LIMITED PRODUCT WARRANTY CERTIFICATE

Terex USA, LLC ( a “Seller”), warrants its new equipment and parts manufactured and sold worldwide, to be free, under normal use and service, of any defects in manufacture or materials for a period
of twenty-four (24) months after the date of delivery provided that (1) Seller receives written notice of the defect within thirty (30) days of its discovery and Buyer establishes that (i) the equipment has
been maintained and operated within the limits of rated and normal usage; and (ii) the defect did not result in any manner from the intentional or negligent action or inaction by Buyer, its agents or
employees and (2) a new machine registration certificate has been completed, signed and delivered to Seller within thirty (30) days of the equipment’s invoice date. If requested by Seller, Buyer must
return the defective equipment to Seller’s manufacturing facility, or other location designated by Seller, for inspection, and if Buyer cannot establish that conditions, (1) (i) and (1) (ii) above have been
met, then this warranty shall not cover the alleged defect. All other standard warranty rules apply.

Seller’s obligation and liability under this warranty is expressly limited to, at Seller’s sole option, repairing or replacing, with new or remanufactured parts or components, any part, which appears to
Seller upon inspection to have been defective in material or workmanship. Such parts shall be provided at no cost to the owner, FOB Seller’s parts facility. If requested by Seller, components or parts
for which a warranty claim is made shall be returned to Seller at a location designated by Seller. All components and parts replaced under this limited product warranty become the property of Seller.
This warranty shall be null and void if parts (including wear parts) other than genuine OEM Seller parts are used in the equipment.
Accessories, assemblies and components included in the Seller equipment, which are not manufactured by Seller, are subject to the warranty of their respective manufacturers. Normal maintenance,
adjustments, or maintenance/wear parts, including without limitation friction plates, glass, clutch and brake linings, filters, wire rope and paint, are not covered by this warranty and are the sole
maintenance responsibility of Buyer.
SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
No employee or representative is authorized to modify this warranty unless such modification is made in writing and signed by an authorized officer of Seller.
Seller’s obligation under this warranty shall not include duty, taxes, environmental fees, including without limitation, disposal or handling of tires, batteries, petrochemical items, or any other charges
whatsoever, or any liability for direct, indirect, incidental, or consequential damages.
Improper maintenance, improper use, abuse, improper storage, operation beyond rated capacity, operation after discovery of defective or worn parts, accident, sabotage or alteration or repair of the
equipment by persons not authorized by Seller shall render this warranty null and void. Seller reserves the right to inspect the installation of the product and review maintenance procedures to
determine if the failure was due to improper maintenance, improper use, abuse, improper storage, operation beyond rated capacity, operation after discovery of defective or worn parts, or alteration or
repair of the equipment by persons not authorized by Seller.

Structural Warranty: Warranty of major welded structural components such as carrier frame, superstructures, boom sections, deck, carbody, side frames, inner and outer mast sections and jibs, will
be covered for a total of sixty (60) months
Parts Warranty: Seller warrants the parts ordered from the Seller’s parts to be free of defect in material or workmanship for a period of 12 months after date of shipment from the factory.
NO TRANSFERABILITY OF WARRANTY: This warranty is limited to the original purchaser or original end-user if sold to a distributor, and is not assignable or otherwise transferable without the
written agreement of Seller. Please contact your local distributor for additional details if needed.
ITEMS NOT COVERED BY SELLER WARRANTY
The following items are NOT covered under the Seller Warranty (the following list is not exhaustive):
1. Items sold by any individual, corporation, partnership or any other organization or legal entity that is not an authorized Seller distributor.
2. Components which are not manufactured by Seller are not covered by Seller’s warranty. Such components are covered only by the warranty that is provided by the manufacturer of
such components. Such components may include, but are not limited to, chassis, engines, air compressors, batteries, tires, customer supplied products.
3. Replacement of assemblies: Seller has the option to repair or replace any defective part or assembly. It is Seller’s policy to refuse claims for the replacement of a complete
assembly that is field repairable by the replacement or repair of defective part(s) within the assembly.
4. Normal Operational Maintenance Services and Wear Parts: Maintenance services and wear parts are excluded from warranty claims. Maintenance services and wear parts not
covered include, but are not limited to, such items as: seals, gaskets, hoses, friction plates, glass, clutch and brake linings, filters, wire rope, exterior coatings, proper tightening of bolts, nuts and
fittings, adding or replacing of fluids, filter, breathers, belts, nozzles, adjustments of any kind, services supplies such as hand cleaners, towels and lubricants, inspections, diagnostic time.
5. Transportation cost and/ or damage: Any damage caused by carrier handling is a transportation claim and should be filed immediately with the respective carrier.
6. Deterioration: Repairs, work required or parts exposed as the result of age, storage, weathering, lack of use, demonstration use, or use for transportation of corrosive chemicals.
7. Secondary Failures: Should the owner or operator continue to operate a machine after it has been noted that a failure has occurred, Seller will not be responsible under the warranty
for resultant damage to other parts due to that continued operation.
8. Workmanship of Others: Seller does not accept responsibility for improper installation or labor costs or costs of any kind from personnel other than authorized Seller distributor
personnel.
9. Stop and Go Warranty: Seller does not recognize “Stop and Go” warranties.
10. Incidental or Consequential Damage: SELLER SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING, BUT NOT
LIMITED TO, LOST PROFITS, LOSS OF PRODUCTION, INCREASED OVERHEAD, LOSS OF BUSINESS OPPORTUNITY, DELAYS IN PRODUCTION, COSTS OF REPLACEMENT
COMPONENTS AND INCREASED COSTS OF OPERATION THAT MAY ARISE FROM THE BREACH OF THIS WARRANTY. Customer’s sole remedy shall be limited to (at Seller’s sole option)
repair or replacement of the defective part.
THIS WARRANTY IS EXPRESSLY IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED (INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE) AND ALL OTHER OBLIGATIONS OR LIABILITY ON SELLER'S PART. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED
WARRANTY CONTAINED HEREIN. Seller neither assumes nor authorizes any other person to assume for Seller any other liability in connection with the sale of Seller’s equipment. This warranty
shall not apply to any of Seller's equipment or any part thereof which has been subject to misuse, alteration, abuse, negligence, accident, acts of God or sabotage. No action by any party shall operate
to extend or revive this limited warranty without the prior written consent of Seller. In the event that any provision of this warranty is held unenforceable for any reason, the remaining provisions shall
remain in full force and effect.
IN THE EVENT OF ANY BREACH OF THE WARRANTY BY SELLER, SELLER'S LIABILITY SHALL BE LIMITED EXCLUSIVELY TO THE REMEDIES (AT SELLER’S SOLE OPTION) OF
REPAIR OR REPLACEMENT OF ANY DEFECTIVE EQUIPMENT COVERED BY THE WARRANTY. IN NO EVENT SHALL SELLER, OR ANY SUBSIDIARY OR DIVISION THEREOF BE LIABLE
FOR INCIDENTAL, INDIRECT, CONSEQUENTIAL OR OTHER DAMAGES OR LOSSES RESULTING FROM A BREACH OF WARRANTY INCLUDING, WITHOUT LIMITATION, LABOR
COSTS, LOSS OF USE OF OTHER EQUIPMENT, THIRD PARTY REPAIRS, LOST PROFITS, LOST TIME, TOWING OR HAULING OF EQUIPMENT, RENTAL COSTS, PERSONAL INJURY,
EMOTIONAL OR MENTAL DISTRESS, IMPROPER PERFORMANCE OR WORK, PENALTIES OF ANY KIND, LOSS OF SERVICE OF PERSONNEL, OR FAILURE OF EQUIPMENT TO
COMPLY WITH ANY FEDERAL, STATE OR LOCAL LAWS.

T132522 REV: 06.11.2013

 BT3870
Parts Manual
Revised: December 2013 12261-340
 BT3870
Parts Manual
Revised: December 2013 12261-340
 INSTRUCTIONS FOR ORDERING PARTS

When ordering parts, contact your nearest Terex Cranes distributor and give the following
information to assure prompt service:

MACHINE IDENTIFICATION:

State the model and serial number, located on

a plate affixed to the machine as shown in the
image.

PART IDENTIFICATION:
REF. PART.NO. DESCRIPTION QTY.
State the part number, description and
1 656-00008 Boom Decal Kit..................................... 1
quantity required. Do not use the item number.
Avoid using the words “Pairs” or “Sets”.

SHIPPING INSTRUCTIONS:

State the invoicing address. Unless otherwise

specified, invoices will be mailed to the
shipping address. INVOICE TO: SHIP TO:
Mid State Equipment Ace Construction Co.
State the correct shipping address and the Milwaukee, WI Madison, WI
means of shipment: parcel post, air mail,
air freight, UPS, bus, etc.
 USING THIS PARTS BOOK
This Parts Manual has been designed for optimum
ease of reading and is the key to Customer-
Distributor-Factory communication. Genuine
replacement parts, along with interchangeable
product improvements as they become available, will
keep your machine in a reliable and productive
condition.

The following instructions describe the features of

the manual and how to use it effectively.

Use this manual also as a supplement to the

Operator’s Manual and Maintenance Manual when
performing service procedures on the machine.

IMPORTANT

This manual lists serviceable parts for EVERY machine built of this model
designation. Serial numbers are used to identify parts when a product
improvement is made or an alternate component is used. KNOW THE SERIAL
NUMBER OF YOUR MACHINE before searching for replacement parts.

The PARTS GROUP INDEX shows the functional arrangement of associated parts for the
machine. A group number identifies the same group of parts regardless of model (Group 25 is
always the hydraulic system). The groups which apply to the machine are listed in numerical
order. A letter suffix to a group number, 25A, is used for variable parts groups.

PAGE NUMBERS are in numerical sequence within each parts group. The first number is the
group number and the second number is the numerical sequence number. Letter suffixes are
used to maintain continuity to the manual as revisions are incorporated (1.1, 1.2, 1.2A, 1.2B, 1.3,
etc.).

EXPLODED VIEW ILLUSTRATIONS show the relationship of assembled parts. The illustrations
are keyed to an accompanying parts list on the same page or on the facing page and are
positioned for ease in reading the manual.
 LOCATING INDIVIDUAL PARTS

1. Turn to the PARTS GROUP INDEX and find the general area of the part in question. (Example:
Throttle Control be found in “Operator’s Controls” Group 28).

2. Refer to the partsgroup and check to see if a subsequent letter-designated group is used.
Check the title block on the pages to determine the application of the group to your particular
machine.

BOOM ASSEMBLY 39 JIB ASSEMBLY 39A

3. Major assemblies are shown at the beginning of each group with page references to component parts
breakdowns on the pages which follow. Briefly skim through the group to familiarize yourself with the
information included in it. Locate the illustration and parts list which pertain to the assembly or part
you desire. Compare the serial number of your machine to those which may appear on the page to be
sure you are ordering the correct part.

4. Item numbers on the illustration correspond to those in the parts list. Parts not shown with an item
number are the same as identical or symmetrical parts with an item number. Parts keyed with an
asterisk or other symbol are included in a repair kit. If no part number is shown, these parts cannot be
ordered separately.

5. Quantities are shown as required per component assembly unless otherwise noted.

6. If an assembly is listed without any serviceable parts, it must be ordered complete. Serviceable
parts of components are listed under the component part or a subsequent page as indicated.

7. All hardware shown without the size listed after the noun name is specially made for the particular
application and must not be substituted with standard hardware.
 PARTS GROUPS
BT3870

LOWER
2 CARRIER FRAME 25 HYDRAULIC SYSTEM
2.1) Truck Chassis (Single Axle) 25.1) Hydraulic INSTL Non Continuous -
2.2) Truck Chassis (TANDEM Axle) Combined Flow (1 Speed)
2.3) Truck Attach Main ASSY 25.4) Hydraulic INSTL Non Continuous -
2.5) Subframe Mainframe Assembly Motor Shift (2 Speed)
2.7) Subframe Assembly 25.7) Hydraulic INSTL Continuous Rotation
2.8) Mainframe-Console Assembly Combined Flow (1 Speed)
2.9) Cover, Swing-Motor 25.10) Hydraulic INSTL Continuous Rotation
2.10) Midmount Tiedown ASSY Motor Shift (2 Speed)
2.11) Flatbed Options 25.13) Hydraulic INSTL, Main O/R
2.12) Flatbed Installation (STD Duty) Non Continuous -
2.13) Flatbed Installation (Super Duty) Combined Flow / Motor Shift
2.14) Boom Rest Assembly 25.14) Hydraulic INSTL, Main O/R
2.15) Platform U.S. Street Side Non Continuous / Continuous Rotation
2.17) Platform U.S. Curb Side Combined Flow
2.19) Fire Extinguisher 25.15) Hydraulic INSTL,
Sub Frame - Main Frame
3 OUTRIGGERS 25.19) Hydraulic INSTL,
3.1) Outriggers Main Frame ASSY - Non Continuous
3.2) Main Outrigger Assembly Combine Flow
3.4) Main Outrigger Cylinder 25.22) Hydraulic INSTL,
3.5) Auxiliary Outrigger Assembly Main Frame ASSY - Non Continuous
3.6) Auxiliary Outrigger Cylinder Motor Shift
25.25) Hydraulic INSTL, Main Frame ASSY -
8 STEEL PLATFORM Continuous ROT Combine Flow
8.1) 2 - Man Steel Platform Installation 25.29) Hydraulic INSTL, Main Frame ASSY -
8.2) 2 - Man Platform Assembly Continuous ROT Motor Shift
25.33) Hydraulic Reservoir
UPPER Installation (70 GAL)
25.35) Hydraulic Tank (70 GAL)
25.36) Hydraulic INSTL, Console
12 SUPERSTRUCTURE
Control - Continuous Rotation & Non
12.1) Mainframe Turret Installation
Continuous Combined Flow
Non - Continuous Rotation
25.39) Hydraulic INSTL, Console
Control - Continuous Rotation & Non
HYDRAULICS Continuous Motor Shift
25.42) Center Post INSTL CONT ROT
22 SWING SYSTEM 25.44) Valve ASSY
22.1) Swing Drive W/Area DEF Box 25.45) Valve SUBASSY, Winch
22.3) Swing Bearing 25.46) Valve ASSY, LMI
25.47) Outrigger Valve
24 PUMP DRIVE CASE
24.1) Hydraulic Pump Options
24.2) Hydraulic Pump Assembly (Vickers)

12/2013
 PARTS GROUPS
BT3870

28 OPERATOR’S CONTROLS 40 HYDRAULIC WINCH

28.1) Control Console Assembly 40.1) Winch Assembly
28.3) Control Link ASSY, Winch 40.3) Winch Assembly, 12K & 2 Speed
28.4) Control Link ASSY, Boom TELE 40.5) Hydraulic Motor Sub-ASSY
28.5) Control Link ASSY, Swing
28.6) Control Link ASSY, Boom Hoist 44 HOOK BLOCKS, BALLS
28.7) Throttle Control 44.1) Hook Block ASSY, 1 Sheave, 15T
28.8) Outrigger, Control Box Assembly 44.2) Hook Block 1 Sheave, 15T
28.9) Outrigger, Control Box Assembly 44.4) Hook Block ASSY, 2 Sheave, 25T
44.5) Hook Block 2 Sheave, 25T
30 DECALS & PLACARDS 44.7) Hook Ball, 6-1/4T
30.1) Marking Decal - Truck, 44.8) Hook Ball - 7 TON Swivel
Flatbed & HYD Tank 44.10) Hook Ball - 7 TON Non-Swivel
30.3) Marking Decals,
Mainframe Turret & Console 45 WIRE ROPE, PENDANTS & REEVING
30.5) Marking Decal, Boom 45.1) Wire Rope
30.7) Marking Decals, Jib - Black Terex
30.9) Marking Decals, Jib - White Terex ACCESSORIES
30.11) Marking Decals, Jib -
Inching Winch (Optional) 51 OPTIONAL EQUIPMENT
51.1) Tool Box Installation - 36"
ELECTRICAL 51.2) Tool Box Installation - 30"
51.3) Oil Cooler Installation
33 ELECTRICAL SYSTEM 51.5) Front Jack Installation (34” Frame)
33.1) Electrical System - 51.7) Front Jack Installation (46” Frame)
Console Controls 51.9) HYD Tank Shut Off ASSY
33.2) Electrical Assembly - Mainframe 51.10) Radio Remote ASSY
33.4) Switch Box Assembly, Outriggers 51.12) Radio Remote Control System
33.5) Switch Box INSTL, Outriggers 51.13) Radio Remote Control
33.6) Electrical Assembly - Subframe Actuator Valve Assembly
51.14) Actuator-Linkage-Kit
51.15) Actuator-Linkage - SUBASSY - 3.72
WINCH, BOOM & ATTACHMENTS 51.16) Actuator-Linkage - SUBASSY - 4.59
51.17) Actuator-Linkage - SUBASSY - 5.46
51.18) Actuator-Linkage - SUBASSY - 6.32
39 HYDRAULIC TELESCOPING BOOM 51.19) Swing Cut - Out Kit
39.1) Boom ASSY, 70FT 51.20) Inching Winch
39.6) Sheave Assembly, Boom Retract
39.7) Sheave Assembly 52 VGA DISPLAY & COMPUTER
39.8) Cylinder ASSY, Boom Extend 52.1) VGA Display, Greer Insight
39.9) Structural Assembly 52.2) Greer UG500R Computer
(Boom & Hoist Cylinder) 52.3) Computer Greer A450658
39.11) Boom & Hoist Cylinder 52.4) Computer Greer A450858
(Beginning W/S.N. # 140716)
39A JIB
39A.1) Jib Assembly - Single Stage 55 RECOMMENDED SPARE PARTS
39A.2) Jib Installation 55.1) Recommended Spare Parts List
39A.4) Jib ASSY, 24FT - 1 Stage
39A.6) Jib ASSY - Two Stage 58 MANUALS
39A.7) Jib ASSY, 24 - 40FT - 2 Stage 58.1) Manuals

12/2013
 REF PART NO. DESCRIPTION QTY
660-00053-2 (Rev A) Single Axle Chassis

Refer to Truck Chassis manufacturer (Ford F-750 from Don’s Truck Sales) for truck repair/replacement parts.

RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Truck Chassis Comments

Manufacturer______________________________
Model

Boom Truck Comments

Model No.
Serial No.

Comments
Optional
Equipment

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
TRUCK CHASSIS MODEL: BT3870 2
P/N 12261-340 (SINGLE AXLE) PAGE 2.1
 REF PART NO. DESCRIPTION QTY
660-00053-3 (Rev A) Tandem Axle Chassis

Refer to Truck Chassis manufacturer (Freightliner M2 106 from Truck Country) for truck repair/replacement parts.

RECORD VEHICLE/MACHINE INFORMATION BELOW FOR USE WHEN ORDERING PARTS

Truck Chassis Comments

Manufacturer______________________________
Model

Boom Truck Comments

Model No.
Serial No.

Comments
Optional
Equipment

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
TRUCK CHASSIS MODEL: BT3870 2
P/N 12261-340 (TANDEM AXLE) PAGE 2.2
 2

11

14
4
17

9 17

13
DETAIL A

A
3

SEE PAGE 2.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

TRUCK ATTACH MAIN ASSY MODEL: BT3870 2

P/N 12261-340
PAGE 2.3
 10
7

12
16
15

19
18
SECTION C-C DETAIL E

9 6 9 7

DETAIL F DETAIL G

SEE PAGE 2.3

REF PART NO. DESCRIPTION QTY
695-10019 (Rev C) Truck Attach Main Assembly

1* 655-00011 Decal Location Truck, Flatbed H ................................................1

2 695-10018 Subframe-mainframe ASSY .......................................................1
3 695-10026-1 Plat Form U.S Street Side ..........................................................1
4 695-10026-2 Plat Form U.S. Curb Side ...........................................................1
5* 870-80020 Pin, Outrigger 1.75 X 12.20 ........................................................2
6 870-80021 Pin, Outrigger 1.75 X 12.875 ......................................................2
7 NYT-375C000-22 Nut, NYLK HVYTHN 0.375-16, ST Z G2 ....................................2
8* REX-A75X109-BP Ring, EXTSNP HVY 1.75X0.109, ST BP....................................8
9 S01-250CA75-25 SCR, HHCS 0.25-20X1.75, ST Z GR5 .......................................4
10 S01-375CB25-25 SCR, HHCS 0.375-16X2.25, ST Z GR5 .....................................2
11 SHF-250C625-25 SCR, HHCS FT 0.25-20X0.625, STZ G5 ...................................4
12 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00, ST Z G5 ....................................4
13 T124906 Main Outrigger ASSY .................................................................2
14 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z ............................................4
15 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z ..........................................2
16 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............................................4
17 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z ...............................................8
18 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z .............................................2
19 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ...............................................4

* ITEMS 1, 5 & 8 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

TRUCK ATTACH MAIN ASSY MODEL: BT3870 2

P/N 12261-340
PAGE 2.4
 19
10

18

1
A

2, 14, 11, 22 2, 14, 11, 22

12
5
6

8
SECTION A-A
14, 11, 22 14, 11, 22
D

SEE PAGE 2.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
SUBFRAME MAINFRAME
ASSEMBLY
MODEL: BT3870 2
P/N 12261-340
PAGE 2.5
 13

4
17, 20, 16 15, 21

SECTION D-D

17, 20, 16

SEE PAGE 2.5

REF PART NO. DESCRIPTION QTY
695-10018 (Rev E) Subframe - Mainframe Assembly

1 220-07056 Tie Rod....................................................................................... 4

2 220-09117 Tiedown Rod, Mainframe 1.00 - 14 X 26.0 ................................ 16
3 695-00189 Subframe Assembly ................................................................... 1
4 709-01902-2 Frame Reinforcement ................................................................ 2
5 772-00028 Frame Stiffener Weldment ......................................................... 4
6 772-00029 Frame Stiffener Weldment ......................................................... 4
7 782-01734 Cross Tube................................................................................. 2
8 789-05767 Tie Down Plate ........................................................................... 4
9 789-05852 Tap Block ................................................................................... 4
10 CHASSIS FRAME Chassis Frame ........................................................................... 1
11 N04-A00S000-Y8 Nut, HEX 1.00 - 14, ST YZ GR8 ................................................ 32
12 N04-A25F000-Y8 Nut, HEX 1.25 - 12, ST YZ GR8 ................................................ 4
13 N05-750F000-Y8 Nut, HEX Jam 0.75 - 16, ST YZ GR8......................................... 4
14 N05-A00S000-2A Nut, HEX Jam 1.00 - 14, ST Z GRA........................................... 32
15 N12-750F000-2A Nut, HEX HVY 0.75 - 16, ST ZN GRA........................................ 4
16 NYL-625C000-25 Nut, HEX NYL - INS 0.625 - 11, ST Z G5 .................................. 2
17 S01-625CD00-25 SCR, HHCS 0.625 - 11 X 4.00, ST Z GR5................................. 2
18 T124908 AUX Outrigger ASSY ................................................................. 1
19 T127103 Mainframe-Console ASSY ......................................................... 1
20 WAH-62NX000-Y2 WSH, FL HRD A - NRW 0.625, ST YZ....................................... 4
21 WAH-75NX000-Y2 WSH, FL HRD A - NRW 0.75, ST YZ......................................... 4
22 WAH-A0NX000-Y2 WSH, FL HRD A - NRW 1.00, ST YZ......................................... 32
23* 12013-20 Fuel Diesel Per SAE J-313 ........................................................ 50 GAL

* ITEM 23 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
SUBFRAME MAINFRAME
ASSEMBLY
MODEL: BT3870 2
P/N 12261-340
PAGE 2.6
 2

1
3

A
8

6
13
11
A
10
7
5
B
SECTION A-A

B
SECTION B-B
12, 9

REF PART NO. DESCRIPTION QTY

695-00189 (Rev A) Subframe Assembly

1 600-22114 Bumper Weldment...................................................................... 1

2 701-00771 Subframe Weldment................................................................... 1
3 789-05681 Bracket, Tail Light....................................................................... 2
4 789-05974 Block 3.00 X 3.00 X0.625........................................................... 4
5 N04-375C000-25 Nut, HEX 0.375 -16, ST Z GR5 .................................................. 4
6 N04-500C000-25 Nut, HEX 0.50 -13, ST Z GR5 .................................................... 4
7 S01-500CA75-25 SCR, HHCS 0.50-13X 1.75, ST Z GR5...................................... 4
8 SHF-375CA00-25 SCR, HHCS FT 0.375- 16X1.00, STZ G5 .................................. 4
9 SHF-750CB00-Y8 SCR, HHCS FT 0.75-10X2.00, STYZ G8................................... 4
10 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z .......................................... 4
11 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............................................ 4
12 W07-750X000-20 WSH, LCK, MED SPLT 0.75, ST Z ............................................ 4
13 WAN-37NX000-20 WSH, FL TYPA - NRW 0.375, ST Z........................................... 4
14* WAN-50NX000-20 WSH, FL TYPA - NRW 0.50, ST Z............................................. 6

* ITEM 14 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

SUBFRAME ASSEMBLY MODEL: BT3870 2

P/N 12261-340
PAGE 2.7
 29, 23, 13

34

8
19
31, 26, 17
7 11, 10, 28
6 21 30, 24, 14
B
DETAIL A

32, 23, 13 33, 25, 15

18 5

1
20

12 22 9
B
2, 3, 4
27, 16, 26

SECTION B-B

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

T127103 (Rev A) Mainframe-Console ASSY

1 1245-162 Meter, Hour ........................................1 18 T110469 ASSY, Mainframe Access CVR ....... 2
2 209-00831 BRKT, Bubble Level Mounting ...........2 19 T126910 Cover, Pinion ................................... 1
3 209-00832 Bubble Level ......................................2 20 T126913 Cover, Swing Motor ......................... 1
4 263-00044 Gasket-Level Mounting ......................2 21 T127085 Cover ASSY, Swing Motor ............... 1
5 695-10021 Switch Box ASSY, Outriggers ............1 22 T127087 Control Console ASSY..................... 1
6 700-01000 Mainframe-Turret ASSY .....................1 23 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z .. 8
7 719-00478 Cover, Bearing -RH ............................1 24 W07-312X000-20 WSH, LCK, MED SPLT 0.3125,
8 719-00479 Cover, Bearing -LH.............................1 ST Z ................................................. 4
9 729-02235 Wear Pad, 6.75X1.75X0.75 ...............2 25 W07-375X000-20 WSH, LCK, MED SPLT 0.375,
10 NYL-625C000-25 Nut, HEX NYL-INS 0.625-11, ST Z ................................................. 4
ST Z G5..............................................1 26 W07-500X000-20 WSH, LCK, MED SPLT 0.50,
11 S01-625CC25-Y8 SCR, HHCS 0.625-11X3.25, ST Z ................................................. 12
ST YZ G8 ...........................................1 27 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50,
12 S16-164C750-20 SCR, FHSHCS 08-32X0.75, ST Z......6 ST YZ ............................................... 4
13 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75, 28 WAH-62NX000-Y2 WSH, FL HRD A-NRW 0.625,
ST Z G5..............................................8 ST YZ ............................................... 1
14 SHF-312C750-25 SCR, HHCS FT 0.312-18X0.75, 29 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z .... 4
STZ G5...............................................4 30 WAN-31NX000-20 WSH, FL TYPA-NRW 0.3125,
15 SHF-375C875-25 SCR, HHCS FT 0.375-16X0.875, ST Z ................................................. 4
STZG5................................................4 31 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z .... 8
16 SHF-500C750-25 SCR, HHCS FT 0.50-13X0.75, 32 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z ..... 4
ST Z G5..............................................4 33 WBR-37RXA00-20 WSH, FL TYPB-REG 0.375, ST Z ... 4
17 SHF-500CA00-25 SCR, HHCS FT 0.50-13X1.00, 34 WFT-625XB00-20 WSH, FNDR 0.625X2.00X0.125,
ST Z G5..............................................8 ST Z ................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

MAINFRAME - CONSOLE ASSY MODEL: BT3870 2

P/N 12261-340
PAGE 2.8
 2

REF PART NO. DESCRIPTION QTY

T127085 (Rev A) Cover ASSY, Swing Motor

1 T11-250C000-CD Thread-SERT 0.25-20, ST CAD ................................................. 2

2 T127084 Swing Motor Cover .....................................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

COVER, SWING-MOTOR MODEL: BT3870 2

P/N 12261-340
PAGE 2.9
 5

2, 3

REF PART NO. DESCRIPTION QTY

701-00768 (Rev A) Mid-Mount Tiedown Assembly

1 701-00767.3 Mid-Mount WELD ..................................................... 2

2 220-07058-77 HHCS, 3/4-10 X 5.00 GR8 ....................................... 1
3 222-00026-8 Flat Washer 3/4 Hard Zinc........................................ 1
4 701-00769.3 Mid-Mount Clamp Plate ............................................ 1
5 221-00033-8 NYLOCK Nut 3/4-10 GR 8 Zinc ................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MIDMOUNT TIEDOWN MODEL: BT3870 2
P/N 12261-340 ASSEMBLY PAGE 2.10
 BT3870
PART NUMBER FLATBED OPTION
600-38232-1 20’ Steel Standard Duty Flatbed
600-38232-2 20’ Wood Standard Duty Flatbed
600-38232-3 20’ Steel Super Duty Flatbed
600-38232-4 20’ Wood Super Duty Flatbed

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

FLATBED OPTIONS MODEL: BT3870 2

P/N 12261-340
PAGE 2.11
 6, 7, 8, 9
A 10, 7, 9
B

A VIEW A-A
GROUND LINE

4, 5

DETAIL B

REF PART NO. DESCRIPTION QTY

696-00034-1 (Rev A) STD Flatbed INSTL

1 209-00461 Mud Flap, 1/2X24X36 Logo WHT ......................... 2

2 785-00561 Angle, Support Mud Flap ...................................... 2
3 709-01925 Flatbed Bolt WELD 1/2-13 X 2.00 GR5 ................ 12
4 NYL-500C000-25 Nut HEX NYL-INS 0.50-13, ST Z.......................... 12
5 WAN-50NX000-20 WSH, FLTYPA-NRW 0.50, ST Z .......................... 12
6 S01-250CA25 SCR, HHCS 0.25-20X1.25, ST Z GR5 ................. 14
7 NYL-25C000-25 Nut HEX NYL-INS 0.25-20, ST Z.......................... 14
8 WFD-250XA50-20 Washer, Fender 1/4X1.50 Zinc ............................. 8
9 WAN-25NX000-20 WSH, FLTYPA-NRW 0.25, ST Z .......................... 14
10 783-03723 Track Mount Bar-Long .......................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
FLATBED INSTALLATION
(STD DUTY)
MODEL: BT3870 2
P/N 12261-340
PAGE 2.12
 6, 7, 8, 9
A 10, 7, 9
B

A VIEW A-A
GROUND LINE

3, 10

4, 5

DETAIL B

REF PART NO. DESCRIPTION QTY

696-00034-2 (Rev A) SUP Duty Flatbed INSTL

1 209-00461 Mud Flap, 1/2X24X36 Logo WHT ...............................................2

2 785-00561 Angle, Support Mud Flap ............................................................2
3 709-01925 Flatbed Bolt Weld 1/2-13 X 2.00 GR5 ........................................12
4 NYL-500C000-25 Nut HEX NYL-INS 0.50-13, ST Z................................................12
5 WAN-50NX000-20 WSH, FLTYPA-NRW 0.50, ST Z ................................................12
6 S01-250CA25-25 SCR, HHCS 0.25-20X1.25, ST Z GR5 .......................................14
7 NYL-25C000-25 Nut HEX NYL-INS 0.25-20, ST Z................................................14
8 WFD-250XA50-20 Washer, Fender 1/4X1.50 Zinc...................................................8
9 WAN-25NX000-20 WSH, FLTYPA-NRW 0.25, ST Z ................................................14
10 WBV-500X001 Bevel Washer 1/2 Galvanize ......................................................12
11* 783-03723 Track Mount Bar-Long ................................................................2

* ITEM 11 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
FLATBED INSTALLATION MODEL: BT3870 2
P/N 12261-340 (SUPER DUTY) PAGE 2.13
 2 2

4 4

3
3

REF PART NO DESCRIPTION QTY

698-00065 (Rev A) Boom Rest ASSY
1 709-01835 Boom Rest Weldment....................................................... 1
2 729-02883 Boom Rest Pad ................................................................ 2
3 SHF-312C625-25 SCR, HHCS FT 0.312-18 X 0.625, STZG5 ...................... 4
4 WAH-31NX000-Y2 WSH, FL HRD A-NRW 0.3125, ST YZ............................. 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

BOOM REST ASSEMBLY MODEL: BT3870 2

P/N 12261-340
PAGE 2.14
 10
1
6

5
6
7

RIGHT SIDE VIEW

10
9 5

2
7
10
5

FRONT VIEW
6
4

5
10

BOTTOM VIEW

SEE PAGE 2.16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

PLATFORM U.S. STREET SIDE MODEL: BT3870 2

P/N 12261-340
PAGE 2.15
 1

5
10
8

LEFT SIDE VIEW

SEE PAGE 2.15

REF PART NO. DESCRIPTION QTY
695-10026-1 (Rev B) Platform U.S Street Side

1 709-01880 Rear Guard, Platform ....................................................... 1

2 709-01883 Step Weldment................................................................. 1
3 789-05845 Bracket, Platform Step ..................................................... 1
4 809-00512 Console Handle Weldment............................................... 1
5 NYL-250C000-25 Nut, HEX NYL - INS 0.25-20, ST Z G5 ............................ 9
6 S01-250CA75-25 SCR, HHCS 0.25-20X1.75, ST Z GR5............................. 3
7 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75, ST Z G5 .......................... 4
8 SHF-250C875-25 SCR, HHCS FT 0.25-20X0.875, ST Z G5 ........................ 2
9 T114085 Platform Weldment-Street Side........................................ 1
10 WAN-25NX000-20 WSH, FL TYPA-NRW 0.25, ST Z..................................... 18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

PLATFORM U.S. STREET SIDE MODEL: BT3870 2

P/N 12261-340
PAGE 2.16
 1

10 2

7
10

RIGHT SIDE VIEW 5

2
10
5

10

3 7 3

7 BACK VIEW

10

BOTTOM VIEW

SEE PAGE 2.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

PLATFORM U.S. CURB SIDE MODEL: BT3870 2

P/N 12261-340
PAGE 2.17
 8
1

10
8

LEFT SIDE VIEW

SEE PAGE 2.17

REF PART NO. DESCRIPTION QTY

695-10026-2 (Rev C) Platform U.S Curb Side

1 709-01881 Rear Guard, Platform ....................................................... 1

2 709-01883 Step Weldment................................................................. 1
3 789-05846 Step Bracket, Platform ..................................................... 1
4 809-00512 Console Handle Weldment............................................... 1
5 NYL-250C000-25 Nut, HEX NYL - INS 0.25-20, ST Z G5 ............................ 9
6 S01-250CA75-25 SCR, HHCS 0.25-20X1.75, ST Z GR5............................. 3
7 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75, ST Z G5 .......................... 4
8 SHF-250C875-25 SCR, HHCS FT 0.25-20X0.875, ST Z G5 ........................ 2
9 T114095 Platform Weldment Curb Side.......................................... 1
10 WAN-25NX000-20 Washer, FL TYPA-NRW 0.25, ST Z................................. 18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

PLATFORM U.S. CURB SIDE MODEL: BT3870 2

P/N 12261-340
PAGE 2.18
 1

REF PART NO DESCRIPTION QTY

736-00001-1 (Rev A) Fire Extinguisher Installation
1 1222-217 Fire Extinguisher ........................................................ 1
2 223-00116 HWHTS, #10-16 X .75 Zinc ....................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

FIRE EXTINGUISHER MODEL: BT3870 2

P/N 12261-340
PAGE 2.19
 2

REF PART NO DESCRIPTION QTY

1 T124906 Main Outrigger Assembly ................................................2
2 T124908 Auxiliary Outrigger Assembly ..........................................1
3 765-00059-1 Front Jack Installation (34” Frame) (Ref Page 51.6) ........1
765-00059-2 Front Jack Installation (46” Frame) (Ref Page 51.8) ........1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

OUTRIGGERS MODEL: BT3870 3

P/N 12261-340
PAGE 3.1
 D

8
6

15

C
10, 12 2 6

7
B
1 A
5

SEE PAGE 3.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

MAIN OUTRIGGER ASSEMBLY MODEL: BT3870 3

P/N 12261-340
PAGE 3.2
 13 13

3 3

13

13 4 3
SECTION A - A SECTION B - B
11

14

16 12
9

SECTION D - D DETAIL C

SEE PAGE 3.2

REF PART NO. DESCRIPTION QTY
T124906 (Rev C) Leg ASSY, Main Outrigger

1 540-50046 CYL, Outrigger Leg, Main...........................................................1

2 652-00114 Crane Hand Signals ...................................................................1
3 729-02819 Wear Pad, 8.2 5 X 2.50 x 0. 50 ..................................................4
4 729-02908 Wear Pad, 8.25 X 2.50 x 0.375 ..................................................2
5 760-20477 Inner Leg Weldment ...................................................................1
6 760-204 78 Outer Leg Weldment ..................................................................1
7 760-20483 O/ R Shoe Weldment..................................................................1
8 789-05763 Tension Link ...............................................................................2
9 870-80020 Pin, Outrigger 1.75X12.20 ..........................................................1
10 870-80021 Pin, Outrigger 1.75X12.875 ........................................................1
11 N05-375C000-25 Nut, HEX Jam 0.375-16, ST Z GR5 ...........................................2
12 REX-A75X109-BP Ring, EXTSNP HVY 1.75X0.109, ST BP....................................4
13 SFS-375C500 -27 SCR, HXFLG SER 0.375-16X0.50, G8 .2 ..................................12
14 SHF-375CC00 -25 SCR, HHCS FT 0.375 - 16X3.00, STZ G5 .................................2
15 T116671 Decal, A Frame Outrigger Crush ................................................1
16 WFD-375XB00-20 WSH, FNDR 0.375X2.00, ST Z ..................................................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

MAIN OUTRIGGER ASSEMBLY MODEL: BT3870 3

P/N 12261-340
PAGE 3.3
 10 1 2 11 12 13 14 5 6 15

16
17

7 8 9

3 4 3

18

18

REF PART NO. DESCRIPTION QTY

540-50046 Main Outrigger Cylinder

268-90179 Seal Kit (Items 1 thru 9)

1 PART OF 268-90179 Wear Ring .......................................... 1

2 PART OF 268-90179 PSP Seal............................................ 1
3 PART OF 268-90179 Back-Up Ring..................................... 2
4 PART OF 268-90179 O-Ring................................................ 1
5 PART OF 268-90179 O-Ring................................................ 1
6 PART OF 268-90179 Back-Up Ring..................................... 1
7 PART OF 268-90179 Wear Ring .......................................... 1
8 PART OF 268-90179 Loaded U-Cup.................................... 1
9 PART OF 268-90179 Rod Wiper .......................................... 1
10 812-00021 Lock Nut............................................. 1
11 812-00022 Piston ................................................. 1
12 812-00023 Spacer................................................ 1
13 812-00060 Barrel Assembly................................. 1
14 812-00061 Rod .................................................... 1
15 812-00026 Internal Head ..................................... 1
16 812-00027 Thread Ring ....................................... 1
17 812-00062 Square Ring ....................................... 1
18 812-00014 Steel Plug........................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

MAIN OUTRIGGER CYLINDER MODEL: BT3870 3

P/N 12261-340
PAGE 3.4
 1 1
6
3

2
B

B
A 3
3

8
5 9

DETAIL A VIEW B - B

REF PART NO. DESCRIPTION QTY

T124908 (Rev A) Auxiliary Outrigger Assembly

1 540-50049 Cylinder, HYD, AUX Outrigger ...................................................2

2 729-02820 Wear Pad, AUX Outrigger ..........................................................2
3 760-20481 Inner Jack Weldment..................................................................2
4 760-20482 Housing Weldment, AUX Outrigger............................................1
5 870-10212 Pin, Outrigger, Bottom ................................................................2
6 870-10213 Pin, Outrigger, Top .....................................................................2
7 REX-750X078-BP Ring, EXTSNP HVY 0.75X0.078, ST BP....................................8
8 SFS-375C750-27 SCR, HXFLG SER 0.375 - 16X0.75, G8.2 .................................8
9 T116671 Decal, A Frame Outrigger Crush ................................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
AUXILIARY OUTRIGGER
ASSEMBLY
MODEL: BT3870 3
P/N 12261-340
PAGE 3.5
 1 2 3 11 12 13 14 5 6 15 16

4 7 8 9

17

17

REF PART NO. DESCRIPTION QTY

540-50049 Auxiliary Outrigger Cylinder

268-90196 Seal Kit (Items 1 thru 9)

1 PART OF 268-90196 Wear Ring...................................................................................1

2 PART OF 268-90196 O-Ring ........................................................................................1
3 PART OF 268-90196 POLY HONE...............................................................................1
4 PART OF 268-90196 O-Ring ........................................................................................1
5 PART OF 268-90196 O-Ring ........................................................................................1
6 PART OF 268-90196 Back-Up Ring .............................................................................1
7 PART OF 268-90196 Wear Ring...................................................................................1
8 PART OF 268-90196 Loaded U-Cup ............................................................................1
9 PART OF 268-90196 Rod Wiper...................................................................................1
10* 812-00015 Lock Nut .....................................................................................1
11 812-00063 Piston..........................................................................................1
12 812-00064 Spacer ........................................................................................1
13 812-00065 Barrel Assembly .........................................................................1
14 812-00066 Rod .............................................................................................1
15 812-00043 Internal Head ..............................................................................1
16 812-00067 Square Ring................................................................................1
17 812-00014 Steel Plug ...................................................................................2

* ITEM 10 IS NOT SHOWN IN THE ILLUSTRATION.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009
AUXILIARY OUTRIGGER
CYLINDER
MODEL: BT3870 3
P/N 12261-340
PAGE 3.6
 1

JIB INSTALLATION TOP VIEW BOOM TOP VIEW

C
4, 5, 6

VIEW C-C
BOOM FRONT VIEW

REF PART NO. DESCRIPTION QTY

T128129 (Rev A) 2-Man Steel Platform INSTL

1 730-20433 2-Man Steel Platform Assembly .................................................1

2* 209-00434 Aerial LANYARD-Shock Absorbing ............................................2
3* 209-00809 Safety Harness ...........................................................................2
4 653-00407 Platform Identification Plate........................................................1
5 226-00023-5 POP Rivet 0.125 DIA X 0.462 LG...............................................4
6 652-00577 1 or 2 Man Platform Stamping INFO Chart ................................REF

* ITEMS 2 & 3 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
2 - MAN STEEL PLATFORM
INSTALLATION
MODEL: BT3870 8
P/N 12261-340
PAGE 8.1
 A 7
8
10

5
17

8
10
15

14

BOOM FRONT VIEW

4 21

23, 24, 27

20
15, 17
5

14

16

13 20

12
12

22, 25, 26
2

SECTION A - A

SEE PAGE 8.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

2 - MAN PLATFORM ASSEMBLY MODEL: BT3870 8

P/N 12261-340
PAGE 8.2
 11 11 11

21
21 9
34, 35

BOOM TOP VIEW

37 37
1

37

37

37 37

SEE PAGE 8.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

2 - MAN PLATFORM ASSEMBLY MODEL: BT3870 8

P/N 12261-340
PAGE 8.3
 B

38
35
34

C
18

36 1

39

33
31

19

30 28

29

32

DETAIL B

VIEW C - C

SEE PAGE 8.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

2 - MAN PLATFORM ASSEMBLY MODEL: BT3870 8

P/N 12261-340
PAGE 8.4
 SEE PAGES 8.2, 8.3 & 8.4
REF PART NO. DESCRIPTION QTY
730-20433 (Rev A) Assembly, Platform 2-Man (Steel)

1 730-20434 Platform Weldment, 2-Man ........................................................ 1

2 559-00055 HYD Brake, MICO #03-520-072 ................................................ 1
3 559-00056 Hand Pump ENERPAK #P-141 ................................................. 1
4 771-00128 Hand Pump Bracket ................................................................... 2
5 600-40280 Gauge, LHA #PGL-25-3000-11.................................................. 1
6 730-20338 Disc Weldment ........................................................................... 1
7 222-29011 Bushing 3” OD X 2” ID X 14 GA................................................. 4
8 870-60222 RH Pin Assembly (Pivot) ............................................................ 1
9 870-00149 Hitch Pin Assembly-3/4” DIA...................................................... 1
10 870-60220 LH Pin Assembly (Pivot) ............................................................ 1
11 870-00131 Hitch Pin Assembly-1/2” DIA...................................................... 3
12 513-20002 CONN, STR 4 ORB/4 JIC .......................................................... 2
13 510-20447 Tube Assembly, Pump ............................................................... 1
14 510-20448 Tube Assembly, Brake & Engage .............................................. 1
15 514-62001 Elbow, 90° S.Nut 4 JIC............................................................... 1
16 513-20001 CONN, STR 1/4 MPT/4 JIC ....................................................... 1
17 513-20006 Adapter, STR 1/4 FPT/4 JIC ...................................................... 1
18 730-20441 Door Weld, Swing-Away ............................................................ 1
19 870-80013 Pin, Latch ................................................................................... 1
20 224-19017 Roll Pin 1/2 OD X 1 1/4 LG ........................................................ 2
21 501-03001 Grease Fit STR 1/4-28 UNF....................................................... 2
22 220-04011 HH Bolt 1/2-13NC X 4 LG .......................................................... 2
23 220-00005 HH Bolt 1/4-20NC X 2 1/2 LG .................................................... 4
24 222-10005 Lockwasher, 1/4 DIA PLTD........................................................ 4
25 222-14003 Lockwasher, 1/2 DIA PLTD........................................................ 2
26 221-04001 Nut HEX 1/2-13NC PLTD........................................................... 2
27 221-00001 Nut HEX 1/4-20NC PLTD........................................................... 4
28 224-12009 Roll Pin, 1/8 X 1 LG PLT ............................................................ 2
29 222-04011 Flatwasher, 1/2 ID X 1-1/16 OD ................................................. 1
30 202-10077 Spring, Compression.................................................................. 1
31 220-04025 HHCS,1/2NC X 3-1/2 LG GR5 PLT ........................................... 2
32 221-94002 Nut, 1/2 NC HEX PLT ................................................................ 2
33 808-00031 Knob, Push-Pull Black................................................................ 1
34 T127260 Decal, Electrocution Platform..................................................... 2
35 T127259 Decal, Remote Warning ............................................................. 2
36 652-00496 Decal, Crane Hand Signals........................................................ 2
37 651-00469 Decal, Hands Off Rail................................................................. 6
38 651-00422 Decal, Jib Removal W/Lift Attach ............................................... 2
39 419264A Decal, Falling From Platform...................................................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

2 - MAN PLATFORM ASSEMBLY MODEL: BT3870 8

P/N 12261-340
PAGE 8.5
 B C
A
A

D D
SECTION A - A

1 4
5 SECTION D - D
7

11 12 9
18 18

10

E
15
E

DETAIL B DETAIL C
4, 2, 16 13, 17, 19

SECTION E - E

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

700-01000 (Rev D)Mainframe - Turret ASSY

1 1213-06 Grease FTG, ZERK, 0.125NPT 90° ......... 2 12 S01-750CD50-Y8 SCR, HHCS 0.75-10X4.50,
2 400-16139 ELEC Cable, Greer WAD 32' Long .......... 1 ST YZ GR8 ........................................36
3 450-0006 Alarm ........................................................ 1 13 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75,
4 502-00191 Grease Line Hose, BRG .......................... 2 ST Z G5 .............................................4
5 511-21001 Jam Nut (TMPKNS 306-04) ..................... 2 14* T117809 Harness, RCI Power..........................1
6* 513-20029 STR CONN M#4 OFS X M#4 ORB .......... 2 15 T122785 Mainframe Weldment ........................1
7 518-20001 CONN BH F 0.125 NPT X M 0.25 JIC ..... 2 16 T132578 Computer, Greer A450858
8 709-6827 Bracket ..................................................... 1 (Ref Page 52.4) .................................1
9 712-00281 Turret Weldment ...................................... 1 17 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z ...4
10 716-00041 Bearing, Swing ......................................... 1 18 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ ..56
11 S01-750CD00-Y8 SCR, HHCS 0.75-10X4.00, ST YZ GR8 .. 20 19 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z .......4

* ITEMS 6 & 14 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MAINFRAME TURRET INSTL
NON - CONTINUOUS ROTATION
MODEL: BT3870 12
P/N 12261-340
PAGE 12.1
12.1
 42
48 37
43 36

27 64

51 4
2 22
44
31 58
35
28 25 50 23
33 21 32 1
56 57
29 30
24
45 38 52
41 39 2
68 67
66 3 18 14
65 10 19
11 20
63 9 18 6
62
66 40
5
49 17
8
60 16
59
54 7
8 14
46
61 53 34
18
55 47
12 12
15 13
18

SCHEMATIC

0.025 DIA
ORIFICE

SEE PAGE 22.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

SWING DRIVE W/AREA DEF BOX MODEL: BT3870 22

P/N 12261-340
PAGE 22.1
 SEE PAGE 22.1

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
292-00049.3 Gear Box Assembly, Turret Rotation

1 901-00348 Housing, Gear, Swing...............................1 36 901-00396 Cup, Bearing .............................................1

2 901-00136 Housing, Brake .........................................1 37 901-00365 Fitting, Grease Zerk ..................................1
3 901-00137 Adapter Motor...........................................1 38 901-00148 Spring, Green ...........................................6
4 901-00350 Gear Set, Planetary ..................................1 39 901-00149 Plate, Stator ..............................................6
5 901-00172 Bolt, Pinion, Locking .................................1 40 901-00150 Disc Friction ..............................................5
6 901-00351 Carrier, Output..........................................1 41 901-00151 Pin, Roll ....................................................1
7 901-00248 Carrier, Input.............................................1 42 901-00276 Fitting, Adapter .........................................1
8 901-00175 Ring,RET. .................................................2 43 901-00277 Plug, O-Ring .............................................1
9 901-00176 Pin, Planet ................................................3 44 901-00159 Capscrew, Sockethead .............................6
10 901-00177 Bearing, Needle........................................3 45 901-00160 Capscrew ..................................................6
11 901-00249 Gear, Planet, Input ...................................3 46 901-00397 Capscrew, Sockethead .............................2
12 901-00179 Bearing, Needle........................................6 47 530-20148 Motor, Hydraulic........................................1
13 901-00180 Gear, Secondary Planet ...........................3 48 901-00029 Breather ....................................................1
14 901-00182 Ring, Retaining .........................................6 49 901-00106 Adpt., 90º ..................................................1
15 901-00183 Pin,Plane ..................................................3 50 901-00165 Washer Thrust ..........................................1
16 901-00184 Gear, Sun, Output ....................................1 51 901-00167 Ring, Retaining .........................................1
17 901-00185 Bolt, Pinion ...............................................1 52 901-00168 Ring, Retaining .........................................1
18 901-00250 Washer, Thrust .........................................12 53 901-00109 Lockwasher...............................................2
19 901-00352 Capscrew, HEX, Flat Head.......................3 54 901-00170 Plug, O-Ring .............................................1
20 901-00353 Plate, Target, Swing .................................1 55 552-00100 Check Valve..............................................1
21 901-00139 Piston, Brake ............................................1 56 901-00192 Cone, Bearing ...........................................1
22 901-00407 Shaft, Output,Pinion .................................1 57 901-00193 Cup, Bearing .............................................1
23 901-00191 Gear, Sun .................................................1 58 901-00198 Ring, Eccentric..........................................1
24 901-00142 Gear, Brake Driver....................................1 59 901-00356 Hose, Assembly ........................................1
25 901-00143 Plate, Thrust .............................................1 60 901-00104 Adapter, Straight .......................................1
26* 901-00354 Kit, Seal ....................................................1 61 901-00357 Block, C.B. W/Valve..................................1
27 901-00074 O-Ring ......................................................1 62 901-00358 Capscrew, Sockethead .............................4
28 901-00154 O-Ring ......................................................1 63 901-00405 Lockwasher...............................................4
29 901-00157 O-Ring ......................................................1 64 901-00359 Sensor, Hall Effect ....................................1
30 901-00153 O-Ring ......................................................1 65 901-00360 Capscrew ..................................................2
31 901-00394 Seal, Oil ....................................................1 66 901-00361 Washer, Shake Proof................................4
32 901-00155 Ring, Back Up...........................................1 67 901-00362 Bracket, Conditioner W.A.D. .....................1
33 901-00152 Ring, Back Up...........................................1 68 901-00363 Conditioner, W.A.D. ..................................1
34 901-00161 Gasket ......................................................1 69* 901-00364 Cable Clamp .............................................1
35 901-00395 Cone, Bearing...........................................1 70* 269-00168 Motor Seal Kit ...........................................1

* ITEMS 26, 69 & 70 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

SWING DRIVE W/AREA DEF BOX MODEL: BT3870 22

P/N 12261-340
PAGE 22.2
 REF PART NO. DESCRIPTION QTY
716-00041 (Rev A) Bearing Assembly

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

SWING BEARING MODEL: BT3870 22

P/N 12261-340
PAGE 22.3
 1
7
4
8

9 6

2
3

10, 11, 12, 13

REF PART NO. DESCRIPTION QTY

521-00084-1 (Rev E) Manual 6 Bolt RH PTO, STD Hose (Items 1 thru 9 & 10)
521-00084-3 (Rev E) Manual 6 Bolt LH PTO, STD Hose (Items 1 thru 9 & 11)
521-00084-6 (Rev E) AUTO TRANS, +12” Hose (Items 1 thru 9 & 12)
521-00084-7 (Rev E) Manual 8 Bolt PTO, +12” Hose (Items 1 thru 9 & 13)

1 505-06004 Split Flange Kit, 2.50................................................................. 1

2 505-90064 Flange Kit STR- 16SF F-16 ORB W/HDWR............................. 1
3 514-55011 90 Elbow M#8 OFS X M#8 ORB .............................................. 1
4 514-56004 90 Elbow M10 OFS X M12 ORB .............................................. 1
5 514-59023 90 Elbow 12-16......................................................................... 1
6 519-90067 Adapter, FLG - 12SAE X -12 ORB W/HDWR........................... 1
7 S01-500CA50-Y8 SCR, HHCS 0.50-13X1.50, ST YZ GR8................................... 2
8 W07-500X000-20 WSH, LCK, MED SPLIT 0.50, ST Z.......................................... 2
9 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50, ST YZ ......................................... 2
10 520-00053-1 Pump, Triple, Eaton #DDC-LH ................................................. 1
11 520-00053-2 Pump, Triple, Eaton #BCC-LH.................................................. 1
12 520-00053-3 Pump, Triple, Eaton #ACD-LH.................................................. 1
13 520-00053-4 Pump, Triple, Eaton #CCC-RH................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

HYDRAULIC PUMP OPTIONS MODEL: BT3870 24

P/N 12261-340
PAGE 24.1
43
19

Hydraulic Pump Assembly (Vickers)

SEE PAGE 24.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC PUMP ASSEMBLY MODEL: BT3870 24
P/N 12261-340 (VICKERS) PAGE 24.2
 SEE PAGE 24.2
REF PART NO. DESCRIPTION QTY
520-00053 Hydraulic Pump Assembly (Vickers) .............Ref

1 935-00119 Body Kit .........................................................1

2 935-00101 Primary Shaft Seal.........................................1
3 935-00033 Washer ..........................................................1
4 935-00097 Shaft (297 Type)............................................1
5 935-00020 Bearing ..........................................................1
6 935-00025 Ring ...............................................................1
7 935-00034 Lockring .........................................................1
8 935-00119 Back Up Ring.................................................1
9 935-00026 O-Ring ...........................................................1
10 935-00151 Seal Ring .......................................................1
11 935-00030 O-Ring ...........................................................1
12 935-00150 Outlet Plate....................................................1
13 935-00149 Seal PAC .......................................................4
14 935-00120 Flex Side Plate ..............................................2
15 935-00148 Ring ...............................................................1
16 935-00044 Rotor..............................................................1
17* 935-00091 Pump Seal Kit................................................REF
18 935-00056 Vane Kit .........................................................1
19 935-00088 Bolt ................................................................1
20 935-00146 Inlet Plate.......................................................1
21 935-00147 Pin .................................................................2
22 935-00145 HEX Head Screw...........................................2
23 935-00041 Inlet Cover .....................................................1
24 935-00024 Bolt ................................................................4
25 935-00140 Screw.............................................................2
26 935-00141 Pin .................................................................2
27 935-00142 Inlet Plate.......................................................1
28 935-00143 Seal PAC .......................................................4
29 935-00121 Side Plate Kit .................................................1
30 935-00139 Ring ...............................................................1
31 935-00144 Vane Kit .........................................................1
32 935-00138 Rotor..............................................................1
33 935-00143 Seal PAC .......................................................4
34 935-00117 Outlet Plate (Special For R-O).......................1
35 935-00028 O-Ring ...........................................................1
36 935-00136 Seal Ring .......................................................1
37 935-00060 O-Ring ...........................................................1
38 935-00122 Back-Up Ring ................................................1
39 935-00022 Bolt ................................................................4
40 935-00135 Rear Mounting Cover ....................................1
41 935-00093 O-Ring ...........................................................2
42 935-00111 Wear Plate.....................................................1
43 935-00100 V10 Cover Option ..........................................1
44 935-00095 Pin .................................................................2
45 935-00110 Ring ...............................................................1
46 935-00109 Vane Kit .........................................................1
47 935-00108 Rotor..............................................................1
48 935-00107 Pressure Plate ..............................................1
49 935-00106 Spring ............................................................1
50 935-00093 O-Ring ...........................................................1

* ITEM 17 IS NOT SHOWN IN THE ILLUSTRATION.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC PUMP ASSEMBLY MODEL: BT3870 24
P/N 12261-340 (VICKERS) PAGE 24.3
 M
16 B

M C

26
25 18

DETAIL B
18

24

SECTION M-M DETAIL C

SEE PAGE 25.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

NON CONTINUOUS - COMBINED MODEL: BT3870 25

P/N 12261-340
FLOW (1 SPEED) PAGE 25.1
 H
E

10

L
K

3
F

19
6
21

20

14

13 21

5
13
14
DETAIL F DETAIL E
9
4
7
15 23

12
17

17 DETAIL K
22

8
DETAIL L 11
DETAIL J

DETAIL H

SEE PAGE 25.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

NON CONTINUOUS - COMBINED MODEL: BT3870 25

P/N 12261-340
FLOW (1 SPEED) PAGE 25.2
 SEE PAGES 25.1 & 25.2

REF PART NO. DESCRIPTION QTY

500-01833-01 (Rev C) HYD INSTL, BT 3870, NON CON - CF

1 293-00037 Winch ASSY ................................................................... 1

2 400-15086 Tie, Nylon CBL, 1.75 DIA ................................................ 1
3 500-01839-01 HYD INSTL, Main OUTR’GR .......................................... 1
4 502-11350 Hose, Hydraulic, RCI ...................................................... 1
5 502-11351 Hose, HYD RCI Topping Rod Base ................................ 1
6 502-21019 Hose, Winch Motor Drain................................................ 1
7 502-30783 Hose ASSY, Tele Retract - Upper ................................... 1
8 502-30784 Hose ASSY, Tele Retract - Lower ................................... 1
9 502-30787 Hose, Boom Topping Retract .......................................... 1
10 502-35084 Hose ASSY, Tele Extend - Upper.................................... 1
11 502-35085 Hose ASSY, Tele Extend - Lower.................................... 1
12 502-35087 Hose, Boom Topping Extend .......................................... 1
13 502-41014 Hose SSY, Winch ............................................................ 2
14 502-41015 Hose ASSY, Winch, Short ............................................... 2
15 513-20019 CONN M#4 OFS X M#6 ORB......................................... 1
16 513-20027 STR Adapter, FF-2404-6-4 ............................................. 1
17 513-50023 Adapter, MOFS-8/MORB-8 ............................................. 2
18 513-60008 Adapter, MORB-10/MOFS-10 ........................................ 2
19 514-64002 Elbow 90 DEG, Swivel, -6 ............................................... 1
20 514-67004 Elbow Swivel 90 P#12C6LO-S ....................................... 1
21 515-07003 Fitting, 45 DEG, FGFF-6802-12-16................................. 2
22 519-50024 Union Fitting, STR M08 OFS .......................................... 1
23 519-60017 Union Fitting, STR M10 OFS .......................................... 1
24 695-10020 Structural ASSY, BT3870 ................................................ 1
25 S01-750CB25-Y8 SCR HHCS 0.75-10X2.25, ST YZ GR8 .......................... 4
26 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ ............................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

NON CONTINUOUS - COMBINED MODEL: BT3870 25

P/N 12261-340
FLOW (1 SPEED) PAGE 25.3
 M
E

27 4
26
20

16

22

3
14
15
DETAIL E

SECTION M-M

14
3
DETAIL F

SEE PAGE 25.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

NON CONTINUOUS - MOTOR MODEL: BT3870 25

P/N 12261-340
SHIFT (2 SPEED) PAGE 25.4
 H

L 10
K
9

13
3

5
DETAIL K
6
13
17
10

18

19 8 11

DETAIL J
11 24

23

8 18
7
9
12
DETAIL H DETAIL L
DETAIL R

SEE PAGE 25.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

NON CONTINUOUS - MOTOR MODEL: BT3870 25

P/N 12261-340
SHIFT (2 SPEED) PAGE 25.5
 B

21

DETAIL B

SEE PAGES 25.4 & 25.5

REF PART NO. DESCRIPTION QTY
500-01833-02 (Rev B) HYD INSTL, BT 3870, NON CON - MS

1 293-00044 Winch ASSY, 12K 2 Speed ............................................ 1

2* 400-15086 Tie, Nylon CBL, 1.75 DIA................................................ 1
3 500-01839-02 HYD INSTL, Main OUTR’GR.......................................... 1
4 502-11346 Hose ASSY, 2SP Pilot .................................................... 1
5 502-11350 Hose, Hydraulic, RCI ...................................................... 1
6 502-11351 Hose, HYD RCI Topping Rod Base................................ 1
7 502-21026 Winch Drain, MS, NC...................................................... 1
8 502-30783 Hose ASSY, Tele Retract - Upper ................................... 1
9 502-30784 Hose ASSY, Tele Retract - Lower ................................... 1
10 502-30787 Hose, Boom Topping Retract.......................................... 1
11 502-35084 Hose ASSY, Tele Extend - Upper.................................... 1
12 502-35085 Hose ASSY, Tele Extend - Lower.................................... 1
13 502-35087 Hose, Boom Topping Extend .......................................... 1
14 502-41014 Hose ASSY, Winch ......................................................... 2
15 502-41015 Hose ASSY, Winch, Short............................................... 2
16 513-20017 STR CONN M#4 OFS X M#4 ORB ................................ 1
17 513-20019 CONN M#4 OFS X M#6 ORB......................................... 1
18 513-50023 STR CONN M#8 OFS X M#8 ORB ................................ 2
19 513-60008 CONN M#10 OFS X M#10 ORB..................................... 2
20 514-62002 Elbow 90 M0.25OFS X F0.25OFS SW ........................... 1
21 514-67004 Elbow Swivel 90 P#12C6LO-S ....................................... 1
22 515-07003 Fitting, 45 DEG, FGFF-6802-12-16................................. 2
23 519-50024 Union Fitting, STR M08 OFS .......................................... 1
24 519-60017 Union Fitting, STR M10 OFS .......................................... 1
25* 695-10020 Structural ASSY, BT3870 ................................................ REF
26 S01-750CB25-Y8 SCR, HHCS 0.75-10X2.25, ST YZ GR8......................... 4
27 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ ............................... 4

* ITEMS 2 & 25 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

NON CONTINUOUS - MOTOR MODEL: BT3870 25

P/N 12261-340
SHIFT (2 SPEED) PAGE 25.6
 M B
12

14

19
20

6
DETAIL B

13

SECTION M-M
DETAIL C

SEE PAGE 25.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

CONTINUOUS ROTATION- MODEL: BT3870 25

P/N 12261-340
COMBINED FLOW (1 SPEED) PAGE 25.7
 H
E

10
18

10
J
R

15 4

13
17

16

17
9
3
5
9
7
11

DETAIL E
14 DETAIL H
8

DETAIL J

SEE PAGE 25.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

CONTINUOUS ROTATION- MODEL: BT3870 25

P/N 12261-340
COMBINED FLOW (1 SPEED) PAGE 25.8
 SEE PAGES 25.7 & 25.8
REF PART NO. DESCRIPTION QTY
500-01833-03 (Rev C) HYD INSTL, BT 3870, CON - CF
1 293-00037 Winch ASSY ................................................................... 1
2 500-01839-03 HYD INTSL, Main OUT’GR ............................................ 1
3 502-11348 Hose Assembly, RCI/TPG CYL Upper ........................... 1
4 502-21020 Hose, Winch Drain CF Conrot ........................................ 1
5 502-30783 Hose ASSY, Tele Retract - Upper ................................... 1
6 502-30786 Hose ASSY, TBG (RET) Upper ...................................... 1
7 502-35084 Hose ASSY, Tele Extend - Upper ................................... 1
8 502-35088 Hose ASSY, Boom TPG (EXT) Upper ............................ 1
9 502-41015 Hose ASSY, Winch, Short............................................... 2
10 502-41016 Hose ASSY, Winch Swivel Upper ................................... 2
11 513-20019 CONN M#4 OFS X M#6 ORB......................................... 1
12 513-20027 STR Adapter, FF-2404-6-4 ............................................. 1
13 513-50023 Adapter, MOFS-8/MORB-8............................................. 2
14 513-60008 Adapter, MORB-10/MOFS-10......................................... 2
15 514-64002 Elbow 90 DEG, Swivel, -6............................................... 1
16 514-67004 Elbow Swivel 90 P#12C6LO-S ....................................... 1
17 515-07003 Fitting, 45 DEG, FGFF-6802-12-16................................. 2
18 695-10020 Structural ASSY, BT3870................................................ REF
19 S01-750CB25-Y8 SCR, HHCS 0.75-10X2.25, ST YZ GR8......................... 4
20 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ ............................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

CONTINUOUS ROTATION- MODEL: BT3870 25

P/N 12261-340
COMBINED FLOW (1 SPEED) PAGE 25.9
 M

M
C

21
20

17
4

7
DETAIL B

SECTION M-M

DETAIL C

SEE PAGE 25.12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

CONTINUOUS ROTATION- MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT (2 SPEED) PAGE 25.10
 16
4
12
E 2

11

18
11
10
5
10
2

DETAIL E DETAIL F

9
3 7
F
13

14
15

14
H

DETAIL J

8
6

J
3
8
DETAIL H
6
R

19 7

DETAIL R

SEE PAGE 25.12

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

CONTINUOUS ROTATION- MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT (2 SPEED) PAGE 25.11
 SEE PAGES 25.10 & 25.11
REF PART NO. DESCRIPTION QTY
500-01833-04 (Rev B) HYD INSTL, BT 3870, CON - MS
1 293-00044 Winch ASSY, 12K 2 Speed............................................. 1
2 500-01839-04 HYD INSTL, Main OUT’GR............................................. 1
3 502-11348 Hose ASSY, RCI/TPG CYL Upper.................................. 1
4 502-11349 Hose ASSY, 2SP Pilot Upper ......................................... 1
5 502-21022 Hose, Winch MTR Drain, Upper ..................................... 1
6 502-30783 Hose ASSY, Tele Retract - Upper ................................... 1
7 502-30786 Hose ASSY, TBG (RET) Upper....................................... 1
8 502-35084 Hose ASSY, Tele Extend - Upper.................................... 1
9 502-35088 Hose Assembly, Boom TPG (EXT) Upper ...................... 1
10 502-41015 Hose ASSY, Winch, Short............................................... 2
11 502-41016 Hose ASSY, Winch Swivel Upper ................................... 2
12 513-20017 STR CONN M#4 OFS X M#4 ORB................................. 1
13 513-20019 CONN M#4 OFS X M#6 ORB......................................... 1
14 513-50023 STR CONN M#8 OFS X M#8 ORB................................. 2
15 513-60008 CONN M#10 OFS X M#10 ORB..................................... 2
16 514-62002 Elbow 90 M0.25OFS X F0.25OFS SW ........................... 1
17 514-67004 Elbow Swivel 90 P#12C6LO-S ....................................... 1
18 515-07003 Fitting, 45 DEG, FGFF-6802-12-16................................. 2
19 695-10020 Structural ASSY, BT3870 ................................................ REF
20 S01-750CB25-Y8 SCR, HHCS 0.75-10X2.25, ST YZ GR8 ......................... 4
21 WAH-75NX000-Y2 WSH FL HRD A-NRW 0.75, ST YZ ................................ 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL DATE: Revised 12-2013

CONTINUOUS ROTATION- MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT (2 SPEED) PAGE 25.12
 3
1
8

10

11

12
10

4 5
6

7, 13

DETAIL C
DETAIL B

REF PART NO. DESCRIPTION QTY

500-01839-01 (Rev B) HYD INSTL, Main OUT’GR Non Continuous
Combined Flow (Items 1 thru 12)
500-01839-02 (Rev B) HYD INSTL, Main OUT’GR Non Continuous
Motor Shift (Items 1 thru 6 & 8 thru 13)

1 502-30788 Hose, Main Outrigger Extend ..........................................2

2* 400-15086 Tie, Nylon CBL, 1.75 DIA ................................................4
3 502-21024 Hose, Main Outrigger Retract..........................................2
4 516 -84003 Tee, Run 2X M#6 OFS X F #6 OFS ................................1
5 513- 40014 STR CONN M#6 OFS X M#6 ORB .................................2
6 513-50023 STR CONN M#8 OFS X M# 8 ORB ................................2
7 500-01838-01 HYD INSTL, SUBFRM- MAINFRM..................................1
8 695-10019 Truck Attach Main ASSY .................................................Ref
9 S01-312CA75-25 SCR, HHCS
0.3125 -18X1.75, ST Z G5 ..............................................1
10 201-00119 Clamp, Hose, 2.625 DIA..................................................1
11 NYL-312C000-25 Nut, HEX NYL-INS
0.312-18, ST Z G5...........................................................1
12 WAW -31WX000-20 WSH, FL TYPA -WID 0.3125, ST Z ................................1
13 500-01838-02 HYD INSTL, SUBFRM- MAINFRM..................................1

* ITEM 2 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN O/R DATE: Released 12-2013

NON CONTINUOUS - COMBINED MODEL: BT3870 25

P/N 12261-340
FLOW / MOTOR SHIFT PAGE 25.13
 2 C 7
1

B
9

8
11
10

12

3
4 5
6, 13

DETAIL B DETAIL C
REF PART NO. DESCRIPTION QTY
500-01839-03 (Rev B) HYD INSTL, Main OUT’GR Non Continuous
Combined Flow (Items 1 thru 12)
500-01839-04 (Rev B) HYD INSTL, Main OUT’GR Continuous Rotation
Combined flow(Items 1 thru 5, 7 thru 8 & 10 thru 13)

1 502-30788 Hose, Main Outrigger Extend ........................................... 2

2 502-21024 Hose, Main Outrigger Retract........................................... 2
3 516 -84003 Tee, Run 2X M#6 OFS X F #6 OFS ................................. 1
4 513- 40014 STR CONN M#6 OFS X M#6 ORB .................................. 2
5 513-50023 STR CONN M#8 OFS X M# 8 ORB ................................. 2
6 500-01838-03 HYD INSTL, SUBFRM- MAINFRM................................... 1
7 695-10019 Truck Attach Main ASSY .................................................. Ref
8 S01-312CA75-25 SCR, HHCS
0.3125 -18X1.75, ST Z G5 ............................................... 1
9* 400-15086 Tie, Nylon CBL, 1.75 DIA ................................................. 4
10 WAW -31WX000-20 WSH, FL TYPA -W ID 0.3125, ST Z................................. 1
11 NYL-312C000-25 Nut, HEX NYL-INS
0.312-18, ST Z G5............................................................ 1
12 201-00119 Clamp, Hose, 2.625 DIA................................................... 1
13 500-01838-04 HYD INSTL, SUBFRM- MAINFRM................................... 1

* ITEM 9 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN O/R DATE: Released 12-2013

NON CONTINUOUS/CONTINUOUS MODEL: BT3870 25

P/N 12261-340
ROTATION - COMBINED FLOW PAGE 25.14
 16

12

31

16
13
26

25
M

34
A

37

34

B
D

SEE PAGE 25.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC INSTALLATION,
SUBFRAME - MAINFRAME
MODEL: BT3870 25
P/N 12261-340
PAGE 25.15
 28
10
19
40

36

7
30
39 46

35 15

47
27
39

VIEW A
DETAIL B

23
4
22 E
21
18
33
17
41

17

49, 50

49, 50
22
21 1 5
DETAIL D

DETAIL C
51, 52, 53, 54

14

SEE PAGE 25.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC INSTALLATION,
SUBFRAME - MAINFRAME
MODEL: BT3870 25
P/N 12261-340
PAGE 25.16
 21
6 32

29

14

49, 50
DETAIL J
DETAIL E

20

8 45

43
11
42 43
DETAIL L
24 DETAIL K

44

47

46
38

DETAIL M

SEE PAGE 25.18

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC INSTALLATION,
SUBFRAME - MAINFRAME
MODEL: BT3870 25
P/N 12261-340
PAGE 25.17
 SEE PAGES 25.15, 25.16 & 25.17
REF PART NO. DESCRIPTION QTY
500-01838-01 (Rev D) HYD INSTL, SUBFRM-MAINFRM (Includes Items 1 to 49 & 51)
500-01838-02 (Rev C) HYD INSTL, SUBFRM-MAINFRM (Includes Items 1 to 49 & 52)
500-01838-03 (Rev C) HYD INSTL, SUBFRM-MAINFRM (Includes Items 1 to 49 & 53)
500-01838-04 (Rev C) HYD INSTL, SUBFRM-MAINFRM (Includes Items 1 to 48, 50 & 54)

1 12196-03 Weld Stud, FT 0.375 - 16 X 1. 00 ............................................................................ 2

2 201-00050 Clamp Block, SNGLE .............................................................................................. AR
3 201-00193 Clamp Block, DBLE ................................................................................................. AR
4 201-00248 Hose Clamp, T BOLT .............................................................................................. 2
5 201-00257 Clamp, 3.50 DIA ...................................................................................................... 1
6 201-00258 Clamp, 2.50 DIA ...................................................................................................... 1
7 WFT-750XB50-20 WSH, FNDR 0.75X2.50X0.125, ST Z...................................................................... 4
8 209-00879 Frame Clip Caddy, DBLE ........................................................................................ AR
9 209-00880 Frame Clip Caddy, SNGL........................................................................................ AR
10 220-07056 Tie Rod .................................................................................................................... 2
11 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z............................................................................. AR
12 502-21016 Hose, AUX Outrigger SS RET................................................................................. 1
13 502-21017 Hose, AUX OUTRIG CS RET.................................................................................. 1
14 502-21018 Hose, Front Outrigger.............................................................................................. 1
15 502-21025 Hose, LMI Return .................................................................................................... 1
16 502-30770 Hose, AUX Outrigger Extend................................................................................... 2
17 502-30782 Hose, Pump to Main Valve ...................................................................................... 1
18 WAN-37NX000-20 WSH, FL TYPA - NRW 0.375, ST Z ........................................................................ 2
19 502-41017 Hose, Winch Return ................................................................................................ 1
20 502-41018 Hose, Main Valve Return......................................................................................... 1
21 502-41019 Hose, Pump-Winch Valve........................................................................................ 1
22 503-06008 Hose, Pump Inlet ..................................................................................................... 1
23 504-03509 Hose End 90, Beaded, 4 Bolt FLNG........................................................................ 1
24 510-70844 Tube, Main Valve Return......................................................................................... 1
25 513-40014 Adapter, MOFS - 6/MORB - 6 ................................................................................. 2
26 513-50023 Adapter, MORFS - 8/MORB - 8............................................................................... 2
27 514-55020 Adapter, 90° ORFS to O-Ring ................................................................................. 1
28 514-59023 Elbow 90°, 12- 16 .................................................................................................... 1
29 514-66004 Elbow 90 M#10 OFS X F#10 OFS .......................................................................... 1
30 515-07003 Fitting, 45°, FGFF - 6802 - 12- 16 ........................................................................... 1
31 516-44002 Tee CONN 3 X M#6 OFS ........................................................................................ 1
32 516-84003 Tee, Run 2X M#6 OFS X F#6 OFS ......................................................................... 2
33 521-00084 Pump, Options......................................................................................................... REF
34 695-10018 Subframe - Mainframe ASSY .................................................................................. REF
35 701-00768 Mid - Mount Tiedown ASSY .................................................................................... 2
36 789-05852 Tap Block................................................................................................................. 2
37 876-00071 HYD Reservoir, INSTL ............................................................................................ 1
38 N04-750C000-Y8 Nut, HEX 0.75 - 10, ST YZ GR8.............................................................................. 2
39 N04-750F000-Y8 Nut, HEX 0.75-16, ST YZ GR8................................................................................ 4
40 N05-750F000-Y8 Nut, HEX JAM 0.75-16, ST YZ GR8........................................................................ 2
41 NYL-375C000-25 Nut, HEX NYL - INS 0.375 - 16, ST Z G5................................................................ 2
42 SAE520110-12 Nut, HEX, Tubenut 12 ............................................................................................. REF
43 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75, ST Z G5 ................................................................. AR
44 SHF-750CA75-Y8 SCR, HHCS FT 0.75 - 10X 1.75, STYZ G8............................................................. 2
45 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z ......................................................................... AR
46 W07-750X000-20 WSH, LCK, MED SPLT 0.75, ST Z ......................................................................... 4
47 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ........................................................................ 4
48* 209-00804 Hose Protector (HP8 - B)......................................................................................... 1
49 502-35089 Hose, Pump - OR Valve .......................................................................................... 1
50 502-41011-500-01838-04 Hose Pump Valve.................................................................................................... 1
51 500-01837-01 HYD INSTL, MNFRM - Console .............................................................................. 1
52 500-01837-02 HYD INSTL, MNFRM - Console .............................................................................. 1
53 500-01837-03 HYD INSTL, MNFRM - Console .............................................................................. 1
54 500-01837-04 HYD INSTL, MNFRM - Console .............................................................................. 1

* ITEM 48 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC INSTALLATION,
SUBFRAME - MAINFRAME
MODEL: BT3870 25
P/N 12261-340
PAGE 25.18
 C

A
1

8
D

2
4

DETAIL A

8
4
7

9
10 DETAIL B
6

DETAIL C DETAIL D

SEE PAGE 25.21

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - NON CONTINUOUS MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.19
 K
P P

23
12 32

22 18

SECTION P-P
K

28 33
25

14
N
27
21

M
20

19
16
11

L DETAIL L

30 23

32 11
13

SECTION K-K

15

29

17
26 31 24
DETAIL M DETAIL N

SEE PAGE 25.21

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - NON CONTINUOUS MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.20
 SEE PAGES 25.19 & 25.20

REF PART NO. DESCRIPTION QTY

500-01837-01 (Rev E) HYD INSTL, MNFRM-Console

1 12169-1 Flex Trim 3/8” x 18” Long .............................................50

2 292-00049 Gearbox ASSY, Turret ROTAT .....................................1
3 500-01836-01 HYD INSTL, Console ...................................................1
4 500-01844 Valve SUBASSY, Outrigger ..........................................1
5 502-30779 Hose, Swing-Drive .......................................................1
6 502-30780 Hose, Swing Valve-Drive..............................................1
7 502-35082 Hose, Outrigger Return ................................................1
8 502-35091 Hose OR PB-Boom ......................................................1
9 514-66004 Elbow 90 M#10 OFS X F#10 OFS ...............................1
10 515-05005 45 Elbow #8 OFS X #10 ORB......................................2
11 T127103 Mainframe-Console ASSY ...........................................REF
12 770-02831 Bracket, Hose Guide ....................................................1
13 781-00336 Boss, 1.38 X 0.813 X 0.16 ...........................................4
14 785-01678 Support Angle, Swing Stop ..........................................1
15 789-06007 Swivel Stop Arm ...........................................................1
16 806-00245 Control Link Assembly .................................................1
17 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 .......................................2
18 NYL-500C000-25 Nut, HEX NYL-INS 0.50-13, ST Z G5 ..........................2
19 P01-312XA00-P0 Pin, Clevis 0.3125X1.00, STL ......................................2
20 P02-125X750-20 Pin, Cotter 0.125X0.75, ST Z .......................................2
21 P22-188XA50-GP Pin, Spring SLTD 0.1875X1.50, ST ..............................1
22 P22-500XA50-G2 Pin, Spring SLTD 0.50X1.50, ST Z...............................1
23 S01-500CB00-25 SCR, HHCS 0.50-13X2.00, ST Z GR5.........................4
24 S14-750CB00-H2 SCR, SHCS 0.75-10 X 2.00, ST Z ...............................4
25 SHF-312C750-25 SCR, HHCS FT 0.312-18X0.75, STZ G5 .....................2
26 T109850 Flag Weld, Swing Stop .................................................1
27 T124167 Swing Stop Weldment ..................................................1
28 W07-312X000-20 Washer, LCK, MED SPLT 0.3125, ST Z.......................2
29 W07-500X000-20 Washer, LCK, MED SPLT 0.50, ST Z ..........................2
30 WAH-50NX000-Y2 Washer, FL HRD A-NRW 0.50, ST YZ .........................1
31 WAH-75NX000-Y2 Washer, FL HRD A-NRW 0.75, ST YZ .........................4
32 WAN-50NX000 - 20 Washer, FL TYPA-NRW 0.50, ST Z .............................8
33 WBR-31RX875 -20 Washer, FL TYPB-REG 0.3125, ST Z..........................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - NON CONTINUOUS MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.21
 C

A
1

10
4
6 6

10
5
DETAIL A

7
DETAIL B
9
10

4
5

DETAIL C DETAIL D

SEE PAGE 25.24

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - NON CONTINUOUS MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.22
 E J J

12 23 32

22 18

SECTION J-J

E 33
28
25

14
G
27
H
21

20

19

16

DETAIL F

30 23 11
11
32 13

SECTION E-E 15

29
17 31 24
26 DETAIL H
DETAIL G

SEE PAGE 25.24

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - NON CONTINUOUS MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.23
 SEE PAGES 25.22 & 25.23

REF PART NO. DESCRIPTION QTY

500-01837-02 (Rev E) HYD INSTL, MNFRM- Console

1 12169-16 Flex Trim 3/8” x 18” Long..............................................3

2 292-00049 Gearbox ASSY, Turret ROTAT......................................1
3 500-01836-04 HYD INSTL, Console....................................................1
4 500-01844 Valve SUBASSY, Outrigger ..........................................1
5 502-30779 Hose, Swing-Drive........................................................1
6 502-30780 Hose, Swing Valve-Drive ..............................................1
7 502-35082 Hose, Outrigger Return ................................................1
8 502-35091 Hose OR PB-Boom ......................................................1
9 514-66004 Elbow 90 M#10 OFS X F#10 OFS ...............................1
10 515-05005 45 Elbow #8 OFS X #10 ORB ......................................2
11 T127103 Mainframe-Console ASSY............................................1
12 770-02831 Bracket, Hose Guide ....................................................1
13 781-00336 Boss, 1.38 X 0.813 X 0.16............................................4
14 785-01678 Support Angle, Swing Stop...........................................1
15 789-06007 Swivel Stop Arm ...........................................................1
16 806-00245 Control Link Assembly..................................................1
17 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 .......................................2
18 NYL-500C000-25 Nut, HEX NYL-INS 0.50-13, ST Z G5...........................2
19 P01-312XA00-P0 Pin, Clevis 0.3125X1.00, STL.......................................2
20 P02-125X750-20 Pin, Cotter 0.125X0.75, ST Z .......................................2
21 P22-188XA50-GP Pin, Spring SL TD 0.1875X1.50, ST .............................1
22 P22-500XA50-G2 Pin, Spring SL TD 0.50X1.50, ST Z..............................1
23 S01-500CB00-25 SCR, HHCS 0.50-13X2.00, ST Z GR5 .........................4
24 S14-750CB00-H2 SCR, SHCS 0.75-10 X 2.00, ST Z................................4
25 SHF-312C750-25 SCR, HHCS FT 0.312-18X0.75, STZ G5 .....................2
26 T109850 Flag Weld, Swing Stop .................................................1
27 T124167 Swing Stop Weldment ..................................................1
28 W07-312X000-20 WSH LCK, MED SPLT 0.3125, ST Z............................2
29 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ..............................2
30 WAH-50NX000-Y2 WSH FL HRD A-NRW 0.50, ST YZ..............................1
31 WAH-75NX000-Y2 WSH FL HRD A-NRW 0.75, ST YZ..............................4
32 WAN-50NX000 - 20 WSH, FL TYPA-NRW 0.50, ST Z .................................8
33 WBR-31RX875 -20 WSH FL TYPB-REG 0.3125, ST Z...............................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - NON CONTINUOUS MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.24
 2

X
1
B

21

3 19

18
12

18

11 16
14
DETAIL X 15

DETAIL B

18

12
4

11

DETAIL C DETAIL D

SEE PAGE 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.25
 K

R R

30, 28, 25

5 SECTION R-R

26
23
31

M 28
N
24

DETAIL M

21

22

21

29
27

SECTION K-K DETAIL N

SEE PAGE 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.26
 5
20

10

13
14

10
10

W 6 7 14
17
8

17
19
13 10 12
9

14

20 6

8
17
10
17 17
8 13
V
DETAIL W 10
17
9

8
17

10
6
7

13 DETAIL V

SEE PAGE 25.28

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.27
 SEE PAGES 25.25, 25.26 & 25.27

REF PART NO. DESCRIPTION QTY

500-01837-03 (Rev B) HYD INSTL, MNFRM - Console

1 12169-16 Flex Trim 0.375 ............................................................2

2 12169-18 Trim Flex 0.375 ............................................................1
3 292-00049 Gearbox ASSY, Turret ROTAT .....................................1
4 500-01825 Valve SUBASSY, Outrigger ..........................................1
5 500-01832 Hydraulic Swivel INSTL................................................1
6 500-01836-01 Hydraulic INSTL, Console ............................................1
7 502-11334 Hose, Greer BM-Tele Valve .........................................1
8 502-11337 Hose, BM Topping-Greer Lower ..................................1
9 502-21021 Hose, Winch MTR Drain, Lower...................................1
10 502-30775 Hose, BM TPNG EXT. Lower.......................................2
11 502-30779 Hose, Swing-Drive .......................................................1
12 502-30780 Hose, Swing Valve-Drive .............................................1
13 502-35079 Hose, BM TPNG EXT. Lower.......................................1
14 502-35081 Hose, BM TELE EXT. Lower........................................1
15 502-35082 Hose, Outrigger Return ................................................1
16 502-40997 Hose, Outrigger ............................................................1
17 502-40999 Hose, Winch Lower ......................................................2
18 515-05005 45 Elbow #8 OFS X #10 ORB......................................2
19 516-84003 Tee, Run 2X M#6 OFS X F#6 OFS..............................1
20 517-30005 Plug, Outrigger .............................................................1
21 T127103 Mainframe - Console ASSY .........................................1
22 781-00336 Boss, 1.38 X 0.813 X 0.16 ...........................................4
23 789-06007 Arm, Collector Ring Stop..............................................1
24 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 .......................................2
25 S01-500CA75-25 SCR, HHCS 0.50-13X1.75, ST Z GR5.........................4
26 S01-500CB00-25 SCR HHCS 0.50-13X2.00, ST Z GR5..........................2
27 S14-750CB00-H2 SCR, SHCS 0.75-10 X 2.00, ST Z ..............................4
28 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z .............................6
29 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ.............................4
30 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z.................................4
31 WBR-50RXA37 -20 WSH, FL TYPB-REG 0.50, ST Z .................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
COMBINE FLOW PAGE 25.28
 C

X
1
B 8

20

2
16

19
12

19
16
11
DETAIL X
14
15

DETAIL B

19

12
6

11

8
DETAIL C DETAIL D

SEE PAGE 25.32

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.29
 K

R R

30, 28, 25

3 SECTION R-R

26
23
30

28
M

N 24
DETAIL M

21

22
8

21

29

SECTION K-K
27
DETAIL N

SEE PAGE 25.32

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.30
 3
7

10

13
10

14

10

14
17
W
17 4

17
20
9 7 13 10
13

11

14
7
7

4 16

17
8 9 17
9 13
17
DETAIL W
17
10
8

4
10 17
8

13
DETAIL V

SEE PAGE 25.32

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.31
 SEE PAGES 25.29, 25.30 & 25.31

REF PART NO. DESCRIPTION QTY

500-01837-04 (Rev C) HYD INSTL, MNFRM - Console

1 12169-1 Flex Trim 3/8” x 18” Long ...........................................50

2 292-00049 Gearbox ASSY, Turret ROTAT .....................................1
3 500-01832 Hydraulic Swivel INSTL................................................1
4 500-01836-04 Hydraulic INSTL, Console ............................................1
5 500-01843 Center Post INSTL CONT ROT ...................................1
6 500-01844 Valve SUBASSY, Outrigger ..........................................1
7 502-11342 Hose, Motor Shift Control, Low ....................................1
8 502-11351 Hose, HYD RCI Topping Rod Base .............................2
9 502-21021 Hose, Winch MTR Drain, Lower...................................1
10 502-30775 Hose, BM TPNG RET. Lower ......................................2
11 502-30779 Hose, Swing-Drive .......................................................1
12 502-30780 Hose, Swing Valve-Drive .............................................1
13 502-35079 Hose, BM TPNG EXT. Lower.......................................1
14 502-35081 Hose, BM TELE EXT. Lower........................................1
15 502-35082 Hose, Outrigger Return ................................................1
16 502-35091 Hose OR PB-Boom ......................................................1
17 502-40999 Hose, Winch Lower ......................................................2
18 514-66004 Elbow 90 M#10 OFS X F#10 OFS ...............................1
19 515-05005 45 Elbow #8 OFS X #10 ORB......................................2
20 516-84003 Tee, Run 2X M#6 OFS X F#6 OFS..............................1
21 T127103 Mainframe - Console ASSY .........................................REF
22 781-00336 Boss, 1.38 X 0.813 X 0.16 ...........................................4
23 789-06007 Arm, Collector Ring Stop..............................................1
24 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 .......................................2
25 S01-500CA75-25 SCR, HHCS 0.50-13X1.75, ST Z GR5.........................4
26 S01-500CB00-25 SCR, HHCS 0.50-13X2.00, ST Z GR5.........................2
27 S14-750CB00-H2 SCR, SHCS 0.75-10 X 2.00, ST Z ..............................4
28 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z .............................6
29 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ.............................4
30 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z.................................6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, MAIN FRAME DATE: Revised 12-2013

ASSY - CONTINUOUS ROT MODEL: BT3870 25

P/N 12261-340
MOTOR SHIFT PAGE 25.32
 A 31 29

27, 32
16
22, 23, 24, 25, 26 30 28

TRUCK CL

35 3, 5, 7

33

34

SEE PAGE 25.34

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC RESERVOIR
INSTALLATION (70 GAL)
MODEL: BT3870 25
P/N 12261-340
PAGE 25.33
 8, 12 17, 18, 19, 20, 21

9, 10

15

DETAIL A

TRUCK CL

11

2, 4, 6

B
14

SEE PAGE 25.33 DETAIL B

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
876-00071 (Rev 00) BT 70 GAL Tank Installation

1* 209-40010 HYD Oil, TEX Rando HD32 ....................70 19 222-14003 Lockwasher 1/2 MED PLTD ........................ 4
2 220-03023-9 HHCS, 7/16-14 UNC X 0.75 GR5 ZN .....3 20 260-30004 O-Ring Parker #224 ..................................... 1
3 220-04065-13 HHCS, 1/2-13 UNC X 1.00 GR5 ZN .......4 21 505-03004 Split Flange Half, 1 1/2” ............................... 2
4 222-00025-9 7/16” Flatwasher ZN ...............................3 22 505-05002 Kit, 2” Code 61 Split Flange......................... 1
5 222-00025-10 1/2” Flatwasher ZN .................................4 23 220-40005 HHCS, 1/2-13 NC X 1.50 GR5 Zinc............. 4
6 222-00028-12 Lockwasher 7/16 MED PLTD .................3 24 222-14003 Lockwasher 1/2 MED PLTD ........................ 4
7 222-00028-13 Lockwasher 1/2 MED PLTD ...................4 25 260-40005 O-Ring ......................................................... 1
8 501-02015 Return Line Manifold/Filter Assembly .....1 26 505-05003 Split Flange Half, 2” ..................................... 2
9 220-40065-61 HHCS, 1/2-13 NC X 4.00 GR5 Zinc........2 27 875-90348 ASSY Hydraulic Reservoir 70 GAL.............. 1
10 222-00028-13 Lockwasher 1/2 MED PLTD ...................2 28 517-30004 Plug, SOC HD 3/4 ORB............................... 1
11 400-04411 Switch, Temperature 210F Raising ........1 29 517-30015 Plug, Hollow HEX - 20 ORB ........................ 1
12 501-02013 Filter Head ..............................................1 30 875-90360 Strainer, Suction .......................................... 1
13* 519-90141 Manifold, Return .....................................1 31 875-90362 Breather Cap, 1/2 NPT ................................ 1
14 935-00113 Gauge, Pressure.....................................1 32 875-90367 Reservoir Weldment .................................... 1
15 501-02018 Filter Element..........................................4 33 875-90395 Sight Gauge, Oil Level ................................. 1
16 504-03516 Tube, Suction Hose ................................1 34 875-90396 Sight Gauge, Oil Level W/Temp .................. 1
17 505-03003 Kit, Split Flange 1-1/2 W/ HDWR............1 35 875-90370 U-Bracket, Weld Tank Mounting .................. 2
18 220-04005 HHCS, 1/2-13 NC X 1.50 GR5 Zinc........4

* ITEMS 1 & 13 ARE NOT SHOWN IN ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HYDRAULIC RESERVOIR
INSTALLATION (70 GAL)
MODEL: BT3870 25
P/N 12261-340
PAGE 25.34
 4

2
7

1 3

6
5

REF PART NO. DESCRIPTION QTY

875-90348 (Rev A) Hydraulic Tank ASSY

1 875-90396 Sight Gauge, Oil Level-Temp .............. 1

2 875-90395 Slght Gauge, Oil Level......................... 1
3 875-90367 Reservoir Weldment ............................ 1
4 875-90362 Breather Cap 0.50 NPT ....................... 1
5 875-90360 Strainer, Suction .................................. 1
6 517-30004 Plug, HEXHD 0.75 -F3N- E4S............. 1
7 517-00013 Plug, HEXHD....................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
HYDRAULIC TANK
(70 GAL)
MODEL: BT3870 25
P/N 12261-340
PAGE 25.35
 2

43 B
29
25
A

17
14

41

40

16

6 4

39

23

20

13

15
DETAIL A

SEE PAGE 25.38

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, DATE: Revised 12-2013

CONSOLE CONTROL - CONTINUOUS ROT & MODEL: BT3870 25

P/N 12261-340
NON CONTINUOUS COMBINED FLOW PAGE 25.36
 C
21

10

19 D
11

DETAIL B
18
22

4
42 47
24 3 11

32

37

38 28
31
31

27

26
33

DETAIL C DETAIL D
8

SEE PAGE 25.38

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, DATE: Revised 12-2013

CONSOLE CONTROL - CONTINUOUS ROT & MODEL: BT3870 25

P/N 12261-340
NON CONTINUOUS COMBINED FLOW PAGE 25.37
 2

7
5

35, 45, 43, 29

46, 44, 30, 36

29, 43, 45, 34

12

SEE PAGES 25.36 & 25.37

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
500-01836-01 (Rev B) HYD INSTL, Console

1 001-20057 Spacer, CYL 26 809-00508 Clevis Fork, 10-32 X 0.1875 ..................2

0.406 X 1.00 X 1.00 ....................3 27 809-00509 Clevis Bracket Weldment 0.1875 ..........2
2 12019-558 Dust Cap .....................................3 28 MS25085-1 Micro Switch-Harness............................REF
3 229-00028 Stud, SLTD 10-32 X 2.44............2 29 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ..............5
4 500-01826 Valve ASSY ................................1 30 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 ...............3
5 500-01827 Valve SUBASSY, Winch .............1 31 N23-190F000-20 Nut, HEX, MACH 10-32, ST Z ...............5
6 500-01828 Valve ASSY, LMI ........................1 32 NYL-086C000-22 Nut, HEX NYL - INS 02-56, ST Z G2.....2
7 502-11325 Hose, LMI -Boom Topping ..........2 33 NYL-190F000-22 Nut, HEX NYL - INS 10-32, ST Z G2.....2
8 502-11327 Hose, LMI Winch 34 S01-375CB50-25 SCR, HHCS
Raise Unloading .........................1 0.375-16X2.50, ST Z GR5.....................3
9 502-11330 Hose, Swing Test Port ................1 35 S01-375CD00-25 SCR, HHCS
10 502-11331 Hose, Winch Test Port ................1 0.375-16X4.00, ST Z GR5.....................2
11 502-11332 Hose, Main Valve Test Port ........1 36 S01-500CB00-25 SCR, HHCS
12 510-20463 Tube, PB Unload, 0.25 DIA.........1 0.50-13X2.00, ST Z GR5.......................3
13 510-60022 Tube, Tele Relief, 0.625 DIA.......1 37 S14-086C625-HB SCR, SHCS
14 510-60023 Tube, Tele Relief, 0.625 DIA.......1 02-56 X 0.625, ST BX............................2
15 510-70847 Tube, Power Beyond ..................1 38 S42-190F750-BX SCR, SSS OV
16 513-60012 CONN, -10 OFS X -8 ORB 10-32X0.75, ST BLKOX ........................1
(A7S)...........................................2 39 SAE520110-04 Nut, HEX, Tubenut 04 ...........................REF
17 513-70040 STR CONN 40 SAE520110-10 Nut, HEX, Tubenut 10 ...........................REF
M#12 OFS X M#12 ORB ............1 41 SAE520110-12 Nut, HEX, Tubenut 12 ...........................REF
18 514-52003 Elbow 90 STD-M#4 OFS ............2 42 SHF-250C750-25 SCR, HHCS FT
19 514-67004 Elbow Swivel 0.25-20X0.75, ST Z G5 .........................2
90 P#12C6LO-S .........................1 43 W07-375X000-20 WSH, LCK, MED SPLT
20 516-86002 Swivel Run Tee - 10 - 10 - 10 .....1 0.375, ST Z............................................5
21 518-20013 Parker # PD 346 .........................3 44 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z .......3
22 552-10287 Check Valve................................1 45 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z ........5
23 559-00262 Valve, Relief................................1 46 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ..........3
24 789-05957 Plate, Spring Switch....................1 47 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z...........2
25 T127087 Control Console ASSY................REF

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, DATE: Revised 12-2013

CONSOLE CONTROL - CONTINUOUS ROT & MODEL: BT3870 25

P/N 12261-340
NON CONTINUOUS COMBINED FLOW PAGE 25.38
 2

32

C
25
24

18
11
7

15

DETAIL A

SEE PAGE 25.41

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, DATE: Revised 12-2013

CONSOLE CONTROL - CONTINUOUS ROT & MODEL: BT3870 25

P/N 12261-340
NON CONTINUOUS MOTOR SHIFT PAGE 25.39
 14

31
31

16 3

17

30

20

23 16
31
12 13 30

DETAIL B

3
8

10

21

D DETAIL D

DETAIL C 19

SEE PAGE 25.41

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, DATE: Revised 12-2013

CONSOLE CONTROL - CONTINUOUS ROT & MODEL: BT3870 25

P/N 12261-340
NON CONTINUOUS MOTOR SHIFT PAGE 25.40
2
22

21

26, 33, 35, 29

25, 32, 34, 27

30
17 28, 34, 32, 25

SEE PAGES 25.39 & 25.40

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
500-01836-04 (Rev B) HYD INSTL, Console

1 001-20057 Spacer, CYL 20 516-86002 Swivel Run Tee - 10 - 10 - 10......... 1

0.406 X 1.00 X 1.00 ...................... 3 21 517-30004 Plug, HEXHD 0.75 - F3N-E4S........ 2
2 12019-558 Dust Cap ....................................... 3 22 518-20013 Parker # PD 346............................. 3
3 500-01826 Valve ASSY................................... 1 23 559-00262 Valve, Relief ................................... 1
4 500-01827 Valve SUBASSY, Winch ............... 1 24 T127087 Control Console ASSY ................... 1
5 500-01828 Valve ASSY, LMI........................... 1 25 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ....... 5
6 502-11325 Hose, LMI -Boom Topping ............ 2 26 N04-500C000-25 Nut, HEX 0.50-13, ST Z GR5 ........ 3
7 502-11327 Hose, LMI 27 S01-375CB50-25 SCR, HHCS
Winch Raise Unloading ................ 1 0.375-16X2.50, ST Z GR5.............. 3
8 502-11330 Hose, Swing Test Port .................. 1 28 S01-375CD00-25 SCR, HHCS
9 502-11331 Hose, Winch Test Port .................. 1 0.375-16X4.00, ST Z GR5.............. 2
10 502-11332 Hose, Main Valve Test Port .......... 1 29 S01-500CB00-25 SCR, HHCS
11 502-11333 Hose, 2SP Motor Shift................... 1 0.50-13X2.00, ST Z GR5................ 3
12 510-20465 PB Pilot Drain ................................ 1 30 SAE520110-04 Nut, HEX, Tubenut 04 .................... 2
13 510-60022 Tube, Tele Relief, 0.625 DIA ......... 1 31 SAE520110-10 Nut, HEX, Tubenut 10 .................... 4
14 510-60023 Tube, Tele Relief, 0.625 DIA ......... 1 32 W07-375X000-20 WSH, LCK, MED SPLT
15 513-20017 STR CONN 0.375, ST Z..................................... 5
M#4 OFS X M#4 ORB................... 1 33 W07-500X000-20 WSH, LCK, MED
16 513-60012 CONN, SPLT 0.50, ST Z............................. 3
-10 OFS X -8 ORB (A7S) .............. 2 34 WAN-37NX000-20 WSH, FL TYPA-NRW
17 514-52003 Elbow 90 STD-M#4 OFS............... 2 0.375, ST Z..................................... 5
18 514-62002 Elbow 90 35 WAN-50NX000-20 WSH, FL TYPA-NRW
M0.250OFS X F0.250OFS SW .... 1 0.50, ST Z....................................... 3
19 516-82006 Tee, Run -4 OFS X -4 ORB .......... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
HYDRAULIC INSTL, DATE: Revised 12-2013

CONSOLE CONTROL - CONTINUOUS ROT & MODEL: BT3870 25

P/N 12261-340
NON CONTINUOUS MOTOR SHIFT PAGE 25.41
 6, 7, 8
1 3
4, 5

9, 10, 11

2 12, 13, 14

19
16, 17, 18

12, 14, 15

WIRING SCHEMATIC ROTATED 90° CLOCKWISE

SEE PAGE 25.43

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
CENTER POST INSTL CONT
ROT
MODEL: BT3870 25
P/N 12261-340
PAGE 25.42
 SEE PAGE 25.42
REF PART NO. DESCRIPTION QTY
500-01843 (Rev 00) Center Post INSTL CONT ROT

1 560-00072 Swivel, 11 Circuit........................................................................ REF

2 400-17094 Collector Ring 9.......................................................................... 1
3 789-05904 Arm, Collector Ring Stop............................................................ 1
4 220-02070-33 HHCS .375-16 X 2.25 GR5 Zinc ................................................ 1
5 221-00027-3 HEX Nut .375-16 Zinc PLTD ...................................................... 1
6 220-00045-13 HHCS .25-20 X 1.00 GR5 Zinc .................................................. 2
7 222-00025-6 Flatwasher .25 Zinc PLTD.......................................................... 2
8 222-00028-9 Lockwasher .25 Zinc PLTD ........................................................ 2
9 220-02070-13 HHCS .38-16 X 1.00 GR5 Zinc .................................................. 2
10 222-00025-8 Flatwasher .38 Zinc PLTD.......................................................... 2
11 222-00028-11 Lockwasher .38 Zinc PLTD ........................................................ 2
12 400-23407 FEM TERM, 12/14GA PKD W/PAK (01107).............................. 9
13 400-23460 CONN, 6 POS FEM Pins PKD (01107)...................................... 1
14 400-23191 Seal, PKD WPK 14/16GA (01107)............................................. 18
15 400-23367 CONN, PKD WKD 3 POS FEM Pins (01107) ............................ 1
16 400-01376 Wire, FLM RET 16 GA Red (00790) .......................................... 0.5 FT
17 400-01379 Wire, FLM RET 16 GA WHT (00790)......................................... 0.5 FT
18 400-01375 Wire, FLM RET 16 GA GRN (00790)......................................... 0.5 FT
19 400-02343 Butt CONN W/HT Shrink 14/16GA............................................. 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
CENTER POST INSTL CONT
ROT
MODEL: BT3870 25
P/N 12261-340
PAGE 25.43
 2
16
4
3

11

12

1
6 15
7

8
14

13
12
11

10
9

REF PART NO. DESCRIPTION QTY

500-01826 (Rev A) Valve ASSY

1 516-86004 Tee, SW Run 2 X M#10 OFS X F#10 ........................................ 1

2 514-52003 Elbow 90 STD-M#4 OFS............................................................ 3
3 870-00044 OBS-Pin, Clevis 0.19X0.75 LG ................................................. 3
4 514-67004 Elbow Swivel 90 P#12C6LO-S................................................... 1
5 513-70023 STR CONN M#12 OFS X M#12 ORB........................................ 1
6 513-60012 CONN, -10 OFS X -8 ORB (A7S) .............................................. 2
7 513-50023 STR CONN M#8 OFS X M#8 ORB............................................ 3
8 513-60008 CONN M#10 OFS X M#10 ORB ................................................ 1
9 514-62002 Elbow 90 M0.25OFS X F0.25OFS SW ...................................... 1
10 513-30003 STR CONN L M#4 OFS X M#4 ORB......................................... 1
11 519-50012 Reducer F#8 OFS X M#4 OFS .................................................. 2
12 516-85004 Tee 2X M#8 OFS X F#8 OFS .................................................... 2
13 513-50027 STR CONN M#8 OFS X M#10 ORB.......................................... 1
14 514-55011 90 Elbow M#8 OFS X M#8 ORB................................................ 1
15 550-00423 Valve, Main Boom ...................................................................... 1
16 224-01001 PIN, COTR 0.09X0.5 Z (1207-3)................................................ 3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

VALVE ASSY MODEL: BT3870 25

P/N 12261-340
PAGE 25.44
 1

REF PART NO. DESCRIPTION QTY

500-01827 (Rev B) Valve Sub ASSY, Winch

1 550-00420 Valve, Winch Control.................................................................. 1

2 513-70026 CONN 12-16 .............................................................................. 1
3 513-70023 STR CONN M#12 OFS X M#12 ORB........................................ 2
4 513-20017 STR CONN M#4 OFS X M#4 ORB............................................ 1
5 514-59023 Elbow 90DEG, 12-16 ................................................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

VALVE SUBASSY, WINCH MODEL: BT3870 25

P/N 12261-340
PAGE 25.45
 9 9

10 11 4 10 10
1, 5, 6 2 2 2

3, 5, 6
7

REF PART NO. DESCRIPTION QTY

500-01828 (Rev B) Valve, Multifuction

1 222903 2W N.O. Spool Valve ...................................................1

2 222904 Check Valve .................................................................3
3 222905 3W2P Spool Valve .......................................................1
4 514-52003 CONN M#04 OFS M#04 ORB .....................................1
5 222906 12 VDC Coil .................................................................2
6 222907 Coil Nut ........................................................................2
7 222908 Manifold........................................................................1
8* 222909 Manifold Tag ................................................................1
9 517-30014 Plug, M#04 ORB INT HEX ...........................................2
10 513-20017 CONN M#04 OFS M#04 ORB .....................................3
11 513-40014 CONN, M#06 OFS M#06 ORB ....................................1

* ITEM 8 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

VALVE ASSY, LMI MODEL: BT3870 25

P/N 12261-340
PAGE 25.46
 9

10
5

7
4 11

6 12

REF PART NO. DESCRIPTION QTY

500-01844 (Rev B) Valve Sub ASSY, Outrigger

1 W07-375X000 -20 WSH, LCK, MED SPLT

0.375, S T Z......................................... 2
2 S01-375FD50 -25 SCR, HHCS
0.375-24X4.50-ST Z GR5.................... 2
3 NFS-375C000-25 Nut, HEX, FLG, SERR
0.375-16, STZ G5................................ 2
4 551-10148 Valve, Outrigger................................... 1
5 517-30003 Port Plug M6 ORB ............................... 2
6 517-30002 Plug, HEX Head 0.625 ........................ 1
7 514-55011 90 Elbow M#8 OFS X M#8 ORB ......... 4
8 513-60015 Connector, Straight.............................. 2
9 513-60008 CONN M#10 OFS X M#10 ORB ......... 1
10 513-40018 CONN 6-8............................................ 1
11 375-0400 Test Port, -6......................................... 1
12 120-19558 Dust Cap.............................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

OUTRIGGER VALVE MODEL: BT3870 25

P/N 12261-340
PAGE 25.47
 28

8 21 23 24
22
4 6 1 12
5
7 17
9 20

15

11
18
13 29
2 30 14

25 19 26

16

10

27

SEE PAGE 28.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

CONTROL CONSOLE ASSEMBLY MODEL: BT3870 28

P/N 12261-340
PAGE 28.1
 SEE PAGE 28.1
REF PART NO. DESCRIPTION QTY
T127087 (Rev B) Control Console ASSY

1 709-01858 Bearing Block- Control Handle................................8

2 789-05882 BRKT, BLABE MTG. Lever Support .......................1
3 789-05883 Boot Hold Down Plate .............................................2
4 806-00267 Control Link ASSY, Boom Tele ...............................1
5 806-00268 Control Link ASS Y, Swing......................................1
6 806-00269 Control Link ASSY, Boom Hoist..............................1
7 806-00272 Control Link ASSY, Winch ......................................1
8 808-00048 DIMCO Part # 1-274- 070 .......................................8
9 809-00501 Shift Boot, PVC Molded ..........................................4
10 809-00514-3 Handle.....................................................................2
11 809-00520 BRKT, Valve MTG...................................................1
12 N05-625C000-25 Nut, HEX JAM 0.625 -11, ST Z GR5.......................8
13 NYL-250C000-25 Nut, HEX NYL - INS 0.25-20, ST Z G5 ...................2
14 NYL-375C000-25 Nut, HEX NYL - INS 0.375-16, ST Z G5 .................4
15 P22-125XA00-GP Pin, Spring SLTD 0.125X1.00, ST ..........................8
16 SFL-250C500-B8 SCR, HEX FLNG 0.25-20X 0.50, GR8....................10
17 SFL-250CA75-B8 SCR, HEX FLNG 0.25-20X1.75, GR8.....................8
18 SHF-250CA00-25 SCR, HHCS FT 0.25-20X1.00,,ST Z G5.................2
19 SHF-375CA25-25 SCR, HHCS FT 0.375 - 16X1.25, STZ G5..............4
20 SL5-190C750-20 SCR, CREC RND MS 10-24X0.75, ST Z................20
21 T127068 Control Handle, Winch ............................................1
22 T127069 Control Handle, Boom Hoist....................................1
23 T127070 Control Handle, Boom Tele.....................................1
24 T127071 Control Handle, Swing ............................................1
25 T127115 Console Cover, S.S. End ........................................1
26 T127116 Console Cover, C.S. End ........................................1
27 T127117 Console Cover, Center Section...............................1
28 T130477 Console ASSY ........................................................1
29 WBR-25RX734-20 WSH, FL TYPB - REG 0.25, ST Z ..........................4
30 WBR-37RXA00-20 WSH, FL TYPB - REG 0.375, ST Z ........................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

CONTROL CONSOLE ASSEMBLY MODEL: BT3870 28

P/N 12261-340
PAGE 28.2
 3
2

5 4

REF PART NO. DESCRIPTION QTY

806-00272 (Rev 00) Console Link ASSY Winch

1 809-00516 Clevis, Male Yoke 5/16-24X1.63................................ 1

2 809-00510 Clevis Housing 5/16-24W 5/25 .................................. 1
3 870-00129 Pin Clevis 5/16" DIA X 1.00 LG ................................. 1
4 809-00511 Clevis Pin 5/16 DIA .................................................... 1
5 224-02001 Pin Cotter 1/8 X .75 Zinc PLTD.................................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

CONTROL LINK ASSY, WINCH MODEL: BT3870 28

P/N 12261-340
PAGE 28.3
 2 3
1

REF PART NO. DESCRIPTION QTY

806-00267 (Rev 00) Link ASSY TELE Console Telescope Boom

1 806-00270-2 Control Link Rod 5/16-24X3.50 ...................................1

2 809-00510 Clevis Housing 5/16-24W 5/25 ....................................1
3 809-00511 Clevis Pin 5/16 DIA ......................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
CONTROL LINK ASSY, MODEL: BT3870 28
P/N 12261-340 BOOM TELE PAGE 28.4
 2

REF PART NO. DESCRIPTION QTY

806-00268 (Rev 00) Link ASSY Swing Console

1 806-00270-1 Control Link Rod 5/16-24X2.63 Zinc............................1

2 809-00510 Clevis Housing 5/16-24W 5/25 ....................................1
3 809-00511 Clevis Pin 5/16 DIA ......................................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

CONTROL LINK ASSY, SWING MODEL: BT3870 28

P/N 12261-340
PAGE 28.5
2

REF PART NO. DESCRIPTION QTY

806-00269 (Rev 00) Link ASSY Hoist Console Boom Hoist

1 806-00270-3 Control Link Rod 0.3125-24X4.00 ............................... 1

2 809-00510 Clevis Housing 5/16-24W 5/25 .................................... 1
3 809-00511 Clevis Pin 5/16 DIA...................................................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
CONTROL LINK ASSY,
BOOM HOIST
MODEL: BT3870 28
P/N 12261-340
PAGE 28.6
 6 CUM / MERC / DET
8 CAT ENGINE 1, 2, 3, 4
13

1, 2, 3, 4

5 CUM / MERC / DET

7 CAT ENGINE
11 BUMP THROTTLE

Dual Throttle Harness

10, 12 10, 12
Bump Throttle Bump Throttle
Decal When Required Decal When Required

9, 10
FOR CAT ENGINE INSTALL THROTTLE SWITCH
FAR RIGHT SIDE SWITCH OPENING

REF PART NO. DESCRIPTION QTY

400-14032-1 (Rev E) Throttle INSTL Option (Cummins, Mercedes & Detroit) (Items 1 to 6)
400-14032-2 (Rev E) Throttle INSTL Option (Caterpillar) (Items 1 to 4 & 7 to 12)
400-14032-4 (Rev E) Throttle INSTL Option (Bump Throttle) (Items 1 to 4 & 10 to 13)

1 220-00045-13 HHCS, .25-20 X 1.00 GR5 Zinc .............................................................. 2

2 222-00025-6 Flat Washer .25 Zinc ............................................................................... 4
3 222-00027-8 Fender Washer .25 X 1.50 OD ............................................................... 2
4 221-00032-1 Nylock Nut .25-20 Zinc............................................................................ 2
5 400-25215 Dual Throttle Harness ............................................................................. 1
6 300-00501 Williams Control Throttle Pedal............................................................... 2
7 400-25216 Dual Throttle Harness ............................................................................. 1
8 300-00503 Williams Control Throttle Pedal............................................................... 2
9 651-00463 Throttle Decal (CAT Only)....................................................................... 2
10 1223-1036 Throttle Switch ........................................................................................ 2
11 400-25224 Dual Throttle Harness ............................................................................. 1
12 651-00475 Throttle Decal (Bump) ............................................................................. 1 (2 for 400-14032-4)
13 T114592 Foot Throttle Closeout (Bump)................................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

THROTTLE CONTROL MODEL: BT3870 28

P/N 12261-340
PAGE 28.7
 9

11
8
10

REF PART NO. DESCRIPTION QTY

T122074 (Rev A) Assembly, Outrigger Box

1* 1223-1020 Socket.........................................................................................1
2* 1223-1021 Lamp 12 V ..................................................................................1
3 1223-1022 Lens Red ....................................................................................1
4 1223-1051 Switch Rocker DPDT..................................................................5
5* 201-00264 Strap, Rigid Plastic .....................................................................1
6 402-00047 Cover, Switch Box, Outrigger .....................................................1
7 SL5-190C750-20 SCR, CREC RND MS 10-24X0.75, ST Z ..................................5
8 T121823 Decal, O/R Controls A-Frame....................................................1
9 T121958 Outrigger Switch Box Assembly .................................................1
10 W07-190X000-20 WSH, LCK, MED SPLT 10, ST Z ...............................................5
11 WAR-190X000-22 WSH, FL TYPA-REG 10, ST Z...................................................3

* ITEMS 1, 2 & 5 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 10-2011
OUTRIGGER, COTROL BOX
ASSEMBLY
MODEL: BT3870 28
P/N 12261-340
PAGE 28.8
 1
2

REF PART NO. DESCRIPTION QTY

T121958 (Rev B) Outrigger Switch Box Assembly

1 T11-190C000-CD Thread - SERT 10-24, ST CAD ................................... 10

2 T121959 Switch Box, Outriggers ................................................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
OUTRIGGER CONTROL BOX
ASSEMBLY
MODEL: BT3870 28
P/N 12261-340
PAGE 28.9
 1

7 6

3
8

4
7 1
A

A
6
5

2 2

SEE PAGE 30.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MARKING DECALS - TRUCK,
FLATBED & HYD TANK
MODEL: BT3870 30
P/N 12261-340
PAGE 30.1
 9

10

VIEW A-A

SEE PAGE 30.1

REF PART NO. DESCRIPTION QTY

655-00011 (Rev C) Decal Location Truck, Flatbed
and Hydraulic Tank

1 T106560 Decal - Electrocution Hazard Personnel.... 4

2 651-00415 Decal - No Riding Boom / Jib / Load ......... 2
3 654-00704 Decal - Partial Manufacturing .................... 1
4 12400-1003 Decal - Fire Extingusher ............................ 1
5 652-00073 Decal - Hydraulic Oil Only ......................... 1
6 12400-1507 Decal - Entanglement ................................ 2
7 12400-1516 Decal - Fall Hazard.................................... 3
8 652-00575 Decal - PTO ............................................... 1
9 651-00418 Decal - Hydraulic Oil Level ........................ 1
10 651-00473 Decal - Battery Danger .............................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MARKING DECALS - TRUCK,
FLATBED & HYD TANK
MODEL: BT3870 30
P/N 12261-340
PAGE 30.2
 19
17, 21 23, 24, 25, 26

BT3870
1

18

16

13

20

15
7 14 14 8

10 12 11 9

22

TEREX
R

CONTROL CONSOLE

SEE PAGE 30.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
MARKING DECALS, DATE: Revised 12-2013

MAINFRAME TURRET & MODEL: BT3870 30

P/N 12261-340
CONSOLE PAGE 30.3
 SEE PAGE 30.3

REF PART NO. DESCRIPTION QTY

655-00010-1 (Rev F) Decal Location Mainframe Turret
and Console - Required Mainframe Decals
(Items 1 thru 22)
655-00010-2 (Rev F) Decal Location Mainframe Turret
and Console - BT3870 Single Axle English
(Items 1 thru 23)
655-00010-3 (Rev F) Decal Location Mainframe Turret
and Console - BT3870 Single Axle Metric
(Items 1 thru 22 & 24)
655-00010-4 (Rev F) Decal Location Mainframe Turret
and Console - BT3870 Tandem Axle English
(Items 1 thru 22 & 25)
655-00010-5 (Rev F) Decal Location Mainframe Turret
and Console - BT3870 Tandem Axle Metric
(Items 1 thru 22 & 26)

1 651-00412 Decal - Electrocution Hazard .................................. 2

2 652-00570 Decal - Machine Maintenance Chart ...................... 1
3 12400-1503 Decal - Skin Injection .............................................. 2
4 12400-2023 Decal - Made in USA .............................................. 1
5 652-00569 Decal - Operating Instructions ................................ 2
6 651-00409 Decal - No Ride Step/Platform................................ 2
7 651-00460-1 Decal - Control Console, S.S.................................. 1
8 651-00460-2 Decal - Control Console, C.S.................................. 1
9 650-00329 Decal - Console Swing ........................................... 2
10 650-00330 Decal - Console Boom............................................ 2
11 650-00411 Decal - Console Boom Tele .................................... 2
12 T106562 Decal - Console Winch ........................................... 2
13 651-00253 Decal - Warning All ................................................. 2
14 651-00470 Decal - Personnel Lifting......................................... 2
15 651-00442 Decal - Test Port..................................................... 1
16 12400-2032 Decal - Pin Number Plate ....................................... 1
17 T112099 Decal - BT3870 Street Side Single ......................... 1
18 653-00229 Decal - Stability Certification ................................... 1
19 651-00425 Decal - Boom/Turret Crush Hazard ........................ 2
20 653-00416 Placard, Unit Number ............................................. 1
21 T112100 Decal - BT3870 Curb Side Single........................... 1
22 T106010 Decal - 2.0” Terex Logo (White Letters) ................. 1
23 T117387 Load Chart Single Axle (English)............................ 2
24 T117388 Load Chart Single Axle (Metric) .............................. 2
25 T117389 Load Chart Tandem Axle (English)......................... 2
26 T117390 Load Chart Tandem Axle (Metric)........................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
MARKING DECALS, DATE: Revised 12-2013

MAINFRAME TURRET & MODEL: BT3870 30

P/N 12261-340
CONSOLE PAGE 30.4
 10 10
4
4
5
5

6 6

7 7

21, 12, 11, 22, 13 21, 17, 20

2 BLACK WHITE WHITE
3 WHITE

2 BLACK
3 WHITE

21, 11, 18, 22, 19 21, 16, 12

WHITE WHITE

21, 11, 16, 22, 12 21, 15, 13

WHITE WHITE

21, 11, 13, 12, 14 21, 14, 14

WHITE WHITE

9
8

1 1 21, 11, 20, 22, 17 21, 13, 15

WHITE WHITE

CURBSIDE VIEW STREET SIDE VIEW

VIEW IS ROTATED VIEW IS ROTATED 2ND STAGE METRIC DECAL 2ND STAGE ENGLISH DECAL
TO 90º CLOCK WISE TO 90º CLOCK WISE VIEW IS ROTATED
VIEW IS ROTATED
TO 90º CLOCK WISE TO 90º CLOCK WISE

SEE PAGE 30.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

MARKING DECALS, BOOM MODEL: BT3870 30

P/N 12261-340
PAGE 30.5
 SEE PAGE 30.5

REF PART NO. DESCRIPTION QTY

655-00009-1 (Rev E) Required Boom Decals (Items 1 & 4 thru 10)
655-00009-2 (Rev E) BT 3870 Boom Decals
Single Axle W/Logo Black (Items 1, 2 & 4 thru 10)
655-00009-3 (Rev E) BT 3870 Boom Decals
Single Axle W/Logo White (Items 1, 3 & 4 thru 10)
655-00009-4 (Rev E) BT 3870 Boom Decals
Tandem Axle W/Logo Black (Items 1, 2 & 4 thru 10)
655-00009-5 (Rev E) BT 3870 Boom Decals
Tandem Axle W/Logo White (Items 1, 3 & 4 thru 10)
655-00009-6 (Rev E) Boom 2ND Stage English WHT
(Items 1 & 4 thru 10, 12 thru 17 & 20, 21)
655-00009-7 (Rev E) Boom 2ND Stage Metric WHT
(Items 1 & 4 thru 14 & 16 thru 22)

1 651-00424 Decal - Loadline Crush Hazard ....................................... 2

2 T105648 Decal - Terex Logo (Black) 5.4” Crown........................... 2
3 T105650 Decal - Terex Logo (White) 5.4” Crown .......................... 2
4 T121866 Decal - Jib Removal W/Lift.............................................. 2
5 T121867 Decal - Lanyard Hook Location....................................... 2
6 651-00416 Decal - Safe Elevated Access......................................... 2
7 653-00411 Decal - Crush/Cut Hazard ............................................... 2
8 653-00389 Decal - Boom Angle Indicator - RH ................................. 1
9 653-00390 Decal - Boom Angle Indicator - LH.................................. 1
10 T105672 Decal - Boom Head Safety Stripe ................................... 2
11 601-00025-1 Decal - Number 1 (Terex White) ..................................... 10
12 601-00025-2 Decal - Number 2 (Terex White)
(For 655-00009-6) ........................................................... 2
601-00025-2 Decal - Number 2 (Terex White)
(For 655-00009-7) ........................................................... 4
13 601-00025-3 Decal - Number 3 (Terex White) ..................................... 4
14 601-00025-4 Decal - Number 4 (Terex White)
(For 655-00009-6) ........................................................... 4
601-00025-4 Decal - Number 4 (Terex White)
(For 655-00009-7) ........................................................... 2
15 601-00025-5 Decal - Number 5 (Terex White) ..................................... 4
16 601-00025-6 Decal - Number 6 (Terex White) ..................................... 2
17 601-00025-7 Decal - Number 7 (Terex White) ..................................... 2
18 601-00025-8 Decal - Number 8 (Terex White) ..................................... 2
19 601-00025-9 Decal - Number 9 (Terex White) ..................................... 2
20 601-00025-10 Decal - Number 0 (Terex White) ..................................... 2
21 601-00025-11 Decal - Indicating Line (Terex White).............................. 10
22 601-00025-12 Decal - Decimal Point (Terex White)............................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

MARKING DECALS, BOOM MODEL: BT3870 30

P/N 12261-340
PAGE 30.6
 7
9

11 14, 15, 13

10

12
5
14, 13, 15

6
4

8
2

1
3

4
VIEW IS ROTATED 180° ANTI CLOCKWISE

VIEW IS ROTATED 90° CLOCKWISE SEE PAGE 30.8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MARKING DECALS, JIB - BLACK
TEREX
MODEL: BT3870 30
P/N 12261-340
PAGE 30.7
 SEE PAGE 30.7

REF PART NO. DESCRIPTION QTY

655-00016 (Rev C) Decal INSTL, Jib - Black Terex

1 651-00371 Decal - Crush Hazard Jib.............................. 2

2 651-00416 Decal - Safe Elevated Access ...................... 2
3 652-00132 Decal - Jib Operation, 2 Stage...................... 2
4 652-00576 Decal - Jib Install, Side Folding..................... 2
5 653-00411 Decal - Crush/Cut Hazard............................ 2
6 T105648 Decal, Terex Logo ........................................ 2
7 T115240 Decal, Block Stripe 2.5X5.5 .......................... 2
8 T118213 Decal, Jib Removal ....................................... 1
9 T118214 Decal, Lanyard Hook Location...................... 2
10 T127341 Decal, Lanyard Hook .................................... 4
11 651-00366 Decal, Angle LH ............................................ 1
12 651-00367 Decal, Angle LH ............................................ 1
13 WAR-375X000-22 WSH, FL TYPA-REG 0.375, ST Z ................ 2
14 729-02579 Angle Pointer ................................................ 2
15 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5 ......... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MARKING DECALS, JIB - BLACK
TEREX
MODEL: BT3870 30
P/N 12261-340
PAGE 30.8
 7

10

14
11, 12, 15

11, 12, 15

5
13

6
4

VIEW IS ROTATED 180° ANTI CLOCKWISE

SEE PAGE 30.10

VIEW IS ROTATED 90° CLOCKWISE
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MARKING DECALS, JIB - WHITE
TEREX
MODEL: BT3870 30
P/N 12261-340
PAGE 30.9
 SEE PAGE 30.9

REF PART NO. DESCRIPTION QTY

655-00017 (Rev C) Decal INSTL, Jib - White Terex

1 651-00371 Decal - Crush Hazard Jib.............................. 2

2 651-00416 Decal - Safe Elevated Access....................... 2
3 652-00132 Decal - Jib Operation, 2 Stage...................... 2
4 652-00576 Decal - Jib Install, Side Folding..................... 2
5 653-00411 Decal - Crush/Cut Hazard............................ 2
6 T105650 Decal, Terex Logo - Frame ........................... 2
7 T115240 Decal, Block Stripe 2.5X5.5 .......................... 2
8 T118213 Decal, Jib Removal ....................................... 1
9 T118214 Decal, Lanyard Hook Location...................... 2
10 T127341 Decal, Lanyard Hook .................................... 4
11 729-02579 Angle Pointer ................................................ 2
12 WAR-375X000-22 WSH, FL TYPA-REG 0.375, ST Z ................ 2
13 651-00367 Decal, Angle LH ............................................ 1
14 651-00366 Decal, Angle LH ............................................ 1
15 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5 ......... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
MARKING DECALS, JIB - WHITE
TEREX
MODEL: BT3870 30
P/N 12261-340
PAGE 30.10
 3
ONE NEAR
SWITCH
2
4

FIFTH OUTRIGGER DECAL LOCATIONS

INCHING WINCH DECAL LOCATION

REF PART NO. DESCRIPTION QTY

655-00013 (Rev 00) Optional Decal Location
655-00013-1 (Rev 00) Inching Winch (Item 1)
655-00013-2 (Rev 00) Fifth Outrigger Jack (Items 2 thru 4)

1 651-00407 Decal - Inching Winch .................................. 1

2 651-00414 Decal - Fifth Outrigger Crushing .................. 1
3 651-00435 Decal - Fifth Outrigger .................................. 2
4 651-00464 Decal - Front Outrigger Switch ..................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009
MARKING DECALS,
JIB - INCHING WINCH (OPTIONAL)
MODEL: BT3870 30
P/N 12261-340
PAGE 30.11
 4 2 3 16, 9 1 14

BOOM BOOM BOOM BOOM

WINCH SWING WINCH SWING
HOIST TELE HOIST TELE

5, 6, 7, 8

10, 11, 12, 13, 15

REF PART NO. DESCRIPTION QTY

400-25211 (Rev E) Electrical Assembly Console

1 400 25195 Harness Console BT-2 ..................................1

2 1223-1081 SW Rocker MOM ON-OFF ............................2
3 1223-1051 SW Rocker DPDT..........................................2
4 1223-981 SW Push-Pull.................................................2
5 1223-387 Horn ...............................................................1
6 220-01047-13 HHCS 5/16-18 X 1 GR5 Zinc .........................1
7 222-00025-7 Flat Washer 5/16 Zinc....................................1
8 221-00032-2 Nylon Lock Nut 5/16-18 NE Zinc ...................1
9 220-00067-9 Screw, 2-56 X 5/8 ..........................................2
10 400-05509 Bussmann Fuse Box......................................1
11 220-00072-23 HHCS 10-24 X 1.5 GR5 Zinc .........................4
12 220-00025-4 Flat Washer #10 Zinc.....................................8
13 221-00035-9 10-24 Machine Nut ........................................4
14 1223-1006 Hole Plug SW ................................................6
15 222-00028-7 #10 Lock Washer...........................................4
16 221-00032-22 Nut, 2-56 NYLOC...........................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
ELECTRICAL SYSTEM - CONSOLE
CONTROLS
MODEL: BT3870 33
P/N 12261-340
PAGE 33.1
 3

11
1

9, 10

2
1

SEE PAGE 33.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 10-2011
ELECTRICAL
ASSEMBLY - MAINFRAME
MODEL: BT3870 33
P/N 12261-340
PAGE 33.2
 SEE PAGE 33.2

REF PART NO. DESCRIPTION QTY

400-25213 (Rev G) Electrical Assembly Main FRM

1 400-25193 Outrigger Harness...............................................1

2 400-25199 Harness Main Valve............................................1
3 718-0802 Greer Box............................................................REF
4 570-50096 Tee, Branch Swivel .............................................1
5 1219-134 Coupling, P. Brake Assembly .............................1
6 1223-379 Air Switch ............................................................1
7* 1223-547 Air Switch, PTO...................................................1
8 T122074 Assembly Outrigger CTL Box .............................1
9 201-00264 Rigid Plastic Strape.............................................1
10 220-00073-11 RHMS #10-32 X 0.75 PH Head ..........................2
11 400-01530 Cable Assembly (Ground)...................................1

* ITEM 7 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 10-2011
ELECTRICAL
ASSEMBLY - MAINFRAME
MODEL: BT3870 33
P/N 12261-340
PAGE 33.3
 9 10
VIEW C 14
12 14

17

14 7
15
10 B
13

2
16 1
6
18
5 8 SECTION B-B
5 B 4
4
3

11

VIEW C

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

695-10021 (Rev B) Switch Box ASSY, Outriggers

1 201-00264 Strap, Rigid Plastic .................................. 1 10 SL5-190C750-20 SCR, CREC RND MS 10-24X0.75,
2 402-00047 Cover, Switch Box, Outrigger .................. 1 ST Z .....................................................5
3 770-02822 Swing Arm Weldment.............................. 1 11 T117745 Display, Greer Insight
4 870-00173-5 Ball, Spring Plunger ................................ 2 (Ref Page 52.1) ...................................1
5 N05-500C000-25 Nut, HEX Jam 0.50-13, ST Z GR5 .......... 2 12 T119215 Ram Mount, Greer Insight Display.......1
6 NYL-500C000-25 Nut, HEX NYL-INS 0.50-13, ST Z G5 ..... 1 13 T127381 Switch Box INSTL, Outrigger ...............1
7 SHF-250C625-25 SCR, HHCS FT 0.25-20X0.625, 14 W07-190X000-20 WSH, LCK, MED SPLT 10, ST Z.........8
STZ G5.................................................... 3 15 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z......3
8 SHF-500CA50-25 SCR, HHCS FT 0.50-13X1.50, 16 WAN-50NX000-20 WSH, FL TYPA-NRW 0.50, ST Z ........1
ST Z G5................................................... 1 17 WAR-190X000-22 WSH, FL TYPA-REG 10, ST Z ............3
9 SL5-164C500-20 SCR, CR RND MS 8-32X0.500, 18 WFD-500XB50-20 WSH, FNDR 0.50X2.50, ST Z .............2
ST Z ........................................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 08-2013
SWITCH BOX ASSEMBLY,
OUTRIGGERS
MODEL: BT3870 33
P/N 12261-340
PAGE 33.4
 1
1

REF PART NO. DESCRIPTION QTY

T127381 (Rev A) Switch Box INSTL, Outrigger

1 T11-190C000-CD Thread-SERT 10-24, ST CAD...................8

2 T127402 Switch Box, Outrigger................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
SWITCH BOX INSTL, MODEL: BT3870 33
P/N 12261-340 OUTRIGGERS PAGE 33.5
 13, 12, 7, 6 10
11 9

A
11

2 3

5
SECTION A - A

REF PART NO. DESCRIPTION QTY

400-25214 (Rev B) Assembly Subframe ELEC

1 Boom Trucks Subframe Weldment................................................................... REF

2 220-00003 Bolt, HEX HD 1/4 NC x 3/4 LG. ................................................. 2
3 222-00006 Flatwasher 1/4............................................................................ 2
4 221-90001 Lock Nut, 1/4-20 UNC PLT......................................................... 2
5 714A1432 Horn Assembly, ECCO #DF532................................................. 1
6 221-01001 HEX Nut, 5/16-18 NC Zinc PLT.................................................. 4
7 222-11002 Lockwasher, 5/16 Zinc PLT........................................................ 4
8 400-02463 Harness, Main ............................................................................ 1
9 209-00174 Seal Trim .................................................................................... 10FT
10 400-02230 Terminal-Butt Connection 16/14 GA .......................................... 2
11 400-25210 Wire Harness, Tail Light - Alarm - O/R....................................... 1
12 222-01001 Flatwasher 5/16 Zinc PLT .......................................................... 8
13 220-01003 HHCS, 5/16-18 NC x 1.25 GR5 Zinc.......................................... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
ELECTRICAL ASSEMBLY
SUBFRAME
MODEL: BT3870 33
P/N 12261-340
PAGE 33.6
 N

42, 48

66

57
M

3 40
80
DETAIL L

43, 48
81, 74, 32
DETAIL M

DETAIL K A
B
DETAIL N
A
7

9
79
78

C, D

SEE PAGES 39.4 & 39.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

BOOM ASSEMBLY, 70FT MODEL: BT3870 39

P/N 12261-340
PAGE 39.1
 55
56 33 18 16 25 83 76
83 76 16
58

2 46

47
12 75
84
32 24
82
DETAIL C
34 68

84 24

6
72

37 77
34
10
82
54
71
8 DETAIL B
67 82
21

SECTION A - A 38
19
44
84 38
60

DETAIL E

63

26
5 63
70
20 82
36 31
1 45 63 26
64
VIEW D SEE PAGES 39.4 & 39.5
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

BOOM ASSEMBLY, 70FT MODEL: BT3870 39

P/N 12261-340
PAGE 39.2
 28

J
28

62
41 DETAIL J
67 84
30

50
53

39
H 4
73

65 51
83
23 17
15
35

22
17
DETAIL H 70
14
49 82
13
52
F 69 82

DETAIL F

29
55
56

2 11, 80

61

27

G
DETAIL G

SEE PAGES 39.4 & 39.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

BOOM ASSEMBLY, 70FT MODEL: BT3870 39

P/N 12261-340
PAGE 39.3
 SEE PAGES 39.1, 39.2, 39.3 & 39.5

REF PART NO. DESCRIPTION QTY

T120656 (Rev G) Boom Assembly, 70FT

1 1208-28 Shim, Round 1.25X1.875X0.048, ST Z ......... 18

2 1213-7 Grease FTG, Zerk, 0.25-28 STR ................... 4
3 201-00141 Clamp 0.25 DIA ............................................. 4
4 271-17004 Bearing 2.25 SHFTX2.25, Teflon................... 2
5 274-20004 Bearing, Inner Race, 1.25 Shaft .................... 2
6 274-30004 Bearing, Inner Race, 1.75 Shaft .................... 3
7 548-00059 Cylinder ASSY, Boom Extend ........................1
8 717 0882 Counterweight, W/Chain ................................1
9 722-01361 Boom Weldment, SECT 3 ..............................1
10 729-02578 Pointer ............................................................2
11 729-02729 Bracket Weldment, LMI-ATB Switch ..............1
12 729-02829 Retainer Weldment, Wear Pad.......................2
13 729-02832 Anchor, Retract Rope.....................................1
14 729-02833 Bar, 7.00X1.50X0.75 ......................................2
15 729-02834 Plate, 7.00X1.50X0.25 ...................................2
16 729-02836 Wear Pad 7.00X1.75X0.75.............................4
17 729-02838 Wear Pad 7.00X1.75X0.62.............................4
18 729-02842 Eccentric Weldment .......................................2
19 729-02855 Retain Key, Extend CYL.................................2
20 729-02856 Wear Pad 3.00X3.00X1.125...........................2
21 729-02857 Wear Pad 4.00X1.125X0.50...........................2
22 729-02860 Wear Pad, Cast Iron.......................................4
23 729-02861 Plate, 4.38X1.50X0.625 .................................4
24 729-02862 Wear Pad 6.00X1.25X0.50.............................4
25 729-02864 Retainer Weldment, Top Wear Pad .............. 2
26 729-02872 Wear Pad 6.00X1.25X0.50............................ 4
27 729-02874 Key Plate, Winch Rope End .......................... 1
28 729-02875 Guide, Winch Cable ...................................... 6
29 729-02885 Plate, Round 2.25X0.188 .............................. 2
30 729-02888 Cover Plate, Boom Base ............................... 1
31 770-02794 Plate Weldment, Rope Anchor ...................... 1
32 774-00054 Adapter Bracket, ATB SW............................. 1
33 782-01735 Spacer, CYL 1.781X3.50X1.75 ..................... 1
34 787-00329 Shim 6.00X1.25X0.048 ................................. 12
35 789-05806 Cap Plate, Extend CYL ................................. 1
36 860-10009 Sheave ASSY, Boom Retract........................ 2
37 860-40050 Sheave ASSY................................................ 3
38 861-13026 Wire Rope ASSY, 0.3125X331.00 ................ 4
39 861-17054 Wire Rope ASSY, 0.625X576.50 .................. 4
40 861-90434 ATB Switch, HVY Duty .................................. 1
41 861-90532 Reel ASSY, Greer ......................................... 1
42 865-00029 Cable Guide, 1.00 DIA .................................. 2
43 865-00030 Cable Guide, 1.00 DIA .................................. 1
44 870-20267 Shaft, Retract 1.00X8.63 ............................... 1
45 870-30231 Shaft, Sheave 1.50X10.375 .......................... 1
46 870-50106 Pin, Sheave 1.747X4.748.............................. 1
47 870-50107 Pin, Sheave 1.747X5.56................................ 1
48 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ...................... 3
49 N04-625C000-Y8 Nut, HEX 0.625-11, ST YZ GR8.................... 2
50 N04-A25C000-Y8 Nut, HEX 1.25-7, ST YZ GR8........................ 2
51 N05-500C000-Y8 Nut, HEX JAM 0.50-13, ST YZ GR8 ............. 8
52 N05-625C000-Y8 Nut, HEX JAM 0.625-11, ST YZ GR8 ........... 2
53 N05-A25C000-Y8 Nut, HEX JAM 1.25-7, ST YZ GR8 ............... 2
54 N13-438C000-2A Nut, HEX JAM HVY 0.438-14, ST Z GA........ 2
55 P01-500XD50-20 Pin, CLEVIS 0.50X4.50, ST Z ....................... 2
56 PHP-125XB62-20 Pin, CTRHAIR 0.125X2.62X0.48, ST Z......... 2
57 PLP-250XA56-20 Pin, LYNCH 0.25X1.562, ST Z...................... 1
58 REX-A75X062-BP Ring, EXTSNP 1.75X0.062, ST BPH ............ 2
59* S01-375CA37-Y8 SCR, HHCS 0.375-16X1.375, ST YZ G8 ...... 4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 10-2010

BOOM ASSEMBLY, 70FT MODEL: BT3870 39

P/N 12261-340
PAGE 39.4
 SEE PAGES 39.1, 39.2, 39.3 & 39.4

REF PART NO. DESCRIPTION QTY

T120656 (Rev G) Boom Assembly, 70FT (Contd..)

60 S01-375CB25-Y8 SCR, HHCS 0.375-16X2.25, ST YZ GR8.......... 2

61 S14-312C625-H2 SCR, SHCS 0.3125-18X0.625, ST Z................. 4
62 S16-375C500-BX SCR, FHSHCS 0.375-16X0.50, ST BKOX ........ 12
63 S16-375CA00-BX SCR, FHSHCS 0.375-16X1.00, ST BKOX ........ 8
64 S20-500CA50-HP SCR, SHSS 0.50X1.50, STL ............................. 4
65 S32-500CB25-20 SCR, SSS CPT 0.50-13X2.25, ST Z ................. 8
66 SD1-190C375-20 SCR, CREC RND MS 10-24X0.375, ST Z ........ 4
67 SHF-375C625-25 SCR, HHCS FT 0.375-16X0.625, ST Z G5 ....... 6
68 SHF-375C750-Y8 SCR, HHCS FT 0.375-16X0.75, ST YZ G8 ....... 4
69 SHF-375C875-Y8 SCR, HHCS FT 0.375-16X0.88, ST YZ G8 ....... 4
70 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, ST Z G5 ......... 9
71 SHF-375CA00-Y8 SCR, HHCS FT 0.375-16X1.00, ST YZ G8 ....... 4
72 SHF-438CA25-25 SCR, HHCS FT 0.438-14X1.25, ST Z G5 ......... 2
73 SHF-500CA25-Y8 SCR, HHCS FT 0.50-13X1.25, ST YZ G8 ......... 4
74 SLH-312C625-BX SCR, LHSHCS 0.312-18X0.625, ST BX............ 2
75 SLH-375C625-BX SCR, LHSHCS 0.375-16X0.625, ST BX............ 2
76 SLH-500C750-BX SCR, LHSHCS 0.50-13X0.75, ST BKOX .......... 16
77 T120176 Wear Pad Shim 0.105 THK ............................... 8
78 T120620 Boom Weldment, SECT 1.................................. 1
79 T128176 Boom Weldment, SECT 2.................................. 1
80 VBB-250X625-L5 RVT, BTNHD, BLND 0.250X0.625, AL.............. 6
81 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z................ 2
82 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.................. 29
83 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50, ST YZ .................. 20
84 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z .................... 11

* ITEM 59 IS NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 10-2010

BOOM ASSEMBLY, 70FT MODEL: BT3870 39

P/N 12261-340
PAGE 39.5
 3

REF PART NO. DESCRIPTION QTY

860-10009 (Rev C) Sheave Assembly, Boom Retract

1 1213-07 Grease FTG, Zerk, 0.25-28 STR....................1

2 273-10007 Roller BRG Outer Race..................................1
3 860-10010 Sheave 5.50 ODX7.50 ...................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2013
SHEAVE ASSEMBLY,
BOOM RETRACT
MODEL: BT3870 39
P/N 12261-340
PAGE 39.6
 1

REF PART NO. DESCRIPTION QTY

860-40050 (Rev B) Sheave Assembly - 9/16 Rope

1 860-40051 Load Sheave ............................................................... 1

2 273-50002 Roller Bearing Outer Race (MCGILL MR-36).............. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 07-2013

SHEAVE ASSEMBLY MODEL: BT3870 39

P/N 12261-340
PAGE 39.7
 4

14

13

12

15

5
5

16

15
10
12
11
16

1 8

7
2

REF PART NO. DESCRIPTION QTY

548-00059 (Rev B) Cylinder ASSY, Boom Extend

1 1213-07 Grease FTG, Zerk, 0.25-28 STR .........................2

2 274-30004 Bearing, Inner Race, 1.75 Shaft ..........................2
3 540-50044 Cylinder, HYD 3.75 Bore X 256.00......................1
4 722-01372 Bracket Weldment, Sheave.................................1
5 729-02890 Wear Pad 3.50X1.75X0.50..................................4
6 782-01238 Spacer, CYL 0.45X0.625X3.563 .........................3
7 860-40048 Sheave Assembly, 0.625 Rope ...........................2
8 870-50059 Pin, Sheave 1.747X5.6875 .................................1
9 NYL-375C000-25 Nut, HEX NYL-INS 0.375-16, ST Z G5 ...............3
10 REX-A75X062-BP Ring, EXTSNP 1.75X0.062, ST BPH ..................2
11 S01-375CE00-25 SCR, HHCS 0.375-16X5.00, ST Z GR5..............3
12 SHF-312C625-25 SCR, HHCS FT 0.312-18X0.625, ST Z G5 .........8
13 SHF-500CA25-Y8 SCR, HHCS FT 0.50-13X1.25, ST YZ G8...........3
14 WAH-50NX000-Y2 WSH, FL HRD A-NRW 0.50, ST YZ....................3
15 WAN-31NX000-20 WSH, FL TYPA-NRW 0.3125, ST Z....................8
16 WAN-37NX000-20 WSH, FL TYPA-NRW 0.375, ST Z......................6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2013
CYLINDER ASSY, BOOM
EXTEND
MODEL: BT3870 39
P/N 12261-340
PAGE 39.8
 7

5
13 10

14

19 3 4

13

14

3 9
3
14 19
19 3 11

SEE PAGE 39.10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2013
STRUCTURAL ASSEMBLY MODEL: BT3870 39
P/N 12261-340 (BOOM & HOIST CYLINDER) PAGE 39.9
 17, 20, 18, 16

2
12, 15, 18, 20

SEE PAGE 39.9

REF PART NO. DESCRIPTION QTY
695-10020 (Rev B) Structural Assembly, BT 3870

1 024-00009 Ladder Weldment ................................................ 1

2 209-00871 Anti Slip Tape, Ladder ......................................... 1
3 224-26005 Rod End 0.625X4.25 ........................................... 3
4 540-80096 Cylinder, HYD, Boom Hoist ................................. 1
5 695-10019 Truck Attach Main Assembly ............................... REF
6 698-00065 Boom Rest Assembly .......................................... 1
7 T120656 Boom Assembly, 70FT ........................................ REF
8 789-05812 Ladder SPT BRKT ............................................... 1
9 870-70071 Pin, Boom Pivot 2.25X9.75.................................. 1
10 870-70072 Pin, Boom Pivot 2.25X18.625.............................. 1
11 870-70073 Pin, Boom Pivot 2.25X17.125.............................. 1
12 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ............................ 4
13 S14-625C750-H2 SCR, SHCS 0.625-11X0.75, ST Z....................... 6
14 S14-625CA50-H2 SCR, SHCS 0.625-11X1.50, ST Z....................... 3
15 SHF-375CA00-25 SCR, HHCS FT 0.375-16X1.00, STZ G5 ............ 4
16 SHF-375CA50-25 SCR, HHCS FT 0.375-16X1.50, STZ G5 ............ 2
17 T11-375C000-CD Thread-Sert 0.375-16, ST CAD ........................... 2
18 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.................... 6
19 W07-625X000-20 WSH, LCK, MED SPLT 0.625, ST Z.................... 3
20 WBR-37RXA00-20 WSH, FL TYPB-REG 0.375, ST Z ....................... 10

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2013
STRUCTURAL ASSEMBLY MODEL: BT3870 39
P/N 12261-340 (BOOM & HOIST CYLINDER) PAGE 39.10
 14
9 17 5 6 2 18
21 20 4
11 22 1 19
3
27

23 24
25 26

10
12
13
8
16

15

BOTTOM END VIEW

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
540-80096.2 Cylinder, Hydraulic, Boom Hoist

1 346-00807 Case Weld G 6.000 68.688L ............. 1 18 PART OF

2 346-00806 Rod Weld G 3.500 69.625L ............... 1 268-90201 Plug Nylon G .313D .250L........................ 1
3 346-00695 THRD Ring D 6.250-12 B 3.500 ........ 1 19 PART OF
4 346-00696 Head D 6.000 3.500 2.250L STL....... 1 268-90201 Backup 256 6.0000D .125CS HYT........... 1
5 346-00805 Piston G 6.000 3.250 2.875L............. 1 20 PART OF
6 346-00804 Spacer G 3.510 4.250 1.063L ........... 1 268-90201 Oring 256 6.0000D 70 N .125CS ............. 1
7 346-00599 Bush Spacer G 2.245 2.375 .............. 1 21 PART OF
8 552-00145 Valve CBAL CBEA-LHN 4000 ........... 1 268-90201 Seal 6.000 5.173 .323 TFE GLYD............ 1
9 346-00699 Valve VEL Fuse 22 PART OF
RBE-9/16-18SAE............................... 1 268-90201 Wring 6.000 5.750 .750L SC .................... 2
10 271-17004 BUSH 2.250 2.438 2.250 FG............. 4 23 PART OF
11 346-00734 SHSS .375-16 .500 CUP PT * ........... 4 268-90201 Oring 238 3.7500D 70N .125CS .............. 1
12 346-00701 BHCS .250-20 .500 ........................... 1 24 PART OF
13 346-00702 Lockwasher Dished 268-90201 Wring 3.750 3.500 .750 GF ...................... 2
.8750D .039T..................................... 1 25 PART OF
14 346-00704 Plug SAE 6 .563-18 HH STL ............. 1 268-90201 UCUP 3.500R .250CS .375 DZ................ 1
15 346-00703 Plug SAE 4 .438-20 SH STL ............. 1 26 PART OF
16 PART OF 268-90201 UCB G 3.520 3.995 .063 NYT.................. 1
268-90201 Oring 904 .4950D 70N .072CS.......... 1 27 PART OF
17 PART OF 268-90201 Wiper 3.500R D 90PU.............................. 1
268-90201 Oring 906 .6240D 70N .078CS.......... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

BOOM & HOIST CYLINDER MODEL: BT3870 39

P/N 12261-340
PAGE 39.11
 2

REF PART NO. DESCRIPTION QTY

730-51363 (Rev B) Jib Assembly, One Stage, Black Decal

1 655-00016 Decal INSTL, Jib - Black Terex.................. 1

2 730-51354 Jib Assembly 24 FT-1 Stage...................... 1

REF PART NO. DESCRIPTION QTY

730-51364 (Rev A) Jib Assembly, One Stage, White Decal

1 655-00017 Decal INSTL, Jib - White Terex ................. 1

2 730-51354 Jib Assembly 24 FT-1 ST .......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSEMBLY - SINGLE STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.1
 C
B

11 10

5
A

4 9
13

DETAIL B
DETAIL A

DETAIL C

E
D
F

F E
D

SEE PAGE 39A.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB INSTALLATION MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.2
 19 12
19 19
15 16

15
6 7 8
18 19
SECTION E-E SECTION D-D

17

14

SECTION F-F

SEE PAGE 39A.2

REF PART NO. DESCRIPTION QTY
730-51355 (Rev C) Jib Installation

1 T120656 Boom Assembly, 70FT ............................................REF

2 730-51353 Jib Assembly 24-40 FT-2 ST...................................REF
730-51354 Jib Assembly 24 FT - 1 ST ......................................REF
3 770-01676 Bracket Weldment, Jib Stowage .............................1
4 770-01711 Bracket Weldment, Jib Stowage .............................1
5 770-01801 Bracket Weldment, Jib Stowage .............................1
6 787-00226 Shim 4.00X2.375X0.040, AL6061...........................2
7 787-00227 Shim 4.00X2.375X0.063, AL6061...........................2
8 787-00228 Shim 4.00X2.375X0.10, AL6061.............................2
9 789-05942 Safety Stop, Jib .......................................................1
10 870-00131 Pin Assembly, Jib Restrain .....................................1
11 870-20243 Pin 1.00 X 2.48, Jib Stow ........................................1
12 NTP-625C000-25 Nut, HEX TPLCK 0.625-11, ST Z GR5 ...................4
13 REX-A00X078-BP Ring, EXTSNP HVY 1.00X0.078, ST BP ................2
14 SHF-375CA00-25 Screw, HHCS FT 0.375-16X1.00, STZ G5 .............4
15 SHF-625CA25-25 Screw, HHCS FT 0.625-11X1.25, STZ G5 .............8
16 SHF-625CB50-25 Screw, HHCS FT 0.625-11X2.50, STZ G5 .............4
17 W07-375X000-20 Washer, LCK, MED SPLT 0.375, ST Z ...................4
18 W07-625X000-20 Washer, LCK, MED SPLT 0.625, ST Z ...................4
19 WAN-62NX000-20 Washer, FL TYPA-NRW 0.625, ST Z......................16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB INSTALLATION MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.3
 6

9
19

21

A 13

18 20
15 7
DETAIL A

12 17

DETAIL B

SEE PAGE 39A.5

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSY, 24FT - 1 STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.4
 8

11

3
10

C C

16
7

14

SECTION C-C

SEE PAGE 39A.4

REF PART NO. DESCRIPTION QTY
730-51354 (Rev F) Jib Assembly 24 FT-1 Stage

1 1213-7 Grease FTG, Zerk, 0.25-28 STR ..................................2

2 201-00171 Clamp 0.125 DIA Tube .................................................9
3 274-30004 Bearing, Inner Race, 1.75 Shaft ...................................1
4 400-25212 LMI Harness ASSY-1 ST ..............................................1
5 729-02729 Bracket Weldment, LMI-ATB Switch.............................1
6 730-51359 Jib Base Weldment-1 Stage .........................................1
7 774-00054 Adapter Bracket, ATB SW ............................................1
8 860-40050 Sheave Assembly.........................................................1
9 870-30221 Pin 1.281 DIA, Jib INSTL .............................................4
10 870-50058 Pin, Sheave 1.749 X 3.188...........................................1
11 P01-750XB75-P0 Pin, Clevis 0.75X2.75, STL ..........................................1
12 P02-156XA00-20 Pin, Cotter 0.1562X1.00, ST Z .....................................1
13 PHP-178XC75-20 Pin, CTRHAIR 0.178X3.75X1.03, ST Z........................4
14 PLP-250XA56-20 Pin, LYNCH 0.25 X 1.562, ST Z ...................................1
15 REX-875X042-BP Ring, EXTSNP 0.875X0.042, ST BPH .........................1
16 REX-A75X062-BP Ring, EXTSNP 1.75X0.062, ST BPH ...........................2
17 SD1-190C375-20 SCR, CREC RND MS 10-24X0.375, ST Z ...................8
18 SLH-312C625-BX SCR, LHSHCS 0.312-18X0.625, ST BX ......................2
19 VBB187X450-L5 RVT, BTNHD, BLND 0.187X0.45, AL ...........................9
20 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z...........................2
21 WAR-216X000-22 WSH, FL TYPA-REG 12, ST Z .....................................9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSY, 24FT - 1 STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.5
 2

REF PART NO. DESCRIPTION QTY

730-51361 (Rev A) Jib Assembly, Two Stage, Black Decal

1 655-00016 Decal INSTL, Jib - Black Terex ................. 1

2 730-51353 Jib Assembly 24-40 FT-2 ST ..................... 1

REF PART NO. DESCRIPTION QTY

730-51362 (Rev A) Jib Assembly, Two Stage, White Decal

1 655-00017 Decal INSTL, Jib - White Terex ................. 1

2 730-51353 Jib Assembly 24-40 FT-2 ST ..................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSEMBLY - TWO STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.6
 29

6 20

39
12

25
25
B
16
A
35

38, 34
30
3

DETAIL A

35 16
30
26

DETAIL C
18

DETAIL B

29
24
4
E

39

35

7
13

DETAIL D

D
SEE PAGE 39A.9
WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSY, 24 - 40FT - 2 STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.7
 23

1 8

15 8
21
27
33

31
36 22

5
14
17

37
2 1
32 10
28 VIEW E
11
9

33

15

28

VIEW F

2
22
1 VIEW G

SEE PAGE 39A.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSY, 24 - 40FT - 2 STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.8
 SEE PAGES 39A.7 & 39A.8
REF PART NO. DESCRIPTION QTY
730-51353 (Rev H) Jib ASSY 24-40 FT-2 ST

1 1213-7 Grease FTG, ZERK, 0.25-28 STR ................................6

2 1217-49 Cam Follower ...............................................................4
3 201-00171 Clamp 0.125 DIA Tube .................................................9
4 202-10066 Spring, Cable Tension ..................................................1
5 274-30004 Bearing, Inner Race, 1.75 Shaft ...................................1
6 400-25104 LMI Harness ASSY-2 ST ..............................................1
7 729-02729 Bracket Weldment, LMI-ATB Switch.............................1
8 729-02862 Wear Pad 6.00 X 1.25 X 0.50.......................................4
9 729-02872 Wear Pad 6.00 X 1.25 X 0.50.......................................4
10 730-51351 Support Weldment, Roller ............................................1
11 730-51358 Jib Stinger Weldment....................................................1
12 730-51360 Jib Base Weldment.......................................................1
13 774-00054 Adapter Bracket, ATB SW ............................................1
14 783-03719 Block 4.00 X 2.00 X 1.50..............................................2
15 787-00329 Shim 6.00 X 1.25 X 0.048 ............................................6
16 808-00047 Knob, Hand ..................................................................2
17 860-40050 Sheave Assembly.........................................................1
18 870-20227 Pin, Retaining 1.00 X 8.00............................................1
19 870-20268 Pin ASSY, Jib Stinger Retaining ...................................1
20 870-30221 Pin 1.281 DIA, Jib INSTL .............................................4
21 870-50058 Pin, Sheave 1.749 X 3.188...........................................1
22 NYL-438F000-Y8 Nut, HX NYL-INS 0.438-20, ST YZ G8 ........................4
23 P01-750XB75-P0 Pin, Clevis 0.75X2.75, STL ..........................................1
24 P02-156XA00-20 Pin, Cotter 0.1562X1.00, ST Z .....................................1
25 PHP-178XC75-20 Pin, CTRHAIR 0.178X3.75X1.03, ST Z........................5
26 REX-A00X042-BP Ring, EXTSNP 1.00X0.042, ST BPH ...........................2
27 REX-A75X062-BP Ring, EXTSNP 1.75X0.062, ST BPH ...........................2
28 S16-375C875-20 SCR, FHSHCS 0.375-16X0.875, ST Z.........................8
29 SD1-190C375-20 SCR, CREC RND MS 10-24X0.375, ST Z ...................8
30 SHF-312CA00-25 SCR, HHCS FT 0.312-18X1.00, STZ G5 .....................2
31 SHF-375C750-Y8 SCR, HHCS FT 0.375-16X0.75, STYZG8....................8
32 SHF-500CA38-Y8 SCR, HHCS FT 0.50-13X1.375, STYZ G.....................4
33 T116216 Wear Pad Shim, .1875 THK .........................................6
34 VBB-187X450-L5 RVT, BTNHD, BLND 0.187X0.45, AL ...........................9
35 W07-312X000-20 WSH, LCK, MED SPLT 0.3125, ST Z...........................4
36 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z.............................8
37 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z...............................4
38 WAR-216X000-22 WSH, FL TYPA-REG 12, ST Z .....................................9
39 SLH-312C625-BX SCR, LHSHCS 0.312-18X0.625, ST BX ......................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

JIB ASSY, 24 - 40FT - 2 STAGE MODEL: BT3870 39A

P/N 12261-340
PAGE 39A.9
 1
5
3
35
4
2
7
6
35
60
39
46
45 47
40 31
22
32
43 29
26
25

23

44 40

55 41
24
20
27
16 25
18 28
19
18
20
13
17
12
9
11
12
14
15 10
37 56
33 38
42

57
8 36
21
34 40
30 39

52
51 48
50
53

59
58
51
49
54
52

50

SEE PAGE 40.2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

WINCH ASSEMBLY MODEL: BT3870 40

P/N 12261-340
PAGE 40.1
 SEE PAGE 40.1

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
293-00037-2.2 (Rev D) Winch
1 058-00632 Brake Cylinder ................................ 1 33 058-00415 Output Sun Gear .....................................1
2* 058-00429 Seal ................................................ 1 34 058-00416 Primary Sun Gear ...................................1
3 058-00430 Pressure Plate ................................ 1 35 058-00433 Spacer.....................................................1
4 058-00432 Backup Ring ................................... 1 36 058-00400 Primary Thrust Plate ...............................1
5 058-00431 Spring ............................................. 12 37 058-00408 Output Thrust Plate .................................1
6 058-00634 Disc, Friction................................... 7 38 058-00444 Spacer, Bar .............................................2
7 058-00629 Disc, Steel ...................................... 8 39 058-00568 Capscrew ................................................14
8 058-00584 Primary Planet Carrier .................... 1 40 058-00034 Washer, Lock ..........................................22
9 058-00585 Primary Planet Gear ....................... 3 41 058-00565 Capscrew ................................................4
10 058-00396 Primary Planet Gear Shift............... 3 42 058-00611 Washer, Lock ..........................................1
11 058-00397 Bearing, Roller................................ 3 43 058-00595 O-Ring Flush Plug...................................1
12 058-00398 Washer, Thrust ............................... 6 44 058-00426 O-Ring, Flush Plug..................................1
13 058-00399 Spirol Pin, Primary Planet Carrier... 3 45 058-00608 Plug, Vent................................................1
14 085-00627 Spirol Pin Output Planet Carrier ..... 3 46* 058-00434 O-Ring.....................................................1
15 058-00402 Output Planet Carrier...................... 1 47* 058-00435 Backup Ring............................................1
16 058-00403 Output Planet Gear......................... 3
058-00597 Brake Clutch Assembly
17 058-00404 Output Planet Gear Shift ................ 3
(Items 48 through 54)..............................1
18 058-00405 Bearing, Roller................................ 6
19 058-00406 Bearing, Spacer.............................. 3 48 Outer Brake Race ...................................1
20 058-00407 Washer, Thrust ............................... 1 49 Inner Brake Race ....................................1
21 058-00579 Base ............................................... 1 50 058-00609 Sprag Bearing .........................................2
22 058-00636 Bearing Support.............................. 1 51 058-00389 Washer, Thrust........................................2
23 058-00581 Cable Drum .................................... 1 52 058-00390 Retaining Ring.........................................2
24 058-00582 Cable Drum Closure ....................... 1 53 Sprag, Clutch ..........................................1
25 058-00413 Bearing, Ball ................................... 2 54 058-00391 Retaining Ring.........................................1
26* 058-00420 Seal ................................................ 1
27* 058-00421 O-Ring Flush Plug .......................... 1 55 058-00639 Cable, Wedge .........................................1
28* 058-00487 Seal ................................................ 1 56 058-00598 Side Plate, Support End..........................1
29 058-00423 Retaining ring ................................. 1 57 058-00599 Side Plate, Motor End .............................1
30 058-00610 Washer, thrust ................................ 1 58 058-00440 Capscrew ................................................8
31 058-00637 Motor Support................................. 1 59 058-00607 Washer, Lock ..........................................8
32* 058-00540 O-Ring ............................................ 1 60 058-00643 Spring, Cover ..........................................1

* ITEMS CONTAINED IN SEAL KIT 058-00728

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

WINCH ASSEMBLY MODEL: BT3870 40

P/N 12261-340
PAGE 40.2
 75 30 99 20 15 23 21 22 19 15 14 13 11 12 77 98 86 81

80
87
85

95
96
80
94
81 93
4
105
5
102 6
3

100

35
36
7

82 93

2
79
91
89
84 90

30 92
88
101

104

103

28 26 27 78 24 18 32 34 16 33 10 31 29 76

SEE PAGE 40.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
WINCH ASSEMBLY MODEL: BT3870 40
P/N 12261-340 12K & 2 SPEED PAGE 40.3
 SEE PAGE 40.3
REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

293-00044-2.2 Winch ASSY, 12K 2 Speed (White)

1* 215553 Sprag Clutch ASSY (C SPL SHAF) ....1 75 215441 Oil Seal................................................. 1
2 215461 Outer Brake Race ...............................1 76 224974 O-Ring.................................................. 1
3 224376 Inner Brake Race ................................1 77 215443 Seal-Oil ................................................ 1
4 215723 Sprag Bearing .....................................2 78 215444 Retaining Ring, External ...................... 1
5 215557 Thrust Bearing ....................................2 79 215465 O-Ring.................................................. 1
6 215725 21-B3-1 Snap Ring .............................2 80 220135 Capscrew ............................................. 20
7 215466 Sprag Clutch .......................................1 81 215470 Lockwasher .......................................... 12
8 215560 Retaining Ring ....................................1 82 215457 16496-8 Plug, O-Ring Flush................. 1
9* 224984 Primary Planet Carrier ASSY..............1 83* 224377 Brake CYL ASSY - 4 Bolt C ................. 1
10 224979 Primary Planet Carrier ........................1 84 215418 Brake Cylinder...................................... 1
11 224968 Planet Gear.........................................3 85 215419 Seal ...................................................... 1
12 215427 Primary Planet Gear Shaft ..................3 86 215420 Pressure Plate...................................... 1
13 215428 Roller Bearing .....................................3 87 215421 Piston Backup Ring.............................. 1
14 215429 Thrust Washer ....................................6 88 215422 Die Spring............................................. 12
15 215430 SPIROL Pin.........................................3 89 215423 850170 Disc-Friction ............................ 7
16 215451 Spacer, Primary...................................1 90 215424 Brake Disc............................................ 8
17* 224985 Output Planet Carrier ASSY ...............1 91 224378 Motor Support ...................................... 1
18 224969 Output Planet Carrier ..........................1 92 215450 Spacer .................................................. 1
19 224970 Planet Gear.........................................3 93 215470 Lockwasher .......................................... 4
20 215433 Planet Gear Shaft ...............................3 94 224379 Capscrew ............................................. 4
21 215434 Roller Bearing .....................................6 95 215459 O-Ring.................................................. 1
22 215435 Bearing Spacer ...................................3 96 215460 Back-up Ring........................................ 1
23 215436 Thrust Washer ....................................6 97* 215468 Shipping Plug HYD .............................. 1
24 215474 Spacer, Output ....................................1 98 218782 Spring Spacer....................................... 1
25* 218982 Pin-SPIROL ........................................3 99 215473 Cable Wedge ....................................... 1
26 226860 Base....................................................1 100 215458 Relief Valve 7.5-15 PSI ........................ 1
27 224971 Bearing Support, SP Only...................1 101 224981 Sideplate Motor End............................. 1
28 224972 Cable Drum.........................................1 102 224980 Sideplate Support End ......................... 1
29 224973 Cable Drum Closure ...........................1 103 219424 Capscrew ............................................. 16
30 215440 Ball Bearing.........................................2 104 224982 Lockwasher KEV *1 ............................. 24
31 215445 Thrust Washer ....................................1 105 224977 Spacer .................................................. 2
32 224975 Output Sun Gear.................................1 106* 224983 Cover, Back PD12C ............................ 1
33 224976 Primary Sun Gear ...............................1 107* 215495 Pipe Plug.............................................. 1
34 215455 Thrust Washer ....................................1 108* 218656 Name Plate, GH5, PD5 Winches ......... 1
35 224978 Plug.....................................................1 109* 218655 Drive Screw.......................................... 4
36 225005 HYD Motor SUB ASSY (2SP 4.9/2) ....1

* ITEMS 1, 9, 17, 25, 83, 97 & 106 TO 109 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
WINCH ASSEMBLY MODEL: BT3870 40
P/N 12261-340 12K & 2 SPEED PAGE 40.4
 64 39 60 37 61 67 68

62 69 71 66 65

63

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY

225005 HYD Motor Sub-ASSY

37 225008 HYD Motor, Gear.................................. 1 56* 215468 Shipping Plug HYD............................... 1

38* 225012 Seal Kit................................................. 1 57* 225001 Shipping Plug ....................................... 1
39 224999 Brake Valve ASSY - 1.25-61 ................ 1 58* 225002 Shim, Valve Spring ............................... 2
40* 224997 Brake Valve Housing ............................ 1 59* 225003 HEX Head Plug (-4 SAE)...................... 1
41* 215481 Spool .................................................... 1 60 219465 O-Ring .................................................. 1
42* 215482 Damper Piston ..................................... 1 61 215524 Capscrew.............................................. 4
43* 215486 Check Valve Spring .............................. 1 62 219757 Hose ASSY........................................... 1
44* 224998 Valve Spring Retainer........................... 1 63 218757 Hose ASSY........................................... 1
45* 215479 Spring Retainer .................................... 1 64 225007 Hose ASSY........................................... 1
46* 215480 Plug ...................................................... 1 65 215527 Adapter ................................................. 1
47* 215483 O-Ring.................................................. 2 66 218755 Swivel Tee ............................................ 1
48* 225000 Check Valve Poppet ............................. 1 67 215526 Elbow Fitting ......................................... 2
49* 215485 Pilot Orifice........................................... 1 68 225006 Reducer Elbow ..................................... 1
50* 215487 Spool Spring ......................................... 1 69 225009 Tee, -4 ORB.......................................... 1
51* 215488 O-Ring.................................................. 1 70* 225010 Warning Tag ......................................... 1
52* 215489 O-Ring.................................................. 1 71 225011 16445-4 Cap Nut .................................. 1
53* 215490 O-Ring.................................................. 1 72* 225003 HEX Head Plug (-4SAE)....................... 1
54* 215491 Back-up Ring........................................ 1 73* 225001 Shipping Plug ....................................... 1
55* 215492 Back-up Ring........................................ 1 74* 215483 O-Ring .................................................. 1

* ITEMS 38, 40 TO 59, 70 & 72 TO 74 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

HYDRAULIC MOTOR SUB-ASSY MODEL: BT3870 40

P/N 12261-340
PAGE 40.5
 2

REF PART NO. DESCRIPTION QTY

T115989 (Rev C) Load Block ASSY, Q Reeve 15T

1 861-60109 Load Block, Q Reeve, 15T, 1 Sheave.....1

2 T115240 Safety Stripe 2.5 X 5.5 ............................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
HOOK BLOCK ASSY
1 SHEAVE, 15T
MODEL: BT3870 44
P/N 12261-340
PAGE 44.1
 32 35 23

35

23
14
29, 30
18
33
13, 20
33 17
16
18

7 26

21 25, 13

28
34
22 27

37, 19
27 15
31
24, 13
8

36

12
4, 1, 2, 21
29, 30 5
6, 11
36

10

SEE PAGE 44.3

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HOOK BLOCK
1 SHEAVE, 15T
MODEL: BT3870 44
P/N 12261-340
PAGE 44.2
 SEE PAGE 44.2
REF PART NO. DESCRIPTION QTY

861-60109 Load Block, Q Reeve, 15T, 1 Sheave

1 215303 2Ring Split.............................................................. 3

2 215290 Pin QK-REL 0.38ODX1.50LG................................ 3
3 217143 A15J Latch Kit Installed ......................................... 1
4 221153 Pin QK Reeve 1.25ODX5.35LG............................. 3
5 217119 STN SAFTY Wire................................................... 1
6 217898 Screw Cap HX0.38ODX0.50LG NC....................... 2
7 215304 Fitting 1/8NPT ........................................................ 1
8 215312 T176 RT BRG ........................................................ 1
9 221154 J 15HK & Nut F-A .................................................. 1
10 215286 -28 Fitting 1/4 ......................................................... 1
11 217899 L Wash 3/8............................................................. 2
12 215311 J DHSG Casting..................................................... 1
13 216955 Screw DR RD0.14 ODX0.25LGNC CD.................. 14
14 215278 BRG R 3.25ODX2.50IDX1.75WD.......................... 1
15 221148 Spacer 1.05ODX0.75IDX4.31LG ........................... 4
16 219133 -10 Nut J 3/4 .......................................................... 8
17 219135 Pin Center2.50ODX6.44LG-1 ................................ 1
18 215294 SPRLOX21/2 ......................................................... 2
19 215301 S Hook ................................................................... 1
20 217135 QRJ Caution Plate ................................................. 1
21 215305 Pin Spirol 0.25ODX0.50LG .................................... 4
22 221155 T Bolt 6.50X3/4 ...................................................... 2
23 219136 SPR 4.00ODX2.53IDX1.09LG ............................... 2
24 220256 Name Plate Terex F/Block ..................................... 1
25 220253 CAUT Plate Terex.................................................. 1
26 221156 QRJ D End 1 TRN ................................................. 1
27 221157 PLT CKWT QRJBK 10SHV.75TK.......................... 2
28 215291 No. - 3 MACH Twist Link Chain ............................. 3
29 215901 Screw Cap HX0.75ODX1.50LG NC....................... 4
30 215287 L Wash 3/4............................................................. 4
31 221161 T Bolt 0.75ODX8.00LG All THD............................. 2
32 226861 SHV MC 9.81ODX3.25IDX2.00TK......................... 1
33 221160 SPR 3.00ODX2.63IDX0.25LG ............................... 2
34 221158 QRJ 10PL Group W/Stabilizer ............................... 1
35 219137 Wash TH 3.24ODX2.52IDX0.13 TKBR.................. 2
36 215326 SPR 4.75ODX2.38IDX0.22LG ............................... 2
37 221159 Screw Cap HX0.38ODX0.75LG NC....................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HOOK BLOCK
1 SHEAVE, 15T
MODEL: BT3870 44
P/N 12261-340
PAGE 44.3
 2

REF PART NO. DESCRIPTION QTY

T115990 (Rev C) Load Block ASSY, Q Reeve 25T

1 861-60110 Load Block, Q Reeve 25T, 2 Sheave......1

2 T115240 Safety Stripe 2.5 X 5.5 ............................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
HOOK BLOCK ASSY
2 SHEAVE, 25T
MODEL: BT3870 44
P/N 12261-340
PAGE 44.4
 8
16
21, 22

33 7

14
22
26 17, 33
21 5, 17

16
34
4

11, 30

8 20

36
10

37
36
3

11, 30 1

6, 17 23
27

25 9
19, 24, 32, 33
28
2 27
12, 29, 35
20
18

13
15

SEE PAGE 44.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HOOK BLOCK
2 SHEAVE, 25T
MODEL: BT3870 44
P/N 12261-340
PAGE 44.5
 SEE PAGE 44.5
REF PART NO. DESCRIPTION QTY

861-60110 Hook Block-2 Sheave/25 Ton

1 221144 QRJ 10R Guide AY............................... 1

2 221145 QJ D 10PL Group W/Stabilizer ............. 1
3 221146 PLT CKWT QRJBK 10SHV.75TK......... 2
4 221147 QRJ D End 1 TRN ................................ 1
5 220253 CAUT Plate Terex................................. 1
6 220256 Name Plate Terex F/Block .................... 1
7 215317 Pin Center 2.50ODX6.47LG-2 .............. 1
8 215294 SPRLOX21/2 ........................................ 2
9 215312 T176 RT BRG ....................................... 1
10 221148 Spacer 1.05ODX0.75IDX4.31LG .......... 2
11 215287 L Wash 3/4............................................ 4
12 217899 L Wash 3/8............................................ 2
13 221149 J 25HK & Nut A25................................. 1
14 215310 Wash TH 4.00ODX2.53IDX0.30TKBR.. 1
15 215323 A22J Latch Kit Installed ........................ 1
16 215309 Wash TH 4.00ODX2.53IDX0.20TKBR.. 2
17 216955 Screw DR RD0.14ODX0.25LGNC CD.. 14
18 215286 - 28Fitting 1/4 ........................................ 1
19 215303 2Ring Split............................................. 3
20 219133 - 10Nut J 3/4 ......................................... 8
21 215278 BRG R 3.25ODX2.50IDX1.75WD......... 2
22 226861 SHV MC 9.81ODX3.25IDX2.00TK........ 2
23 221151 T Bolt 0.75ODX7.75LG All THD............ 2
24 215290 Pin QK-REL 0.38ODX1.50LG............... 3
25 215301 S Hook .................................................. 1
26 219134 T Bolt 0.75ODX7.00LG ALL THD ......... 2
27 215326 SPR 4.75ODX2.38IDX0.22LG .............. 2
28 215311 J DHSG Casting.................................... 1
29 217898 Screw Cap HX0.38ODX0.50LG NC...... 2
30 221152 Screw Cap SC 0.75ODX1.25LG NC..... 4
31 217135 QRJ Caution Plate ................................ 1
32 215321 Pin QK Reeve 1.25ODX5.88LG............ 3
33 215305 Roll Pin 0.25 DIA X .50 Deep................ 4
34 215304 Fitting 1/8NPT ....................................... 2
35 217119 1/32 STN SAFTY Wire.......................... 1
36 215291 No.3 MACH Twist Link Chain ............... 3
37 215327 Screw Cap HX0.38ODX1.00LG NC...... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
HOOK BLOCK
2 SHEAVE, 25T
MODEL: BT3870 44
P/N 12261-340
PAGE 44.6
 REF PART NO. DESCRIPTION QTY

861-90288 Hook Ball 6 1/4 Ton Swivel

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

HOOK BALL, 6-1/4T MODEL: BT3870 44

P/N 12261-340
PAGE 44.7
 2

14
15

12
13 11
6

10

SEE PAGE 44.9

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

HOOK BALL - 7 TON SWIVEL MODEL: BT3870 44

P/N 12261-340
PAGE 44.8
 SEE PAGE 44.8
REF PART NO. DESCRIPTION QTY

861-60087 Hook Ball-7 Ton Swivel

1 861-90565 OHB 200 Ball ....................................... 1

2 861-90564 7EE ...................................................... 1
3 861-90563 -28 Fitting 1/4 ....................................... 1
4 861-90542 7EE200C Ring ..................................... 1
5 861-90539 Washer11/4.......................................... 2
6 861-90509 -7Nut J 11/4 ......................................... 4
7 861-90562 Pin Latch 1.25ODX11.1LG .................. 1
8 861-90543 OHB ADP B 3/8 ................................... 2
9 861-90544 SPR 1.75ODX1.31IDX1.25LG ............. 1
10 861-90513 7EYE HK A 7 ....................................... 1
11 209-00714 Latch Kit ............................................... 1
12 861-90511 Pin Latch 1.25ODX4.38LG .................. 1
13 861-90510 Pin Cotter 0.19ODX1.75LG ................. 4
14 Name Plate Terex ................................ 1
15 861-90490 Screw DR RD0.14ODX0.25LGNC....... 4

Contact Terex Service for parts availability

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

HOOK BALL - 7 TON SWIVEL MODEL: BT3870 44

P/N 12261-340
PAGE 44.9
 13

11, 12

10

10 8

SEE PAGE 44.11

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

HOOK BALL - 7 TON NON-SWIVEL MODEL: BT3870 44

P/N 12261-340
PAGE 44.10
 SEE PAGE 44.10
REF PART NO. DESCRIPTION QTY

861-60089 Hook Ball-7 Ton Non-Swivel

1 861-90565 OHB 200 Ball ....................................... 1

2 861-90539 Washer 11/4......................................... 2
3 861-90509 -7 Nut J 11/4 ........................................ 4
4 861-90562 Pin Latch 1.25 OD X 11.1 LG .............. 1
5 861-90543 OHB ADP B 3/8 ................................... 2
6 861-90544 SPR 1.75 OD X 1.31 ID X 1.25 LG ...... 1
7 861-90513 7 Eye HK A 7 ....................................... 1
8 209-00714 A-7J Latch Kit Installed ........................ 1
9 861-90511 Pin Latch 1.25 OD X 4.38 LG .............. 1
10 861-90510 Pin Cotter 0.19 OD X 1.75 LG ............. 4
11 Name Plate Terex ................................ 1
12 861-90490 Screw DR RD 0.14 OD X 0.25 LGNC.. 4
13 861-90514 OHB ADP B 11/4 ................................. 1

Contact Terex Service for parts availability

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

HOOK BALL - 7 TON NON-SWIVEL MODEL: BT3870 44

P/N 12261-340
PAGE 44.11
 1 2

REF PART NO. DESCRIPTION QTY

Wire rope & Reeving

1 861-16088 Rope, Wire 9/16" X 240' EEIPS .......................................1

2 861-16083 Rope, 9/16 X 240 FT-ROT Rotation Resistant .................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

WIRE ROPE MODEL: BT3870 45

P/N 12261-340
PAGE 45.1
 A

1
B

C
A

4
5
4

2, 3
DETAIL A 4
2, 3
DETAIL C
DETAIL B

REF PART NO. DESCRIPTION QTY

697-00007-1 (Rev C) Tool Box Installation 36”

1 600-32312 Tool Box - 36 X 18 X 18......................................1

2 221-00032-2 Nylon Lock HEX Nut 3/8-16 Zinc ........................8
3 222-00025-8 Flatwasher, 3/8 Zinc PLTD .................................8
4 770-02848.3 Stud Bar - 36” Tool Box S/W ..............................2
5 786-01897.3 36” Tool Box MTG Channel ................................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

TOOL BOX INSTALLATION - 36” MODEL: BT3870 51

P/N 12261-340
PAGE 51.1
 B A

5
4

5
4
DETAIL A 2, 3

DETAIL B 2, 3 DETAIL C

REF PART NO. DESCRIPTION QTY

697-00007-2 (Rev C) Tool Box Installation - 30” Box

1 600-32576 Tool Box - 30 X 18X 18 ...................................... 1

2 221-00032-2 Nylon Lock HEX Nut 3/8-16 Zinc........................ 8
3 222-00025-8 Flatwasher, 3/8 Zinc PLTD ................................. 8
4 786-01896.3 30” Tool Box MTG Channel................................ 1
5 770-02847.3 Stud Bar - 30” Tool Box S/W .............................. 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

TOOL BOX INSTALLATION - 30” MODEL: BT3870 51

P/N 12261-340
PAGE 51.2
 B B

A A

13

14 9
20

19

21
23 11 17
7
VIEW B - B
15

VIEW A - A

SEE PAGE 51.4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

OIL COOLER INSTALLATION MODEL: BT3870 51

P/N 12261-340
PAGE 51.3
 2, 5

10

8
3

1 6
12

16 18
22

SEE PAGE 51.3

REF PART NO. DESCRIPTION QTY

500-01841 (Rev B) INSTL, Oil Cooler C.S.

1 501-05021 Oil Cooler, 64K 12V Fan .............................................................1

2 502-41013 Hose, Cooler Return ...................................................................1
3 T119082 Hose ASSY Main Valve C.S. ......................................................1
4 514-59023 90 Elbow #FGFF6801-12-16 ......................................................1
5 514-67004 Elbow Swivel 90º ........................................................................1
6 515-07003 Elbow 45º....................................................................................1
7 785-02123 Angle, Cooler ..............................................................................1
8 785-02124 Angle, BRKT, Cooler ..................................................................1
9 875-90370.3 MTG Bracket, HYD. RES............................................................1
10 400-25222 Wiring Harness, Oil Cooler .........................................................1
11 W07-750X000-20 WSH, LCK, MED SPLT 0.75, ST Z.............................................2
12 SHF-312CA00-25 SCR, HHCS FT 0.312-18X1.00, ST Z G5...................................6
13 SHF-500CA25-25 SCR, HHCS FT 0.50-13 X 1.25, ST Z G5...................................2
14 S01-750CA75-Y8 SCR, HHCS 0.75-10 X 1.75, ST Z G8 ........................................2
15 N04-500C000-25 Nut, HEX 0.50-13, ST Z G5 ........................................................2
16 N04-312C000-25 Nut, HEX 0.312-18, ST Z G5 ......................................................6
17 N04-750C000-Y8 Nut, HEX 0.75-10, ST Z G8 ........................................................2
18 WAN-31NX000-20 WSH FL TYPA-NRW 0.3125, ST Z ............................................6
19 WAN-50NX000-20 WSH FL TYPA-NRW 0.50, ST Z ................................................2
20 WAH-75NX000-Y2 WSH FL HRD A-NRW 0.75, ST YZ ............................................2
21 WFD-750XB00-E8 WSH FNDR 0.75 X 2.00, SS18-8 ...............................................2
22 W07-312X000-20 WSH LCK, MED SPLT 0.312, ST Z............................................6
23 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z.............................................2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

OIL COOLER INSTALLATION MODEL: BT3870 51

P/N 12261-340
PAGE 51.4
 A

B G

11

25
30

DETAIL G D
(EXPLODED)
SEE PAGE 51.6

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
FRONT JACK INSTALLATION
(34” FRAME)
MODEL: BT3870 51
P/N 12261-340
PAGE 51.5
 16 22
12 7
9

10

10

DETAIL A DETAIL B DETAIL E

8

30 14
17 1
32

29

23

18
20
27 19
15 3
31
24
26 28
21 DETAIL C DETAIL D DETAIL F

SEE PAGE 51.5

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
765-00059-1 (Rev C) INSTL, 34.00 Front Jack

1 201-00193 Clamp Block, DBLE ...................... 1 16 760-00463 FBO Cylinder Weldment.............................. 1

2* 209-00877 Tape, Foam 4” X 1”....................... 2 17 789-06043 Plate 7.75 X 6.00 X 0.125 ........................... 2
3 209-00879 Frame Clip CADDY, DBLE ........... 1 18 789-06044 Plate 7.75 X 6.00 X 0.250 ........................... 2
4* 400-04122 AUX O/R Switch ........................... 1 19 789-06045 Plate 7.75 X 6.00 X 0.375 ........................... 4
5* 400-25201 Harness, Front Jack...................... 1 20 789-06084 FRT BMPR MTG BRKT Spacer .................. 2
6* 402-00049 Toggle Switch Enclosure .............. 1 21 870-30234 Front Jack Pin ............................................. 2
7 500-01838-01 HYD INSTL, 22 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .................... 1
SUBFRM-MAINFRM..................... REF 23 NYL-750C000-Y8 Nut, HEX NYL-INS 0.75-10, ST YZ G8 ....... 8
8 502-21018 Hose, Front outrigger .................... 2 24 S01-375CE50-25 SCR, HHCS 0.375-16 X 5.50, ST Z GR5 .... 1
9 513-40014 STR CONN 25 S01-750CC25-Y8 SCR, HHCS 0.75-10X3.25, ST YZ GR8...... 8
M#6 OFS X M#6 ORB .................. 2 26 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75, ST Z G5 ..... 1
10 514-54004 Elbow 90º, -6................................. 2 27 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25, ST Z G5 ..... 4
11 551-00153 FBO Cartridge............................... REF 28 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z ............. 1
12 559-00263 Valve, Outrigger............................ 1 29 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............. 4
13* 655-00013 Optional Decal Location................ 1 30 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ............ 16
14 717F0362 Pad, FRT Jack .............................. 1 31 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z................. 1
15 760-00462 FRT BMPR MTG BRKT ................ 1 32 WBR-50RXA37-20 WSH, FL TYPB-REG 0.50, ST Z................. 4

* ITEMS 2, 4, 5, 6 & 13 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
FRONT JACK INSTALLATION
(34” FRAME)
MODEL: BT3870 51
P/N 12261-340
PAGE 51.6
 A

B
G

11

25
30

DETAIL G
(EXPLODED)

SEE PAGE 51.8

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
FRONT JACK INSTALLATION
(46” FRAME)
MODEL: BT3870 51
P/N 12261-340
PAGE 51.7
 16 22
12 7
9

10

10

DETAIL A 8 DETAIL B
DETAIL E
23
30 14
1
32 17

29

18

20 19
3 27 15
31
26 28 24
DETAIL F 21 DETAIL C DETAIL D

SEE PAGE 51.7

REF PART NO. DESCRIPTION QTY REF PART NO. DESCRIPTION QTY
765-00059-2 (Rev B) INSTL, 46.00 Front Jack

1 201-00193 Clamp Block, DBLE ...................... 1 16 760-00463 FBO Cylinder Weldment.............................. 1

2* 209-00877 Tape, Foam 4” X 1”....................... 2 17 789-06043 Plate 7.75 X 6.00 X 0.125 ........................... 2
3 209-00879 Frame Clip CADDY, DBLE ........... 1 18 789-06044 Plate 7.75 X 6.00 X 0.250 ........................... 2
4* 400-04122 AUX O/R Switch ........................... 1 19 789-06045 Plate 7.75 X 6.00 X 0.375 ........................... 4
5* 400-25201 Harness, Front Jack...................... 1 20 789-06084 FRT BMPR MTG BRKT Spacer .................. 2
6* 402-00049 Toggle Switch Enclosure .............. 1 21 870-30234 Front Jack Pin ............................................. 2
7 500-01838-01 HYD INSTL, 22 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 .................... 1
SUBFRM-MAINFRM..................... REF 23 NYL-750C000-Y8 Nut, HEX NYL-INS 0.75-10, ST YZ G8 ....... 8
8 502-21018 Hose, Front outrigger .................... 2 24 S01-375CE50-25 SCR, HHCS 0.375-16 X 5.50, ST Z GR5 .... 1
9 513-40014 STR CONN 25 S01-750CC25-Y8 SCR, HHCS 0.75-10X3.25, ST YZ GR8...... 8
M#6 OFS X M#6 ORB .................. 2 26 SHF-250C750-25 SCR, HHCS FT 0.25-20X0.75, ST Z G5 ..... 1
10 514-54004 Elbow 90º, -6................................. 2 27 SHF-500CA25-25 SCR, HHCS FT 0.50-13X1.25, ST Z G5 ..... 4
11 551-00153 FBO Cartridge............................... REF 28 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z ............. 1
12 559-00263 Valve, Outrigger............................ 1 29 W07-500X000-20 WSH, LCK, MED SPLT 0.50, ST Z ............. 4
13* 655-00013 Optional Decal Location................ 1 30 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75, ST YZ............ 16
14 717F0362 Pad, FRT Jack .............................. 1 31 WBR-25RX734-20 WSH, FL TYPB-REG 0.25, ST Z................. 1
15 760-00460 FRT BMP MTG BRKT .................. 1 32 WBR-50RXA37-20 WSH, FL TYPB-REG 0.50, ST Z................. 4

* ITEMS 2, 4, 5, 6 & 13 ARE NOT SHOWN IN THE ILLUSTRATION

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013
FRONT JACK INSTALLATION
(46” FRAME)
MODEL: BT3870 51
P/N 12261-340
PAGE 51.8
 A

DETAIL A

REF PART NO. DESCRIPTION QTY

T125785 (Rev A) Hydraulic Tank Shut Off ASSY
1 T125772 Valve, Butterfly ...............................................1
2 S14-500CA50-H2 SCR, SHCS 0.50-13 X 1.50, ST Z .................4

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
HYDRAULIC TANK SHUT OFF MODEL: BT3870 51
P/N 12261-340 ASSY PAGE 51.9
 16 16

11

9 8
10
12

2
21, 22, 20, 19

18, 17

15
14

SEE PAGE 51.11

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

RADIO REMOTE ASSY MODEL: BT3870 51

P/N 12261-340
PAGE 51.10
 SEE PAGE 51.10

REF PART NO. DESCRIPTION QTY

T127107 (Rev B) Radio Remote ASSY
1 T127004 Kit Radio Remote Conlrol System .................... 1
2 T127365 Radio Remote Transmitter................................ 1
3 T127100 Actuator Linkage Kit ......................................... 1
4 T127396 Actuator Linkages SUB ASSY 3.72.................. 1
5 T127397 Actuator Linkages SUB ASSY 4.59.................. 1
6 T127367 Actuator Linkages SUB ASSY 5.46.................. 1
7 T127101 Actuator Linkages SUB ASSY 6.32.................. 1
8 T127366 Receiver, Main Control ..................................... 1
9 T127259 Decal-Remote Warning .................................... 1
10 T127369 Wire Harness, Ranger 4 Crane ........................ 1
11 403-00107 Cigarette Lighter Charger ................................. 1
12 T128166 Mounting Bracket.............................................. 1
13 T127105 Actuator 3.0 Inch Travel.................................... 4
14 T127106 Radio Actuator Valve Assembly ....................... 1
15 650-00663 Decal, Operating INSTR, Radio Remote.......... 2
16 651-00432 Decal, Remote Control ..................................... 2
17 NYL-190C000-22 Nut, HEX NYL-INS 10-24, ST Z G2.................. 1
18 SL4-19OC750-25 SCR, SLT RND MS 10-24X0.750, STZG5 ....... 1
19 N04-375C000-25 Nut, HEX 0.375-16, ST Z GR5 ......................... 2
20 W07-375X000-20 WSH, LCK, MED SPLT 0.375, ST Z................. 2
21 S01-375CA50-25 SCR, HHCS 0.375-16X1.50, ST Z GR5 ........... 2
22 WAH-37NX000-Y2 WSH, FL HRD A-NRW 0.375, ST YZ............... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

RADIO REMOTE ASSY MODEL: BT3870 51

P/N 12261-340
PAGE 51.11
 REF PART NO. DESCRIPTION QTY
T127004 (Rev A) Kit Radio Remote Control System
1 T127365 Transmitter, Radio Remote ..................................1
2 T127366 Receiver, Radio Remote ......................................1
3 T127369 Wire Harness, Ranger 4 Crane............................1
4 403-00107 Cigarette Lighter Charger.....................................1
5 T127100 Actuator Linkage Kit .............................................1
6 T127105 Servo Actuator Can, 90 LBS 3" Stroke ................4

ITEMS 1 TO 6 ARE NOT ILLUSTRATED

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
RADIO REMOTE CONTROL
SYSTEM
MODEL: BT3870 51
P/N 12261-340
PAGE 51.12
 2

1, 4

REF PART NO. DESCRIPTION QTY

T127106 (Rev A) Radio Actuator Valve Assembly
1 W07-250X000-20 WSH, LCK, MED SPLT 0.25, ST Z...................... 16
2 T127105 Servo Actuator 3 Inch Travel ............................... REF
3 T127086 Plate, Actuator MRG BRKT ................................. 1
4 S14-250C750-H2 SCR, SHCS 0.25-20 X 0.75, ST Z....................... 16

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
RADIO REMOTE CONTROL
ACTUATOR VALVE ASSEMBLY
MODEL: BT3870 51
P/N 12261-340
PAGE 51.13
 4

REF PART NO. DESCRIPTION QTY

T127100 (Rev A) Actuator Linkage Kit
1 T127396 Actuator Linkage Sub ASSY 3.72........................ 1
2 T127397 Actuator Linkage Sub ASSY 4.59........................ 1
3 T127367 Actuator Linkage Sub ASSY 5.46........................ 1
4 T127101 Actuator Linkage Sub ASSY 6.32........................ 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

ACTUATOR-LINKAGE-KIT MODEL: BT3870 51

P/N 12261-340
PAGE 51.14
 3
5 1

2
4

REF PART NO. DESCRIPTION QTY

T127396 (Rev A) Actuator Linkage Subassembly 3.72
1 806-00279-1 Actuator Link Thread Rod 5/16-24 X 2.00 ........... 1
2 N05-312F000-25 Nut, HEX Jam 0.3125-24, ST Z GR5................... 2
3 809-00510 Clevis Housing 5/16-24 W/5/16 Pin ..................... 2
4 809-00511 Clevis Spring Pin 5/16 DIA................................... 2
5 809-00521 Valve Rod End 3/8-25 THRD 5/16 Pin................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
ACTUATOR-LINKAGE- MODEL: BT3870 51
P/N 12261-340 SUBASSY - 3.72 PAGE 51.15
 3
5 1

2
4

REF PART NO. DESCRIPTION QTY

T127397 (Rev A) Actuator Linkage Subassembly 4.59
1 806-00279-2 Actuator Link Thread Rod 5/16-24 X 2.88 ........... 1
2 N05-312F000-25 Nut, HEX Jam 0.3125-24, ST Z GR5................... 2
3 809-00510 Clevis Housing 5/16-24 W/5/16 Pin ..................... 2
4 809-00511 Clevis Spring Pin 5/16 DIA................................... 2
5 809-00521 Valve Rod End 3/8-25 THRD 5/16 Pin................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
ACTUATOR-LINKAGE- MODEL: BT3870 51
P/N 12261-340 SUBASSY - 4.59 PAGE 51.16
 3
5 1

2
4

REF PART NO. DESCRIPTION QTY

T127367 (Rev A) Actuator Linkage Subassembly 5.46
1 806-00279-3 Actuator Link Thread Rod 5/16-24 X 3.75 ........... 1
2 N05-312F000-25 Nut, HEX Jam 0.3125-24, ST Z GR5................... 2
3 809-00510 Clevis Housing 5/16-24 W/5/16 Pin ..................... 2
4 809-00511 Clevis Spring Pin 5/16 DIA................................... 2
5 809-00521 Valve Rod End 3/8-25 THRD 5/16 Pin................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
ACTUATOR-LINKAGE- MODEL: BT3870 51
P/N 12261-340 SUBASSY - 5.46 PAGE 51.17
 3
5 1

2
4

REF PART NO. DESCRIPTION QTY

T127101 (Rev A) Actuator Linkage Subassembly 6.32
1 806-00279-4 Actuator Link Thread Rod 5/16-24 X 4.63 ........... 1
2 N05-312F000-25 Nut, HEX Jam 0.3125-24, ST Z GR5................... 2
3 809-00510 Clevis Housing 5/16-24 W/5/16 Pin ..................... 2
4 809-00511 Clevis Spring Pin 5/16 DIA................................... 2
5 809-00521 Valve Rod End 3/8-25 THRD 5/16 Pin................. 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
ACTUATOR-LINKAGE- MODEL: BT3870 51
P/N 12261-340 SUBASSY - 6.32 PAGE 51.18
 REF PART NO. DESCRIPTION QTY
T129697 (Rev A) Swing Cut-Out Kit
1 514-55011 Elbow,90,MOFS-8/MORB-8 .................................2
2 514-55020 Elbow, CONN 90° M#6 OFS X M#8 ORB ............1
3 1219-624 Plug ......................................................................1
4 516-85004 Tee, Swivel ...........................................................1
5 516-85005 Tee, ORB Port ......................................................1
6 516-90010 Tee, Swivel ...........................................................1
7 T128207 Swing Control Valve .............................................1
8 502-30780 Hose, Swing, 25.75".............................................1
9 502-30779 Hose, Swing, 28"..................................................1
10 T129629 -6 Hose X 36".......................................................1
11 T128914 Weld Plate............................................................2
12 T128916 Limit Plate ............................................................2
13 T128915 Guide Plate ..........................................................2
14 442-2201 Switch ..................................................................2
15 S14-190C625-H2 SCR, SHCS 10-24 X 0.625, ST Z ........................4
16 S14-250C750-H2 SCR, SHCS 0.25-20 X 0.75, ST Z .......................4
17 W07-250X000-20 WSH,LCK,MED SPLT 0.25, ST Z ........................4
18 WMF-60MX000-20 WSH, Flat M6 DIN125, ST Z................................4
19 S01-250CB00-25 Valve Bolt .............................................................2
20 WBR-25RX734-20 Valve Washer .......................................................4
21 W07-250X000-20 Valve Lock Washer ..............................................2
22 T129695 Wire Harness .......................................................1

ITEMS 1 TO 22 ARE NOT ILLUSTRATED

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

SWING CUT - OUT KIT MODEL: BT3870 51

P/N 12261-340
PAGE 51.19
 A 5
11 5
D

2
1
2
B
C 4
DETAIL A

10

9
8
12
6 7
13
3

SECTION D-D

8 DETAIL C
DETAIL B

REF PART NO. DESCRIPTION QTY

500-01831 (Rev C) Inching Valve Option

1 500-01837-01 HYD Installation, Mainframe-Console ........................................ 1

2 502-11340 Hose Assembly, Inch Valve........................................................ 3
3 513-20017 Adapter, MOFS-4/MORB-4 ........................................................ 1
4 513-20019 CONN ......................................................................................... 1
5 514_52005 ELBOW 90° ................................................................................ 2
6 516-87006 Tee -12 ....................................................................................... 2
7 517-00102 Reducer 10 ORB X 4 ORB ......................................................... 1
8 519-70034 Adapter, MOFS-4/FOFS-12........................................................ 2
9 N04-250C000-25 Nut, HEX 0.25-20, ST Z GR5 ..................................................... 2
10 S01-250CB50-25 Screw, HHCS 0.25-20X2.50, ST Z GR5..................................... 2
11 T125073 Valve, Inching ............................................................................. 1
12 W07-250X000-20 Washer, LCK, MED SPLT 0.25, ST Z ........................................ 6
13 WBR-25RX734-20 Washer, FL TYPB-REG 0.25, ST Z............................................ 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 12-2013

INCHING WINCH MODEL: BT3870 51

P/N 12261-340
PAGE 51.20
 1

REF PART NO. DESCRIPTION QTY

1 T117745 (Rev A) Display, Greer Insight.......................1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013

VGA DISPLAY, GREER INSIGHT MODEL: BT3870 52

P/N 12261-340
PAGE 52.1
 REF PART NO. DESCRIPTION QTY
400-16141 (Rev 00) Control Unit Greer (510 RCI/WAD)

NOTE: Return to Manufacturer if component becomes damaged or defective.

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Revised 07-2009

GREER UG500R COMPUTER MODEL: BT3870 52

P/N 12261-340
PAGE 52.2
 1

REF PART NO. DESCRIPTION QTY

1 T118006 (Rev B) Computer, Greer A450658 .......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 08-2013

COMPUTER GREER A450658 MODEL: BT3870 52

P/N 12261-340
PAGE 52.3
 1

REF PART NO. DESCRIPTION QTY

1 T132578 (Rev A) Computer, Greer A450858 .......................... 1

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 08-2013
COMPUTER GREER A450858
(BEGINNING W/S.N. # 140716)
MODEL: BT3870 52
P/N 12261-340
PAGE 52.4
 SPARE PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

Winch Parts Gearbox Parts

1 058-00431 Die Spring - Winch ............................ 12 37 901-00407 Shaft, Output & Pinion ........... 1
2 058-00432 Piston Backup Ring - Winch ............. 1 38 901-00354 Kit, Seal ................................. 1
3 058-00597 Sprague Clutch Assembly - Winch.... 1 39 901-00192 Cone, Bearing........................ 1
4 058-00634 Disc Friction - Winch ......................... 7 40 901-00193 Cup, Bearing.......................... 1
5 058-00629 Brake Disk - Winch ........................... 8 41 901-00395 Cone, Bearing........................ 1
6 058-00728 Seal Kit - Winch ................................ 1 42 901-00396 Cup, Bearing.......................... 1
43 901-00148 Spring, Green ........................ 6
7 268-90196 Seal Kit 44 901-00149 Plate, Stator ........................... 6
for 540-50049.4 AUX Outrigger ........ 1 45 901-00150 Disc Friction ........................... 5
46 901-00029 Breather ................................. 1
8 268-90179 Seal Kit for 540-50046.4 47 901-00359 Sensor, Hall Effect ................. 1
Main Outrigger CYL .......................... 1 48 901-00363 Conditioner, W.A.D. ............... 1

9 268-90201 Seal Kit 49 222906 Coil (1/2" ID

for 540-80096.2 Hoist Cylinder ......... 1 Short & 20.5 Watt) ................. 2
10 552-00145 Counterbalance Valve ....................... 1
50 861-90434 ATB SWCH HVY DTY ........... 1
11 501-02018 Hydraulic Filter .................................. 4
12 935-00113 Gauge-Filter ...................................... 1
13 875-90360 Strainer, Suction................................ 2
14 875-90362 Breather Cap 1/2NPT ....................... 2
15 875-90395 Sight Gauge, Oil Level ...................... 2
16 875-90396 Sight Gauge, Oil Level W/TEMP. ...... 2

17 S01-750CD00-Y8 SCR, HHCS 0.75-10X4.00,

ST YZ GR8 ....................................... 20
18 S01-750CD50-Y8 WSH, LCK, MED SPLT 0.25, ST Z... 36
19 WAH-75NX000-Y2 WSH, FL HRD A-NRW 0.75,
ST YZ................................................ 130

20 271-17004 BRG Journal 2.25 DIA. ..................... 6

21 274-20004 RLR BRG-Inner Race ....................... 2

22 274-30004 Bearing-Inner Race........................... 7
23 729-02836 Wear Pad - Boom ............................. 4
24 729-02856 Wear Pad - Boom ............................. 2
25 729-02857 Wear Pad - Boom ............................. 2
26 729-02860 Cast Side Wear Pad - Boom ............. 4
27 729-02862 Wear Pad - Boom ............................. 8
28 729-02872 Wear Pad - Boom ............................. 8
29 787-00329 Wear Pad Shim ................................. 18
30 860-10009 Sheave ASSY
5.50 DIA 5/16 RO.............................. 2
31 860-40050 Sheave ASS'Y 9/16 Rope ................. 5
32 729-02890 Wear Pad - Boom ............................. 4

33 729-02819 Wear Pad - Main O/R ....................... 4

34 729-02908 Wear Pad - Main O/R........................ 2
35 729-02820 Wear Pad - AUX O/R ........................ 2

36 729-02883 Wear Pad - Boom Rest ..................... 2

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 12-2013
RECOMMENDED SPARE
PARTS LIST
MODEL: BT3870 55
P/N 12261-340
PAGE 55.1
 1

MANUAL PACK
PART NO. PART NO. PART NO. PART NO. PART NO.
ITEM DESCRIPTION QTY
(ENGLISH) (SPANISH) (PORTUGUESE) (FRENCH) (RUSSIAN)
219781 220571 -- -- --
1 Standard Manual Pack 1
(Includes items below) (Includes items below) (Includes items below) (Includes items below) (Includes items below)

CD-Operator’s, Parts,
12261-379 12261-521 -- -- -- 1
Shop & Schematics

BT3870/BT28106
12261-533 12261-471 -- -- -- 1
Operator’s Manual
Customer Orientation &
12261-302 12261-302 -- -- -- 1
Operation Checkout

C-70-2 C-70-2 -- -- -- AEM Safety Manual 1

V-CR V-CR -- -- -- AEM Safety Video 1

12261-644 12261-644 -- -- -- Greer Insight Operation’s 1

Video - DVD
Terex Product Warranty 1
T132522 T132523 -- -- --
Certificate-24 Month

For Ordering the above:

Contact: Sycamore Enterprises, Evansville, IN 47716
www.sycamoreworldwide.com
e-mail: sales@sycamoreworldwide.com
Fax: 812-476-7683

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED
GROUP
DATE: Released 08-2013

MANUALS MODEL: BT3870 58

P/N 12261-340
PAGE 58.1