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    AR05.00-B-5541A.fm Disassemble and Assemble The Rocker Arms Mechanism 14.08.00

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    LUKAS
    1) The document provides instructions to disassemble and assemble the rocker arms mechanism for various engine models. 2) It describes removing and cleaning the individual parts of the mechanism including the rocker arms, supports, springs, and axles. 3) It then describes reassembling the mechanism and testing values to ensure proper dimensions and tolerances of parts like the bushing diameters and rocker arm axle clearance.

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    © All Rights Reserved
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    AR05.00-B-5541A.fm Disassemble and Assemble The Rocker Arms Mechanism 14.08.00

    Uploaded by

    LUKAS
    43 views5 pages
    1) The document provides instructions to disassemble and assemble the rocker arms mechanism for various engine models. 2) It describes removing and cleaning the individual parts of the mechanism including the rocker arms, supports, springs, and axles. 3) It then describes reassembling the mechanism and testing values to ensure proper dimensions and tolerances of parts like the bushing diameters and rocker arm axle clearance.

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    AR0500B5541A

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    1) The document provides instructions to disassemble and assemble the rocker arms mechanism for various engine models. 2) It describes removing and cleaning the individual parts of the mechanism including the rocker arms, supports, springs, and axles. 3) It then describes reassembling the mechanism and testing values to ensure proper dimensions and tolerances of parts like the bushing diameters and rocker arm axle clearance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    43 views5 pages

    AR05.00-B-5541A.fm Disassemble and Assemble The Rocker Arms Mechanism 14.08.00

    Uploaded by

    LUKAS
    1) The document provides instructions to disassemble and assemble the rocker arms mechanism for various engine models. 2) It describes removing and cleaning the individual parts of the mechanism including the rocker arms, supports, springs, and axles. 3) It then describes reassembling the mechanism and testing values to ensure proper dimensions and tolerances of parts like the bushing diameters and rocker arm axle clearance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    a Disassemble and assemble the rocker arms mechanism AR05.00-B-5541A.

    fm 1

    AR05.00-B-5541A.fm Disassemble and assemble the rocker arms mechanism 14.08.00

    Engines 372.9, 374.9, 376.9, 377.9, 386.9

    B05.00-0004-09
    1 Axle lock-clamp 4 Rocker arms bushing
    2 Spacer spring 5 Rocker arms
    3 Axle lubrication bore cap 6 Adjusting screw and stick actuation
    a Disassemble and assemble the rocker arms mechanism AR05.00-B-5541A.fm 2
    7 Nut 14 Rocker arms front axle
    8 Front support with internal lubricating oil duct 15 Front connection for the oil flow
    9 Bolt with internal thread on head 16 Sealing ring
    10 Separating spring 17 Internal spring
    11 Support (normal) 18 External spring
    11.1 Support with fastening bolt 19 Rear connection for the oil flow
    12 Hexagonal head bolt 20 Rocker arms rear axle.
    13 Headless bolts for axle fastening

    e Remove

    1 Remove rocker arm assembly. AR05.00-B-5521C

    c Disassemble

    2 Remove the lock-clamps (1) and the separat-


    ing springs (2) from the rocker arms (14) and
    (20) axle ends.

    3 Remove the rocker arms (5), the separating


    springs (10), the front support with inner duct
    for lubrication (8) and the other supports (11)
    and (11.1).

    4 Collect the front (15) and rear (19) oil duct


    connections, the springs (17), (18) and the
    sealing ring (16).

    5 Unfasten the headless bolts (13) from sup-


    ports (11.1) and remove the front (14) and
    rear (20)axles.
    a Disassemble and assemble the rocker arms mechanism AR05.00-B-5541A.fm 3

    6 Clean all the parts and check them for dam- AR05.00-B-5521-01B
    ages or wear
    Bushing lodging diameter. BE05.30-B-1001-04A

    Bushing external diameter. BE05.30-B-1002-04A

    Bushing assemblage interference. BE05.30-B-1003-04A

    Bushing internal diameter (final workmanship). BE05.30-B-1004-04A

    Rocker arm axle diameter. BE05.30-B-1005-04A

    Radial play between the bushing axle and the BE05.30-B-1006-04A


    rocker arms

    Length of rocker arms bushing BE05.30-B-1007-04A

    Stick total length. BE05.30-B-1013-04A

    Body diameter. BE05.30-B-1014-04A

    Maximum admissible warping. BE05.30-B-1015-04A

    b Assemble

    7 Assemble the rocker arms (5) lubricated and i The rocker arms assembled on the lateral
    inspected, the front support with internal duct part of each support must be convergent to the
    for the lubrication (8), the remaining supports direction of the ends where the valves operate.
    (11),(11.1) and the separating springs (10).
    i The rocker arms support (8) with the wider
    base must be assembled on the front end,
    because the oil flow duct goes through this
    support, to lubricate the mechanism and all the
    engine upper part.
    a Disassemble and assemble the rocker arms mechanism AR05.00-B-5541A.fm 4

    8 Assemble the separating springs (2) at the


    ends.

    9 Assemble the lock-clamps (1) on the grooves


    of the rocker arms axle.

    10 Install the headless bolts (13) on the supports i Oil the thread with chemical lock. BR00.45-B-1002-02A
    (11.1).

    d Install

    11 Install rocker arm assembly. AR05.00-B-5521C

    Valves timing test values

    Number Designation Engine 372.9, 374.9,


    376.9, 377.9, 386.9

    BE05.30-B-1001-04A Diameter of bushing lodging at rocker arms mm 22,000 - 22,052

    BE05.30-B-1002-04A Bushing external diameter mm 22,100 - 22,130

    BE05.30-B-1003-04A Bushing assemblage interference mm 0,048 - 0,130

    BE05.30-B-1004-04A Internal diameter of assembled bushing Final workmanship mm 20,000 - 20,021

    BE05.30-B-1005-04A Rocker arms axle diameter mm 19,967 - 19,980

    BE05.30-B-1006-04A Radial play between rocker arms axle and bushing mm 0,020 - 0,054

    BE05.30-B-1007-04A Length of rocker arms bushing mm 22,7 - 23,0

    BE05.30-B-1013-04A Stem total length (a) mm 354,8 - 355,8

    BE05.30-B-1014-04A Body diameter (d) mm 7,9 - 8,0

    BE05.30-B-1015-04A Maximum admissible warping mm 0,25


    a Disassemble and assemble the rocker arms mechanism AR05.00-B-5541A.fm 5

    Adhesive

    Number Designation Order number

    BR00.45-B-1002-02A Loctite 271 chemical lock A 345 989 01 71

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