts” of LS tractor. Contact your
authorized dealer. If not, it may cause a reduction of product life, failure and serious injury.
* The items that are not allowed to be modified or removed arbitrarily by user are as below :
- Protection structures such as PTO cover, Guards, Safety frame(Roll-bar), Cab, etc.
- Engine components, Fuel injection control and setting, etc.
- Automatic control equipment, Lamps, Transmission, Hydraulic valve and pressure settings.
- Other parts that detail and where complicated adjustments are needed.
z Lamps : Do not modify the lamps or change the bulb capacity arbitrarily.
▶ Modified lamps or change bulb capacity may cause the traffic accident by
disturbing approaching driver’s views.
Warning
▶ If the lamp is blown out, replace it immediately with a genuine part. In case of
driving at night, it may cause a traffic accident.
1-5
z Protective Structures : For the operator’s safety, various protective structures, i.e. Bonnet (Hood),
Fan cover, PTO safety cover, PTO shaft protection cap, Roll-bar or another Roll-over Protective
Structure, etc are attached on the tractor. If these structures are modified or removed by user
arbitrarily, it may cause serious accident. Such behaviors are prohibited strictly.
Warning ▶ The Protective Structure and interconnecting components are a certified system.
Any damage, Fire, corrosion or modification will weaken the structure and reduce
your protection. If this occurs, the Protective Structure MUST be replaced with a
new one. Contact your authorized dealer for Protective Structure inspection and
replacement.
▶ DO NOT attach any device to the Protective Structure for pulling purposes.
z Level of protection of the OPS (Operators Protection Structure) : This tractor does NOT
provide protection against
- low hanging wires and branches in the forest, orchard or construction area, etc
- toppling trees, primarily in case a rear-mounted tree grab-crane is mounted at the rear of the
tractor
- penetrating objects in the operator’s enclosure, primarily in case a winch is mounted at the rear of
the tractor.
- potential risks by using any optional equipment that might be available to deal with those hazards.
NEVER enter or operate these hazardous area without certified Operator Protective Structure
installed.
1-6
(2) Notices when starting Engine
z Check each part with reference of “5. Lubrication
and Maintenance” in this manual. If necessary,
repair or replace it immediately. Especially,
check if safety protection structures or
covers are attached originally and the bolts
and nuts are tightened well.
Starter motor
Warning
▶Do not start the engine in a closed area. The poisonous exhaust gas can cause
fatal damage to the driver or persons around.
1-7
(3) Notices while operating/using the tractor
z Ventilation
Warning
▶It is very dangerous to work in
a closed area. The poisonous
exhaust gas may cause serious
damage to the human body. If
you should work in this area,
make sure to ventilate well and
put on the protective mask.
z Noise and Vibration : When working between buildings or in confined spaces, the sound pressure
level can be increased. Wear suitable ear protectors in high noise level conditions. When working
with equipment in the field, Vibration intensity from equipment may be increased. To reduce the
harm to the body, take a rest periodically.
1-8
z Obey the traffic rules while driving on public roads.
Do not exceed the local legal speed limit.
Use a beacon or slow moving vehicle (SMV) to
indicate that the vehicle is slow moving.
z Do not overuse the fuel, oil, etc and pay attention not to contact the skin directly. Generally, these
materials contain harmful materials to the human body. When you work in a area where hazardous
chemicals are sprayed, check the cabin filter (if fitted) and replace the filter with suitable one for the
purpose being used. To protect the body completely from these harmful materials, wear a safe
protection equipment such as mask, and clean the body after working.
1-9
(4) Notices when connecting Implement
z Attach or detach the implement on wide and
level ground.
Warning ▶Before connecting or checking the implement, put PTO switch to “OFF” and place
PTO gear lever in Neutral position.
▶When attaching or detaching the implement, make sure to fix the implement and
tighten the three point hitch pins correctly. If not, the serious troubles and injury can
occur during the operation.
▶If heavy loaded trailer is connected to 3-point linkage or any structure, it can cause
turnover or failure and serious injury. Make sure to use towing hitch or authorized
draw bar.
1 - 10
(5) Notices when towing the tractor
z If your tractor needs to be towed for a short
distance, Use the hitch (or drawbar) or front
towing hook. Do not connect to other structures
such as rear axle, ROPS, front axle, steering
components for towing.
z Check the horizontal and vertical permissible load of the hitch (or drawbar) before towing. The load
is different with trailer brake, and stopping distance increases with speed and weight of towed loads
and slope. Make sure you consider the total weight of the equipment and its load. (See section 4.
“Hitch and Drawbar” in this manual.)
z Do not tow trailers that are not fitted with an independent braking system.
▶ When fixing the tractor, Do not hook or connect chains to the 4WD shaft, steering
cylinder, tie-rod or front axle. These can be damaged by the chain or excessive
Caution strain.
▶ In case of turbocharger engine (where fitted), cover the exhaust outlet to protect
that the turbocharger does not rotate by air without lubrication.
1 - 11
(7) Notices when servicing the tractor after work
z Check and maintenance must be performed after stopping the engine and cooling down the
engine sufficiently.
z DO NOT pour water into the radiator or engine
when engine is hot. The engine or radiator may
crack.
Warning ▶Before removing hydraulic pipes or hoses and other parts, make sure to check that
hydraulic pressure is relieved completely. The leaks of pressurized oil can cause a
fatal physical injury.
z Never fill the fuel tank while the engine is running or the engine is hot. And never smoke or have
flames around fuel tank.
z To prevent fire or explosion, keep flames or sparks away from battery. Do not grind or smoke or
weld near a battery. For further information, see section 5-11-(3), “Battery handling and Notices”.
Warning ▶Always remove grounded (-) battery clamp first and assemble it last. If not, It
can cause an explosion by spark.
▶The gas generated from the battery is explosive. Keep cigarettes, sparks and
flames away from battery. Never check battery charge by placing a metal object
across the terminals.
▶Do not short circuit the battery posts with metal items.
▶Battery post, terminals and related accessories contain lead and lead compounds.
MUST WASH YOUR HANDS AFTER HANDLING.
1 - 12
z Do not attempt to remove or unfasten the air conditioning components arbitrary. There is a
possible to be severely frostbitten or injured by escaping refrigerant. Contact your authorized dealer
to work air conditioning systems.
z Before servicing the tractor, attach a “DO NOT
OPERATE” warning tag to the tractor in an area
that will be visible. DO NOT DO NOT
OPERATE OPERATE
z Keep the area used for servicing the tractor
clean and dry. Wet or oily floors are slippery. It Reason :
z Never remove the fuel cap or refuel with the engine running or hot.
z Do not smoke while refueling the tractor. Keep any type of flame away.
z Maintain control of the fuel filler nozzle when filling the fuel tank.
z Do not fill the fuel tank to capacity. Fill only to the bottom of the filler neck to allow room for
expansion.
z Wipe up spilled fuel immediately and always
tighten the fuel tank cap securely.
▶ When parking the tractor on a slope unavoidably while attaching the loaded
equipment, the tractor may move even if the parking brake is applied. Apply the
Caution wheel chock and the lowest speed transmission gear as follow.
-. Mechanical : downhill ⇒ Reverse 1gear / uphill ⇒ Forward 1gear
-. Power shuttle : Engine brake by transmission gear is USELESS.
z Battery post, terminals and related accessories contain lead and lead compounds. MUST WASH
YOUR HANDS AFTER HANDLING.
z When handling engine oil, diesel fuel, anti-freeze solution and other chemical substances, wear
protective clothes, mask and gloves.
1 - 14
1-3. Long-term storage
(1) Preparation for storage
※ Wash the tractor cleanly and follow the procedure
as below.
z Loosen all drive belts and clean the air cleaner. Lift rod
z If possible, fit stands or other suitable supports under the axles to raise the wheel off the ground.
And let the air out of the tires. If not, check the tire pressure from time to time.
z If the implements are attached, lower the implements on a support off the ground.
1 - 15
▶ When restarting tngine at the end of long-term storage, follow the instructions of
Warning
the “Preparation for Reuse” as below.
z Check the leakage of fuel, oil and coolant. If necessary, repair the damaged part.
z Have to start engine periodically, at least every 6 month for circulation and lubrication in fuel system.
z The battery should be charged about once a month not to be discharged entirely.
▶ As the electrolyte of battery is sulfuric acid, it is emits the explosive and poisonous
gas. It is strong enough to burn skin, clothing and can cause blindness if splashed
into eyes.
- Keep the sparks and flames and cigarettes away from the battery.
Caution - When handling the battery, wear safety glasses to protect the eyes.
- If the electrolyte contacts the eyes and skin, wash with water immediately and go
to see a doctor.
▶ When removing and storing battery, select dry and cool place out of reach of
children.
z Check the leakage of fuel, coolant, engine oil, transmission and front axle oil.
z Check the level of engine, transmission, rear and front axle oil, and fuel.
(For further information, refer to the section 5, “Lubrication and Maintenance” in this manual.)
z Check all drive belts carefully, paying particular attention to the point where the straight run of the belt
starts to bend around the pulley. Check the vee groove in the pulley for corrosion.
z Start engine, and check the engine oil pressure indicator and battery charging indicator in the
instrument panel. These indicators have to be turned off while engine is running.
z Run the engine at a fast idling speed (suggest 1000/1500 rpm) until normal operating temperature is
registered, and check the surroundings for oil, fuel and coolant leakage.
1 - 16
1-4. Notices for ”Use & Disposal” related to the environment
Soil, Air and Water are essential elements for human life. To contribute to environment
preservation of the Earth, we are trying to minimize the environment pollution necessitated by
Several substances and products derived from chemical and petrochemical products are major
We’d like to notify the following items for “Use & Disposal” related to environment preservation.
Overloaded work may reduce the life of the product as well as the unburned exhaust gas
occurred during overload work becomes the major cause of air pollution.
2. When you replace various oils (engine, transmission, anti-freeze solution) directly, do not
This may pollute the soil and water seriously and also is prohibited legally. If violating, you
would be responsible for that by civil or criminal case. The waste oil must be disposed
3. Use the product according to the Operator's manual and if the life of product ended, do not
throw away (or dispose) to any place. The rust water or oil coming from the disposed
product may cause the pollution of soil or water. Thus, the wasted product must be
4. Modern lubricants contain additives. Do not burn the disposed oil or fuel in conventional
heating systems.
5. When handling fuel, lubricants oil and coolants, do not left to be absorbed into the ground.
6. Do not adjust the setting of the fuel delivery system. This will alter the emission of
exhaust fumes.
1 - 17
1-5. Symbols
The followings show the symbols and its meaning used for the tractor.
Refer to operator’s
Gear Neutral Low speed
Manual.
Engine speed
Battery charging Forward
control (throttle)
Engine speed
Fuel level Backward
control (throttle)
Turn signal
Fuel filter 4WD connection
light
Engine coolant
4WD disconnection Light switch
temperature
Position control
Parking brake Work light
(Up)
Position control
Emergency lights horn
(Down)
Draft control
Engine start Window wiper
(Deep)
1 - 18
1-6. Safety Decals
(1) Handling and Maintenance of Safety Decals
z For intended use and personal safety of the operator, the safety decals (labels) are attached to the
parts related with safety operation.
z Before operating or maintenance of the tractor, check the position and read the instructions carefully.
▶ The instructions described on the safety decals are very important for the safety of
the operator and workers around. If ignored, it may cause the death or serious
injury.
▶ If the decals are dirty, wash them with soap water and wipe with soft rags. Do not
use the thinner, acetone, or other harsh chemicals as it may erase the instructions.
Caution
▶ If the decal is detached or damaged, replace it with a new one on original position.
▶ When cleaning the tractor with pressurized water, the decals can be detached.
▶ If a decal is on a part that is replaced, make sure the decal is attached on the new
part.
8 11
4 5
2 1 12 9 10
1 - 19
1. Location : On top of the Fuel Cap
- Ultra low sulfur diesel fuel only.
- Do not smoke while refueling and keep any
type of flame away.
- Part No. : 40241059
1 - 20
6. Location : On top of the left-hand fender.
(Roll-bar model only)
- TO PREVENT DEATH OR SERIOUS INJURY;
- Keep Roll-over Protective Structure fully
upright and locked.
- Do not operate vehicle without ROPS locking
pins in position.
- When ROPS must be lowered :
• Drive with extreme care.
• Seat belt use is not recommended.
• Do not attempt to fold ROPS when a canopy
is fitted.
• ROPS is heavy. Always work with an
assistant when lowering or raising the ROPS.
- No roll-over protection is provided when ROPS
is in lowered position.
- Part No. : 40234715
1 - 21
9. Location : On the left-hand pillar for Cabin
model / On top of left-hand fender for Roll-
bar model.
① CAUTION
- PTO selector & lever must be in “OFF” position
to start engine.
- Do not operate on hard surfaces with 4WD
engaged.
② WARNING
- TO PREVENT SERIOUS INJURY OR DEATH;
• After first hour of operation and daily thereafter,
check front and rear wheel lug nuts and bolts
for proper torque.
• PTO - keep hands, feet and clothing away from
PTO & other moving parts.
• Disengage PTO and shut off engine before
servicing tractor or implements, or attaching /
detaching implements.
• Keep all safety shields in place for your
protection.
• Pull only from approved drawbar or lower links
of 3-point hitch at horizontal position or below.
• Lock tractor brake pedals together for travel on
roads or highways.
• Always apply parking brake and shift
transmission to neutral before dismounting.
• Always use a seat belt when you operate the
tractor.
• Allow no riders on tractor or implements.
• Do not use a seat belt when operating with
folding ROPS in lowered position.
• Engine exhaust fumes can cause death or
sickness. Always try to work in a ventilated
area.
• Disengage the differential lock when turning
the tractor. Always disengage the differential
lock when driving on roads.
• Depress on or both brake pedals to disengage
the differential lock.
- Failure to comply could result in death or
serious injury.
- Part No. : 40195656
1 - 22
10. Location : On the left-hand side of the
ROPS frame. (Roll-bar model only)
- TO PREVENT SERIOUS INJURY OR DEATH;
• Never operate a tractor without a certified
ROPS.
• Always fasten seat belt when operating tractor
with ROPS in upright position.
• Do not operate the tractor on steep slopes or
drop-off.
• Avoid sharp turns at high speeds.
• Use of ROPS and seat belt reduce the chance
of injury or death in roll-over or upset occur.
• Do not attach ropes or chains to ROPS for
pulling purpose.
- Failure to comply could result in death or
serious injury.
- Part No. : 40234561
1 - 23
2. Instruction for safe operation
(1) The name of each part
① Roll-Bar type
Roll-Bar
(Safety Frame)
Driver’s
Seat
Steering wheel
Instrument panel
Bonnet (Hood)
Headlights
Fender
Sub step
Grab handle
Fuel Tank
Front axle
2-1
② Cabin type
Cabin
Steering
wheel
Driver’s
Seat
Instrument panel
Bonnet (Hood)
Head lights
Fender
Sub step
Fuel tank
Front axle
2-2
2-1. Boarding and Exiting the tractor
(1) Boarding the tractor Grab handle
① Roll-Bar type
z Whenever possible, use the left-hand side step
for entering.
z When boarding the tractor, use the sub-step,
steering wheel and grab handle on the left fender. Sub step
Door grip
▶ Do not grasp the gear levers when entering the cabin from the right-hand side.
2-3
(2) Seat adjustment
z Before operating the tractor, adjust the position of
driver’s seat according to body size and length.
z Seat F/R adjustment lever
1) After sitting on driver’s seat, move the seat F/R
adjustment lever up to release the lock.
2) Move the driver’s seat forward or backward
depending on driver’s body length.
3) Release the seat F/R adjustment lever and check
the seat is locked.
z Seat height adjustment knob
1) If you turn the seat height adjustment knob
clockwise, the seat height shall be lowered.
z Weight adjustment knob Seat height Seat F/R
adjustment knob adjustment lever
1) Adjust the seat suspension depending on your
body weight by using the weight adjustment knob. Weight
If you turn the knob clockwise, the suspension adjustment knob
stiffness shall be increased.
▶DO NOT put your hand under the seat while sitting. It may cause a injury by seat
warning suspension.
▶DO NOT adjust the seat position while driving.
Warning ▶If not wearing the seat belt, it may cause serious injury in case of accident.
- During operation, it must be required to wear seat belt with a cab or safety frame
installed.
- After wearing the seat belt, adjust the belt to fit the operator.
▶If safety frame is folded down for frame model, do not wear the seat belt.
2-4
(4) Tilting steering wheel
z Pull the tilt lever upward to release the steering
wheel and tilt the steering wheel to desired
position. Tilt lever
Steering wheel
z And, push the tilt lever downward to lock the
steering wheel in place, and check to make sure Release
column does not move forward and backward.
Caution ▶DO NOT adjust steering wheel while driving. It may cause a serious accident.
Warning ▶DO NOT ventilate the cabin in pesticides or other hazardous spraying area.
2-5
(6) Exiting the tractor Door release lever Grab handle
Caution ▶ Do not grasp the transmission gear levers when entering /exiting the cabin .
③ Roll-Bar type
Grab handle
z Whenever possible, use the left-hand side step
for exiting.
z When exiting the tractor, use the sub-step,
steering wheel and grab handle on the left fender.
z Do not jump up/down for your safety.
Sub step
2-6
2-2. Safety device
(1) Hood (Bonnet)
Hood (Bonnet)
z Hood is a protection device to prevent an
unintended access to the rotating parts around
engine ; cooling fan, fan belt and rotating shaft
and pulley.
Warning ▶If you contact the rotating shaft, it may cause a severe injury.
- DO NOT try to touch the rotating shafts.
- DO NOT remove the protection covers.
- Avoid loose clothes that can easily be rolled up in the rotating shaft.
2-7
(4) Roll-Over Protective Structure (ROPS) (optional)
① Roll-bar (Safety frame)
z As the Roll-bar is very important structure for
driver’s safety, DO NOT modify (welding, drilling, bolt①
cutting, etc) or remove it arbitrary.
3. Insert the pin into the holes in order to fix the Roll-
bar.
Warning ▶ Do not change or disassemble the Roll-bar arbitrarily for driver’s safety.
▶ Unless the Roll-bar is installed correctly, it may cause a serious accident on tractor
when being overturned.
- Be sure to stand the Roll-bar up firmly and assemble the bolts, pins and nuts
correctly.
② Cabin
z The Protective Structure (Roll-bar or Cabin) and interconnecting components are a certified system.
Any damage, Fire, corrosion or modification will weaken the structure and reduce your protection. If
this occurs, the Protective Structure MUST be replaced with a new one. Contact your authorized
dealer for Protective Structure inspection and replacement.
▶As the cabin is very important structure for driver’s safety, DO NOT modify (welding,
Warning drilling, cutting, etc) or remove it arbitrarily.
▶Do not step on the fender for the maintenance of cabin roof.
2-8
3. Instruments and Controls
3-1. Instrument panel and Front controls
Important to owner, read carefully
Shuttle lever
Instrument panel
Throttle lever
Light switch
PTO switch
Turn signal
light switch Key switch
Hazard warning
light indicator
Tilt lever
Horn switch (Page 2-4)
DPF switch
3-1
(1) Instrument panel
4 3 2 1 2 21 22 23
5 20
19
6 18
17
14
16
7 8 9 10 11 12 15 13
12 Battery voltage
3-2
1 Tachometer
3 2 1 2
z The tachometer shows the engine revolutions
per minute (“30” means 3000rpm).
z The closer the needle approaches “H”, the higher the temperature of engine coolant is.
z The coolant is very hot. When checking the coolant, comply with instructions of the section 5
“Maintenance and Lubrication” in this manual.
3-3
9 Hour meter & Engine diagnosis error code
12 Battery voltage
3-4
13 DPF Regeneration indicator
z When the DPF switch is pressed to Inhibited regeneration mode, this indicator shall be ON and the
regeneration of the DPF shall be halted.
z This indicator is turned on when operating ESC main switch to ON position and Engine Speed
Control (ESC) is ready.
z If the cold start aid device is working, this indicator shall be ON. After the indicator is OFF, start the
engine.
z This indicator shall be ON when turning the key switch to ON position, and shall be OFF after the
engine starts. If not, stop the engine immediately, and check the engine lubrication system, engine
oil level, engine oil pressure and so on.
z Contact your authorized local dealer to check the engine lubrication system.
3-5
20 Battery charging warning indicator
20
z This indicator shall be ON when turning the key
switch to ON position, and shall be OFF after
19
starting engine.
3-6
(2) Key switch
ON
z OFF - power off (engine stop) OFF Start
z ON - power on & automatic glow
Key switch
▶ Because the safety switch for start is engaged, start the tractor after pressing
Caution clutch pedal.
▶ If the tractor is not in use, the ignition key should be removed.
▶When passing with other vehicles in the opposite lane at night, turn the headlights
Caution
to low beam not to disturb on coming cars.
3-7
(5) Horn switch
z Press the upper side of the switch for sounding
off the horn.
Horn switch
Hazard warning
light switch
▶If you use the hazard warning lights for a long time, it may cause a increase of
Notice
electrical consumption. Do not use the hazard warning lights for a long time.
Grille work
light switch
3-8
(8) DPF switch
z This switch is used to select the Regeneration
mode or the Inhibited regeneration mode.
System components
Definition
and operation
Diesel Oxidation Catalyst a catalytic converter that reduces emission element
(DOC) such as hydrocarbons, carbon monoxide and unburned fuel.
Diesel Particulate Filter (DPF) a filter that captures soot from the engine exhaust
This is the process of burning/cleaning of the soot that is
Regeneration
contained in the DPF.
The regeneration process is disabled by the use of the DPF
Inhibited regeneration
switch.
3-9
② DOC&DPF(CCRT) DOC&DPF(CCRT)
z The Diesel Oxidation Catalyst (DOC) and the
Diesel Particulate Filter (DPF) is to reduce
engine exhaust hydrocarbons, carbon monoxide
and other toxic gases. This system converts
exhaust emissions to harmless carbon dioxide
and water. The DPF also traps Particular Matter
(PM)
▶Burn hazard !
During the Diesel Particulate Filter (DPF) regeneration process, the exhaust stack
Caution and fixed hood area becomes extremely hot. Allow area to cool before servicing or
working near the exhaust system components.
Failure to comply could result in minor or moderate injury.
▶Fire hazard!
During the Diesel Particulate Filter (DPF) regeneration process, the exhaust stack
Warning and fixed hood area becomes extremely hot. Park the machine outside and away
from combustible or highly flammable material.
Failure to comply could result in death or serious injury.
▶Use of diesel fuel other than Ultra low sulfur fuel may adversely affect the engine
NOTICE
and the DPF performance.
▶Use of any engine oil other than (CJ-4) may clog the DPF earlier than expected and
NOTICE
fuel usage may increase.
3 - 10
④ Indicator illumination on instrument panel
z The indicators related to the DPF regeneration have several illumination figures and its meanings
as follows. Read carefully and keep in mind the instructions well.
Symptom &
Indicators figures Possible cause Remarks
Actions
1. DPF Continuous ON When the - Normal state
regeneration regeneration is
indicator processing.
ON
3 - 11
⑤ Regeneration mode
z In this mode, the operator does not have to take
any actions, the system is activated
automatically by the engine electronic controller.
1
NOTE : The regeneration is the normal operating
mode.
z During the regeneration, the DPF regeneration indicator(1) shall be turned on.
z In case of turning off the engine while the regeneration is processing, the regeneration is to resume
again when restarting the engine.
▶If engine is turned off during the regeneration, soot will not be completely burned
and may increase fuel consumption. KEY-OFF during regeneration mode is not
NOTICE recommendable because too short operation won’t finish regeneration mode, So,
we recommend to users to operate until all indicator lights are turned off without Key
switch OFF.
▶Fire hazard!
During the Diesel Particulate Filter(DPF) regeneration process, the exhaust stack and
Warning fixed hood area becomes extremely hot. Park the machine outside and away from
combustible or highly flammable material.
Failure to comply could result in death or serious injury.
3 - 12
⑥ Inhibited regeneration mode
NOTICE : Only use this mode when regeneration
needs to be delayed or stopped because of an
operation condition that may risk a fire hazard due
to high exhaust temperatures during regeneration. 1
3 - 13
(9) PTO switch
z The engine starts only when PTO switch is
placed in OFF position for safety.
▶ If the PTO switch is placed in MANUAL position, PTO rotates even if the
Warning implement moves up to upper limit. Pay attention to the surroundings to prevent a
accident.
▶ Do not engage the PTO at high engine speed. Sudden engagement can cause
damage to some implements and PTO clutch. Engage PTO at low RPM, and then
raise the engine speed up.
3 - 14
(11) Shuttle lever (Synchro
Forward
shuttle)
z This is used to select Forward or Reverse.
▶ The synchro-shuttle shift lever allows any forward range or reverse to be shifted
while the tractor is moving slowly. However, the clutch must be disengaged and the
engaged by means of clutch pedal. Make sure to depress clutch pedal fully and
Caution
release it gradually to take up load smoothly, but sudden gear shifting may cause
transmission damage. It is recommended to stop the tractor before operating the
shuttle lever.
3 - 15
(14) Clutch pedal
z This is used to engage or disengage the main
transmission clutch for starting engine and shifting
transmission gear.
▶ DO NOT ride your foot on the clutch pedal while driving the tractor.
Caution ▶ As the start safety switch is installed for the operator’s safety, depress the clutch
pedal fully for staring engine.
▶When driving on the road, engage the left/right brake pedal by the lock pin.
Caution - If pressing one side of brake when running, the tractor may turnover.
3 - 16
(16) Beacon lamp switch (if fitted)
z It is used to turn on/off the beacon lamp
connected to beacon connectors. The beacon
connectors are installed on the left and right-
hand side under the cabin roof.
Beacon connector
3 - 17
3-2. Right-hand controls and Cabin pillar
Important to owner, read carefully
Work light switch
(Cabin only)
Indoor light
Window wiper switch (Cabin only)
(Cabin only)
Engine speed
control switch Remote control
(Cabin only) lever
Mode select (Page 3-35)
switch
(Page 3-30)
Electrical power
outlet socket Auto lift control
(Cabin only) (Page 3-37)
Joystick lever
(Page 3-36)
Position control
Main gear lever
shift lever (Page 3-33)
Creeper gear
lever (if fitted)
Down speed
control knob
Differential lock (Page 3-35)
pedal
▶Operate main gear shift lever by correct “H” pattern. If operated diagonally, it may
Notice cause a failure.
3 - 18
(2) Creeper gear lever (if fitted)
z If pulling this lever upward, the creeper gear is
connected (ON), and if pushing it downward, the
creeper gear is disengaged. (OFF)
▶Do not turn the tractor with pressing the differential lock pedal.
Warning ▶Do not use this differential lock pedal while driving on public road.
▶Do not engage differential lock when one wheel is spinning.
3 - 19
(4) Work light switch
① Frame type (Rear)
z Rear work light has a switch on its back. To turn
on/off the rear work light, operate the switch as OFF
the right figure.
ON
3 - 20
(6) Electrical power outlet socket (Cabin only)
z This is used to withdraw the electric power for
charging of the cigarette lighter jack or cellular
phone.
Caution
▶ When using a cigarette lighter jack, cares must be taken not to touch the heated
coil. The heated coil is very hot and may cause the danger of a burn.
▶To ensure safe operation, Avoid turning up the player volume so loud.
Caution
▶Do not use a headset while driving tractor.
3 - 21
(9) ESC main switch
z This switch is used to enable Engine Speed
Cruise Control(ESC) function. ESC main switch
z If pressing the ESC main switch from position 0
to position 1 (Off –> Ready),
- ESC indicator on instrument panel shall be
blinked.
- Engine speed stored on ECU shall be
displayed on LCD panel.
3 - 22
(11) ESC mode select switch
z This switch is used to select an engine speed ESC mode select switch
cruise control while the ESC is working.
3 - 23
3-3. Left-hand controls
Important to owner, read carefully
Driver’s seat
(Page 2-4)
Middle PTO
Lever (if fitted)
Range gear
shift lever
PTO gear
lever (if fitted)
Four wheel
Drive lever
GSP lever
(if fitted)
Parking brake
lever
3rd
4th
3 - 24
(2) PTO gear lever (if fitted)
PTO gear 1000rpm
z 540 / 750 / 1000 rev/min and neutral position is lever
available.
750rpm
z Before operating the lever, press the clutch
pedal and put PTO switch to OFF position, and
stop the PTO shaft completely. Neutral
540rpm
▶If the PTO gear lever is NOT engaged smoothly, lift up and down on implement to
Caution
align the drive shaft.
3 - 26
3-4. Power Shuttle System (PSS) (if fitted)
(1) Power shuttle lever (PSS)
z Your tractor has an advanced electro-hydraulic
forward and reverse system which controls the
movement (Forward/Reverse/Stop) of the tractor
by engaging or disengaging the multi-disk Forward
clutches.
z If transmission oil temperature is below 10℃(50℉), the neutral (N) indicator on the instrument panel
shall blink to inform you that warm-up is needed. If the oil temperature goes higher than 10℃(50℉),
the indicator shall be turned off automatically.
z If the oil temperature is considerably lower than proper level, a shock due to sudden engagement of
the power shuttle clutch may happen. Before operating the power shuttle lever, be sure to warm-up
the engine and transmission oil sufficiently in cold weather.
z If hydraulic pressure of the power shuttle system goes lower than proper level during operation,
corresponding error code shall be displayed on the instrument panel with continuous alarm. At this
time, move the shuttle lever to neutral position first. DO NOT try to operate the tractor any more,
because the clutch engagement under a lower pressure can cause damage to the clutch plate even
for a few seconds. Contact your authorized dealer immediately to get some instructions or to check
the problem. Even though the alarm sounds, the tractor can be moved restrictively for escaping from
an emergency state.
3 - 27
► Before shifting the main gear shift lever or range gear shift lever, depress the
clutch pedal fully to disengage the clutch completely. If not, it may cause damage to
the transmission gear.
► To start the engine, you have to place the shuttle lever in neutral position and place
the PTO switch in OFF position, and then depress the clutch pedal fully.
► Before operating the shuttle lever, you should sit correctly in the driver’s seat.
► Before changing the direction of the tractor by using the shuttle lever, be sure to
check the safety condition of your directions, especially in reverse.
Caution ► It is dangerous to shift the shuttle lever without slowing down in high speed driving.
Before changing direction, it is necessary to reduce the driving speed. If not, it may
cause damage to the power shuttle clutch and transmission drive line.
► Park the tractor on level ground and apply the parking brake. If you have to park
the tractor on a slope, apply the parking brake, apply the wheel chocks to the
wheels. Engaging low speed gear is NOT useful to protect the slippage of the
tractor having the power shuttle system.
3 - 28
(2) Clutch pedal (PSS)
z This pedal is used to engage or disengage the
engine power for engine start, transmission shift
and stopping tractor.
z When driving the tractor on a slope, especially with heavy loaded implements, select a suitable
driving speed to start the tractor. Appling high engine rpm and long-lasting clutch engagement at a
high transmission gear ratio can cause serious damage to clutch pack.
► Depress the clutch pedal quickly and fully, and release it slowly.
► When starting the engine, depress the clutch pedal fully. If not, the engine may not
start due to interlocking of the start safety switch for user’s safety.
3 - 29
(3) PSS Mode select switch (PSS)
z This switch is used for selecting the engagement
time of the power shuttle clutch. This switch has
two modes, WORK / DRIVE mode.
Work mode
Drive mode
3 - 30
(4) Error Diagnosis Code (PSS)
z If a sensor or a valve related to the power shuttle
system has failed, the corresponding error code
shall be displayed on the Instrument panel as
shown in the figure.
3 - 31
3-5. Hydraulic system
(1) Safety precautions
z Hydraulic oil leaking under pressure can penetrate the skin and cause infection or other injury. To
prevent personal injury, comply with as below.
-. Relieve all pressure before disconnecting hydraulic lines.
-. Before applying pressure, make sure all connections are tight and components are in good
condition.
-. Never use your hand to check for suspected leaks under pressure.
-. If injured by leaking fluid, get medical attention immediately.
z The hydraulic hoses and fittings on your tractor meet engineering specifications for the particular
function. When replacing damaged parts, use only manufacture authorized service parts.
z Care in hydraulic hose installation is a must:
-. Make sure pressure is relieved before starting installation procedure.
-. DO NOT kink or twist a hose, failure may occur. Properly route the hose.
-. Have a certified hydraulic technician install the hose.
-. Remove air from the hydraulic system after installing any hydraulic component.
z Periodically check hydraulic system for leaks or damaged parts - kinked, crushed, flattened, hard
blistered, heat cracked, charred, twisted, soft or loose covered hoses and fittings.
z DO NOT pull or apply external forces to the hose. The hose may fail and cause injury.
z Keep all persons away from the working area. If a hose fails, mechanisms controlled by fluid power
can become hazardous. Lifted mechanisms can fall to the ground, steering system may fail, etc.
z Stay clear of a pressurized hose assembly that has blown apart. Hose fittings can be thrown off at
high speed and a loose hose can whip around with great force.
z Hydraulic oil can reach high temperatures. Allow fluid to cool before servicing the system.
z Vibration can reduce hose service life. Make sure all retaining clamps and/or devices are secured.
z Environmental conditions can cause hose and fittings to deteriorate. Inspect hydraulic hoses
periodically. Replace worn or damaged hoses and fittings.
z Before checking or repairing the hydraulic system, make sure the engine is stopped, and all the
transmission gears are in neutral, and lower the implements to the ground.
Warning ▶Before removing hydraulic pipes or hoses and other parts, make sure to check that
hydraulic pressure is relieved completely. The leaks of pressurized oil can cause a
fatal physical injury.
3 - 32
(2) Steering system
z The hydraulic steering system controlled by fluid power provides you more convenience to operate
the steering wheel.
z Notices when using the steering system.
1. If there is too much of a load in front loader bucket, it could be difficult to operate the steering wheel.
In this case, reduce the size of the load.
2. After turning the steering wheel fully, do not turn the steering wheel to the same direction again. As
the unnecessary force is applied, this could damage to the steering system. Especially, DO NOT
operate the steering wheel by force if the front wheel mired in the ditch. In this case, the rim could
be affected and damaged.
3. If it sounds abnormal when operating the steering wheel, this means that there is some air in the
steering components and line. In this case, turn the steering wheel to the left and right fully and hold
it for about 5 seconds, and the air should bleed out and if abnormal noise does not stop. If it’s not
cleared, contact your authorized dealer for repair.
4. When starting engine in cold weather, a abnormal noise may occur. In this case, warm up the tractor
before using to reduce the oil viscosity.
5. If you use the tractor for a long time while turning the steering wheel fully, the oil temperature will
increase which may cause the reduction of the product life or the failure of hydraulic and steering
system.
▶If the engine stops, the operation of steering wheel becomes hard to turn and
causes steering not to work. But this does not mean a failure.
Notice
▶If you turn the steering wheel while driving, the steering wheel does not return back
automatically.
3 - 33
① Position control
z To set the position (height) of the rear implement,
move the position control lever up/down during
the engine is running. Generally, this lever is UP
Position
used for tiller, fertilizer distributor, mower, rake control
and other rear implements. lever
1.Push the position control lever forward and let
the implement down by its own weight.
② Draft control
In working by position control
z The working depth of the implement under the
draft control is controlled automatically by the
draft load of the implement that detected from Draft sensor
stopper
draft load sensor bracket and transmitted to the
In working by
lift control valve. Generally, this mode is used for
draft control
the implement which receives the draft load.
In this case, operate the lever as follows.
4.If you want to lift the rear implement, use the Heavy load
position control lever instead of the draft control
Stopper B
lever
③ Mixed control
z If using above two levers in combination, mixed control is available. Set the position of the implement
first, and set the draft control lever depending on the draft load. At this time, working depth can be
controlled by draft control lever under position control.
3 - 34
④ Down speed control knob (MHL)
z Turn the valve knob to the right to lower the
implement slowly and to the left to rise speed
faster. If turning right fully, the implement shall
be fixed and even if lowering down the position
control lever, the implement does not let down. Fast Slow
z Tiller work : Slow in down speed
z plough work : Fast in down speed
z When working in hard ground, slow down the
down speed to avoid the bounding of the Down speed control knob
implements.
▶When running on the road, turn right the down speed control knob slightly to lock.
Warning ▶When changing the blades of tiller or removing grass, stop the engine and turn the
down speed control knob to right slightly to lock.
z Each lever of the remote control valve can be operated respectively, and when operating the levers
at the same time, the one received less pressure begins to start first.
z After connecting and preliminary operating the hydraulic equipment, check again transmission oil
level of the tractor.
Lever②
Pull
When pushing lever① When pulling lever①
3 - 35
(5) Joystick lever (optional)
※ Remote joystick lever helps to operate front
loader comfortably.
z When connecting hydraulic hoses, follow the ①
instruction below. ②
► loader down - opening ① ③
► loader up - opening ②
► bucket up - opening ③ ④
► bucket dump - opening ④
Loader up Bucket up
Locking lever
Loader down Bucket dump (safety device)
▶To prevent accidents, push and lock the locking lever when you do not use joystick
Warning
lever.
3 - 36
(6) Auto lift control (MHL, if fitted)
※ It is used to lift the implement up to the highest
Auto lift Control Switch
position quickly and lower it down to the position Auto lift
set by position control lever without using up switch
position control lever.
▶ When driving on the road, lift up the implement by using the position control lever.
And, lock the down speed control knob.
Warning ▶ When lifting up or down the implement by using auto lift control switches, do not
approach the implement. And before using the switches, you have to check the
safety conditions of the working area.
3 - 37
(7) Hydraulic System Diagram
Oil tank
(Transmission case)
1. Hydraulic oil filter 7. Front loader valve 11. Hydraulic lift control valve
2. Steering pump Front outlet valve (optional) 12. Drop speed control valve
3. Power steering unit 8. Remote control valve 13. Hydraulic lift cylinder
3 - 38
4. Operation and Work
4-1. Engine start and stop
1. Sit in the driver’s 2. Place the main gear shift, range 3. Pull the throttle lever to
seat and check if gear shift lever, shuttle lever in the middle position of
the parking brake NEUTRAL and PTO switch in OFF full throttle.
is applied. position.
Throttle lever
4. Turn the key switch to
ON and check if engine
Shuttle lever oil pressure indicator,
PTO switch
battery charging
indicator, cold start aid
indicator is ON.
Key switch
5. Wait until the cold start
aid indicator is OFF.
Throttle pedal
(about 10 seconds)
Clutch pedal
Brake pedals
4-1
Caution ▶Only start engine outdoors or in a well ventilated place, as the engine exhaust
fumes may cause sickness or death. .
▶Start the engine ONLY from the driver’s seat with depressing clutch pedal fully.
▶DO NOT start the engine by shorting across the terminals of start motor. If the
engine starts, the tractor can move suddenly.
▶If not pressing the clutch pedal fully, the start safety switch does not work even if
turning the key switch to START position, until you press clutch all the way down.
▶The running time of start switch must be within 10 seconds and if it does not start,
stop and wait 1~2 minutes and then restart.
▶ In cold weather, carry out warming procedure. If the machine is used in the state
that the engine does not reach the normal temperature, the engine life shall be
reduced.
▶When storing the tractor in the cold weather, the battery must be removed and
Notice stored in a cool and dry place where it is warm and is isolated from the children.
▶Allowing engine to idle for a long time will waste fuel and cause a build up of carbon.
4-2
(3) Engine Stop Throttle lever
z Push the throttle lever forward to reduce the
engine speed and place the key switch on OFF Key switch
position to stop the engine.
▶ To stop the engine after finishing heavy work, run engine for 5 minutes in low idle
Notice
rpm. If you stop the engine suddenly, the engine life could be reduced.
4-3
4-2. How to drive and how to stop
4-4
(2) Changing speed Shuttle lever
z Depress the clutch pedal fully and operate all the
shift levers correctly.
Range gear
2. DO NOT release clutch pedal until all shift lever
moving parts have been stopped.
PTO gear lever
Pull
2. Push the position control lever forward to
lower implements to the ground. Turn Key
switch to OFF position.
▶ DO NOT depart from the tractor with the transmission gear placed in NEUTRAL
and the parking brake is not applied. The tractor may roll.
Caution Apply the parking brake at all times before leaving the tractor.
4-5
(5) Driving tractor on the road
z When facing downhill, DO NOT place the gear lever in Neutral position.
z When driving the tractor on a unpaved road by attaching a implement to 3-point linkage, place the
gear lever to low speed and DO NOT lift the implement up to the highest position. When driving in
the highest position, it may cause the vibration of implement and the failure of hydraulic system.
(In this case, place the position control lever on ¾ rising position of full stroke for safety.)
▶ Connect the left/right brake pedal with brake pedal connecting pin before driving (if
fitted).
▶ Place PTO gear lever in Neutral position and put the PTO switch in “OFF” position.
Caution
▶ DO NOT use the differential lock pedal and front wheel drive (2WD use only).
▶ When traveling with implement on rear 3-point linkage, tighten the stabilizer to
avoid lateral movement.
▶ When traveling with implements installed, turn slowly by wide turning radius.
▶ While traveling, DO NOT ride your foot on the clutch pedal (if fitted) or brake pedal.
▶ While traveling, DO NOT operate any implement such as tiller, loader etc.
4-6
(6) Parking
z Stop the tractor on a level surface, not on a slope.
▶If it is necessary to park the tractor on a slope, furthermore with loaded trailer, the
tractor may roll down, even though the parking brake is applied. In this case, apply
Caution the gear in low speed and apply the chocks or blocks to all the tire.
- Mechanical : downward slope ⇒ reverse 1 gear / upward slope ⇒ forward 1 gear.
- Power shuttle : Appling low speed gear is NOT effective.
4-7
4-3. How to handle new tractor
(1) Check points
※ For new tractor, the following must be checked once again even though there was sufficient quality
management, inspection, regulating of each part in the factory.
z Appearance check
- Is there any damage while transporting?
- Replace the engine oil filter and hydraulic oil filters after first 50 hours of work, and check each part
of your tractor as reference of chapter 5. “Lubrication and Maintenance” (See section 5-4 in this
manual.)
4-8
4-4. Attaching equipment
(1) 3-point linkage
⑤ 2. Stabilizer
⑦ 3. Lower link
④
4. Lift rod (LH)
5. Upper link
③ ① 6. Lift rod pin
Warning ▶Before attaching/detaching implement, place PTO switch in OFF position and PTO
gear lever in neutral position, and apply the parking brake.
▶if the tractor is used to tow heavy loads, always use the approved drawbar or hitch
to avoid injury. Never connect to lower link or upper link of 3-point linkage. If not, it
may cause tipping or turnover.
▶DO NOT connect the implements that require more power than can be generated
by your tractor.
▶DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift
capacity of the 3-point linkage. It can cause fatal damage to the hydraulic system.
4-9
① Adjustment of Lift rod and Upper link
z Do not adjust the lift rod and upper link over the
described range as below.
Lift rod (LH) Upper link
z For lift rod (RH)
- Lift up the lift rod handle and turn left or right to
adjust the length.
- Lock the lift rod handle to the lower part after
adjusting.
486~550 mm (3 steps)
Adjustment range Left
(19.1 ~ 21.7in)
520 ~ 780 mm
(20.5 ~ 30.7in)
460~590 mm
Right
(18.1 ~ 23.2in)
Unit : mm
(unit : inch)
4 - 10
③ Handling of the 3-point linkage
⑤ 2. Stabilizer
⑦ 3. Lower link
④
4. Lift rod (LH)
5. Upper link
③ ① 6. Lift rod pin
z If 3-point linkage is not necessary, raise 3-point linkage to maximum height and fix it by turning the
down speed control knob, or remove it as follow.
1. Remove upper link pin(7) and upper link(5).
2. Detach rear side of the stabilizer(2) from the lower link(3) while holding lower link tightly not to fall
down.
3. Remove lift rod (LH), lift rod (RH) and stabilizer(2) step by step.
4. Remove lower link(3) carefully not to get hurt due to its weight.
4 - 11
(2) Power take-off (PTO) shaft
① Safety precautions
z When PTO shaft is rotating, NEVER APPROACH the shaft.
z Check if PTO shield is attached correctly. If the shield is removed or damaged, replace it with a new
one.
Warning ▶Do not approach the rotating shaft such as PTO shaft or cooling fan, especially,
with loose clothing and long clothes. The entanglement in rotating shaft can cause
serious injury or death.
▶Stop the engine and be sure PTO shaft is stopped before getting near it.
PTO / Engine speed 540 / 2409 rpm 750 / 2375 rpm 1000 / 2381 rpm
Shaft dimension
(Unit : inch)
4 - 12
② Attaching PTO drive shaft
z When connecting PTO drive shaft to the PTO shaft and implement, make sure to check the fixing
status of the locking pins.
z When attaching implements with power take-off drive shafts, refer to the drawings as below.
z The stiff inclination of the drive shaft make a loud noise and may cause a failure of the driveline.
4 - 13
(3) Hitch and Drawbar (optional)
z When attaching towing equipments, use the Hitch
hitch or drawbar. DO NOT use the 3-point
linkage or other parts. If so, the tractor could
Hitch pin
turnover.
① Hitch
z Vertical load : 1500kg (3307lbs)
Drawbar
z Horizontal load : 5000kg (11023lbs)
② Drawbar (w/clevis)
z It is used to tow the equipments having 2 axles.
Independently braked towable mass 5000kg (11023 lb) 4000kg (8818 lb)
▶ Pulling from the tractor rear axle or any point above the axle may cause the tractor
to overturn. Use always the drawbar or hitch for pulling work.
▶ Do not tow equipment without brakes, weighing more than twice the tractor weight.
Caution ▶ When locking the hitch or drawbar with pin after aligning to the towing equipment,
apply the parking brake and stop the engine.
▶ Before transporting equipment on public roads, make sure you comply with your
local traffic regulation.
4 - 14
(4) 7-Pole connector (optional)
z The one of the standard 7-pole trailer connectors is provided and is mounted at the rear of the tractor.
The connections of the 7-pole connector (viewed from the rear of the tractor) are as follows;
z EC Version
Pin No. Function
2 NA
3 Ground (Earth)
5 Side light
6 Brake light
7 Side light
z ASAE Version
Pin No. Function
1 Ground (Earth)
2 Working light
4 Brake light
7 Auxiliary
4 - 15
(5) Technically maximum permissible mass
z When working with front loader or rear heavy loaded attachments installed to the 3-point linkage,
install ballast weights on the counter-part axle to maintain the front and rear weight balance of the
tractor. If not, front or rear axle can be strained by the overloaded weight.
z When working with the front loader, place the attached rear weight to the highest position and turn
the down speed control knob to the LOCK position.
z DO NOT exceed the total maximum permissible mass and/or permissible maximum mass on
each axle declared by manufacturer as below, even if the load capacity of the tire is sufficient.
z If the load capacity of the tires is lower than maximum permissible mass on each axle, the
maximum mass on each axle must be loaded under the load capacity of the tire.
Check the load capacity of the tires.
* includes front mounted equipment or loader in the raised position but without load in the bucket.
z Restrict operation : In case of driving speed does not exceed 8km/h (5 mph) and standard
front/rear wheel track(refer to the section 4-4-(7), “Adjusting wheel track and tire replacement” in this
manual), Intermittent maximum permissible load of the front axle can be ;
3200kg (7055 lb) for all models ; Have to check the load capacity of the tires. (See next page).
▶ Maximum permissible mass is measured with only the front or rear wheels on the
scales inclusive of ballasts and with mounted equipments in the raised position.
▶ Do not exceed the maximum permissible mass above and/or the load
Caution capacity of the tires. Overloaded operation may invalidate the warranty.
▶ DO NOT change the setting pressure of the relief valve arbitrarily to increase the
lift capacity of the front loader or 3-point linkage. It can cause fatal damage to the
hydraulic system and front axle.
4 - 16
(6) Tires and Load capacity
Axle No. Standard tire air pressure Load capacity (x2) Maximum mass(es)
Tires
(*) (kg/cm2) (kg) (kg)
1 11.2-20 8PR 2.4 (235 KPa, 34.1 psi) 2240 (4938 lb)
4500kg (9921 lb)
2 14.9-28 8PR 1.8 (177 KPa, 25.6 psi) 3760 (8289 lb)
1 11.2-20 8PR 2.4 (235 KPa, 34.1 psi) 2240 (4938 lb)
4500kg (9921 lb)
2 14.9-30 8PR 1.8 (177 KPa, 25.6 psi) 3860 (8510 lb)
Optional Tire
1 9.5-20 6PR 2.2 (216 KPa, 31.3 psi) 1680 (3704 lb)
4500kg (9921 lb)
2 16.9-24 8PR 1.7 (167 KPa, 24.0 psi) 3700 (8160 lb)
1 10.5/80-18 6PR 2.3 (227 KPa, 33.0 psi) 2570 (5660 lb)
4500kg (9921 lb)
2 19.5L-24 8PR 1.7 (167 KPa, 24.0 psi) 5440 (12000 lb)
4 - 17
(7) Adjusting wheel track and tire
replacement
“A”
z If the front wheel track is adjusted, check the
clearance between tires and tractor body case
by case. If necessary, the steering angle must
be adjusted. “B”
(refer to the section 4-4-(9) “Adjusting steering
angle” in this manual.)
▶ When adjusting the wheel track, pay attention to the direction of tire lugs. if it
Notice shows “/\” shape when looked behind, it is correct.
▶ Actual settings may vary depending on the brand of the rim and type of tire.
4 - 18
① Front wheel track – 11.2-20 with rim & disk (W9x20) Unit : mm (inch)
1501(59.1in)
1410(55.5in) 1609(63.3in)
(Standard track)
1434(56.5in) 1634(64.3in)
1542(60.7in) 1742(68.6in)
4 - 19
② Rear wheel track – 14.9-30 with rim&disk(W12x30) Unit : mm (inch)
N/A 1392(54.8in)
(Standard track)
N/A 1498(59.0in)
N/A 1504(59.2in)
N/A 1610(63.4in)
4 - 20
(8) Using Front-end loader (if fitted)
① Safety precautions
z Multi-functional joystick lever provides you more
convenient operation for front-end loader.
▶After using the front-end loader, lock the joystick lever to prevent the accident.
Warning (if fitted)
▶When leaving the tractor, lower down the front-end loader on ground.
4 - 21
② Attaching points for Front-end loader
z When attaching the front-end loader, refer to the drawings as below.
4 - 22
(9) Adjusting Steering angle
z If the front wheel track is adjusted or front tires are replaced with new tires having bigger diameter or
width, or one of the front equipments is attached, the steering angle must be adjusted as below.
1) Loosen the locking nut on both sides.
3) Lift up one side of the front axle fully and turn the
steering wheel to the left and right with checking
that the clearances between tire and other parts
are over 20mm (0.79 in.) at least. Tie-rod
4) At this time, set each steering stopper of the both Steering stopper
sides to be contacted with the cast. Check all the
possible interferences by combinations of the
steering and oscillation of the front axle.
▶DO NOT shorten the length of the steering stopper rather than factory condition.
Notice If the stopper does not contact at maximum steering condition, it can damage the
steering cylinder or tie-rod.
4 - 23
(10) Recommended maximum specification of implements
z When attaching implements to the tractor, refer to the followings recommended as maximum
specification of each implement. DO NOT attach bigger implements then this specification. For other
implements, contact your authorized local dealer.
4 - 24
4-5. Working in hazardous area
z Level of protection against hazardous substances : For cabin model, it provides protection
against hazardous substances according to EN15695-1:2009 (Category 2). But it can provide only
dust protection level by pressurizing air in the cabin with air filters. Do not use the tractor with crop
sprayers in hazardous area. If unavoidable, comply with the following instruction.
▶Do not use these filters during other work, as they will quickly become clogged with
dust. When replacing the charcoal filters at the end of spraying work, return them to
the original packaging and make sure that they are carefully sealed.
▶The charcoal filters last for approximately 50 hours of work. They must, however,
Caution
be replaced each year. If, when working with pesticides, toxic odors are noted, stop
the work immediately and replace the filters with new one.
▶These filters must never be washed or cleaned with compressed air. Discarded
filters must not be thrown away. Take disposed filters to authorized collection points.
▶The charcoal filters do not guarantee full protection against all pesticides.
▶These specific filters only reduce the harmful effects of these products. As a result,
operator has to comply with the safety rules recommended for using each single
Warning
product. Wear the protection clothing, globes, mask, etc before operating in that
area.
▶DO NOT operate the tractor in heavy pesticides or other hazardous spraying area.
▶ The filters are made of specially treated media with a rubber sealing strip bonded
Notice
around the sides. Take care not to damage the element during installation.
z After working with pesticides, ventilate the cabin and clean the inside parts (interior trim, panels, step,
etc) of the cabin with clean damp cloth to remove the chemical residue.
4 - 25
4-6. Driving speed
z The driving speed of tractor or the revolution speed of PTO depends on the work and ground
condition.
For safety, operate the tractor at suitable speed.
1.16 1.38 1.62 2.17 2.63 3.12 3.67 4.92 5.82 6.90 8.11 10.87 15.07 17.87 20.99 28.12
Forward
(0.72) (0.86) (1.01) (1.35) (1.64) (1.94) (2.28) (3.05) (3.62) (4.29) (5.04) (6.75) (9.36) (11.10) (13.05) (17.47)
0.96 1.14 1.33 1.79 2.17 2.57 3.02 4.05 4.79 5.68 6.68 8.94 12.40 14.70 17.28 23.14
Reverse
(0.59) (0.71) (0.83) (1.11) (1.35) (1.60) (1.88) (2.51) (2.98) (3.53) (4.15) (5.56) (7.70) (9.14) (10.74) (14.38)
Note) Engine rated speed 2500 rpm, dynamic load radius 640mm(25.1in)
1.16 1.38 1.62 2.17 2.63 3.12 3.67 4.92 5.82 6.90 8.11 10.87 15.07 17.87 20.99 28.12
O Forward
(0.72) (0.86) (1.01) (1.35) (1.64) (1.94) (2.28) (3.05) (3.62) (4.29) (5.04) (6.75) (9.36) (11.10) (13.05) (17.47)
F
F 0.96 1.14 1.33 1.79 2.17 2.57 3.02 4.05 4.79 5.68 6.68 8.94 12.40 14.70 17.28 23.14
Reverse
(0.59) (0.71) (0.83) (1.11) (1.35) (1.60) (1.88) (2.51) (2.98) (3.53) (4.15) (5.56) (7.70) (9.14) (10.74) (14.38)
Note) Engine rated speed 2500 rpm, dynamic load radius 640mm(25.19in)
4 - 26
5. Lubrication and Maintenance
5-1. Access for maintenance
① Opening Hood
z For safety, the hood must be closed and
correctly latched before operating the tractor.
z To close the hood, pull the hood and push it Hood opening knob
down to locking position slightly.
▶ After the engine has stopped completely, you have to open the hood for checking.
▶ If you open the hood while the engine is running, it can cause serious damage by
Caution
the intended or unintended access to the rotating shaft, pulley, V-belt, cooling fan of
the engine or engine application parts. BE CAREFUL.
② Jacking points
Front towing hook
z The jacking points for maintenance is depending
on serviced parts case by case. Do not hesitate
to contact your authorized dealer for asking.
5-1
5-2. Maintenance chart
z Periodic maintenance not only extends the service life of the tractor but also serves to ensure safe operation. The
maintenance chart shows the standard service intervals. If you notice any abnormal symptoms, make sure to carry
out the inspection and maintenance work, regardless of recommended service intervals in this maintenance chart.
z Appropriate service intervals vary depending on the usage and operating conditions. In extreme dusty/dirty environments,
the service intervals have to be shorter than normal condition.
21
8
9
10
7
25
6
11
5
17
4
15
3
16
2
12
1 22
27 20
13
19 14
23
26
18
24
5-2
Check period (hr)
No. Checking Parts Page No. 1000 1500
Daily 50 300 500 3000
or 1-yr or 2-yr
1 Fuel tank 5-8, 5-19 ▲ ■
2 Fuel filter 5-6, 5-21 ▲ ■ ●
3 Engine oil 5-5, 5-7, 5-17 ▲ ★ ●
4 Engine oil filter 5-5, 5-17 ★ ●
5 Engine coolant 5-10, 5-24 ▲ ● ■
6 Radiator screen 5-11, 5-14 ▲ ■
7 Air cleaner 5-10, 5-15, 5-21 ▲ ■ ●
8 Battery 5-15, 5-30 ▲
9 Fan belt tension 5-19 ▲ ▲
(First)
10 Valve clearance 5-23 ▲
EGR Cooler, PCV, Injector
11
Tips
5-25 ■
Fuel injector, DOC&DPF,
12
Turbocharger, ECU, etc
5-26 ■
13 Hydraulic oil filter 5-5, 5-18 ★ ●
14 Transmission oil 5-15, 5-20 ▲ ●
15 Front axle oil 5-15, 5-20 ▲ ●
16 Steering cylinder 5-14 ▲
Front axle holder &
17
Steering arm
5-14 ▲
18 3-Point linkage 5-14 ▲
19 Clutch pedal play 5-13 ▲
20 Brake pedal play 5-13 ▲
Turn signal lights,
21
Lights, Horn
5-9 ▲
Instrument panel &
22
Indicators
5-8 ▲
23 Bolts and Nuts retighten 5-12 ▲ ▲
24 Tire air pressure 5-11 ▲
25 Toe-in 5-18 ▲
26 Cabin air filter 5-16, 5-22 ■ ●
27 Hydraulic hoses 5-15 ▲
★ First Replacement ● Replacement ▲ Check, Adjustment and Supply ■ Clean up
5-3
5-3. Lubricants and Capacity
INTERNATIONAL RECOMMENDED
LUBRICANTS CAPACITY
STANDARD ITEMS
API CJ-4
Engine oil 7.0 ℓ ( ~ -10℃ : SAE 5W-30 KIXX DL
(crankcase) (1.8U.S.gals) -10℃ ~ 40℃ : SAE 10W-30 (Maker : GS Caltex)
40℃ ~ : SAE 15W-40)
LSTH570
API-GL4
Transmission oil Mechanical (Maker : GS Caltex or
ISO VG 46/68
(common use for 47 ℓ S-OIL TOTAL Co. Ltd.)
Hydraulic lift, (12.4U.S.gals) LSTH400
hydraulic steering device) Power API-GL4
(Maker : GS Caltex or
shuttle ISO VG 32/46
S-OIL TOTAL Co. Ltd.)
EPK 80W90
10 ℓ API-GL4
Front axle oil (Maker : S-OIL TOTAL
(2.6U.S.gals) SAE 80W
Co. Ltd.)
Grease
(Front axle arm holder,
Proper amount NLGI 2
Steering cylinder pin,
3-point linkage)
The correct engine oil viscosity grade is dependent upon ambient temperature. Refer to the chart below
when selecting oil for your tractor engine.
In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices
are acceptable. Contact your authorized dealer.
SAE 5W-30
5-4
5-4. First 50 hour check
z After using first 50 hours, contact your authorized dealer for maintenance if possible.
- Replace engine oil & engine oil filter. (⇒ Refer to Every 300 hour check. See page 5-17)
- Replace hydraulic oil filter. (⇒ Refer to Every 300 hour check. See page 5-18)
- Clean radiator, oil cooler and A/C condenser cores (Where fitted)
5-5
5-5. When the warning indicator lights
(1) Drain water from Fuel filter Main fuel filter
1. Loosen the drain plug and drain water inside of
the filter. (Approx. 150cc(9.1 in³))
2. Tighten the drain plug and bleed the air from the
fuel filter. (See page 5-27)
Drain plug
Fuel filter
warning indicator
5-6
5-6. Check before starting (Daily check)
▶If the engine stops after finishing work, fill the tank fully. As the temperature drops
Notice
down, the humidity in the fuel tank is condensed and may mix with the fuel.
Light switch
Turn signal
light switch
Horn switch
z If the light is OFF despite of operation of switch of head light or indicating light,
2. If there is no problem in the fuse, check the bulb of the corresponding light or change it
5-9
(5) Engine coolant
z Refer to “ Replacement of Engine coolant “ (See page 5-24)
Notice ▶Do not dry the wet filter element by using the compressed air.
▶Do not start the engine if air filter element is not assembled.
z Check if there is damage inside filter element by using a light. If there is tiny crack or small hole in the
filter element or the gasket is damaged, replace it with a new one.
z Insert the filter element by pushing it deeply into the filter housing.
z Remove the dust of the evacuator valve and clean the inside of the cover.
Notice ▶ Do not start the engine or close the hood if the filter element is not assembled..
5 - 10
(7) Cleaning of Radiator and
Radiator screen
z Remove dust or dry grass stuck to the radiator or
radiator screen daily. To easy access, unscrew
the knob in the right figure.
▶ If there are lots of foreign materials such as dry grass stuck to the radiator screen,
Caution the cooling efficiency will be reduced and the engine can be overheated.
▶ If cleaning with water, have to take care not to spray water to the Tier-4 engine
enhanced with electric and electronic parts. If possible, DO NOT USE WATER.
② Standard air pressure - See section 4-4-(6), “Tires and Load capacity” in this manual.
5 - 11
(9) Tightening state of bolts and nuts of each part
z Check if the bolts or nuts of each part are loosened. if necessary, tighten it again as referring to the
following table.
z Especially, check the bolts and nuts of the tires before starting engine, if necessary, tighten them.
4T 8T 10.9T
4 8
5 - 12
(10) Adjustment of Clutch pedal
play (Mechanical type)
z Normal distance : 20~30mm (0.8~1.2 in.)
if the distance is over 30mm (1.2 in.), Clutch pedal
adjust it as below.
5 - 13
5-7. Every 50 hour check
(1) Lubricating grease nipple Grease nipple
z Steering cylinder pins (LH/RH)
z 3-point linkage
Grease nipple
Grease nipple
Grease
Greasenipple
nipple
5 - 14
(3) Checking Transmission oil
z Stop the tractor on level surface and apply Max.
parking brake and lower implements to the
ground. Min.
z Clean around oil filling inlet and pull the gauge <Oil gauge >
straight out.
z Check If the oil level is between MIN and MAX
mark of oil gauge. If not, add new oil.
z For oil specification, refer to “Lubricants and
Capacity” at the end of this manual.
(or See page 5-4) Oil filling inlet,
Oil gauge
▶ The contaminated oil may reduce the durability of transmission and cause the
Caution
failure of hydraulic system. Clean around oil filling inlet and then open the cap.
z Periodically check hydraulic system for leaks or damaged parts - kinked, crushed, flattened, hard
blistered, heat cracked, charred, twisted, soft or loose covered hoses and fittings.
z Before removing hydraulic components, make sure to check that hydraulic pressure is relieved
completely. The leaks of pressurized oil can cause a fatal physical injury. For further information,
refer to the section, “3-5. Hydraulic system” in this manual.
5 - 15
(8) Cleaning Cabin air filters
z Before servicing the filters, switch off the blower
and close all cabin doors and windows.
▶ The filters are made of specially treated media with a rubber sealing strip bonded
Notice
around the sides. Take care not to damage the element during installation.
5 - 16
5-8. Every 300 hour check Oil filling inlet
z Turn the oil filter CCW to remove with filter Hydraulic filter
wrench.
Warning
▶ Be sure to stop the engine before loosening the oil filter.
▶ If the filter or oil is very hot, it may cause serious burns. After cooling down the
tractor sufficiently, replace the filters.
5 - 18
(3) Tension adjustment of Fan belt
z If the tension of fan belt exceeds the normal Adjusting plate Cooling water
value, loosen the bolts and adjust the tension. pump pulley
- Belt tension : crank axle pulley ~ alternator
pulley
- Normal : approx. 10~12mm (0.4~0.5 in.)
(When pressed by 98N (22 lb.f)) Bolt
(4) Toe-in A
z Check and adjust Toe-in of the front wheel as FRONT Lock nut
follow. Lock nut Tie rod
Normal value ; B - A = 0~5 mm (0~0.2 in.)
5 - 19
5-9. Every 500 hour check
(1) Changing Front axle oil Oil filling inlet
z Stop tractor on a level surface and apply parking Oil check port
brake.
z Add new oil into the oil filling inlet. Drain plug
▶ The contaminated oil may reduce the durability of transmission and cause the
Caution failure of hydraulic system.
Clean around oil filling inlet and then pull the oil gauge.
5 - 20
(3) Replacing Fuel filter cartridge
z Loosen drain plug and drain fuel in the filter.
▶Do not fill the new element with fuel. It may cause damage to the injection system
Warning
by the invisible filthy materials.
z Insert the filter element by pushing it deeply into the filter housing.
z Remove the dust of the evacuator valve and clean the inside of the cover.
Notice ▶ Do not start the engine or close the hood if the filter element is not assembled..
5 - 21
(5) Replacing Cabin air filters
z Before servicing the filters, switch off the blower
and close all cabin doors and windows. Cabin
air filters
z Unscrew the bolts under the roof and remove
the cover and filter element as shown in the right
figure.
Filter
z Clean both filter chambers with a damp, lint-free
cover
cloth.
▶ The filters are made of specially treated media with a rubber sealing strip bonded
Notice
around the sides. Take care not to damage the element during installation.
5 - 22
5-10. Every 1000hr or 1-year check
5 - 23
5-11. Every 1500hr or 2-year check
(1) Replacing radiator coolant
z After cooling down the engine enough, open the
radiator cap slowly. Radiator cap
5 - 24
※ Anti-freeze
z The amount of anti-freeze in the coolant must be determined on the ambient temperature. If the
amount of anti-freeze in the coolant is low, the coolant can be frozen and the engine and radiator
may be damaged.
z Mix the water and anti-freeze with 40%~60% according to operating condition as below table and fill
radiator and engine the mixture after checking the volume and capacity.
Freezing point Boiling point
Anti-freeze (%) Remark
°C (°F) °C (°F)
40 -24 (-11) 106 (223)
50 -37 (-35) 108 (226)
60 -52 (-62) 111 (232)
z If possible, use the anti-freeze solution always. if not, change the coolant with anti-freeze solution
before winter time. (Drain port : Radiator - drain cock, Engine - engine coolant drain plug)
z Run engine for 5 minutes after filling the anti-freeze to mix it with water well.
-. EGR Cooler
-. Injector Tips
EGR Cooler
Injector Tips
5 - 25
5-12. Every 3000hr check
(1) Cleaning Emission related
parts
z The following items are major engine emission
DOC&DPF assembly
related parts. These items are checked and
cleaned periodically. But it is performed by
special engine service experts. Contact your
authorized local dealer for check.
-. Fuel injector
-. DOC&DPF assembly
-. Turbocharger
-. ECU
-. EGR valve
-. Sensors Turbocharger
ECU
5 - 26
5-13. General maintenance (When required)
(1) Air-bleeding from Fuel system
z The air in the fuel system may cause weak injection or the failure of engine start or stop.
To prevent such failure, bleed the air from fuel system.
▶When changing the fuel filter only, it is not necessary to bleed air from the fuel
Notice
injection pipes.
▶ HIGH PRESSURE FUEL. When the engine is running, do not loosen the fuel
Danger
injection pipes to bleed air from the fuel system.
z After replacing fuel filter, bleed air in the fuel Manual pump
system.
5 - 27
(2) Fuse & Main fuse
① Fuse check and replacement
z How to change the fuse
1. Remove the cover of fuse box.
2. Check each fuse and remove the damaged
fuse.
3. Change with new one same as damaged one.
Cabin fuse
Fuse box box cover
for chassis
▶If the same function fuse is damaged often, contact your authorized dealer for
check instead of using the alternatives such as wire or aluminum foil.
Notice
▶If using the alternatives instead of the rated capacity fuse, it may cause fire which
results in the damage of tractor or injury.
5 - 28
② Main fuse (for cabin)
z Main fuse for cabin is attached to the left side of
the engine. Main fuse
(for cabin)
z Pull out the main fuse for cabin. If necessary,
replace it with a genuine part.
Rated capacity : 60 A
▶ If the main fuse is burn out often, contact your authorized dealer to check the
problem.
Notice
▶ Do not use alternatives instead of the genuine fuse. And, do not connect electric
wire to the battery terminals directly. It may cause of the fire and serious injury.
5 - 29
(3) Battery handling and Notices
※ Battery fluid (Electrolyte) is a solution of water and sulfuric acid. It makes poisonous gas
which is very harmful to eyes, skin and clothing. And also this gas is explosive.
Read the following instructions thoroughly before handling the battery.
① Battery check
z Indicator(if fitted) on the top of the battery displays the battery state. If the indicator color is
- WHITE or RED : the life of battery is ended - replace the new battery after checking the vehicle.
Caution
▶ The gas generated from the battery is explosive. comply with following instructions.
- Keep cigarettes, sparks and flames away from battery. Use a flashlight to check
battery electrolyte level or indicator.
- Never check battery charge by placing a metal object across the terminals. Use a
voltmeter or hydrometer.
-Always remove grounded (-) battery clamp first and assemble it last. If not, It can
cause explosion by spark.
▶ Charge the battery in an area with good ventilation and DO NOT charge a frozen
battery.
▶ Replace it with LS tractor genuine products or the battery with the same capacity.
5 - 30
② Notices in attaching/detaching the battery
z When detaching battery, remove the negative(-)
terminal from the battery first.
If not, when metal object is contacted between
positive(+) terminal and the body, it may cause
the dangerous spark.
Caution ▶ Stop engine and apply parking brake and remove the ignition key before replacing
the battery.
▶ Put on eye protection and globes to protect human body from poisonous sulfuric
acid before handling the battery .
▶Always remove grounded (-) battery clamp first and assemble it last. If not, It can
cause an explosion by spark.
▶Keep all flames and sparks away and DO NOT smoke while you charge the battery.
▶ Replace it with LS tractor genuine products or the battery with the same capacity.
5 - 31
③ Notices in charging the battery using separate charger
z As the battery fluid makes poisonous gas which can explode during the charging, comply with the
following instructions.
Caution ▶Put on eye protection and globes to protect human body from poisonous sulfuric
acid before handling the battery .
▶Always remove grounded (-) battery clamp first and assemble it last. If not, It can
cause explosion by spark.
▶Keep all flames and sparks away and DO NOT smoke while you charge battery.
▶Detach battery from the tractor before charging. DO NOT charge directly while the
battery is attached to the tractor.
▶Turn off or unplug the charger cord, before connecting or disconnecting the charger
cable to or from the battery
▶Never check battery charge by placing a metal object across the terminals.
5 - 32
④ How to use jumper cables
※ if the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery,
follow the instructions as below.
Caution ▶ The gas generated from the battery can be exploded by spark.
DO NOT connect the negative(-) cable of auxiliary battery to the negative (-)
terminal of tractor battery. Make sure to connect to the engine block.
▶ Keep all flames and sparks away and DO NOT smoke while handling the battery.
③ ④ Engine
Normal Discharge
② ①
Black cable
< Removing order of jumper cables >
▶Pay attention not to change the (+) and (-) pole. If not, it may cause a failure of
Notice electric circuit or the damage of wire and even the polarity of battery can be
changed at over-discharged state.
5 - 33
5-14. Troubleshooting
▶ To avoid injury due to sudden start, apply parking brake and place the
Warning
transmission gear in NEUTRAL position before checking and repairing.
5 - 34
System Faults Possible causes Solutions
Electronic control
▲ Fault of electric sensors or ▲ Contact your authorized
errors related with
wire harness or ECU local dealer.
TIER4 engine.
Clutch
5 - 35
System Faults Possible causes Solutions
5 - 36
System Faults Possible causes Solutions
▲ Steering unit ▲
- Steering unit spline and column - Check mounted condition of
spline is not aligned steering unit and column
- Spool and sleeve damaged by - Replace
foreign material
- Excessive tightening torque of - Apply regular torque
Hard to operate the end cap bolt
steering wheel.
▲ Pump ▲
- Low speed - Adjust RPM or Repair
- Wearing or failure - Repair or replace
▲ Relief valve ▲
Steering
- Valve spool clogged - Repair or replace
System
- Setting pressure too low - Reset or adjust
5 - 37
System Faults Possible causes Solutions
5 - 38
6. Air conditioning system
6-1. The name of each part of cooling and heating system
Heater hose
Quick coupler
Cooler hose
Condenser
w/receiver drier
Compressor
6-1
6-2. How to use Air conditioner and Heater
(1) How to operate air conditioner and heater
z Air conditioner switch
- It is used to operate the air conditioner. If you press the switch button and turn the blower control
switch to Ⅰ,Ⅱ,Ⅲ or position, the operation lamp shall be ON and the air conditioner begins to
work.
z For internal circulation, move the ventilation lever to the internal circulation position.
z When operating the air conditioner or heater, open the blower outlets always.
Internal circulation inlet
Close
Blower outlet
open
Ventilation lever
▶Never sleep in the cabin during the air conditioner or heater running.
It may cause suffocation.
Caution
▶When operating in the cabin for a long time, ventilate air from the outside
occasionally.
6-2
6-3. Every 6 month check
(1) Checking refrigerant amount
z Check the refrigerant amount periodically. Have to contact your authorized dealer for it.
Refrigerant : R-134a, 850 ~ 900 g (29.98 ~ 31.74 oz)
z The components of the air conditioning system have to be handled by authorized service expert.
z Wash the mud or foreign materials added to the condenser and radiator screen with soft brush or low
pressurized air or water.
z Pay attention that the cooling fin does not damaged. If necessary, repair the distortion of fin.
Belt
6-3
(5) Cleaning and replacing cabin
air filters
z Check, clean and replace the cabin air filters
periodically after referring to the section 5 in this
manual.
Cabin
z See section 5-7, “Every 50 hour check” air filters
Filter
cover
Bolt
z Check the abnormal noise sounds and If necessary, contact your authorized dealer for check.
6-4
6-5. Troubleshooting
No. Failures Cause Actions
1 Fan motor does not turn. Fuse blown Check and replace.
2 Fan motor is normal but the air Evaporator or heater core Remove the obstacles
volume is small. was clogged. and clean the cores.
6-5
No. Failures Cause Actions
4 The compressor does not turn or Belt loosened. Adjust the belt tension.
it is hard to revolve.
5 The warm airflow does not blow. The amount of warm water Check and add the
is small. engine coolant.
6-6
6-6. System diagram
Heater evaporator
Fan motor
Expansion valve
Evaporator core
Heater core
Control panel
Hot water
Engine
Compressor
Quick coupler
Fan
Radiator
Condenser
w/receiver drier
Heater lose
Cooler hose
Electric line
6-7
7. Dimension and Specification
Frame type (Unit : mm)
No. of cylinder 4
Maximum torque 206 N.m @1600rpm 221 N.m @1600rpm 236N.m @1600rpm
Type CRDI
INJECTION
SYSTEM
FUEL
7-3
XU6158 XU6163 XU6168
Lowering speed
control and cylinder Down speed control valve
HYDRAULIC LIFT
fixing device
Type Hydrostatic
STEERING SYSTEM
7-4
ALTERNAT XU6158 XU6163 XU6168
Voltage 12V
Capacity 100Ah
MOTOR
Operation Solenoid
Headlights
12V 55W / 60W
(Lower / Upper)
12V 21W / 5W
(rear)
Instrument indicator
LED
light
Tracks 7
WHEEL TRACK
ADJUSTMENT
Front
Dimension 1410~1742mm (55.5 ~ 68.6 in.)
Tracks 4
Rear
Dimension 1392~1610mm (54.8 ~ 63.4 in.)
** These specifications are only general product information about standard model. Actual data
may vary depending on the various optional product, and also can be changed at any time to
improve the product qualification without any prior notification **
7-5
Lubricants and Capacity
INTERNATIONAL RECOMMENDED
LUBRICANTS CAPACITY
STANDARD ITEMS
API CJ-4
Engine oil 7.0 ℓ ( ~ -10℃ : SAE 5W-30 KIXX DL
(crankcase) (1.8U.S.gals) -10℃ ~ 40℃ : SAE 10W-30 (Maker : GS Caltex)
40℃ ~ : SAE 15W-40)
LSTH570
API-GL4
Transmission oil Mechanical (Maker : GS Caltex or
ISO VG 46/68
(common use for 47 ℓ S-OIL TOTAL Co. Ltd.)
Hydraulic lift, (12.4U.S.gals) LSTH400
hydraulic steering device) Power API-GL4
(Maker : GS Caltex or
shuttle ISO VG 32/46
S-OIL TOTAL Co. Ltd.)
EPK 80W90
10 ℓ API-GL4
Front axle oil (Maker : S-OIL TOTAL
(2.6U.S.gals) SAE 80W
Co. Ltd.)
Grease
(Front axle arm holder,
Proper amount NLGI 2
Steering cylinder pin,
3-point linkage)
The correct engine oil viscosity grade is dependent upon ambient temperature. Refer to the chart below
when selecting oil for your tractor engine.
In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices
are acceptable. Contact your authorized dealer.
SAE 5W-30
7-6