Practicum: (On-the-Job Training)
Practicum: (On-the-Job Training)
PRACTICUM
(On-the-Job Training)
I. Introduction
A. General Introduction
B. Background of the company
C. Vision of the company
D. Mission of the company
E. Permits
II. Experiences
A. How we get in to the company
B. Duties assigned
a) The sections we worked on
C. Project Profile
D. Discussion
III. Materials and Equipment Used
i. For road construction
ii. For house remodelling
IV. Weekly Construction Logbook
V. Assessment
i. Experiences Gained
ii. Technical Practical Skills benefitted from our course:
iii. Recommendations
iv. Conclusion
VI. References
I. INTRODUCTION
A. General Introduction
This report has been written because it is essential and a must to senior students like us
to expose in a real and practical application of what we learnt in our time with class.
In this OJT, we have selected the PEU Construction and Supply as our employer.
The staffs working on site and in the office are well qualified and experienced in
different field of construction.
As a growing company, PEU Construction and Supply has boost the company’s
equipment management capacity by overcoming the apparent problem of shortage of
construction supply and lack of adequate and efficient facility of construction in the
country.
E. Permits
II. EXPERIENCES
After we finished our second semester this SY 2020-2021 and completed all of the
requirements, we were asked by our classmates if we will take the OJT. Before we are
employed in the company, we asked our good friend/classmate/cooperator/supervisor,
Mr. Uni M. De Velez if they have work on their office or site concerned to us. We also
contacted our friend, Ms. Glaisa Asilo, who is also working with the company (PEU
Construction and Supply) and they happily accepted our request.
Our cooperator told us we will learn a lot about the design and construction from them.
He gave us orientation about the whole activities for the day which are done on our intern
time. We enjoyed wider recognition, virtual experience with what types of works are done
on the site. We were also advised that we will gain knowledge from the terms used by our
workers related to the construction of roads and houses. Moreover, working under them
is always welcome.
B. Duties assigned
We have been working on the side of our cooperator and our role was only limited to and
practically understanding the job.
C. Project Profile
A.
Project Client: LGU of Pili
Project Description: Construction of Access Road section with shoulder on both sides
Project Location: Hacienda Salamat-Maligaya, Cadlan, Pili, Camarines Sur
Project Cost: approx. more than P5,000,000.00
Schedule of the construction: June 1- July 9, 2021
B.
Project Client: Robertson Builders and Construction Supply
Project Description: Remodelling of Staff’s House
Project Location: Brgy. Del Rosario, Naga City, Camarines Sur
Project Cost: approx. P1,500,000.00
Schedule of the construction: June 15- August 13, 2021
D. Discussion
Top Soil
Grading generally involves the process of restoring the driving surface of a gravel or
natural surface road to a desired smoothness or shape by removing irregularities and
corrugations and potholes and redistributing the soil or gravel. This helps in the
redistribution of soil material across the road surface to the desired slope required for
channeling flood.
After grading the road, the compaction machine is used to compact the loose soil
materials. This is done by the application of pressure (force on a given area) on the soil. In
the course of our project, all our compaction works were done by roller machine.
Application of stone base
Since maximum stress intensity is at the base level, highest quality of material is
incorporated. Crushed stone (Item 201) is then brought in; this would act as the base of
the road. The stone base is obtained by breaking down or crushing rock. After which the
applied stone is then graded using the grader. This was immediately follow by the
compaction of the base stone using the roller machine.
Placement of lumber formworks
A lumber formwork was brought on site in which the casting would be done. The
formworks were then placed across the road. It would serve as the support for the fresh
concrete while concrete casting would be on-going. After which, steel rods (16mm in
diameter) where placed inside the form in order to obtain the concrete.
Transporting of concrete
The method of transporting concrete from concrete mixer to the working place depends
on the size of the job at which the concrete is to be placed. The quick transportation is
essential.
Casting of concrete
This involves all the steps taking during the placing of concrete. It should be noted that
the batching and mixing of concrete was done off-site by a contracting firm which
specializes in such. The mixed concrete is then transported to site and then placed in the
already laid form with steel rods.
Screeding- this levels the concrete with the top of the forms and begins the process of
forcing the larger aggregate below the surface. The goal is to spread level out marks in
combined longitudinal and transversal motion using shovel and a screed.
Floating and trowelling of the surface to smooth and compact it.
Brooming- this involves dragging a broom acroos the partially hardened concrete to
leave a rough texture that gives traction in slippery conditions. We used the wooden
push broom with nails as its bristles.
Curing of cement concrete- this involves the controlling of the rate and extent of
moisture loss from the concrete during cement hydration. It is achieved by continuously
wetting the exposed surfaces thereby preventing the loss of moisture from it. We
utilized water through a hose as sprinkler.
Theory
A road pavement is a structure whose primary aim is to support traffic loads and transmit
them to the basement soil after reducing the stresses below the level that can be
supported by the soil. There are fundamentally two types of pavements based on design
considerations, they are flexible and rigid pavement.
The pavement construction we executed was the construction of concrete pavement
called rigid pavement. The design is based on providing a structural cement concrete slab
of sufficient strength to resist loads of traffic. The rigid pavement has rigidity and a high
modulus of elasticity to distribute the load over the relatively area of soil. In the design of
rigid pavement, the flexural strength is the major factor and not the strength of sub-
grade. It is worthy of note that concrete has the following advantages which are quite a
plus on its use for pavement construction. It has many environmental advantages,
including durability, longevity, heat storage capability, and chemical inertness.
Criteria for design:
Ability to be cast
Fire resistant
On-site fabrication
Low maintenance
Chemically inert concrete doesn’t require paint to achieve a given color
Needs little or no finish for final treatments
As we worked on different sites, construction materials were similar to each other but the
most crucial issue is regarding the tests for the quality assurance. We found that the tests
were either conducted made by the engineers in the batching plant.
For every concrete mix, 2500 psi is the compressive strength used in the concrete. All
tests were conducted in the batching plant in Robertson’s Builder and Construction
Supply.
Function- the structure should give any of the services it was intended for. It
should be possible to have unrestricted and unhindered use of the structure for
the purpose for which it is built. Crack, deflection and vibration of the structure
should be within the service limits.
Safety- the structure should be safe against any possible failure during its intended
time of use. It should fulfill requirements set by building codes. It should follow the
codes of practice for loading, materials, design and construction.
Durability- the structure should be able to stand for a time it is intended to serve
for.
Economy- the design work should take into account not only the cost of materials
but also the applicability, the time required to build, the cost of temporary
structures, the cost of maintenance.
Appearance- it should have a satisfying appearance/ look. The design should
consider the effect of cracking, leaking, staining, flaking, etc.
Ratio proportioning:
1 part Portland Cement: 2 part gravel rock: 4 medium sand (Type 1 OPC)
The Portland Cement is ideal for general construction which ensures increased strength
and durability over time. Commonly, it is ideal for constructions such as roads,
pavements, bridges, foundations, columns and slabs, and all other applications where
Ordinary Portland Cement (OPC) is used.
Concrete work
The activity we reached was plastering of concrete on the wall. For all structural works
(column, walls, beams, and slab) an ordinary Portland cement was used. Likewise, for
interior masonry works we used Pozzolan concrete mixture.
Floor Layering
Wall Plastering
Plaster is a mixture of sand, Portland cement and water which is normally applied to
masonry interiors and exteriors to achieve a smooth surface. The cement plaster for the
entire wall is applied in single coat with thickness of 16 mm.
Roofing system
The roof is to be constructed with a slab and pre-assembled truss member. For roof
covering in the storage room, the truss used has been galvanized steel zinc for rusting and
corrugated steel sheet.
Toilet
Theory
Renovation simply means to make an object like new. In other words, buildings or poorly
maintained houses are sometimes considered to be in state of disrepair. To renovate a
house or building means to resurrect that structure from state of disrepair.
Remodel means “to change the structure or form of something”. If we are looking to
remodel our house, we’re looking to change the appearance of it. If we’re looking to
renovate our house, we’re looking to repair or update it.
The Portland Pozzolan Cement are combined with silicate based materials and calcium
hydroxide to form a compound reaction possessing cementitious properties. It is ideal for
general construction which does not required high early strength.
Innovation
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III. MATERIALS AND EQUIPMENT USED
I. Materials
Crushed Gravel G1:
crushed, washed, and screened to size
sized 20mm to 40mm
All faces are fractured faces
Liquid limit shall not exceed 25. Plastic Index shall not exceed 5. Shrinkage
limit shall not exceed 2%
With 88% of relative density.
Sand:
Cement: Ordinary Portland Cement
Water: Tap or clean free of hazardous substance
Madrigal Sand:
Should pass a sieve with size of 3” and not more than 15 mass percent will
pass the No.200 seive,
Liquid limit is 25. Plastic Index is 5.2.
CBR Value is 41.
Soil classification is silty soil
For structure:
Backhoe w/grader
A tractor like unit fitted with a loader-style shovel/bucket on the front used to carry light
transportation of materials, excavation, landscaping, etc., and a very long blade grader
on the back to create a flat surface during grading process
Roller
This machine is designed to consolidate filling materials, to compact surface finishes.
Plate compactor
A machine used to compress surfaces, such as gravel or sub-base, to create a dense,
tightly packed surface for the concrete slab to rest on.
Dump Truck
A heavy machinery used to transport large volumes of loose materials such as dirt, sand,
and wastes.
Figure 1 : From top-left to bottom-right, a) Preparation of the subgrade and the sub base soil, b) Compaction using roller, c)
Workers spreading the surface, d) Laying of concrete, e) Spreading, f) Floating, and g) Troweling.
IV. Method
The construction of cement concrete road is provided with a layer of well-graded soil-
gravel mixture with a thickness of 150 mm. It is cleaned, shaped, and leveled with a
backhoe w/grader. The forms are made from lumber and are properly braced and fixed.
After the forms are fixed, the foreman will check for their actual measurement or
“trueness”. For an average of 40 minutes, the concrete is transported to the site from the
batching plant (Robertson’s Construction). Before the concrete is applied, the prepared
surface is made sprinkled with as much as the quantity of water to moist. The mixed
concrete is deposited rapidly on the sub-grade in a layer of thickness as the height of the
form. It is placed over the entire width of the bay in continuous flow until it is laid out
higher than the actual profile. While placing the concrete, it is rounded with tools to
eliminate voids but it should be laid to the required camber and gradient. The concrete is
brought in its proper position by heavy screed. After compaction, the entire slab surface is
floated longitudinally with a wooden float board. After floating, the surface is done by
drawing brushes at right angles to the centerline from edge to edge before the concrete
becomes hard. Initial curing is done after 24 hrs. By this time, the concrete becomes hard
enough to walk upon. Crowbars are then used in removing the forms and concrete sawing
is done 24 hrs after concrete pouring water.
All communications rely on technology such as texting and chatting to stay in touch with
our cooperators. Since we are practicing our OJT virtually, we are forced to stay at home
and find our way of communicating using Facebook Messenger as means.
Jobsite’s safety. The virus puts a spotlight on the importance of worker health and
safety, and employers responded by implementing new Jobsite policies such as 100%
mask, and top-to-bottom disinfections of Jobsite, particularly, on tools and machinery.
Distancing will be the norm. Knowing the present danger of COVID-19, the need for social
distancing requires our workers to keep their distance 3 feet (1m) away from each other.
However, the implementation of protocols is hard for our workers to practice since they
believe that the COVID-19 in the area/site is not present and is less likely to affect them.
It was difficult to gather information or data at any time considering we have so many
time and communication with our cooperator. We are inclined to make strategies (i.e
using digital technology, taking notes, using excel as for our logbook) to complete the
requirements for the day.
Week 2
Figure 2: From top-left to bottom-right, a) Measurements taken on the height of the surface, b) Removing of formworks, c)
Delivery of concrete from the batching plant, d) Spreading, e) Screeding, f) Floating, g) Troweling, and h) Brooming.
The rainy season has officially started this month of June. As the season starts,
intermittent heavy rains (caused by Thunderstorms) experience every afternoon. Most of
the time rainfall occurs when we are on the period of drying out the concrete, therefore
we prepare to cover it out with covers (called “Trapal”).
Bad weather has a tremendous impact on the construction progress. It often leads to
complete suspension and delay due to saturated and unworkable soils. The heavy
downpour of rain during the construction work made work difficult. As it would get so
heavy that work would have to be suspended until it subsides. After an intense rainfall on
the afternoon of June 25, the rainwater is clogged on the surface of soil base creating a
rise on the water table. Since there is water present on the surface there is a need to
stabilize the soil by adding of soil mixed with gravel (Item 201). The inclement weather for
the past few days not only affected the condition of the soil but also the productivity of
the construction.
Paving of Portland Cement Concrete (PCCP) on the Road Construction Area and Road
shouldering
Figure 3: From top-left to bottom-right, a) Preparation of the location, b) Installation of formworks, c) Setting of concrete on
the section, d) Spreading and screeding, e) Measurement of the width of the road, f) Another concrete transit delivered, g)
Spreading, and h) Final activity of the day was concrete cutting and application of asphalt on joints.
Figure 4: From top to bottom, a) Preparation of road shoulders on one side, b) Soil for road shouldering, and c) a backhoe
transporting the dirt.
IV. Method
Road Shouldering
The construction of road shoulders is provided with a layer of well-graded soil gravel
(gravel size of 1”). The material is delivered to the site by a dump truck sourced out from
the same supplier of concrete. Before the gravel is placed, the backhoe will remove any
debris and obstructions and should be free from vegetation. It is graded to the point of a
height of 150 mm. The gravel is then laid out, spread by shovels, and is leveled steeper on
the height of the road for the water to drain easily.
Since it is virtual work, distractions keep us away when working at home. Distractions
affect our productivity when doing tasks (i.e Estimate) although all of us are always
prepared. We may never achieve the same focus and productivity as what is done in a
face-to-face practicum. However, we made it mandatory that we set a time for our
specific working hours. This initially was ignored since everybody is busy and can’t be
online every time thus it took us so long to respond on Facebook Messenger with our
cooperator.
The weather over the week made an impact on our construction for several reasons.
The ground became sodden and the water rises slightly that there is a presence of
flooding over the side of the road (Shoulder). This causes problems in providing a dry
environment with our application of gravel (Item 201). We attempt to add excess soil on
the wet surface to cover since we do not have pumps to remove water as quickly as
possible.
Week 4
Figure 5: From top-left to bottom-right, a) Removal of debris, b) Concrete cutting on the center line, c) Delivery of soil for
shoulder and madrigal sand, and d) Workers working on spreading the soil.
Figure 6: The finished access road in Hacienda Salamat-Maligaya, Cadlan, Pili
Worker’s safety was not observed during the final phase of the construction. Some of
them are without PPEs while working in the site. We also learned that one of our worker
had a mild fever (due to the inclement weather), in consideration of so much action on
the safety because of COVID19.
The slope is highly dependent on the materials available. Since there are frequent
rainfalls in the afternoon, the soils became highly saturated particularly in areas that are
lowest to the ground. Application of gravel onto the area tends to be more difficult since
reshaping is frequently done before placing the gravel.
Week 5
Site visit of Inspector, Site Engineer, and Internal Audit on the Road Construction
II. Activities:
Figure 7: From top-left going bottom, a) an engineer using a surveyor’s wheel to measure the length of the road, and b) a
copy of a checklist for internal auditing.
Week 6
III. Activities:
Figure 8: From top-left to bottom right, a) Plastering of wall , b) installation of PVCs for sewerage , d) installation of
modular kitchen and fixtures, e) a worker cutting the slab concrete, and f) fitting of bathroom fixtures.
Problems were encountered concerning with the plan of the house. It was stated
there will be no dirty kitchen/storage room in the house. Since then they were never
given occupational permit due to the reasons of alteration in the plan.
Week 7
II. Activities:
Figure 9:
Week 8
II. Activities:
Figure 10: From top-left to bottom-right, a) Pre-assembled truss, b) Window, c) Painting, d) Door installation, e)
Kitchen modular , and f) slabbing of building setback.
Week 9
IV. Activities: