AS3000&AS3700 O&M Manual 88290022-797 (03) - EN

AS3000&3700
We appreciate for both your purchasing and utilizing

this stationary screw compressor made by
Shenzhen Sullair Asia Industrial Co., Ltd.
The various types of stationary screw compressors made by Sullair
are expected to work to your satisfaction.
Read this manual carefully prior to operation and maintenance by
you or your working staffs.
Sullair Asia reserves the right of research and improvement of its
products, is not be responsible for modifications to improve its previous
products.
Compressor Model:
Compressor Serial Number:
I
II
Foreword
This manual provides detailed functional and structural descriptions, operation,

and maintenance of AS3000&3700 stationary screw compressors.
Prior to operation and maintenance of the compressor, read this manual carefully
and make sure the functional structure and safety precautions of this machine are
fully understood.
Special lubricant provided by Sullair must be used. Never mix lubricant of
different types.
Contents in this manual may vary from actual condition after a period of time
due to the ongoing improvement of our products. Please be aware of such
possibilities.
If you encounter any problem during operation that is not clearly described in
this manual, contact local Sullair dealer, or Sullair Asia After-sales Department
directly.
Editor
July 2014
III
IV
Table of Contents
Chapter I Safety ...................................................................................................................................... 1
1.1 Overview ................................................................................................................................ 1
1.2 Safety Equipment ................................................................................................................... 1
1.3 Fire and Explosion Protection................................................................................................. 1
1.4 Moving Parts .......................................................................................................................... 2
1.5 Hot Surfaces, Sharp Edges and Corners.................................................................................. 2
1.6 Toxic and Irritative Substances ............................................................................................... 2
1.7 Electric Shock Protection........................................................................................................ 2
1.8 Hoisting and Transportation................................................................................................... 3
1.9 Miscellaneous ........................................................................................................................ 3
Chapter II Compressor Structure............................................................................................................ 4
2.1 Overview ................................................................................................................................ 4
2.2 Inlet System............................................................................................................................ 9
2.2.1 Working procedure of inlet system........................................................................................ 9
2.2.2 Air filter................................................................................................................................ 10
2.2.3 Inlet valve ............................................................................................................................ 10
2.3 Discharge system.................................................................................................................. 10
2.3.1 Working procedure of air discharge system......................................................................... 10
2.3.2 Minimum pressure valve ..................................................................................................... 10
2.3.3 Automatic blowdown valve ................................................................................................. 10
2.3.4 Relief valve........................................................................................................................... 10
2.4 Lubrication System ............................................................................................................... 10
2.4.1 Working procedure of lubrication system............................................................................ 10
2.4.2 Oil filter................................................................................................................................ 11
2.4.3 Oil return pipe ..................................................................................................................... 11
2.5 Cooling system ..................................................................................................................... 11
2.6 Oil/air separator ................................................................................................................... 11
2.6.1 Oil return pipe ..................................................................................................................... 11
2.6.2 Filter element replacement ................................................................................................. 11
2.6.3 Oil filling port and sight glass............................................................................................... 11
2.7 Air volume adjustment system............................................................................................. 12
2.7.1 Line frequency model....................................................................................................... 12
2.7.2 VSD model........................................................................................................................ 12
2.8 Microprocessor controller.................................................................................................... 12
Chapter III Installation of Compressor.................................................................................................. 13
3.1 Machine Installation............................................................................................................. 13
3.2 Ventilation............................................................................................................................ 13
3.3 Air Supply Pipe..................................................................................................................... 13
3.4 Check Coupling ...................................................................................................................... 13
V
3.5 Check Fluid Level ................................................................................................................... 13
3.6 Rotation Direction of Motor .................................................................................................. 13
3.6.1 Line frequency model .......................................................................................................... 13
3.6.2 VSD model ........................................................................................................................... 14
3.7 Check the Air Outlet .............................................................................................................. 14
Chapter IV Compressor Operation ....................................................................................................... 17
4.1 Safety Operation Procedure ................................................................................................. 17
4.2 Preparation before Initial Starting........................................................................................ 17
4.3 Normal Operation ................................................................................................................ 17
4.4 Stop ...................................................................................................................................... 17
4.5 Loading/Unloading Setting and Adjustment of Pressure Regulator ........................................ 17
Chapter V Maintenance and Service .................................................................................................... 18
5.1 Overview .............................................................................................................................. 18
5.2 Daily Service ......................................................................................................................... 18
5.3 Service after 50 Operation Hours ......................................................................................... 18
5.4 Service after every 1000 Operation Hours ........................................................................... 18
5.5 Changing Fluid...................................................................................................................... 18
5.6 Maintenance of Oil Filter...................................................................................................... 19
5.7 Maintenance of Air Filter ..................................................................................................... 20
5.8 Maintenance of Oil/air Separator......................................................................................... 21
5.9 Maintenance of Min Pressure Valve..................................................................................... 21
5.10 Maintenance of Pressure Regulator ..................................................................................... 22
5.11 Maintenance of Solenoid ..................................................................................................... 23
5.12 Installation and Maintenance of Coupling............................................................................ 23
5.13 Maintenance of Sullair Compressor Specific Motor .............................................................. 23
Chapter VI Wiring Diagram................................................................................................................... 26
6.1 Wiring diagram of the unit ................................................................................................... 26
6.2 Wiring diagram of the VSD unit............................................................................................ 27
Chapter VII Trouble Shooting................................................................................................................ 28
7.1 Overview .............................................................................................................................. 28
7.2 Possible compressor fault and actions are listed in the following table ............................... 28
Chapter VIII Spare Parts List ................................................................................................................. 30
Chapter IX Parts List.............................................................................................................................. 31
9.1 Motor & Airend System(AS3000) ......................................................................................... 31
9.2 Motor & Airend System(AS3700) ......................................................................................... 33
9.3 Motor & Airend System(AS3000 VSD) .................................................................................. 35
9.4 Motor & Airend System(AS3700 VSD) .................................................................................. 37
9.5 Oil/air Separation System..................................................................................................... 39
9.6 Inlet System(AS3000) ........................................................................................................... 41
9.7 Inlet System(AS3700) ........................................................................................................... 43
VI
9.8 Lubrication System ............................................................................................................... 45
9.9 Cooling Fan System(Standard Model) .................................................................................. 47
9.10 Cooling Fan System(VSD Model) .......................................................................................... 49
9.11 Discharge System ................................................................................................................. 51
9.12 Control System(Standard Model) ......................................................................................... 53
9.13 Control System(VSD Model) ................................................................................................. 55
9.14 Enclosure System(Standard Model) ..................................................................................... 57
9.15 Enclosure System(VSD Model) ............................................................................................. 59
9.16 Decal System(Standard Model) ............................................................................................ 61
9.17 Decal System(VSD Model) .................................................................................................... 63
VII
AS3000&3700 Screw Compressor Operation Manual Chapter I Safety
Chapter I Safety
1.1 Overview
Sullair Asia designs and manufactures its products so that they can be operated safely. However, the
responsibility for safe operation rests with those who use and maintain these products. The following safety
precautions are offered as a guide, which, if conscientiously followed, will minimize the possibility of
accidents throughout the useful life of this equipment.
Only those who have been trained and delegated to do so, and who have read and understood this
manual should operate the air compressor. Failure to follow the instructions, procedures and safety
precautions in this manual can result in accidents and injuries. Read this manual prior to start-up. Never
start the air compressor unless it is safe to do so. Do not attempt to operate the compressor with a known
unsafe condition. Tag the compressor and render it inoperative by disconnecting all source of power so that
others who may not know of the unsafe condition will not attempt to operate it until the condition is
corrected.
Installation and operation of the machine shall follow national and local laws and regulations.
Do not modify the devices and control unless approved by the manufacturer in written.
1.2 Safety Equipment

Before installation and operation, all installers and operators shall be familiar with and follow the
safety regulations, national and local laws and standards. Safety equipment shall be provided, such gears to
protect eyes, faces and respiration, protection clothes, boards and electrician protection devices, noise
monitoring & control system, sound insulation equipment, etc.
1.3 Fire and Explosion Protection

1.3.1. Clean up spills of lubricant or inflammable substances immediately;
1.3.2. Avoid spark, flame or inflammable substance. Never smoke near the machine when observing or
filling lubricant. Service shall be carried out when the machine is stopped and compressor completely cools
down;
1.3.3. Do not permit lubricant to splash on acoustical material or accumulate on compressor, lower
surfaces and inside of fence. Wipe down using an aqueous industrial cleaner or steam – clean as required. If
necessary, replace acoustical material and clean all surfaces. Any acoustical material with a protective
covering that has been damaged should be replaced immediately to prevent accumulation of fluid within
the material. Do not use inflammable detergent;
1.3.4. Disconnect all power supplies prior to attempting any repairs or cleaning inside the enclosure;
1.3.5. Keep the electrical system (including terminals and contactors) in good condition. If the cable is
damaged, scratched, deteriorating in insulation performance, lead aging, fading in color or corroded,
replace immediate. Keep the wire lead and contactor clean;
1.3.6. Keep grounded and/or conductive objects (such as tools) away from exposed live electrical parts
(such as terminals) to avoid arcing, which might serve as a source of ignition;
1.3.7. In case welding is necessary when repairs, clear acoustical materials and other inflammables or
heat sensitive articles out of site;
1.3.8. Sufficient number of fire extinguishers shall be provided when servicing or operating the
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compressor;
1.3.9. Clean inflammable materials such as oil cloth or scrap of paper near the compressor;
1.3.10. If the cooling system or lubrication system is not working property (poor circulation of cooling
air or lubricant), do not start the machine;
1.3.11. Do not operation the compressor in a dangerous circumstance unless it is designed to do so.
1.4 Moving Parts

1.4.1. Keep hands, arms and other parts of the body and also clothing away from couplings, fans and
other moving parts;
1.4.2. Do not attempt to operate the compressor with the fan, coupling or other guards removed;
1.4.3. Wear snug-fitting clothing and confine long hair when working around this compressor,
especially when exposed to hot or moving parts;
1.4.4. Keep access doors, if any, closed except when making repairs or adjustments;
1.4.5. Make sure all personnel are out of and/or clear of the compressor prior to attempting to start or
operate it;
1.4.6. Disconnect all power supplies and make sure all circuits are powered off when servicing or
adjusting the machine. This is especially important in remote control mode;
1.4.7. Keep hands, feet, floors, and controls and walking surfaces clean and free of fluid, water, or
other liquids to minimize the possibility of slips and falls.
1.5 Hot Surfaces, Sharp Edges and Corners

1.5.1. Do not contact hot oil, coolant, surface or sharp edge/corner;
1.5.2. Keep your body away from the air discharge outlet;
1.5.3. Wear safety equipment such as gloves or helmet, etc. when operating within or around the
machine;
1.5.4. Keep a first-aid kit handy. Seek medical assistance promptly in case of injury. Do not ignore
small cuts and burns as they may lead to infection.
1.6 Toxic and Irritative Substances

1.6.1. Do not use discharged air for breathing purpose unless it meets the requirement of relevant laws;
1.6.2. Operate the compressor only in open or well-ventilated areas;
1.6.3. No toxic or caustic gas shall present around the compressor;
1.6.4. The lubricant is unique in the industry. Avoid skin contact or swallow. In case of swallow, see
a doctor immediately. In case of skin contact, wash with soap and water.
1.7 Electric Shock Protection

1.7.1. Installation and maintenance of the compressor shall follow national and local laws, standards
and regulations (including national electric codes and other regulations on safety grounding), and shall be
down by qualified personnel;
1.7.2. Keep all parts of the body and any hand-held tools or other conductive objects away from
exposed live parts of electrical system. Maintain dry footing, stand on insulating surface and do not contact
any other portion of the compressor when making adjustment or repairs to expose live parts of the electrical
2
system. Operate with only one hand such that the current will not flow through your heart even if the
electric shock occurs;
1.7.3. Maintain the compressor at a clean, dry and well lighting place;
1.7.4. Do not leave the machine until the electric box is wired up. Set up notification labels to avoid
unintentional operation if leaving the machine is inevitable;
1.7.5. Before servicing or adjusting moving parts or handling ungrounded conductors, disconnect the
power and set up notification on the power supply;
1.7.6. Before starting the compressor once it is installed, please dehumidify and test all circuits.
1.8 Hoisting and Transportation

1.8.1. A forklift is recommended for transportation. If forklift is used, forklift hole or dedicated tray
shall be used. Remove the baffle for forklift on the chassis and secure the compressor motor and oil/air
separator as required to avoid damage to shock absorber during transportation;
1.8.2. Make sure the forklift is secure and slanting backward before moving. Inspect and make sure
the supporting bolts on the oil/air separator plate are secured against bottom surface;
1.8.3. Lift the machine just above obstacles. Travel with the lowest gear when cornering;
1.8.4. If a plate support is used, secure the compressor with bolts or other means to prevent the
compressor from dropping in case of bumping road or sudden brake;
1.8.5. Do not use the bolt eyes on compressor for hoisting. Hoist the entire compressor body. Use
chain when hoisting with a helicopter. Be aware that governmental and local regulations and laws shall
always be complied with;
1.8.6. Inspect each connection point before hoisting to see if there is cracked weld, deformed or
corroded parts, and loose bolts/nuts;
1.8.7. Make sure entire hoisting, rigging and supporting structure has been inspected, is in good
condition and has a rated capacity of at least the weight of the compressor. If you are unsure of the weight,
then weigh compressor before hoisting;
1.8.8. The hook should be equipped with a safety buckle, which securely locks lugs or hoist chain
during hoisting;
1.8.9. Use guide ropes or equivalent to prevent twisting or swinging of the compressor once it has
been lifted clear of the ground;
1.8.10. Do not hoist in strong wind;
1.8.11. No person is allowed under the compressor or crane once the compressor has been lifted;
1.8.12. Lift the compressor no higher than necessary;
1.8.13. Hoisting operator shall be always at the site once the compressor has been lifted;
1.8.14. Set compressor down only on a level surface capable of safely supporting at least its weight
and its loading unit.
1.9 Miscellaneous
1.9.1. If it is necessary to enter the enclosure to perform service adjustments, inform other personnel
before doing so and setup notification. Block the door to avoid the possibility of others closing the door;
1.9.2. Make sure all personnel are out of compressor before closing the door.
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AS3000&3700 Screw Compressor Operation Manual Chapter II Compressor Structure
Chapter II Compressor Structure

2.1 Overview
Presented to you is a stationary screw compressor for power purpose. It has single stage compressing
unit, oil injecting, air cooled (or water cooled) and driving motor. The machine comprises the air end, motor,
fluid/air separator, fluid cooler, after cooler, cooling fan assembly, chassis assembly, etc. enclosed in a
soundproof cover. An electric control cabinet is equipped on one side of the acoustical enclosure. The
machine is compact, elegant and easy to operate.
The stationary screw compressor not only has high efficiency and reliability, maintenance is seldom
needed. Compared with other brands of compressors, it’s unique in supreme reliability abrasion proof and
the parts in the main engine meets the technique requirements without verifying.
In order to maintain the compressor in the best condition, please refer to the Chapter 6(maintenance).
If there are any complicated problems can’t be solved in the manual, please contact local Sullair agency or
after sale department.
Main specifications of AS3000&3700 compressor:
Model AS3007 AS3008 AS3010 AS3012 AS3707 AS3708 AS3710 AS3712

5.1 4.75 4.1 3.4 6.8 6.3 5.8 5.1
Nominal capacity (180) (168) (145) (120) (240) (222) (204) (180)
50Hz 50Hz 50Hz 50Hz 50Hz 50Hz 50Hz 50Hz
flow
4.7 4.25 3.7 6.3 5.6 5.0
m3/min (CFM) (165) (150) (131) (222) (198) (176)
60Hz 60Hz 60Hz 60Hz 60Hz 60Hz
Rated discharge 7.0 8.0 10 12 7.0 8.0 10 12
pressure (100) (115) (145) (175) (100) (115) (145) (175)
Maximum working 8.6 10.7 12.7
7.6 (110) 10.7 (155) 12.7 (185) 7.6 (110) 8.6 (125)
pressure bar (psi) (125) (155) (185)
Opening pressure
12.1 14.1 12.1 14.1
of relief valve bar 9(130) 10(145) 9(130) 10(145)
(175) (200) (175) (200)
(psi)
Input power 380/415V 50HZ, 230V/380V/460V 60HZ
Motor rated power
30（40） 37（50）
kW (HP)
Motor rated speed
1470(50Hz)/1770(60Hz)
rpm
Starting mode Y-△
Ambient
0＜T≤40
temperature T ℃
Fluid capacity L
22(5.8) 26(6.9)
(GA)
Air service
Rc1 1/2
connector
Moisture separator
Rc 1/8
draining connector
Machine weight kg 900(IP23) / 920(IP55) 1020(IP23) / 1050(IP55)
L x W x H mm 1600x860x1440
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Main specifications of AS3000&3700 VSD compressor:
Model AS3008V AS3010V AS3012V AS3707V AS3708V AS3710V AS3712V

Nominal
4.75 4.25 3.7 6.8 6.3 5.8 5.1
capacity flow
(168) (150) (131) (240) (222) (204) (180)
m3/min (CFM)
Capacity
Regulating
1.6-4.75 1.4-4.25 1.2-3.7 2.3-6.8 2.1-6.3 1.9-5.8 1.7-5.1
Range -
(56.5-168) (49.4-150) (42.4-131) (81-240) (74-222) (67-204) (60-180)
m3/min
(CFM)
Rated
discharge 8.0 (115) 10 (145) 12(175) 7.0(100) 8.0(115) 10(145) 12(175)
pressure
Maximum
working 10.7 12.7
8.6 (125) 10.7 (155) 12.7 (185) 7.6 (110) 8.6 (125)
pressure bar (155) (185)
(psi)
Opening
pressure of 10 12.1 14.1 9 10 12.1 14.1
relief valve (145) (175) (200) (130) (145) (175) (200)
bar (psi)
Input power 380-480V 50/60Hz
Motor rated
power kW 30（40） 37（50）
(HP)
Motor rated
1800
speed rpm
Starting mode VSD
Ambient
temperature 0＜T≤40
T ℃
Fluid capacity
22(5.8) 26(6.9)
L (GA)
Air service
Rc1 1/2
connector
Moisture
separator
Rc1/8
draining
connector
Machine
1000 1100
weight kg
LxWxH
1950x860x1440
mm
See Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 for the layout and system flowchart of
AS3000&3700.
A pair of delicately machined rotors engages each other inside compressor's body. The male rotor has
four teeth, while the female rotor has six teeth. Motor drives the male rotor through an elastomer coupling
and the male rotor drives the female one at high speed. As the space between teeth is getting smaller, air
from air filter is compressed and pressure increased. When the teeth chamber reaches discharge port of
compressor, compressed air is pushed into oil/air separator through discharge port for separation. Separated
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air then flows through min pressure valve, aftercooler and drain valve until it is utilized by user. Separated
fluid is settled to the bottom of oil/air separator. Once cooled, it is recycled to air end working chamber
under pressure difference.
Discharge
system
Lubrication Cooling fan

system system
Air end&
motor system
Inlet system
Oil/air
separation
system
Electric
Enclosure
control system
system
Figure 1 General layout of AS3000&3700 unit
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Electrical
Cooling Fan
Control System
System
Compressor-
Fluid Loop System Motor Assembly
Air Inlet System
Air Discharge
System
Enclosure
Assembly
Fluid/air Separation
System
Figure 2 General layout of AS3000&3700 VSD unit
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No. P/N No. P/N

1 Air filter 15 Relief valve
2 Inlet valve 16 Fluid/air separator tank
3 Capacity control integrated system 17 Sight glass
4 Oil cooler 18 Fluid bleeding plug
5 Pressure switch 19 Fluid filter element
Fluid filter pressure difference
6 Indicator 20
indicator
7 After cooler 21 Filtering connector
8 Minimum pressure valve 22 Sight glass
Single stage fluid separating & filtering
9 23 Orifice
element
10 Filtering connector 24 Thermal valve element
11 Moisture separator 25
12 Pressure sensor 26
13 Temperature sensor 27
14 Compressor air end 28
Figure 3 System Flow Chart of AS3000&3700 Unit
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No. P/N No. P/N

1 Air filter 15 Orifice
2 Indicator 16 Filtering connector
3 Inlet valve 17 Ball valve
4 Compressor air end 18 Fluid bleeding plug
5 Temperature sensor 19 Sight glass
6 Pressure sensor 20 Thermal valve element
7 Fluid/air separator tank 21 Fluid filter element
Single stage fluid separating & filtering Fluid filter pressure difference
8 22
element indicator
9 Minimum pressure valve 23 Capacity control integrated system
10 Oil/air cooler 24
11 Moisture separator 25
12 Relief valve 26
13 Filtering connector 27
14 Sight glass 28
Figure 4 System Flow Chart of AS3000&3700 VSD Unit
2.2 Inlet System

2.2.1 Working procedure of inlet system
Inlet system is composed of air filter, air intake elbow, inlet valve and compressor air end, etc.
When the machine is running, air is sucked from air filter and flows to compressing chamber through
inlet valve. It is compressed by male/female rotors revolving at high speed and its pressure is increased.
When the teeth chamber reaches discharge port of compressor, compressed air is pushed into oil/air
separator through discharge port.
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2.2.2 Air filter

Air filter is used to filter intake air and provide clean air to compressor. Impurities in air will cause
wear on rotor surface and pollution in fluid. Not following the air filter service requirement or not using
original filter element will cause early failure of fluid and oil/air separator element and warranty void.
2.2.3 Inlet valve
The air inlet valve and the air end are integrated into one in this series of units. The function of air
inlet valve is to control the air inflow. The unit adopts the throttling method by aspiration. The air inflow of
compressor can be regulated with the consumption volume of customer, which is to balance the supply and
demand and save energy.
2.3 Discharge system

2.3.1 Working procedure of air discharge system
Air discharge system is composed of compressor, fluid/air separator, minimum pressure valve, relief
valve, blowdown valve, after cooler, moisture separator and connection pipeline.
Compressed oil/air mixture from compressor enters fluid/air separator through the discharge port of
compressor. Fluid in compressed air is separated and clean compressed air is obtained.
Compressed air after oil/air separation flows through minimum pressure valve, after cooler and
discharges in sequence. After cooler is used to cool hot air. Moisture separator is equipped with automatic
water discharge device. It separates the condensate water from the compressed air, and discharges it out of
the machine.
Service connector of the machine is Rc2 with inner thread. User shall prepare a check valve on
external air pipeline. Do not expose after cooler to stress when piping.
Air tank is recommended to reduce the loading/unloading action of the compressor and extend the life
of components.
2.3.2 Minimum pressure valve
The minimum pressure valve is located on the top cap of fluid/air separator. It is used to maintain
pressure in fluid/air separator above 0.34MPa to ensure fluid flow in oil pipeline. It also reduces oil
consumption. Therefore only when pressure in fluid/air separator is above 0.34MPa and higher than
pipeline pressure, the minimum pressure valve will be opened. In parallel working mode, minimum
pressure valve works as a check valve to prevent compressed air from back flowing to separator and air end
during compressor blowdown.
2.3.3 Automatic blowdown valve
An automatic blowdown valve is equipped in the control line. When the compressor is unloading or
being stopped, blowdown valve opens automatically to allow compressed air in fluid/air separator into inlet
pipe, thus release pressure.
2.3.4 Relief valve
A relief valve is equipped on fluid/air separator. When pressure in separator exceeds threshold, relief
valve will open to discharge pressure and make sure the machine is safe.
The machine also features a high pressure stop switch. When pressure in separator exceeds threshold,
the machine will stop automatically.
2.4 Lubrication System

2.4.1 Working procedure of lubrication system
Lubrication system is composed of compressor, oil/air separator, thermal valve, oil cooler, oil filter
and connection pipeline.
Fluid in oil/air separator flows into oil cooler through thermal valve. Cooled oil enters air end working
chamber through oil filter. Then it is compressed along with intake air and enters oil/air separator for a
10
complete cycle. Fluid serves for three roles:

(1) Coolant - Fluid injected into the machine absorbs large amount of heat generated during
compressing as a coolant.
(2) Lubricant - Fluid forms an oil layer between the rotors, avoiding direct contact between male
and female rotors. Therefore the wear between rotor surfaces is minimized. In addition, fluid flows to
lubrication positions through internal lubrication to lubricate bearings and gears.
(3) Sealant - Fluid with appropriate viscosity can fill up the gaps between rotor-rotor and between
rotor-casing. It reduces leakage loss and enhances the cubage efficiency of compressor.
2.4.2 Oil filter
Fluid filter clears the impurity in fluid and ensure that clean oil is transported to air end working
chamber and lubrication positions. Impurity in fluid will cause wear on rotor/gear engaging surfaces and
bearing, and reduces the life of compressor.
Fluid filter element should be replaced regularly to ensure good oil circulation.
2.4.3 Oil return pipe
A fluid return pipe is located on the cap of fluid/air separator. Small amount of oil on the bottom of
filter element is recycled to compressor through the pipe.
2.5 Cooling system

The machine equips an axial flow cooling fan. Cooling air enters the machine through louver on both
sides by axial flow fan, exchanging heat with cooler before leaving the machine.
2.6 Oil/air separator

2.6.1 Oil return pipe
Oil/air separator is composed of a tan and a filter element. It has the following functions:
(1) Prefilter .
Oil/Air Mixture from air end enters the oil/air separator and crashes on the wall of separator to
lower its speed. Large oil drops are formed due to lower speed. Most of the oil drops set to the bottom
of separator under gravity.
(2) An oil reservoir of the compressor to store fluid.
(3) Filter element.
After collision separation, oil/air mixture flows through filter element for fine separation. Minor
fluid residue in compressed air is separated and accumulated on the bottom of filter element. Then the
oil is returned back to compressor's intake port and working chamber through the oil return pipe.
(4) Pressure regulation.
Certain amount of air inside the oil/air separator effectively stabilizes pipeline pressure.
2.6.2 Filter element replacement
Impurities exist in the lubrication system. Filter element will be clogged up after a period. Resistance
of filter element to compressed air will increase and machine operation will be compromised. Operator
should replace filter element according to the signal on monitor on time.
Note: Filter element may only be replaced instead of being repaired.
2.6.3 Oil filling port and sight glass
Oil filling port and sight glass are equipped on the outer side of oil/air separator.
11
Since discharged air contains oil more or less, the oil level of separator will drop and need to be added.
The normal oil level shall be observable from the sight glass when the compressor is running at full load.
2.7 Air volume adjustment system

2.7.1 Line frequency model
Air capacity adjustment system automatically adjusts the open/close of inlet valve based on air
demand to minimize fluctuation in service pressure.
The control system loads/unloads the compressor based on air demand. The control system comprises
solenoid valve, air inlet valve, blowdown valve and control line.
When air demand equals to or is higher than machine rating, the machine will run at full load. In such
a case, the starting/unloading solenoid valve is energized, cutting off the control line. Inlet valve of the air
end is fully opened under vacuum.
When air demand is lower than rating, line pressure of the machine builds up slowly. Once the
pressure exceeds rated pressure, pressure regulator will be activated, sending control air to inlet valve to
reduce air intake and keep the balance between supply and demand. If air demand is less than 50% of the
rated capacity, system pressure will continue to rise, Once the discharge pressure reaches unloading setting
of the machine, the compressor will change into unloading mode. The starting/unloading solenoid valve is
de-energized, opening the control line. In such a case, the inlet valve is closed through the control line.
Meanwhile, the blowdown valve is opened to release the pressure in fluid/air separator tank (to intake port)
until pressure in separator is stabilized to 15-25PSI. Now the machine runs at a lower pressure with no load.
The machine will keep running for a preset time period at unloading mode before stop. Once the pressure in
user air line drops to the lower limit set in the microprocessor controller, the compressor will enter loading
mode from unloading mode again, i.e. the starting/unloading solenoid valve is energized, cutting off the
control line. Air inlet valve of the air end is fully opened under vacuum.
2.7.2 VSD model

Air capacity adjustment system of VSD model varies the speed of electric motor via frequency
variation to match the fluctuation of air demand, and keep the balance between supply and demand. Each
VSD model has its own maximum output frequency for VSD and maximum speed for motor. When air
demand equals to rated capacity, the machine runs in full load mode and the frequency of motor VSD is at
rated value. If air demand is lower than rated capacity, motor frequency will be reduced to lower the speed
or air end, thus reducing air intake. If there is no demand, motor frequency will be reduced to minimum,
meanwhile inlet valve will be closed to stop air intake. In such a case the machine runs on a lower back
pressure in no-load mode.
2.8 Microprocessor controller

The machine is equipped with microprocessor controller. For detail information on controller, see
88290022-798 EC2000 Controller Operation Manual.
The line frequency model may have the option, and VSD model is equipped with deluxe
microprocessor controller. For detail information on controller, see 88290010-484 Deluxe Microprocessor
Controller I – Operation Manual.
12
AS3000&3700 Screw Compressor Operation Manual Chapter III Installation of Compressor
Chapter III Installation of Compressor

3.1 Machine Installation
The machine should be mounted on supporting ground or foundation with sufficient strength. To
ensure that the transmission and internal piping work properly, the machine should be level and firmly
contacting the ground. A rubber plate is suggested under the machine with thickness of 10~20mm.
Elastomeric coupling is used for transmission. Note that the level error or large deflection could affect
the machine and reduce its lifespan.
No load from the piping shall be transferred to air/water connectors within the machine.
The machine should be in the ambient of 0-40 ℃.Under any circumstance, make sure the ambient
temperature is above 0 ℃.
See Figure 5 and Figure 6 for the outline and installation of the machine.
3.2 Ventilation
To provide reliable ambient temperature for air-cooled model, air should be able to flow in and out of
the compressor smoothly. Exhaust of the compressor should be at least 1m away from wall and top cover
should be at least 1.5m away from ceiling. Take measures to prevent hot exhaust being drawn back into the
compressor. Ventilation facility should be in place to avoid abrupt temperature rise. Air in/out interface is
ready on the enclosure. See Dimension and Installation Diagram for detailed size. Arrange ductworks when
designing the equipment room. Total pressure loss of all external ducts shall be no more than 3mm water
column. On the other hand, room design should also satisfy ambient temperature requirement for starting in
winter, which is 32°F (0℃) or above.
The compressor can’t be installed in the place with diffusely explosive, toxic, corrosive air (substance).
More detailed information, please contact the Sullair after sale department.
3.3 Air Supply Pipe

Air / water separator outside the motor is the screw connection of Rc2, and users could discharge the
condensed air out of machine by equipping it with correspondent sealed screw pipe. A stop valve is needed
outside of the external pipeline.
3.4 Check Coupling

Air end of compressor is connected with electric motor through elastomer coupling. Before starting
the machine for the first time, make sure each fastener is properly fastened according to the procedures of
coupling in the Manual.
3.5 Check Fluid Level

Sufficient fluid has been added at Sullair factory. There is a sight glass in the fluid reservoir. Fluid
level should be normal when the compressor is running at full load. Otherwise, stop the machine and add
fluid. It is proper for the fluid level to be seen at 1/2 – 3/4 of the sight glass when fluid is filled to full-load
running.
3.6 Rotation Direction of Motor

3.6.1 Line frequency model
User should check if motor rotation direction matches the mark of coupling guard as follows once the
machine is powered on.
Pull out emergency stop button from Microprocessor Controller and press "I" button (start) followed
by "O" button (stop) immediately. Let motor revolve for a moment. If motor rotates in the same direction
of marked arrow, it means wiring is correct. If not, cut off power and exchange any two power cables. Then
test again.
13
Machine with phase sequence protector may not be started if the phase sequence is wrong. Please
observe the message shown on the controller.
3.6.2 VSD model
User should check rotation direction of main motor and fan motor separately once the wiring the
completed.
Check main motor rotation direction:
Pull out emergency stop button from monitor's control panel and press "I" button (start) followed by
"O" button (stop) immediately. Let motor revolve for a moment. Looking from the rear end of the motor, if
the spindle rotates clockwise, then it is correct. If not, cut off power and exchange the phase on the output
side of VSD and test again. There is a sign on the barrel between motor and compressor to indicate rotation
direction.
Check fan motor rotation direction:
Check the rotation direction of fan motor together with the main motor. Both motor and fan have
direction indicator. If the direction is wrong, adjust fan motor contactor.
Never put the motor in reverse rotation direction!
3.7 Check the Air Outlet

A sealing plate in red paint was put on the air outlet of the fluid/air separator at ex-works for the
purpose not to let foreign matters fall inside and it shall be removed before the unit starts work, see Figure
7.
Seal plate
Figure 7 Air Discharge System Sealing Plate
14
Figure 5 Installation drawing of AS3000&3700
15
Figure 6 Installation drawing of AS3000&3700 VSD
16
AS3000&3700 Screw Compressor Operation Manual Chapter IV Compressor Operation
Chapter IV Compressor Operation

4.1 Safety Operation Procedure
To avoid injury and machine damage, customer shall make detailed safety operation procedure. Please
refer to the following:
(1) Operator must be well trained before operation, and has read and understood this manual.
(2) The installation and operation of machine shall comply with national and local laws and
regulations.
(3) Never modify machine structure and control mode, unless approved by manufacturer in written.
(4) If abnormal condition is encountered, stop the machine immediately and shut down all power
supply.
(5) No inflammable, explosive, toxic and erosive gas shall be stored in the vicinity.
(6) Blowdown the compressor and shut down all power supply before maintenance or adjustment
operation.
4.2 Preparation before Initial Starting

(1) Check if electric connection is safe and reliable;
(2) Set operation parameters according to the manual of accompanied computer controller;
(3) Observe oil/air separator level. Normally oil level should be visible from sight glass;
(4) If ventilation tunnel is installed, make sure it is clean and clear;
(5) Open discharge check valve;
(6) Power on the machine. Start the machine then stop immediately to check if motor rotates in the
same direction of marked arrow. Reset the machine if direction is wrong;
(7) Start the compressor again and close check valve gradually. Check if unloading pressure coincides
with settings. Reset the machine if not.
(8) Check if all systems work properly. Check for oil, air and water leakage and abnormal sound;
(9) If ambient temperature is too low, user must increase room temperature above 0℃ to start the
machine and keep its operation;
(10) Stop the machine.
4.3 Normal Operation

Once a new machine has been tested according to the first starting test procedures, it may be used for
normal operation. Check oil level before starting. Press "I" button to start the machine.
4.4 Stop
Press “O” button to stop the machine.
4.5 Loading/Unloading Setting and Adjustment of Pressure Regulator
Actual discharge pressure of the compressor can be adjusted according to field condition to meet
pressure/delivery requirements and save energy at the same time, provided that the discharge pressure at
maximum delivery is reduced, i.e. lower than rated discharge pressure. This is realized by adjusting the
loading/unloading setting and pressure regulator
Warning
Loading/unloading setting and pressure regulator shall be adjusted by Sullair’s service engineer,
Sullair dealer’s service personnel or trained operator.
17
AS3000&3700 Screw Compressor Operation Manual Chapter V Maintenance and Service
Chapter V Maintenance and Service
5.1 Overview
Besides daily maintenance and inspections every 1000 hours, maintenance works are grouped according
to time interval (operation hours). The microprocessor controller has a programmable service timer. Once the
setting in the service timer has been reached, LCD status column of the controller will give corresponding
minor fault alarm message in rotation, reminding user of service. Reset the service timer after service
operation. See 88290022-798 EC2000 Compressor Controller Operation Manual or 88290010-484 Deluxe
Microprocessor Controller I – Operation Manual for detail. Normal operation of the machine relies on good
maintenance and service.
Warning
Do not carry out maintenance or service work when the power supply has not been cut off.
Do not disassemble any part when the compressor is running or pressurized. Shut down the
machine, bleed internal pressure to zero and cut off external pressure before disassembling.
Sullair genuine parts must be used when servicing Sullair compressor in accordance with the
requirements in Operation Manual. Otherwise, warranty may void.
5.2 Daily Service

Check oil level before starting the machine. Add fluid if level is low. Check if displayed parameters are
correct after the machine is started. Check operation condition of various systems after the machine is warmed
up, and check for leakage and abnormal sound.
5.3 Service after 50 Operation Hours

Check and proceed with the following after 50 operation hours:
(1) Clean oil return pipe filter;
(2) Replace oil filter element.
5.4 Service after every 1000 Operation Hours

(1) Clean oil return pipe filter;
(2) Replace oil filter element as required;
(3) Replace air filter element as required.
5.5 Changing Fluid

(1) In order to minimize service operation and reduce cost, AS3000&3700 series compressor has been
tested and filled with SRF fluid before delivery.
(2) Use non-Sullair fluid in compressor will void all Sullair warranties.
(3) Do not mix different type fluid. Mix dirty mineral oil may cause poor performance of the air end. It
could also cause bubble, filter element clogging and nozzle or pipe clogging.
(4) Note: Clean oil way system before changing oil. If ambient temperature exceeds range or use fluid
above its life, please contact Sullair dealer.
(5) Maintenance interval and guidance
18
Fluid change Oil filter change Oil/air separator

Fluid Air filter
interval interval element change interval
6 months or
SRF 1/4000 1000hrs 6 months or 4000hrs 2000hrs
4000hrs
One year or 8000 2000
Sullube 2G 1000 hours 6 months or 4000 hours
hours or assay hours
(whichever comes first) In case the compressor is running in a dusty environment, service the filter more
frequently.
5.6 Maintenance of Oil Filter

Replace oil filter element and gasket every 1000 hours or if indicated so by the pressure drop indicator of
oil filter.
Figure 8 Oil filter
See Figure 8 for the maintenance of oil filter.

1. Remove filter element and gasket with a belt wrench;
2. Clean sealing surface;
3. Apply a layer of clean fluid on the new gasket;
4. Screw up the new element with hand. Make sure the new gasket is in place. Avoid deformation, damage or
press to the gasket;
5. Tighten another 1/2-3/4 circle with hand;
6. Start the machine and see if there is oil leakage.
19
5.7 Maintenance of Air Filter
Figure 9 Replacement of air filter
Maintenance of air filter

See Figure 9. In case the service indicator of air filter is in red zone when the machine is running at full
load, or the machine has been operated for 2000 hours, replace air filter element as described below:
Replacing filter element:

1. Stop the machine and bleed pressure;
2. Clean the shell of filter;
3. Loosen the clamp;
4. Screw off the rubber ring inside the dust cover and dust off;
5. Loosen the wing cap and remove element;
6. Clean the inside of the shell. Do not use compressed air;
7. Install new filter element;
8. Reassemble the filter;
9. Reset the service indicator.
Check filter element

1. Put a light source in the filter element. Light will irradiate through the pore on the element if it is
damaged;
2. Check all gaskets and mounting surface of the gasket. Replace damaged gasket immediately;
3. Spare filter element should be stored in a clean container;
4. With the element installed, check and tighten all connection parts before starting the machine.
20
5.8 Maintenance of Oil/air Separator

Maintenance of oil/air separator is mostly about replacing oil/air separator element. See Figure 10.
Replace oil/air separator element every 4000 hours or in case pressure drop is greater than 10psi
(0.7bar).
Note: Oil/air separator element may be replaced only. Do not clean it.
Replace oil/air separator element as described below:
(1) Stop the machine and discharge pressure;
(2) Disconnect the pipeline linked to top cap and remove the top cap;
(3) Take out the element and replace with new one.
Note: do not touch the sealing pad on filter element flange. Do not remove the metal holding screw
from sealing pad. Metal holding screw also serves as grounding function to prevent fire in separator caused
by static;
(4) Clean the inside surface of top cap and put in the new filter. Fasten bolts and pressing cap;
(5) Connect pipelines linked to top cap.
Note: Oil return pipe must be inserted to the bottom of filter element to ensure oil return.
Figure 10 Oil/air separator system
5.9 Maintenance of Min Pressure Valve

See Figure 11 for the structure of min pressure valve. Normally only O-ring needs to be replaced.
Maintenance procedure is described below:
(1) Disconnect pipelines linked to min pressure valve and remove it from the top cap of oil/air
separator;
(2) Screw off the top cap of valve and remove the piston assembly in the valve;
21
(3) Clean the valve and piston assembly carefully

(4) Replace with a new O-ring. Apply a layer of grease on O-ring and piston;
(5) Apply a layer of Loctite gasket maker on top cap and reassemble in reverse sequence;
(6) Install the reassembled min pressure valve to the cap of oil/air separator and reconnect pipelines.
Inner hex screw

Check valve spring
Anti-loose washer
Washer
Top cap
Check
valve
assembly
Washer Piston guide pole
Anti-loose washer
Piston components
ALLEN fixing screw
Spring
Positioning ring
Piston assembly
Valve body O-ring
Figure 11 Min pressure valve
5.10 Maintenance of Pressure Regulator Valve body

See Figure 12. The regulator is equipped in the Valve bolt *
capacity control integrated system.

Procedures: Stop ring *
Membrane *
1. Unscrew the locknut, and turn the adjusting screw
counterclockwise until the spring is relaxed. Now
the spring screw is not under pressure; Valve plate *
2. Screw off spring chamber; Spring lock washer *

3. Take out the spring seat, spring and diaphragm Valve disc nut *
assembly; Seal
washer *
4. Remove the gasket;
5. Unscrew the nut on the valve disc, remove the valve Spring
disc, diaphragm and bolts; chamber Adjusting spring
6. Remove retain ring and discard;

7. Replace with parts and reinstall; Lock nut Spring seat
8. Replace with new retain ring; Adjusting
screw
9. Replace with new gasket;
10.Replace with new spring if damaged;
11.Put in the spring seat; Figure 12 Pressure Regulator
12.Assemble other parts and install in the spring chamber; 250017-280
Maintenance kit P/N: 250019-453
22
13.Tighten adjusting screw until it is under force from spring;

14.Readjust pressure regulator according to control system procedures.
5.11 Maintenance of Solenoid

Solenoid needs little service. However it should be cleaned regularly. Generally if working voltage is
right and the solenoid is acting slowly or is leaking, it should be cleaned.
5.12 Installation and Maintenance of Coupling

See Figure 13 for the structure of coupling.
Motor end sleeve Elastomer Air end sleeve
Figure 13 Coupling
Installation of coupling:
(1) Mount the motor end sleeve and air end sleeve on motor spindle and air end shaft, respectively. Air
end disc end shall contact the shoulder of air end shaft. Slide the elastomer into the disc for coupling
installation.
(2) Coupling shall be mounted such that the gap between the end surfaces of the two discs is 2 to
3mm.
(3) Tighten the set screw on the discs.
5.13 Maintenance of Sullair Compressor Specific Motor

1. Operation condition of Sullair compressor motor (may vary by the destination country of exported
model):
Ambient temperature ≤40℃
Altitude ≤1000m
See the name plate of motor and the following requirements for other conditions.
2. Operation of Sullair compressor motor:
1) Motor shall be properly grounded. The ground line of Sullair compressor specific motor is normally
linked to electric cabin and is connected to the cabin. Securely attach user ground line to the
terminal.
2) Sullair compressor specific motor leads are cleared marked:
3) Wiring of Sullair compressor motor is clearly marked on nameplate.
4) When voltage and frequency of Sullair compressor specific motor are maintained as described on
nameplate, motor may output a power of power rating multiplied by service factor. If frequency
variation exceeds 1%, or voltage variation exceeds 10% of the value on nameplate, such power
output is not guaranteed.
23
5) Sullair compressor specific motor works well when imbalance among three phases does not exceed
1%.
6) Thermal relay is normally equipped in Sullair compressor electric distribution cabin as motor
overload protection component.
7) Intermittent or abnormal sound and vibration shall not be observed when motor is running with or
without load.
3. Maintenance and service of Sullair compressor motor:
1) Environment should be dry. Motor surface should be clean and air-in port should not be obstructed
by dust or fiber, etc.
2) If thermal relay is activated, find and correct fault causes before restarting.
3) Make sure bearings are well lubricated during operation. Generally, grease should be added or
replaced every 2000H (enclosed bearing does not need grease replacement during its life). If grease
is too hot or is deteriorated during operation, it should be replaced. Add grease after cleaning
bearing and cap slot. Different motor uses different type of grease. See motor nameplate or call
Sullair After-sales Department.
4) When bearing life is coming to its end, shock and noise will increase drastically, and the bearing
should be replaced.
5) User is recommended to contact Sullair or Sullair dealer when motor has problem.
4. Regular inspection:
Motor should be inspected every year or half a year based on its condition.
If the motor is exposed to one of the following conditions, it should be inspected every half a year:
1) Caustic or conducting dust.
2) Velveteen or extremely dirty environment. Accumulated dust may impede normal ventilation.
3) Chemical smoke, steam, salt mist or oil mist.
4) Humid or extremely dry, radiation heat, bug hazard or mildew cultivating atmosphere, or running
under one of the following conditions:
1) Variation to voltage and/or frequency ratings regulated in Sullair Compressor Specific Motor
Operation section is constantly out of limit.
2) Poor room ventilation or ambient temperature exceeds 40℃.
3) Motor is started frequently due to air demand fluctuation.
Checklist:
1) Discharge, clean and refill fluid (grease) to bearing. If bearing is already found abnormal, then
check the bearing. See motor nameplate for fluid (grease) type.
2) Take procedures to deal with leaked oil at bearing sealing position.
3) Check end cap and top cover for condensation or accumulated water, rust or erosion. Remove end
cap and top cover if necessary.
4) Note if there is dust or other external objects accumulation.
5) Check all non-insulated electric connections for loose, over heat, arcing or erosion. Make correction
if necessary.
6) Check all bolts and nuts and make sure they are securely fastened.
7) Check all leads and see there is over heat or corona.
5. Inspect and clean the winding
Based on the type and amount of dust accumulated on winding, the following methods are listed for
24
reference. (If too much dust is accumulated on winding, or the winding needs to be checked and cleaned
thoroughly, the rotor must be removed from the stator.)
1) Wipe with dry rag
If the surface is easily accessible and there is dust only, then use a clean and dry down less rag to wipe
will do the work. Do not use "cotton waste" because fluff will stick to insulation and cause more dust
accumulation. Fluff is also damaging insulation of high-voltage motor due to the tendency of corona shock.
2) Brush and vacuum clean
Brush off dry dust with a short and hard brush and then use vacuum (do not use metal brush). This is
favorable because dust will not scatter onto other equipment.
3) Blow
Blow the dust off with dry compressed air only in inaccessible gap while the motor is not humid. Blow
direction shall not cause the dust being brought to deep inside of the motor, which is hard to clean and may
block air way.
Caution: Pressure of compressed air shall be no more than 0.2MPa to avoid damaging insulation. Do not
blow dust when insulation is loose. Make sure air is dry and contains no condensed water from air pipeline.
4) Solvent clean
Solvent clean is especially effective for the pitch, grease, wax and oil on electric devices. Wipe with a
rag containing solvent. Then wipe with a dry rag. (Do not use "cotton waste" because fluff will stick to
insulation.)
Sullair suggests inorganic volatile solvent or petroleum solvent. In a fire protection area, use fire
retarding methyl-chloroform, because this solvent will burn under normal conditions and is mildly toxic.
Local ventilation is required when the odor of solvent vapor is strong.
6. See 3-phase Asynchronous Motor Maintenance Manual for other inspection and service of motor.
25
AS3000&3700 Screw Compressor Operation Manual Chapter VI Wiring Diagram
Chapter VI Wiring Diagram
6.1 Wiring diagram of the unit
P2 p T1
s
a
M O N IT O R
U S E R F U R N IS H P O W E R IN L E T P R O T E C T IO N
M OTOR
FAN
L IN E V O L T A G E
QF
26
TO CUSTOMER SOURCE
L1 L2 L3
CUSTOMER FURNISH
PROTCTION DEVICE
J3 J2 -QF
301 LINE TEMPER 3
1 P3 SIG RTD2 + 219 WHT
302 DELUXE MICROPROCESSOR 19 LINE PRESS DISCH PRESS
218 RTD2 -BT2
2 P4 SIG RTD2 - 18 RED -BP2 -BP1
303 CONTROLLER 217 RED
3 GND GND 17 GND DISCH TEMPER
304 216 RED P2 P1 EQUIPMENT AMBIT
4 Td RTD1 - 16 RED
305 215 RTD1 -BT1 S + - S + -
5 Ic RTD1 + 15 WHT NOTES:
306 -AP 214 WHT(GRN)
6 RTD3 + P2 SIG 14 1 OPTIONS.
307 213 WHT(GRN)
7 RTD3 - P1 SIG 13 2 REMOVE JUMPER TO ADD OPTIONS.
308 212 RED RED
8 RTD4 + +12V 12 3 CUSTOMER TO FURNISH FUSED OR CIRCUIT BREAKER DISCONNECT
309 211 BLK BLK
9 RTD4 - GND 11
310 210 PRIOR TO STARTER AS REQUIRED BY LOCAL WIRING CODES.
10 RTD GND D10 10 4 ONLY BE USED TO WC MACHINE.
311 209
11 RTD5 - D9 9
312 208
12 RTD5 + D8 8 2
313 207
13 RTD6 - D7 7 P 4 HYDRAULIC PRESSURE
-SP2
314 206
14 RTD6 + D6 6
315 205
15 D11 D5 5
316 204
16 D12 D4 4
317 203 -CT1
LOCAL/MASTER CONTROL 17 D13 D3 3 FAN OVERLOAD
318 202 R01 202A R02
REMOTE LOAD/UNLOAD 18 D14 D2 2 CONVERTER FAULT -FU1
319 201 -TC1 130 -FU3 131
-KA9 1 2 19 D15 D1 1 E-STOP 1L1 U3
320 -SB1
20 GND 1L2 24V 132
TO-CT1
E-STOP
FOR REMOTE CONTROL MODE ONLY
6.2 Wiring diagram of the VSD unit
J4 K8
J1 -FU2 101
100
1L1
1L2
1L3
361 115 V3
AS3000&3700 Screw Compressor Operation Manual
1 15 -FU4 110V
ANALOGUE OUTPUT 362
+ A1 OUT0-10V(T1&P2 LOAD) EXPAND
114 102 TO-XT1
2 + A2 OUT 0-10V(P2 REAL TIME) 14 -L1
K7 113 -XB
363 3 + 13
SEQUENTIAL CONTROL PROTOCOL 1/RS-485 EXPAND 112
1L1
1L2
1L3
364 4 - 12
111
365 5 + FULL LOAD MODULATE 11 -CT1 PE
2L1
2L2
2L3
MODBUS PROTOCOL 2/RS-485 K6 110 1
366 6 - ELECTRIC DRAIN 10
-KA7 REMOTE/ELECTRIC DRAIN PE
367 109 132
7 GND COMMON FAULT K5 9 1
K4 108
-KA2 ALARM RELAY
AC24V
N 1 131
8
27
107 -YV2 LOAD/UNLOAD SOL VALVE L 2 203
UNLOAD/LOAD 7 3
K3 106 RELAY
*-DELTA 6 OUTPUT 211
K2 105
-KA3 LOAD RELAY 4
RUN 5
PE
2L1
2L2
2L3
K1 104 120
DO0
INVERTER FAULT 1
AI0:ANALOG INPUT 0～10V

AI0－
AI1:ANALOG INPUT 0～10V
AI1－
DO1
EXTERNAL POWER
+10V INTERNAL POWER SOURCE

DIGITAL INPUT
INVERTER FAULT 2
DO2
4 FAN MOTOR
0 TO 20mA MAXIMUM 500 OHM
0 TO 20mA MAXIMUM 500 OHM
-KM1
V21
W21
U21
103 VENT FAN CONTACTOR MONITOR
AC GND 3
L1 L2 L3 PE
120V N 2 102 E-STOP
101 -KM1 -VSD G120
AC L 1
101
1
151 S101 1 -KA9
1
3
4
10
11
6
7
8
16
17
9
28
69
34
14
15
12
13
26
27
20
19
18
22
21
25
24
23
31
32
2
5
REMOTE START/STOP
V22
W22
U22
U V W PE
AI0+
AI1+
AO0+
AO0-
AO1+
AO1-
NO
+10
0V
AI0-
AI1-
DI0
DI1
DI2
DI3
DI4
DI5
U24V
U0V
DI COM1
DI COM2
COM
NO
NC
COM
NO
COM
NC
+24V
0V
PTC/KTY
PTC/KTY
FROM- XT1 101

102 T2
152
153
150
367
361
362
367
FROM- XT1
211
202
202A
202A
T3 T1
PTC2
PTC1
3
~ -M2
FAN MOTOR
PE
1 MOTOR ANTI-CONDENSATION HEATER DIAGRAM

T3 T2 T1
TO CUSTOMER 120VAC SOURCE PTC1
θ
TO CUSTOMER 220VAC SOURCE

MAXIMUM SPEED COMAND
150℃
PID ENABLEMENT COMMAND
CUSEOMER SHORT CONECT HT2&HT4

START/LOW SPEED/STOP COMMAND 151
PTC2 3 -M1
~
COMPRESSOR MOTOR
-KM1
-KA3
-KA1
HT1 HT2 HT3 HT4 HT1 HT2 HT3 HT4
-KM1 -KM1
1
315
316
317
318
319
320
HT1
HT2
HT3
HT4
EH1 EH2 EH1 EH2
-XT2
CONNECT THE HEATER IN ACCORD WITH CUSTOMER SOURCE
315
315
316
316
317
317
318
318
319
319
320
320
HT1
HT1
HT2
HT2
HT3
HT3
HT4
HT4
2
PE
101
101
120
102
102
102
104
105
107
107
108
212
213
214
215
216
217
218
219
361
362
367
PE
201
202
203
204
205
206
207
208
209
210
211
211
-XT1
PE
PE
101
101
101
101
120
120
102
102
102
102
102
102
104
104
105
105
107
107
107
107
108
108
201
201
202
202
203
203
204
204
205
205
206
206
207
207
208
208
209
209
210
210
211
211
211
211
212
212
213
213
214
214
215
215
216
216
217
217
218
218
219
219
361
361
362
362
367
367
PE
PE
Chapter VI Wiring Diagram
AS3000&3700 Screw Compressor Operation Manual Chapter VII Trouble Shooting
Chapter VII Trouble Shooting
7.1 Overview
Compressor's fault may be caused by multiple reasons. Therefore a systematic analysis on all causes
of the fault should be carried out before service or parts replacement. Do not disassemble the machine
without purpose. To avoid damage, visual check is necessary. Keep the following in mind:
a. Check if cable leads are loose or disconnected;
b. Check if pipeline is damaged;
c. Check if there is part damaged by over heat or short circuit. Normally phenomena are color
changing or scorch odor.
7.2 Possible compressor fault and actions are listed in the following table
Symptom Possible causes Actions
Low oil level in oil/air separator Check oil level, add oil if necessary
Cooler fin dirty Clean cooler fin
Oil filter clogged up and bypass valve
Replace oil filter
failed
High discharge Ambient temperature high Improve ventilation
air temperature 1. Enlarge exhaust duct;
High resistance in exhaust duct
2. Install fan in the duct;
Thermal resistor temperature transducer Check RTD connector. If the connector
RTD failure is good, replace RTD
Fan motor damaged Check and repair fan motor
1. Reduce air demand;
Air demand higher than air supply
2.Check for leakage on pipeline;
Air filter clogged up Replace filter element
Air supply Check motion of inlet valve; check the
pressure lower Inlet valve unable to open completely setting of pressure reducing valve and
than pressure pressure regulator
rating
Check transducer's contacts. Replace
Pressure transducer fault
transducer if contacts are normal.
Minimum pressure valve failure Check/repair minimum pressure valve
Pressure transducer fault Check transducer's contacts. Replace

transducer if contacts are normal.
Pipeline pressure
Unloading components (e.g. blowdown
higher than Check if unloading components are
valve, inlet regulator valve) are not
unloading normal
working properly
pressure
Unload solenoid failure Check solenoid
Control air leakage Check if control pipeline is leaking
28
AS3000&3700 Screw Compressor Operation Manual Chapter VII Trouble Shooting
Symptom Possible causes Actions
Oil return pipe filter or nozzle

Clean filter
blocked
Separator element damaged or Check separator components and
washer displaced washer. Replace if necessary.
Oil consumption too
high Check if system pipeline is leaking
System is leaking oil
oil
Oil level too high Discharge some fluid
Too much oil foam Change fluid
Vibration and noise Isolator damaged Replace isolator

increased
Fan or box fault Check centrifugal fan
29
AS3000&3700 Screw Compressor Operation Manual Chapter VIII Spare Parts List
Chapter VIII Spare Parts List

Name Service kit no. Quantity
Oil filter02250054-605 element 250025-526 1
Heavy duty air filter 88291002-853element(AS30) 88291002-854 1
Heavy duty air filter 88290006-012 element(AS37) 88290006-013 1
Oil/air separator element 2550034-116 1
Inlet valve mini service kit 02250155-971 1
Inlet valve complete service kit 02250155-970 1
Min pressure valve 02250097-598 service kit 001177 1
Min pressure valve cap 02250097-598 service kit 02250046-396 1
Min pressure valve 02250097-598 o-ring service kit 02250048-363 1
Min pressure valve 02250097-598piston service kit 02250051-337 1
Thermal valve (170F) service kit 88290022-023 1
Pressure regulator maintenance kit in capacity control
250019-453 1
integrated system 88291010-153
Solenoid valve maintenance kit in capacity control
88290021-950 1
Blowdown Valve maintenance kit in capacity control
88291008-365 1
Solenoid valve maintenance kit in capacity control
88290021-950 1
Blowdown Valve maintenance kit in capacity control
88291008-365 1
Control system assembly 88290021-946 blowdown valve
250031-771 1
02250049-634 service kit
Shaft seal service kit 02250050-363 1
Shaft seal service tool kit 602542-001 1
Coupling elastomer(AS30/37) 88290010-079 1
Coupling elastomer(AS30 VSD) 88290019-865 1
Coupling elastomer(AS30 VSD) 88290021-967 1
SRF oil (5 gallon) 250019-662 1
Sullube 2G oil(5 gallon) 87250022-669 1
Note: please notify compressor model, series number and B.O.M number when ordering spare
parts to facilitate our service.
30
AS3000&3700 Screw Compressor Operation Manual Chapter IX Parts List
Chapter IX Parts List

9.1 Motor & Airend System(AS3000)
31
Motor & Airend System Parts List(AS3000)

S/N P/N Name Qty. Note
1 88291005-382 Base 1 For AS30
2 88812112-030 Full thread bolt 2
3 88832112-031 Spring washer 8
4 88833112-033 Large flat washer 4
5 02250155-285 Shock absorber 4
6 88290012-853 Supporting plate 1
9 88831110-020 Flat washer 4
88250160-442 1 AS3008 50Hz
88250160-438 1 AS3010 50Hz
88250160-001 1 AS3010 60Hz
10 88250159-998 Airend 1 AS3012 60Hz
88250159-994 1 AS3007 50Hz
88250161-201 1 AS3012 50Hz
88250160-003 1 AS3008 60Hz
11 829106-150 Bolt 7
12 837806-094 Washer 7
13 88291005-388 Connection tube 1
14 02250152-346 Shield 2
16 88813108-020 Flange bolt 8
17 88831112-025 Washer 4
20 88290019-861 Coupling 1
88290012-575 1 50Hz 380-415V IP23
88290012-576 1 50HZ 380-415V IP55
88290012-712 1 60Hz 230/460V IP23
21 Electric motor
88290012-713 1 60Hz 230/460V IP55
88290013-616 1 60Hz 380-415V IP23
88290013-618 1 60Hz 380-415V IP55
32
9.2 Motor & Airend System(AS3700)
33
Motor & Air End System Parts List(AS3700)

1 02250152-346 Shield 2
2 02250155-285 Shock absorber 4
88250155-882 1 AS3707 50Hz
88250152-794 1 AS3707 60Hz
88250153-367 1 AS3708 50Hz
88250152-539 1 AS3708 60Hz
3 Airend
88250152-794 1 AS3710 50Hz
88250154-964 1 AS3710 60Hz
88250152-539 1 AS3712 50Hz
88250154-961 1 AS3712 60Hz
88290021-290 1 50Hz 380V IP23
88290010-942 1 50Hz 380V IP55
88290013-619 1 60HZ 380V IP23
4 Electric motor
88290013-620 1 60HZ 380V IP55
88290012-637 1 60HZ 230/460V IP23
88290012-638 1 60HZ 230/460V IP55
5 88290021-477 Connection tube 1 For models not of 50Hz 380V IP23
6 88290021-964 Coupling 1
11 88813108-020 Flange bolt 8
12 88831110-020 Flat washer 4
13 88831112-025 Flat washer 12
14 88832110-026 Spring washer 4
15 88832112-031 Spring washer 16
19 88290021-298 Base 1
34
9.3 Motor & Airend System(AS3000 VSD)
35
Motor & Air End System Parts List(AS3000 VSD)

1 02250152-346 Guard 2
2 02250155-285 Isolator 4
3 829106-150 Bolt 7
4 837806-094 Washer 7
88250159-998 Compressor Air End 1 For AS3012 model only
5 88250160-001 Compressor Air End 1 For AS3010 model only
6 88290012-853 Support Plate 1
88290014-778 Motor 1 440V IP23
88290014-779 Motor 1 380V IP55
7
88290014-780 Motor 1 440V IP55
88291008-921 Motor 1 380V IP23
8 88291005-388 Linker 1
9 88291008-919 Coupling 1
10 88291009-662 Base 1 For AS30 VSD
11 88812110-025 Full Thread Bolt 4
15 88813108-020 Flange Bolt 8
16 88831110-020 Flat Washer 4
17 88831112-025 Flat Washer 4
18 88832110-026 Spring Washer 4
19 88832112-031 Spring Washer 8
20 88833108-022 Large Flat Washer 8
36
9.4 Motor & Airend System(AS3700 VSD)
37
Motor & Air End System Parts List(AS3700 VSD)

1 02250152-346 Guard 2
2 02250155-285 Isolator 4
3
88290014-781 Motor 1 380V IP23
88290014-782 Motor 1 230/460V IP23
5
88290014-783 Motor 1 380V IP55
88290014-784 Motor 1 230/460V IP55
6 88290021-477 Connecting Cylinder 1
7 88290021-964 Coupling 1
12 88813108-020 Flange Bolt 8
13 88831110-020 Flat Washer 4
14 88831112-025 Flat Washer 12
15 88832110-026 Spring Washer 4
16 88832112-031 Spring Washer 16
19 88291008-522 Base 1
38
9.5 Oil/air Separation System
Assembly
with frame
39
Oil/air Separation System Parts List

1 88290021-301 Oil/air separator 1 GB150
2 88290021-453 Discharge pipe DN50 1 For AS37
3 88842035-058 O-ring 2
4 88290007-143 Half flange 2
5 040029 Plug 1
6 88290006-366 Sight glass 1
8 88821110-084 Nut 4
11 88290005-770 Adjustable rectangular joint 1
88290005-467 1 DN20/0.9MPa
88290005-468 1 DN20/1.0MPa
12 Relief valve
88290001-780 1 DN20/1.41MPa
88290005-469 1 DN20/1.21MPa
13 88842035-025 O-ring 1
14 88811112-040 Bolt 4
15 810204-025 Joint 3
16 841215-004 Stainless steel pipe 2
17 88842030-044 O-ring 2
18 88290002-281 Straight joint 1
19 02250097-598 Min pressure valve 1
20 250034-116 Element 1
21 02250117-782 Filter connector 1
22 02250126-129 Sight glass 1
23 02250101-490 Joint 1
24 88871008-044 Nipple 1
25 88290002-435 Female thread ball valve 1
26 88290002-836 Oil drain plug 1
27 88831112-025 Flat washer 4
28 88832112-031 Spring washer 4
29 88831110-020 Flat washer 4
30 02250125-776 Sub-throttle 1
31 88291005-387 Exhaust pipe 1 For AS30
32 88290011-183 Adaptor 1 For AS30
33 88291003-043 Adjustable rectangular joint 1 For AS30
34 250042-648 O-ring 1 For AS30
40
9.6 Inlet System(AS3000)
41
Inlet System Parts List (AS3000)

1 250018-550 Hose clamp 2
2 88291002-853 Air filter 1
3 88291005-386 Rubber elbow 1
4 88291005-389 Air filter holder 1
6 88813108-020 Flange bolt 2
7 88821108-068 Nut 2
8 88831108-016 Flat washer 2
9 88831110-020 Flat washer 2
10 88832108-021 Spring washer 2
11 88832110-026 Spring washer 2
42
9.7 Inlet System(AS3700)
43
Inlet System Parts List(AS3700)

1 040550 Rubber elbow 1
2 040642 Hose clamp 2
3 88290006-012 Air filter 1
4 88290006-144 Air filter anchor hoop 1
5 88290021-476 Air filter holder 1
8 88821108-068 Nut 2
9 88821110-084 Nut 3
10 88831108-016 Flat washer 2
11 88831110-020 Flat washer 3
12 88832108-021 Spring washer 2
13 88832110-026 Spring washer 3
44
9.8 Lubrication System
To the oil In/outlet

port of cooler
To the oil outlet

To the oil return
port of Tank
port of unit
45
Lubrication System Parts List

88290022-023 Thermal valve element 1 =12bar model
1
02250092-081 Thermal valve element <12bar model
2 02250099-766 Connector 1 For AS30
3 02250141-104 Oil tube E 1 For AS37
4 02250152-223 Joint 1 For AS37
5 02250156-913 Oil tube 1 For AS30
6 02250164-115 Oil tube 1
250019-661 SRF 1/4000 Lubricating oil 6.9 For AS37 SRF
7
250019-661 SRF 1/4000 Lubricating oil 5.8 For AS30 SRF
9 250025-526 Oil filter element 1
9 88290021-503 Oil filter thermal valve assembly 1
11 88811110-135 Bolt 4
12 88831110-020 Flat washer 4
13 88832110-026 Spring washer 4
14 88842035-019 O-ring 2
15 88842035-023 O-ring 3
16 88842035-035 O-ring 1
87250009-396 SUL 1/4000 Lubricating oil 6.9 For AS37 SUL
17
87250009-396 SUL 1/4000 Lubricating oil 5.8 For AS30 SUL
46
9.9 Cooling Fan System(Standard Model)
47
Cooling Fan System Parts List(Standard Model)

1 250018-330 Supporting frame 1
2 88290021-446 Oil cooler 1
88290021-450 50Hz/60Hz 380V
3 Axial fan assembly 1
88290022-264 60Hz 230V/460V
5 88831108-016 Flange bolt 15
6 88821108-076 Flange nut 16
7 88811108-025 Flange bolt 6
8 88811108-020 Flange bolt 5
9 250022-436 Seal 7ft
48
9.10 Cooling Fan System(VSD Model)
Connect to TANK
49
Cooling Fan System Parts List(VSD Model)

1 250018-330 Support Frame 1
2 88290021-446 Fluid/air Cooler 1
88291009-706 50/60Hz 380V
3 Fan 1
88291009-707 60Hz 230/460V
5 88813108-016 Flange Bolt 15
6 88822108-076 Flange Nut 16
7 88813108-025 Flange Bolt 6
8 88813108-020 Flange Bolt 5
9 250022-436 Sealing Strip (FT) 2
9 250022-436 Sealing Strip 7ft
50
9.11 Discharge System
To Minimum
pressure valve
51
Discharge System Parts List

1 88842035-045 O-ring 1
2 88290018-064 Straight 1
3 88842026-040 O-ring 2
4 88290021-609 Metal hose 1
6 88290021-484 Connection pipe 1
7 88842029-386 O-ring 1
8 88291008-022 Connector 1
9 88291008-020 Water trap 1
52
9.12 Control System(Standard Model)
To Minimum pressure valve
To air filter
To Tank
To inlet valve
To Tank
before the
inlet valve
To discharge pipe After the inlet valve
53
Control System Parts List(Standard Model)

1 02250054-861 Nylon conduit 7
2 02250099-626 Elbow 2
3 02250099-630 Nylon conduit 5
4 250003-869 Vacuum indicator 1
6 250018-430 Elbow 4
8 88290021-801 Connector 1
9 88290002-119 Pressure gauge 1
88290021-399 Electric control panel assembly 1 50Hz 380V
10
88290022-086 Electric control panel assembly 1 60Hz 230V/460V
88290021-440 Electric cabinet assembly 1 50/60Hz 380V
11
88290021-610 Electric cabinet assembly 1 60Hz 230V/460V
12 88291010-1536 Inlet system assembly 1
13 88290021-986 Temperature sensor 1
14 88811110-040 Bolt 1
16 88831108-016 Flat washer 2
17 88832108-021 Spring washer 2
18 88832110-026 Spring washer 1
20 88290014-514 Pressure sensor 1
21 88290002-748 Plastic-coated metal hose connector 2
22 88290002-732 Plastic-coated hose 1
23 241771 Element 1
24 868504-025 Connector 1
25 88290022-463 Cable sheath 2
26 88290020-494 Cable sheath 2
27 88291003-004 Bearing 1 For AS30
28 88831112-025 Flat washer 1 For AS30
29 88832112-031 Spring washer 1 For AS30
30 88811112-035 Bolt 1 For AS30
31 88290010-794 Connector 1 For AS30
32 88842018-009 O-ring 1 For AS30
33 807600-005 Reduce 1
34 88290002-751 Connector 1
35 250023-496 Connector 1
36 88290002-284 Connector 1
250018-427 Connector 1 For AS30
37
250018-428 Connector 1 For AS37
38 88291010-070 Control panel 1
39 88832104-011 Spring washer 1
40 88821104-032 Nut 4
41 88813108-016 Bolt 3
42 88816055-013 Screw 4
54
Connect to temperature
probe of discharge pipe
Connect to fan motor
Connect to temperature
probe of minimum
pressure valve
Connect to signal line of

solenoid valve
9.13 Control System(VSD Model)
AS3000&3700 Screw Compressor Operation Manual
Connect to side of Tank
55
Chapter IX Parts List
Control System Parts List(VSD Model)

1 02250052-841 Pipe Core 8
2 02250054-861 Nylon Tube (FT) 5
3 02250099-052 Pipe Core 2
4 02250099-626 Elbow Connector 2
5 02250099-630 Nylon Tube (FT) 1
6 241771 Filtering Screen 1
7 250003-869 Indicator 1
8 250018-428 Straight Joint 3
9 250018-430 Elbow Connector 4
10 250023-496 Connector 2
11 250028-635 Connector 1
12 250039-909 Temperature Probe 2
13 807602-005 Reducing Joint 1
14 868504-025 Connector 1
15 88290001-535 Emergency Stop Button 1
16 88290001-536 Contactor 1
17 88290002-284 Cable Joint 1
18 88290002-751 Cable Joint 1
19 88290003-806 Pressure Transducer 2
20 88290004-495 Warning Ring 1
21 88290007-999 Controller 1
22 88290021-801 Connector 2
Control System
23 88290021-946 1
Integration
Cable Sheath Tube
24 88291008-722 1
Assembly
Electric Cabinet
88291008-804 1 40HP 380-420V
Assembly
Electric Cabinet
88291008-805 1 40HP 440-480V
Assembly
25
Electric Cabinet
88291008-806 1 50HP 380-420V
Assembly
Electric Cabinet
88291008-807 1 50HP 440-480V
Assembly
26 88811110-040 Bolt 1
28 88813108-016 Flange Bolt 4
29 88821104-032 Nut 9
30 88832104-011 Spring Washer 9
31 88832110-026 Spring Washer 5
56
9.14 Enclosure System(Standard Model)
57
Enclosure System Parts List(Standard Model)

1 88290021-385 Door E 2
2 88290021-386 Door B 1
3 88290021-387 Door C 2
4 88290021-388 Beam A 1
5 88290021-389 Beam B 2
6 88290021-390 Beam C 1
7 88290021-391 Door D 1
8 88291010-229 Beam E 1
9 88290021-394 Post A 1
10 88291010-232 Post B 2
11 88290021-396 Top plate A 1
12 88291010-234 Top plate B 1
13 88291010-235 Post C 1
14 88291010-226 Corner panel A 2
15 88291010-227 Corner panel B 1
16 88291010-228 Corner panel C 1
17 88290021-989 Beam D 1
18 88813108-016 Flange bolt 74
19 02250048-520 Plastic cap 16
20 02250151-635 Door gasket 4
58
9.15 Enclosure System(VSD Model)
Electric cabinet body
59
Enclosure System Parts List(VSD Model)

1 250022-436 Sealing Strip (FT) 13.5
2 88290021-392 Crossbeam E 1
3 88290021-395 Pillar B 1
4 88290021-397 Top Plate B 1
5 88290021-472 Pillar C 1
6 88290021-489 Angle Plate A 2
7 88290021-490 Angle Plate B 1
8 88290021-491 Angle Plate C 1
9 88291008-526 Door A 1
10 88291008-527 Crossbeam A 1
11 88291008-528 Crossbeam D 1
12 88291008-529 Crossbeam B 2
13 88291008-530 Door B 2
14 88291008-532 Top Plate A 1
15 88291008-536 Door C 2
16 88813108-016 Flange Bolt 59
17 02250048-520 Plastic Cover 13
18 02250151-635 Door Washer 4
60
9.16 Decal System(Standard Model)
Direction A
61
Decal System Parts List (for domestic models)

1 88291010-096 SULLAIR LOGO decal 1
2 88290001-279 Warning decal 2
3 88290001-281 Hoisting position decal 2
4 88290001-282 Electric shock warning decal 1
5 88290001-283 Auto start/stop warning decal 1
6 88290001-292 High pressure risk decal 1
7 88290001-321 Rotation direction decal 2
8 88290001-322 Grounding decal 2
9 88290001-324 Initial start label 1
10 88290004-160 Oil filling port warning decal 1
11 88290004-161 Respiration warning decal 1
12 88290004-162 Food warning decal 1
13
14 88290007-706 ISO decal 1
15 88290011-431 Website decal 1
16 88290016-001 SRF oil reminder decal 1
88291010-259 AS3000 decal 2 For AS30
17
88291010-262 AS3700 decal 2 For AS37
18 88290005-334 Nameplate 1
19 88290013-723 Rivet 4
Decal System Parts List (for export model)
2 049855 Warning decal 4
3 241814 Hoisting position decal 4
4 049850 Electric shock warning decal 2
6 042218 High pressure risk decal 2
8 049852 Grounding decal 2
10 049685 Oil filling port warning decal 2
13
14 88290007-706 ISO decal 1
15 88290011-431 Website decal 1
88291010-259 AS3000 decal 2 For AS30
17
88291010-262 AS3700 decal 2 For AS37
18 88290013-683 Nameplate 2
19 88290013-723 Rivet 4
62
9.17 Decal System(VSD Model)
Direction A
63
Decal System Parts List (for domestic models)

2 88290001-279 Warning decal 3
3 88290001-282 Electric shock warning decal 1
5 88290001-292 High pressure risk decal 1
7 88290001-322 Grounding decal 2
9 88290004-160 Oil filling port warning decal 1
12 88290005-334 Nameplate 1
13 88290011-431 Website decal 1
14 88290013-723 Rivet 4
15 88290014-750 VSD decal 2
88291010-259 AS3000 decal 2 For AS30
17
88291010-262 AS3700 decal 2 For AS37
Decal System Parts List (for export model)
2 049855 Warning decal 3
3 049850 Electric shock warning decal 1
5 042218 High pressure risk decal 1
7 049852 Grounding decal 2
9 049685 Oil filling port warning decal 1
12 88290013-683 Nameplate 1
13 88290011-431 Website decal 1
14 88290013-723 Rivet 4
15 88290014-750 VSD decal 2
88291010-259 AS3000 decal 2 For AS30
17
88291010-262 AS3700 decal 2 For AS37
64
Global Sales and Services
US: SULLAIR CORPORATION

Subsidiary of Hamilton-Sundstrand Corporation
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
Telephone: 001-219-879-5451 or 1-800-Sullair (U.S.A. only) Fax: 001-219-874-1273
Asia: SULLAIR ASIA Website: http://www.sullair-asia.com Hotline: 800-830-3977

SULLAIR Singapore 74 Joo Koon Circle, Jurong Singapore 629093
Telephone：65-68611211 Fax：65-68612967
SULLAIR Taipei: 1, 3F, 248 Zhongshan Road, Linzhong Town, Taipei
Tel: 02-26013500 Fax: 02-26013032
Shenzhen Factory: Zuo Paotai Road, Chiwan, Shekou, Shenzhen, P. R. China 518068
Tel: 0755-26851686 Fax: 0755-26835157
Suzhou Factory: 266 Changyang Street, Singapore Industrial Park, Suzhou 215000
Tel: 0512-87162388 Fax: 0512-87162389, 87162387
Shanghai Branch: Room 1504, Ganglu Plaza, 18 Xizang Road Central, Shanghai 200001
Tel: 021-53852036, 53852038 Fax: 021-53852035
Beijing Branch: Room 1506, Block B, Xingfu Building, 3 Eastern Third Ring Road North,
Beijing 100027
Tel: 010-64629770, 64629768 Fax: 010-64629773
Chengdu Branch: 28-H, Guancheng Plaza, 308 Shuncheng Street, Chengdu 610017
Tel: 028-86527506, 86527507 Fax: 028-86527505
Shenyang Branch: Room 1601, Gaodeng International Building, 355 Zhongshan Road,
Shenhe District, Shenyang 110014
Tel: 024-22818450, 22818550 Fax: 024-22818590
Xi’an Branch: Room 701A, Jinxin International Building, 99 Heping Road, Xi’an 710001
Tel: 029-87206201, 87206202 Fax: 029-87206204
Wuhan Branch: Room 2909, Block B, Zhongshang Plaza, 7 Zhongnan Road, Wuchang,
Wuhan 430071
Tel: 027-87322745 Fax: 027-87322546
Xinjiang Branch: Unit J, 9F, National Development Bank Tower, 339 Zhongshan Road,
Urumqi 830002
Tel: 0991-2308451, 2308452 Fax: 0991-2308450
88290022-797
03

AS3000&AS3700 O&M Manual 88290022-797 (03) - EN

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What is the purpose of this manual?

What is the purpose of this manual?

What safety precautions should be followed when operating the compressor?

What safety precautions should be followed when operating the compressor?

AS3000&3700

We appreciate for both your purchasing and utilizing

The various types of stationary screw compressors made by Sullair

are expected to work to your satisfaction.

Read this manual carefully prior to operation and maintenance by

you or your working staffs.

Sullair Asia reserves the right of research and improvement of its

products, is not be responsible for modifications to improve its previous

This manual provides detailed functional and structural descriptions, operation,

1.2 Safety Equipment

1.3 Fire and Explosion Protection

1.4 Moving Parts

1.5 Hot Surfaces, Sharp Edges and Corners

1.6 Toxic and Irritative Substances

1.7 Electric Shock Protection

1.8 Hoisting and Transportation

Chapter II Compressor Structure

Main specifications of AS3000&3700 compressor:

Model AS3007 AS3008 AS3010 AS3012 AS3707 AS3708 AS3710 AS3712

Main specifications of AS3000&3700 VSD compressor:

Model AS3008V AS3010V AS3012V AS3707V AS3708V AS3710V AS3712V

Lubrication Cooling fan

Figure 1 General layout of AS3000&3700 unit

Air Inlet System

Figure 2 General layout of AS3000&3700 VSD unit

No. P/N No. P/N

Figure 3 System Flow Chart of AS3000&3700 Unit

No. P/N No. P/N

Figure 4 System Flow Chart of AS3000&3700 VSD Unit

2.2 Inlet System

2.2.2 Air filter

2.3 Discharge system

2.4 Lubrication System

complete cycle. Fluid serves for three roles:

2.5 Cooling system

2.6 Oil/air separator

2.7 Air volume adjustment system

2.7.2 VSD model

2.8 Microprocessor controller

Chapter III Installation of Compressor

3.3 Air Supply Pipe

3.4 Check Coupling

3.5 Check Fluid Level

3.6 Rotation Direction of Motor

Never put the motor in reverse rotation direction!

3.7 Check the Air Outlet

Figure 7 Air Discharge System Sealing Plate

Figure 5 Installation drawing of AS3000&3700

Figure 6 Installation drawing of AS3000&3700 VSD

Chapter IV Compressor Operation

4.2 Preparation before Initial Starting

4.3 Normal Operation

4.5 Loading/Unloading Setting and Adjustment of Pressure Regulator

Chapter V Maintenance and Service