Conversion Kit

Emergency Stop Valve Assembly

Part number 382-36019-S
Thank you for purchasing Genuine Ingersoll Rand parts

Only allow Ingersoll Rand trained technicians to perform maintenance on this product.
For additional information contact Ingersoll Rand factory or nearest Distributor.
Use in conjunction with appropriate Product Information, Maintenance and Safety Manuals.
Manuals can be downloaded from www.ingersollrandproducts.com
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards,
decreased performance, and increased maintenance and will invalidate all warranties.

FA150KG and FA150KGi Series

Man Rider Air Winch

(Dwg. Cover)

Form MHD56477
Edition 1
January 2011
45931789
© 2011 Ingersoll-Rand Company
 PARTS ORDERING INFORMATION

These products are designed and constructed to provide long, trouble-free service. In Products that have been modified without Ingersoll Rand approval, mishandled or
time it may be necessary to order and install new parts to replace those that have overloaded will not be repaired or replaced under warranty. Refer to the warranty
been subjected to wear. that applies to this product and is provided below.

NOTICE
„ Disposal
• Continuing improvement and advancement of design may cause changes to
this equipment which are not included in this parts list. Manuals are
periodically revised to incorporate changes. Always check the manual edition When the life of the product has expired, it is
number on the front cover for the latest issue. recommended that it be disassembled, degreased and
• Using other than genuine Ingersoll Rand replacement parts will invalidate parts separated as to materials so that they may be
the warranty. recycled.

„ Returned Goods Policy For additional information contact:

Ingersoll Rand will not accept any returned goods for warranty or service unless Ingersoll Rand
prior arrangements have been made and written authorization has been provided 20017 72nd Avenue South
from the location the goods were purchased. Kent, WA 98032 USA
Phone:(877) 584-0370
Fax:(206) 624-6265

INSTALLATION

WARNING Publication Part/Document Number

• Never perform maintenance on the product while it is supporting a load. Safety Information Manual MHD56251
• Before performing maintenance, tag controls:
WARNING - DO NOT OPERATE- Product Information Manual MHD56470
EQUIPMENT BEING REPAIRED Parts Information Manual MHD56472
• Only allow Ingersoll Rand trained Technicians to perform maintenance on
this product. Maintenance Information Manual MHD56471
• After performing any maintenance on the winch, test winch to 125% of its Product Information Manual MHD56314
rated line pull at mid drum before returning to service. (Testing to more than
125% of rated line pull may be required to comply with standards and Parts Information Manual MHD56315
regulations set forth in areas outside the USA.) Maintenance Information Manual MHD56313
• Shut off air system and depressurize air lines before performing any
maintenance.
„ Removal and Replacement of Old to New Style Emergency Stop
Valve
„ General Installation
Refer to Dwg. MHP3194 on page 3.
Correct disassembly (to prevent loss or damage of good parts), repair, assembly, 1. Disconnect emergency stop assembly (300) from main air supply line and
testing and adjusting are critical to proper winch operation. Maintenance procedures disconnect hose assembly (452). It is not necessary to remove fitting (450) from
are technical in nature and require training and experience to accomplish correctly. FRL side of emergency stop.
In addition, repair and testing require specialized equipment that is not typically 2. Remove emergency stop assembly from winch, it is not necessary to remove
found at the winch-mounting site. fittings (450) and (504) that connect assembly to winch.
3. If fittings (450) and (504) have been removed, clean and inspect threads to
Proper use, inspections and maintenance increase the life and usefulness of your ensure no damage has occurred. Lightly coat both threaded sides of fitting (450)
Ingersoll Rand equipment. During assembly, lubricate gears, nuts, capscrews and all with Loctite® 592 and reinstall both fittings.
machined threads with applicable lubricants. 4. Install new emergency stop assembly fitting (334) side to fitting (450), ensuring
emergency stop button is closest to operator.
Ingersoll Rand cannot know of, or provide all the procedures by which product
operations or repairs may be conducted and the hazards and/or results of each NOTICE
method. If operation or maintenance procedures not specifically recommended by
the manufacturer are conducted, it must be ensured that product safety is not • Two additional fittings have been provided for older style FA150KG
endangered by the actions taken. If unsure of an operation or maintenance configurations. Reducer bushing (3/4 in x 1/2 in NPT) 54878 will replace item
procedure or step, personnel should place the product in a safe condition and (313), hose fitting 51001 may replace fitting (450) going to FRL on any other
contact supervisors and/or the factory for technical assistance. winches that use this part.

NOTICE 5. If fitting (313) provided with new emergency stop assembly does not work with
your installation to main air supply or FRL, remove fitting (313) and use one of
• Use in conjunction with the Product Information manuals listed. the two additional fittings provided.

2 Form MHD56477 Edition 1

 EMERGENCY STOP DRAWING AND PARTS LIST

450
300
313 Old Style
300 Emergency
51001 54878 Stop

450

452 333
504 452
D
E
E
334

450
504

Slackline Limit
B Switch F E

A B

Limit D
Switch C
Auto F
Band Brake

Limit Slackline
Switch

(Dwg. MHP3194)

Item Description Total Part Item Description Total Part

No. of Part Qty Number No. of Part Qty Number
300 Emergency Stop Assembly (Note 1) 1 382-36019-S Note 3 Reducer Bushing 1 54878
333 Fitting, Pipe Nipple (Note 2) 2 71056428 Note 3 Fitting, Hose 1 51001
334 Fitting, Pipe Union 1 45930617

Note 1: Refer to Product Parts Manual for assembly drawing and parts list.
Note 2: Two fittings (333) are supplied with this kit, one is used with main assembly, the other, if necessary is provided for older versions of
FA150KG.
Note 3: Refer to Dwg. MHP3194; supplied with this kit, part 54878 and 51001 may replace item (313) for older versions of FA150KG, if necessary.

Form MHD56477 Edition 1 3

www.ingersollrandproducts.com