4.

3L
PARTS
MANUAL

17506 Marine Power Industrial Park

Ponchatoula, LA 70454
Parts Direct Line: (504) 386-3571 or (877) 388-9555
Parts Direct Fax: (504) 386-0076

TL43V-0600
Marine Power Parts Book 4.3 VORTEC / 262 CID

TABLE OF CONTENTS

BASIC ENGINE BLOCK - INTERNAL / LOWER END .................................... 1-2

BASIC ENGINE BLOCK - INTERNAL / UPPER END .................................... 3-4

FLYWHEEL, STARTER & DRIVE GROUP ..................................................... 5
- FLYWHEELS
- STARTERS
- BELLHOUSINGS
- COUPLERS, DAMPER PLATES
- DUST COVERS, DRIVE LINE

LUBRICATION GROUP ................................................................................. 6

- OIL PANS
- DIPSTICK TUBE, DIPSTICK, ETC.
- OIL FILTERS
- COOLERS, COOLER BRACKETS
- OIL LINES & OIL BYPASS
- DUAL OIL BASE, OIL BASE BRACKETS

COOLING GROUP ........................................................................................ 7-14

- HOSES
- THERMOSTAT HOUSINGS
- FRESH WATER TANKS, BRACKETS
- THERMOSTATS, RECOVERY BOTTLE
- GASKETS, BLOCK-OFF PLATES
- COOLERS, FRESH WATER TEES
- WATER PUMPS, BRACKETS, ACCESSORIES
- LIFT BRACKETS, PULLEYS
- SEAWATER PUMP & ACCESSORIES
- RAW WATER & FRESH WATER FLOW DIAGRAMS

ELECTRICAL GROUP ................................................................................... 15-20

- ALTERNATOR, BRACKETS, BELTS
- DISTRIBUTOR, COIL, ELECTRICAL REPLACEMENT PARTS
- SENDERS, SWITCHES, RELAYS
- IGNITION WIRES, WIRE LEADS
- HARNESSES
- INSTRUMENT PANEL, GAUGES
- WIRING DIAGRAMS

EXHAUST GROUP ........................................................................................ 21

- MERC STYLE MANIFOLD, RISER, GASKETS

 Marine Power Parts Book 4.3 VORTEC / 262 CID

TABLE OF CONTENTS
(Continued)

CARBURETION ............................................................................................ 22-24

- FUEL PUMPS, BRACKETS, FUEL/WATER SEPARATOR
- HOLLEY CARBURETORS, FUEL LINES
- INTAKE MANIFOLDS
- GASKETS, BRACKETS
- FLAME ARRESTORS, WEATHER COVER
- CONTROL CABLE CLIPS, MISCELLANEOUS
- ELECTRIC FUEL PUMP KIT

EFI - THROTTLE BODY INJECTION ............................................................ 25-31

- THROTTLE BODY DIAGRAM, INTAKE MANIFOLD
- FUEL LINES
- GASKETS
- BRACKETS
- HARNESSES
- FUEL PUMPS
- SENSORS, SENDERS, ECM MODULES
- FLAME ARRESTORS, WEATHER COVERS, FITTINGS, ETC.

POWER STEERING GROUP ......................................................................... 32-33
- PUMPS & ACCESSORIES
- POWER STEERING DIAGRAM

MOUNTING GROUP...................................................................................... 34
- ENGINE MOUNTS
- GEAR MOUNTS
- ISOLATOR MOUNT, TRUNION PINS

TRANSMISSIONS .......................................................................................... 35-36

- VELVET DRIVE & HURTH TRANSMISSIONS
- GEAR LINES, COOLERS, SHIFT BRACKETS

CATALOG ALPHABETICAL INDEX ............................................................. 37-45

CATALOG NUMERICAL INDEX ................................................................... 46-55

MARINE POWER Direct Phone 504 - 386 - 3571 or 877 - 388 - 9555
PARTS DEPARTMENT Direct Fax 504 - 386 - 0076
 HOW TO USE THIS BOOK

This 4.3L Vortec Parts Book has been designed to assist our distributors, dealers and
customers in locating the correct replacement part for their Marine Power engine. This
manual is sorted in specific groups for easy reference. Please refer to the Table of Con-
tents, Alphabetical or Numerical Index to locate a particular Marine Power part.

This manual also contains many commonly used parts for the 262 CID Pre-Vortec en-
gine. Most parts fit both the 4.3L Vortec and the 262 CID engine.

As a reference, Marine Power utilizes 4.3V when referring to the Vortec engine and 262
when referring to the Pre-Vortec engine.

If the part you are looking for is not listed, please contact your nearest Marine Power
distributor or dealer for further assistance.

Thank you for purchasing Marine Power products.

Happy Boating!

Marine Power Engine Descriptions: Base Base Engine or Long Block

ParPac Partial Package - Base Engine with
Additional Equipment
SportPac Complete Inboard Engine
EnPac Complete Inboard/Outboard Engine
JetPac Complete Inboard Jet Engine
Marine Power INTERNAL GROUP - LOWER END 4.3 VORTEC / 262 CID

PART # DESCRIPTION PART # DESCRIPTION

0009-038 RING SET: PISTON 262 0017-092 BEARING: CAMSHAFT #3 SB

0009-349 RING SET: PISTON 4.3V >96 0017-090 BEARING: CAMSHAFT #1, #4 SB

0020-037 PISTON: 262 W/PIN 85-92 0007-958 BOLT: FUEL PUMP OPENING COVER SB

0009-037LK PISTON: 4.3V LC/LK 0309-021 COVER: FUEL PUMP OPENING

0009-036 CONNECTING ROD: V6 0309-020 GASKET: FUEL PUMP OPENING COVER

0009-066 BOLT: CONNECTING ROD V6 0007-961 BOLT: CR/SHF RR OIL SEAL HSG SB

0009-038 BEARING KIT: CONNECTING ROD V6 0009-961 BOLT: CR/SHF RR OIL SEAL HSG SB

0060-067 NUT: CONNECTING ROD V6/BB 0007-962 NUT: CR/SHF RR OIL SEAL RETAINER

0009-830 PLUG: ENGINE BLOCK OIL V6 0009-033 SEAL: CR/SHF REAR OIL 262 PRE-V

0025-910 PIN: CR/SHFT RR OIL SEAL HSG V6 0043-033 SEAL: CR/SHF REAR OIL 4.3 VORTEC

0009-830 PLUG: ENGINE BLOCK OIL V6 0025-610 GASKET: CR/SHF RR OIL SEAL 181/V6

0053-210F8 PLUG: WATER JACKET FREEZE V6/SB 0009-301 STUD: CR/SHF RR OIL SEAL RET 262

0065-843 VALVE: OIL FILTER BYPASS V6/6.5 0043-301 STUD: CR/SHF RR OIL SEAL RET 4.3V

0009-043 FITTING: OIL FILTER 0007-160 BOLT: FLYWHEEL SB

0025-
0905-001 FILTER: OIL ENPAC V6 PIN: FLYWHEEL LOC 181/V6
143F5

0007-258 SHAFT: OIL PUMP DRIVE SB 0009-009 BEARING: CR/SHF REAR #4 262 PRE-V

1
Marine Power INTERNAL GROUP - LOWER END 4.3 VORTEC / 262 CID

2
Marine Power INTERNAL GROUP - UPPER END 4.3 VORTEC / 262 CID

PART # DESCRIPTION PART # DESCRIPTION

0009-100 VALVE COVER: 262 W/ OIL FILL 0007-028 BOLT: CYLINDER HEAD MED V6

0009-100RH VALVE COVER: 262 W/O OIL FILL 0007-029 BOLT: CYLINDER HEAD SHORT V6

0009-194LC VALVE COVER: 4.3V W/ OIL FILL 0003-015 SPARK PLUG: V6/350STD/BB

0009-195LC VALVE COVER: 4.3V W/O OIL FILL 0009-862 PLUG: ENGINE

0307-006 GROMMET: VALVE COVER 0009-175 VALVE: EXHAUST 262 PRE-V

0009-102 OIL CAP: 262 PRE-VORTEC 0017-175 VALVE: EXHAUST 4.3V/5.7V

0043-102 OIL CAP: 4.3V / 6.5 0009-174 VALVE: INTAKE 262 PRE-V

0009-286 BOLT: INTAKE MANIFOLD 262 PRE-V 0017-174 VALVE: INTAKE 4.3V/5.7V

0730-957 BOLT: INTAKE MANIFOLD 4.3V 0009-097 LIFTER: VALVE 262 91-95 (SET OF 8)

0009-249 MANIFOLD: INTAKE 262 PRE-V 2BBL 0043-097 LIFTER: VALVE 4.3V (SET OF 8)

0009-275 MANIFOLD: INTAKE 262 PRE-V 4BBL 0009-098 GUIDE: VALVE LIFTER

MANIFOLD: INTAKE 4.3 VORTEC

0009-275LK 0009-127 ROD: VALVE PUSH <95
4BBL

3
Marine Power INTERNAL GROUP - UPPER END 4.3 VORTEC / 262 CID

NOTE: Engine Serial Number or GM Engine Block Number require to assure correct parts.

To locate engine block number:

4
Marine Power FLYWHEEL, STARTER, DRIVE GROUP 4.3 VORTEC / 262 CID

0009-141 0009-142 0043-141

FLYWHEEL: 262 BM 14” FLYWHEEL: 262 BM 12-3/4” FLYWHEEL: 4.3V BM 14”
PRE-VORTEC PRE-VORTEC VORTEC

0172-000 0174-000
STARTER: 12-3/4” BOTTOM STARTER: 14” BOTTOM MOUNT
MOUNT NR ENPAC NR ENPAC/JETPAC/
(Requires (1) 0180-000 Bolt & SPORTPAC
(1) 0181-001 Bolt) (Requires (2) 0181-001 Bolts)

0102-537
PLATE: ACCESS
CAL JET
BELLHOUSING

0151-010
0100-000 0102-538 PLATE: STARTER
BELLHOUSING: INBOARD BELLHOUSING: CAL JET BELLHOUSING
GAS 14” TM

0071-000
DAMPER PLATE: SB 14” 0025-999
0072-000 ADAPTER:
DAMPER PLATE: SB 12-3/4” FLYWHEEL
PRE-VORTEC JET SB THIN

0105-000
0007-990F7 ADAPTER: CONE
COUPLER: FLEXPLATE 14” BERKLEY STYLE
(YOKE ASSEMBLY INCLUDED)

0025-990F7
COUPLER: FLEXPLATE 12-3/4”
(YOKE ASSEMBLY INCLUDED)
7909-005
DRIVE LINE: NW JET / CAL JET
5
Marine Power MOUNTING GROUP 4.3 VORTEC / 262 CID

ENGINE MOUNTS

0032-001I6 0032-001 0032-001F12 0032-002

MOUNT: TRUNION MOUNT: TRUNION MOUNT: TRUNION MOUNT: ENGINE
SHORT MEDIUM TALL ENPAC

GEAR MOUNTS

0034-210 0034-215
0034-100 MOUNT: GEAR UNIVERSAL MOUNT: GEAR UNIVERSAL
MOUNT: GEAR BW 5000C & HURTH BW 5000C & HURTH
BW 71C / 72C STARBOARD PORT

NOTE: THE GEAR MOUNTS LISTED ARE MOUNTS CURRENTLY IN USE.

PLEASE CALL FOR PRICING AND AVAILABILITY ON PREVIOUSLY USED MOUNTS.

MISCELLANEOUS

1435-000 0032-003I6 0032-004

MOUNT: ISOLATOR PIN: ENGINE / GEAR 4.75” PIN: ENGINE / GEAR 6”

34
Marine Power EXHAUST GROUP 4.3 VORTEC / 262 CID

EXHAUST MANIFOLD GROUP

0992-310N4
GASKET: RISER
MERC SB/BB RW

0501-001N4
GASKET: BLOCK-OFF
0992-400 SB/BB FW
RISER: MERC 4” IRON

0992-635 0992-660
SPACER: RISER SPACER: RISER 0996-000
MERC 3” MERC 6” MANIFOLD: EXHAUST
4.3V / 262

MOUNTING HARDWARE
*BS00-620 BOLT: 3/8” x 1-1/4” SS 0000-800H7 FITTING: BRASS STRAIGHT 3/4”
*B000-676 BOLT: 3/8” x 4-3/8” 0000-815H7 FITTING: BRASS 90D 3/4”
*W0L0-006 WASHER: LOCK 3/8” STEEL 0000-888 PLUG: 3/4” STEEL

21
Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID

CARBURETOR - GASKETS - FUEL LINES

0705-004 0700-002
GASKET: CARB GASKET: CARB
HOLLEY 1/8” QUADRAJET

0701-000J10
CARBURETOR: HOLLEY 4160 V6
0701-120J10 0703-262
KIT: CARB REBUILD ADAPTER PLATE: CARB V6 HOLLEY 0702-284F11
HOLLEY V6 WEDGE PLATE: HOLLEY

0430-008N9
FUEL LINE: PUMP TO 0430-009N10
CARB 4160 V6/5.7V FUEL LINE: PUMP TO
CARB 4160 4.3V

0303-016F1
PUMP: FUEL ELECTRIC 7.5PSI
0303-018F4
KIT: MOUNTING ELEC FUEL
PUMP
0430-004
FUEL LINE: SEPARATOR TO FUEL PUMP

BRACKETS

0730-282N2 0730-278N2
BRACKET: FUEL/WATER BRACKET: FUEL PUMP 1190-001N11
SEPARATOR ALL MODELS LOW PRESSURE BRACKET: THROTTLE 4.3V
22
Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID

MISCELLANEOUS

0950-102
COVER: WEATHER 4.3V/5.7V
*S000-463 0951-200G2 0952-002N6
STUD: WEATHER COVER WITH FLAME ARRESTOR: CARB FLAME ARRESTOR: CARB
WING NUT 181/V6/5.7 NW JET 2-1/2” TALL

INTAKE MANIFOLDS & GASKET

0009-249 0009-275
MANIFOLD: INTAKE MANIFOLD: INTAKE
262 PRE-VORTEC 2 BARREL 262 PRE-VORTEC 4 BARREL

0009-275LK 0009-281
MANIFOLD: INTAKE GASKET: INTAKE MANIFOLD
4.3 VORTEC 4 BARREL 262 / 4.3 VORTEC

ELECTRIC FUEL PUMP KIT

0430-014
KIT: ELECTRIC FUEL PUMP HOLLEY 4160 4.3V
Designed to fit Holley V6 Carburetor 4160 Model
Includes: Electric Fuel Pump, Fuel Pump Mounting Kit, Brackets, Fuel/Water Separator Base & Filter, Fuel Lines, Fit-
tings, Bolts, Etc.

23
Marine Power CARBURETION GROUP 4.3 VORTEC / 262 CID

CARBURETION - MISCELLANEOUS

0432-048 0432-049
BASE: FUEL/WATER FILTER: FUEL/WATER 1450-100 0000-887
SEPARATOR FILTER SEPARATOR HOSE: VENT TUBE FITTING: VENT TUBE

0000-001O8 0000-001 0000-002 0000-003

CLIP: CONTROL CLAMP: CONTROL CLIP: CONTROL PIN: CONTROL
CABLE SINGLE CABLE CLIP CABLE DUAL CABLE EYE

0000-004 0000-006 0701-003N2 0730-006

EYE: CONTROL BALL JOINT: CON- VALVE: PCV HOLLEY GROMMET: VALVE
CABLE TROL CABLE CARB SB COVER V6

24
Marine Power LUBRICATION GROUP 4.3 VORTEC / 262 CID

OIL PANS - GASKETS - DIPSTICKS & TUBES

0009-240
OIL PAN: 262 STEEL 0009-241
PRE-VORTEC OIL PAN: 4.3V ALUM

0009-245 0009-246
GASKET: OIL PAN GASKET: OIL PAN
262 STEEL 4.3 VORTEC

0009-001N5 0009-002N5
DIPSTICK: 4.3V >5/99 TUBE:DIPSTICK 4.3V >5/99
(28-3/4”)
0017-001P3 0043-002P3
DIPSTICK: 4.3V >8/00 TUBE: DIPSTICK 4.3V > 8/00

BRACKETS

1440-001 0791-006 0901-262

BRACKET: GEAR COOLER TWIST BRACKET: OIL COOLER 6” BRACKET: DUAL OIL V6

OIL LINES
1256-003E3 1460-001
OIL LINE: 19.5” 90-90 OIL DRAIN: EZ METRIC
1250-002E3 THREAD
OIL LINE: 28” 90-90 1460-000
1256-051F8 OIL DRAIN: EZ
OIL LINE: 51” 90-90 STANDARD THREAD

MISCELLANEOUS

0440-001
COOLER: OIL

0440-549G3
0904-000
0900-100 COOLER: OIL DUAL
FILTER: OIL
BASE: DUAL OIL 5” X 9”
SPORTPAC
0905-001 0000-871
FILTER: OIL ENPAC FITTING: REMOTE OIL
262/4.3V SYSTEM (2 REQ)
0521-000
0900-400 BYPASS KIT: OIL V6
KIT: OIL EXCHANGE 0521-001
(Includes Pump, COVER: OIL BYPASS ADAPT-
Mounting Bracket, ER V6
0791-000 EZ OIl Drain) 0521-002
CLAMP: OIL O-RING: ADAPTER COVER V6
COOLER
6
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
COOLING: HOSES

1458-003 1458-004 1458-005

HOSE: SEAWATER PUMP TO HOSE: RISER TO FW TANK HOSE: SEAWATER PUMP
FW TANK V6/V8 SB TO COOLER

1455-017G8 1455-003
1452-000F11 HOSE: FW TANK TO HOSE: CIRC PUMP
HOSE: CIRC PUMP MANIFOLD SB TO TANK RM

1456-000 1458-101P10 1458-102P10

HOSE: SEAWATER PUMP HOSE: MANIFOLD TO T-STAT HOSE: MANIFOLD TO T-STAT
TO T-STAT RW SB/BB HOUSING MERC STYLE STBD HOUSING MERC STYLE PORT

HWRF-016 HWRF-020
HOSE: SEAFLEX 1” HOSE: SEAFLEX 1-1/4”
(Per Ft) (Per Ft)

HOUSINGS FW BYPASS
0506-006N5
KIT: FW BYPASS SB

0210-000 0212-001 0506-009F4

HOUSING: T-STAT HOUSING: T-STAT HOUSING: FW
RAW WATER MERC RW T-STAT

0509-004N11 0505-009 0505-002

HOUSING: T-STAT BASE: T-STAT HOUSING CAP: T-STAT HOUSING
FWS FWS REAR MT SB FWS REAR MT SB

7
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID

COOLING: GASKETS, BLOCK-OFF PLATE

0992-310N4 0501-001N4 0505-007

GASKET: RISER MERC PLATE: BLOCK-OFF MERC GASKET: T-STAT FWS UP-
STYLE RW STYLE SB/BB FW PER

0505-027 0303-009
GASKET: T-STAT FWS GASKET: T-STAT ENGINE
LOWER V6/V8

TANKS & BRACKETS

0506-103F7 0505-103
TANK: FWS SB FRONT MOUNT TANK: FWS SB REAR MOUNT

0506-114F6 0506-115F6 0505-014 0505-015

BRACKET: FWS BRACKET: FWS BRACKET: FWS BRACKET: FWS
FRONT MOUNT RH SB FRONT MOUNT LH SB REAR MOUNT LH SB REAR MOUNT RH SB

THERMOSTATS

0500-007 0212-007
THERMOSTAT: FW THERMOSTAT: RW
REAR MOUNT 160D MERC 142D

0500-007F6 0505-008
THERMOSTAT: FW SPACER: THERMOSTAT
FRONT MOUNT 160D REAR MOUNT

8
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID

RECOVERY BOTTLE & MOUNTING BRACKET

0509-101F4 0509-102
BOTTLE: RECOVERY BRACKET: RECOVERY
WITH HOLDING BASKET BOTTLE MOUNTING

COOLERS, FW TEES, INLET TUBE

0441-103
TUBE: COPPER INLET RW 0440-549G3 0440-001
NORTHWEST JET COOLER: DUAL 5” X 9” COOLER: ENGINE 5” X 1-1/4”

0000-850 0000-852
TEE: FRESH TEE: HEATER
WATER RM ADAPTER 5/8” 90D

WATER PUMPS & ACCESSORIES

0307-050
GASKET: CIRC PUMP
(REQUIRES 2)

0573-000
0017-071 BRACKET: SEAWATER PUMP SB
0572-001 0566-000P8
PUMP: CIRC WATER SB PUMP: SEAWATER
BUSHING: SEAWATER PUMP
SB/BB

JABSCO PUMP REPLACEMENT PARTS

0566-001P8
IMPELLER: JABSCO
SEAWATER PUMP
0566-004P8
CAM: FULL JABSCO
0566-002P8 SEAWATER PUMP
GASKET: JABSCO 0566-005P8
SCREW: JABSCO CAM 0566-003P8
SEAWATER PUMP
COVER: JABSCO
SEAWATER PUMP
0566-008P8 0566-011P8
0566-006P8
LIPSEAL: JABSCO SCREW: JABSCO
SEAL: SPACER
SEAWATER PUMP SEAWATER PUMP COVER
JABSCO
(5 Required)
9
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
JOHNSON PUMP REPLACEMENT PARTS

0563-001 0562-001 0562-002

IMPELLER: JOHNSON IMPELLER: JOHNSON GASKET: JOHNSON
SEAWATER PUMP F5B SEAWATER PUMP F6B SEAWATER PUMP F5B/F6B

0563-003 0563-008 0563-009

COVER: JOHNSON LIPSEAL: JOHNSON BEARING: JOHNSON
SEAWATER PUMP F5B/F6B SEAWATER PUMP F5B/F6B SEAWATER PUMP F5B/F6B

0563-011
0563-002 SCREW: JOHNSON
CAM: JOHNSON SEAWATER PUMP COVER
SEAWATER PUMP F5B F5B/F6B
0563-013 0562-003 0563-012
WASHER: JOHNSON CAM: JOHNSON SCREW: JOHNSON
SEAWATER PUMP F5B/F6B SEAWATER PUMP F6B SEAWATER PUMP CAM F5B/F6B

0563-020 0562-020
IMPELLER KIT: JOHNSON F5B IMPELLER KIT: JOHNSON F6B
KIT INCLUDES: KIT INCLUDES: NOTE:
(1) 0563-001 IMPELLER (1) 0562-001 IMPELLER JOHNSON SEAWATER
(1) 0562-002 GASKET (1) 0562-002 GASKET PUMPS ARE NO LONGER
(1) 0563-013 WASHER (1) 0563-013 WASHER IN SERVICE ON MARINE
(1) 0563-010 O-RING (1) 0563-010 O-RING POWER ENGINES.
(1) 0563-009 BEARING (1) 0563-009 BEARING REPLACEMENT PARTS
(1) 0563-008 LIPSEAL (1) 0563-008 LIPSEAL ARE STILL AVAILABLE.
(1) 0563-012 SCREW (1) 0563-012 SCREW
(4) 0563-011 SCREW (4) 0563-011 SCREW

PULLEYS

1210-002
PULLEY: DUAL
0307-007 0307-028 0307-038 ALTERNATOR
PULLEY: CIRC PUMP PULLEY: CRANKSHAFT PULLEY: CRANKSHAFT (FOR PRESTOLITE
2-GROOVE 181/SB/BB 2-GROOVE 350 / 5.7V 3-GROOVE 350 / 5.7V & LEECE-NEVILLE)

10
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID
FITTINGS - BUSHINGS - PLUGS

0000-800H7 0000-815H7
FITTING: BRASS STRAIGHT FITTING: BRASS 90D 0720-852
3/4” NPT X 1” 3/4” NPT X 1” FITTING: BRASS 1/4” X 3/8” STR

0000-845
0720-851 FITTING: 3/4” PIPE X 0000-847 0000-878
FITTING: BRASS 3/8” 90D 5/8” HOSE 90D BUSHING: 3/4” X 1/4” PLUG: PIPE 3/8”

LIFT BRACKETS

0053-700F10 0053-701F10
BRACKET: LIFT REAR LONG BRACKET: LIFT REAR SHORT

0053-702
0028-701 BRACKET: LIFT REAR
0009-700F10 BRACKET: LIFT TBI SB/BB
BRACKET: LIFT FRONT SB SB VORTEC RW (AZ SP FW FRONT)

11
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID

RAW WATER COOLING DIAGRAM

HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH
MARINE POWER OR MERC STYLE MANIFOLDS
USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES

12
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID

FRESH WATER COOLING DIAGRAM

FRONT MOUNTED SYSTEM

HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH
MARINE POWER OR MERC STYLE MANIFOLDS
USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES
13
Marine Power COOLING GROUP 4.3 VORTEC / 262 CID

FRESH WATER COOLING DIAGRAM

REAR MOUNTED SYSTEM

HOSE NUMBERS LISTED ARE FOR MARINE POWER ENGINES EQUIPPED WITH
MARINE POWER OR MERC STYLE MANIFOLDS
USE MERC REFERENCE # FOR 262 / 4.3 VORTEC ENGINES
14
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID

ELECTRICAL

1184-000 1185-000
1210-00E7 BRACKET: ALTERNATOR BRACKET: TENSION ARM
ALTERNATOR: 51 AMPS SUPPORT SB / BB

1188-001 1140-240N7
SPACER: ALTERNATOR HARNESS: CARBURETED 3.0-8.2

0802-001G4 0807-006M5 9000-001

CAP: DIST V6 MODULE: DIST TOOL: TIMING
0545

0802-000F9 0811-016
DISTRIBUTOR: 0802-002G4 0805-101H3 WIRE LEAD: COIL TO
ELECTRONIC V6 ROTOR: DIST V6 COIL: HI-PERF HARNESS (Purple/Grey)

0811-018 0811-019
0303-042 WIRE LEAD: COIL - WIRE LEAD: SHIFT
CLAMP: DIST DIST + FILTER INTERRUPT

1111-000
WIRE SET: IGNITION V6

0811-020F8 0811-027 1110-001

WIRE LEAD: HOBBS CLIP: IGNITION WIRE
SET: WIRE LEAD NOTE:
OIL SWITCH (FOR ELEC FUEL PUMP)
NO WARRANTY
0007-015 ON
SPARK PLUG: 181/
ALL VORTEC ENGINES
ELECTRICAL
0003-015 ITEMS
SPARK PLUG: 262/350S/ 1110-903
BB BOLT: LOOM SS SB
15
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID

SENDERS - SWITCHES - RELAYS

0940-002 0940-001
SENDER: OIL SINGLE SENDER: WATER SINGLE 1/2”
0940-102 0940-011 0940-111
SENDER: OIL DUAL SENDER: WATER SINGLE 3/8” SENDER: WATER DUAL 3/8”

1140-102F5 1140-004 6754-850N4

RELAY: HARNESS CIRCUIT BREAKER: RELAY: ELEC
40 AMP IGNITION FUEL PUMP

0940-201 1140-011N4 1140-006

SWITCH: WATER RELAY: STARTER RELAY: STARTER OLD
TEMP 3/8” 70 AMP STYLE
(>April 99) (< March 99)

0303-017F3
0940-202 SWITCH: HOBBS
SWITCH: OIL OIL /FUEL PUMP
PRESS 1/8” 7PSI CUT-OFF

HARNESSES - INSTRUMENT PANEL

0947-003 HARNESS: 3 FT EXTENSION

0947-010 HARNESS: 10 FT EXTENSION
1140-240N7 0947-016 HARNESS: 16 FT EXTENSION
HARNESS: CARBURETED 0947-025 HARNESS: 25 FT EXTENSION
3.0 - 8.2L 0947-035 HARNESS: 35 FT EXTENSION

0945-000
PANEL: INSTRUMENT WITH GAUGES
0945-002 *
GAUGE: WATER TEMP
0945-003 *
GAUGE: VOLTMETER
0945-004 *
GAUGE: TACHOMETER GAS
0945-005 *
GAUGE: OIL PRESSURE
0945-015
GAUGE: FUEL
0945-476
* Gauge Included With Panel GAUGE: HOUR METER
16
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID
PRIMARY ENGINE HARNESS DIAGRAM

CARBURETED/ELECTRIC FUEL PUMP ENGINES

181 (SPORTPAC), 4.3, 5.7,454, 502

HARNESS PICTURED ON PAGE 15

17
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID

PANEL WIRING DIAGRAM

PARTS LISTED ON PAGE 16

18
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID

INITIAL TIMING JUMPER WIRING DIAGRAM

SHIFT ASSIST WIRING DIAGRAM

CARBURETED ENGINES - MERCRUISER & EARLY OMC APPLICATIONS

19
Marine Power ELECTRICAL GROUP 4.3 VORTEC / 262 CID

OMC SHIFT INTERRUPT DIAGRAM

Installation Instructions:

1. Cut the blue 16 gauge wire (A) and connect to 12V positive supply when ignition switch is in the “ON” position
with 2 amp in-line fuse.
2. Cut the black 16 gauge wire (B) and connect the shift interrupt wire on the engine. (Refer to Shift Cutout Wiring
Diagram.)
3. Cut the black 16 gauge wire (C). The overstroke switch and the E.S.A. module are no longer used.

20
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

THROTTLE BODY INTAKE

0009-275LK
MANIFOLD: INTAKE
4.3V 4BBL

FUEL LINES

0430-004
FUEL LINE: SEPARATOR FILTER
TO LOW PRESSURE PUMP

0720-404O7
GASKETS & ADAPTER FUEL LINE: PUMP TO TBI UNIT

0705-004 0720-651 0730-349

GASKET: CARB HOLLEY 1/8” GASKET: TBI 51MM BORE FUEL LINE: 3.0L-8.2L

0009-281 0730-359
GASKET: INTAKE MANIFOLD 0720-500 FUEL LINE: MP
4.3V / 262 ADAPTER: TBI 4.3 BILLET RETURN
25
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

BRACKETS

0720-220 0720-279 0720-290P2

BRACKET: MAP SENSOR EFI BRACKET: THROTTLE TBI BRACKET: ECM TBI V-6

0730-103N2 0730-278N2 0730-282N2

BRACKET: HI-PRESS PUMP BRACKET: LOW PRESSURE BRACKET: FUEL/WATER
EFI FUEL PUMP SEPARATOR-ALL MODELS

HARNESSES

1150-000 1140-334P8
BRACKET: ELEC 0806-824N5 HARNESS: PRIMARY ENGINE
COMPONENT V-6 CARB HARNESS: TBI EFI >8/99

REFER TO PAGES 29 & 30 FOR WIRING HARNESS DIAGRAM

FUEL PUMPS

0303-016F1 0730-016
PUMP: ELEC FUEL PUMP PUMP: FUEL EFI
7PSI

26
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

ELECTRICAL

0806-004 0806-020F12 0806-010F12

SENSOR: KNOCK 4.3 SENSOR: MAP ALL 0806-014 SENDER: TEMP
EFI/MSTS EFI/MSTS (MEFI 1 &2) MODULE: KNOCK 4.3 EFI/MSTS

0806-599 0806-596 0806-600

MODULE: ECM EFI #2 MODULE: ECM EFI #3 MODULE: ECM >98 #4
MEFI 1 MEFI 2 MEFI 3 / MEFI 4

Order This ECM To Order This ECM To Order This ECM To

Replace The Following ECM: Replace The Following ECM: Replace The Following ECM:
Model #: 16220371 or Model #: 16210729 Model #: 16237009
Model #: 16189069
The #16189069 ECM has offset NOTE:
hole pattern - it will require drilling BEFORE ORDERING ECM MODULE, THE PROGRAM NUMBERS THAT
additional hole to fit replacement ARE RECORDED ON THE BACK OF THE ECM WILL BE REQUIRED TO
ECM bolt pattern. CORRECTLY PROGRAM REPLACEMENT MODULE.

MISCELLANEOUS

0432-048 0432-049
BASE: FILTER FUEL/WATER FILTER: FUEL/WATER SEPA- 0702-285
SEPARATOR RATOR PLATE: ADAPTER TBI

0950-824
0950-102 COVER: WEATHER EFI 0720-000
COVER: WEATHER VORTEC NON-VORTEC FLAME ARRESTOR: 8” TBI
27
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

MISCELLANEOUS - Continued

0720-593 0720-490 0806-998

INJECTOR KIT: 4.3V FILTER: FUEL IN-LINE EFI CODE MATE

0720-601
SEAL: TBI O-RING FUEL FEED
LARGE
0730-957 0720-602 0720-900
BOLT: INTAKE MANIFOLD SEAL: TBI-O-RING FUEL RETURN BOLT: TBI MOUNTING
(8 REQUIRED) SMALL (3 REQUIRED)

0000-882
0080-650 0000-887 FITTING: FUEL PUMP OUT
GROMMET: HI-PRESS PUMP FITTING: VENT HOSE V6/V8

0720-889 0720-806 0720-851

FITTING: 1/4” NPT X 1/4” NPT FITTING: EFI FUEL PUMP FITTING: 1/4” NPT X 3/8” HOSE
F/M EL VAPOR 90D BRASS 90D

0720-455
0000-893
FITTING: EFI RETURN “T”
PLUG: PIPE 1/4” HEX HEAD
28
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

EFI PRIMARY WIRING HARNESS

HARNESS PICTURED ON PAGE 26

29
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

EFI SECONDARY WIRING HARNESS

HARNESS PICTURED ON PAGE 26

30
Marine Power ELECTRONIC FUEL INJECTION - TBI 4.3 VORTEC / 262 CID

SHIFT INTERRUPT DIAGRAM

31
Marine Power POWER STEERING GROUP 4.3 VORTEC / 262 CID

POWER STEERING

0310-104F7 0310-105F7 0310-001

PUMP: POWER STEERING RESERVOIR: POWER STEERING PULLEY: POWER STEERING

0310-203
0310-004
BRACKET: P/S
PUMP: POWER
PUMP
STEERING
MOUNTING
OLD STYLE
0570-000
BRACKET: P/S-SEAPUMP

0310-109K8 0310-255
0791-006 BRACKET: RESERVOIR RAW BRACKET: RESERVOIR
BRACKET: OIL COOLER 6” WATER FRESH WATER

0310-007N3 0440-001 0547-351

BRACKET: P/S/TENSION COOLER: OIL 5” X 1-1/4” BELT: POWER STEERING SB

HPWS-010 HPWS-006
HOSE: 5/8” POWER STEERING HOSE: 3/8” RESERVOIR-COOLER 0310-110
2 FT REQUIRED 3 FT REQUIRED HOSE: P/S PRESSURE

0310-111 1456-000 1458-005

HOSE: P/S RETURN HOSE: RW HSG - COOLER HOSE: SEAPUMP - COOLER
32
Marine Power POWER STEERING GROUP 4.3 VORTEC / 262 CID

POWER STEERING DIAGRAM

#0310-350
KIT: POWER STEERING RAW WATER SB
#0311-350
KIT: POWER STEERING FRESH WATER SB
NOTE: MARINE POWER POWER STEERING KIT WILL NOT RETROFIT
ON MERCRUISER APPLICATIONS WITH FRESH WATER COOLING

33
Marine Power TRANSMISSION GROUP 4.3 VORTEC / 262 CID

TRANSMISSIONS

VELVET DRIVE DIRECT DRIVE VELVET DRIVE 5000C SERIES HURTH DIRECT DRIVE

6450-100
6017-004 6020-001 GEAR: 450D 1:1
GEAR: 71C 1:1 GEAR: 5000C 1:1
6018-002 6020-002 HURTH
GEAR: 72C 1:1 GEAR: 5000C 1.25:1
6020-003
VELVET DRIVE 72C SERIES GEAR: 5000C 1.5:1
6020-004
GEAR: 5000C 2.0:1
6020-005
GEAR: 5000C 2.5:1
6020-006 6450-125
GEAR: 5000C 2.8:1 GEAR: 450A 1.25:1
6450-150
VELVET DRIVE 72C V-DRIVE GEAR: 450A 1.5:1
SERIES 6450-200
GEAR: 450A 2.0:1
6018-004
GEAR: 72C 1.5:1
HURTH V-DRIVE
6018-106
GEAR: 72C 1.88:1
6018-210
GEAR: 72C 2.1:1
6018-010
GEAR: 72C 2.5:1
6018-012 6005-012
GEAR: 72C 2.9:1 GEAR: 72C V-DRIVE 1.2:1
GEAR DRIVEN
6005-013
GEAR: 72C V-DRIVE 1.2:1 6635-130
VELVET DRIVE 5000V
GEAR: 630V 1.3:1
V-DRIVE SERIES CHAIN DRIVEN
6005-010 6635-150
GEAR: 72C V-DRIVE 1.5:1 GEAR: 630V 1.6:1
CHAIN DRIVEN 6635-210
6005-011 GEAR: 630V 2.0:1
GEAR: 72C V-DRIVE 1.5:1 6635-250
GEAR DRIVEN GEAR: 630V 2.5:1
6005-002
GEAR: 72C V-DRIVE 1.9:1
NOTE:
GEAR DRIVEN
SOME TRANSMISSIONS
6005-003
6002-002 LISTED MAY NOT BE AN
GEAR: 72C V-DRIVE 1.9:1
GEAR: 5000V 1.25:1 IN-STOCK ITEM.
CHAIN DRIVEN
6002-003 LEAD TIMES MAY
6005-004
GEAR: 5000V 1.5:1 APPLY TO CERTAIN
GEAR: 72C V-DRIVE 2.5:1
6002-004 TRANSMISSIONS.
CHAIN DRIVEN
GEAR: 5000V 2.0:1 CALL FOR
6005-005
6022-005 AVAILABILITY.
GEAR: 72C V-DRIVE 2.5:1
GEAR: 5000V 2.5:1 GEAR DRIVEN

35
Marine Power TRANSMISSION GROUP 4.3 VORTEC / 262 CID

GEAR LINES, COOLER, SWITCHES & FITTING

0000-899
0440-549G3 FITTING: OIL / GEAR
COOLER: DUAL 5 X 9 GEAR COOLER

1256-037F8
GEAR LINE: 37” SPORTPAC
1256-042F8
GEAR LINE: 42” SPORTPAC 6450-204
1250-003E3 6640-005 SWITCH: GEAR ALARM
GEAR LINE: 45” SPORTPAC SWITCH: NEUTRAL SAFETY HI-TEMP OIL

SHIFT BRACKETS

1194-000
1194-630 1194-500J12 BRACKET: SHIFT GEAR BW
BRACKET: SHIFT HURTH 630A BRACKET: SHIFT BW5000 71C/72C

36