HOW TOCALCULATEDYEI

NG
RECI
PEINTEXTI
LEWET
PROCESSI
NGSECTOR?
Dy
eingReci
peCal
cul
ati
on:

Dyeingr ecipecalcul
ati
onisnotat ought askt hatwehav e
normallyseemed.Theper sonwhoi sengagedi n t
exti
ledyei
ng
i
ndust r
y hast oknow the 
dyei
ng 
recipecalculati
onmet hodto
dyet hef abri
cper f
ectl
y.Thisar
ticl
ehaspr esentedaneasy
met hodf orcal
cul
at i
ngdyei
ngrecipecalcul
ationintexti
lewet
processingsector
.

Lab Dip Cal

cul
ati
on Met
hod Fol
l
owed i
n Text
il
e Dy
eing
Indust
ry:

The below equi
pment’
s 
has needed t
o cal
cul
atet
he dy
eing
reci
pein t
exti
lewetpr
ocessi
ng i
ndust
ry.
1.Di
git
alwei
ght
ingmet
erwi
thgl
assbox(
Expl
orer
,USA)
,
2. Di
git
alpi
pet
te,
3. Mi
cropr
ocessorpHmet
er.

Dy
eingReci
peCal
cul
ati
onFor
mul
a:

Thebel
owf or
mulashav
eneededt
ocal
cul
atel
abdi
pint
ext
il
e
dyei
ngi
ndustr
y.

1. Amountofdy
ecal
cul
ati
onf
ormul
a:

Requiredamountofdye,
  (Weightoft
hefabri
cingr
am ×Shadeper
cent
age
=………………………………………………………………
          
Per
centageofSt
ocksol
uti
on
Or,
Requir
edamountofsol
uti
on,
   
Fw×Sp
=…………………… 
Cs 

Where,
Fwindi
cat
est
heweightofyarn,orf
iberorf
abric.
Spi
ndicat
est
heshadepercentage,
Csi
ndicat
est
heconcent
rati
onofstocksoluti
on.

2. Auxi
li
ari
esorChemi
cal
sCal
cul
ati
onFor
mul
a:

Thebelow f
ormul
ahastofol
l
ow t
ocal
cul
ater
equi
redamount
of 
auxi
l
iari
esorchemi
cal
s.

Requiredamountofsolut
ion(ml s)
,
   (Weightofsubstrat
exGr am perli
quorrequir
edxLi quor
rat
io) 
=………. .
……………………………………………………………………
        
(Concent
rat
ionpercentageofst
ocksolut
ion×10)

3. Addi
ti
onalAuxi
li
ari
esCal
cul
ati
onFor
mul
a:

Formulaforaddi
ti
onofauxi
l
iar
iesi
nsol
i
dsf
orm suchassal
t,
sodais:
 

Salti
ngr am perli
quor,
  Sampl eweightxLiquorRat
io×r
equi
redamount(
%)
=………………………………………………………………………
                   
1000

4. Per
cent
aget
oGr
am Conv
ersi
onCal
cul
ati
onFor
mul
a:

Conver
sionf
ormul
afr
om per
cent
aget
ogr
am/l
i
quori
sint
he
bel
ow:
Gr
am perli
quor
,
=Requi
redamounti
nper
cent
agex10

I
falkal
iconcent
rati
onisgiv
ent henthebelow f
ormul
ahast
o
f
oll
owforcalcul
ati
ngthi
singram perl
iquor
: 

Requiredamountofsoluti
on(ml s)
,
   (
Wei ghtofsubst
rat
exGr am perli
quorr
equiredxLi
quorr
ati
o)
=……………………………………………………………………………….
       (10xConcentr
ati
onpercentageofstocksol
uti
on)

Or, 
Requiredamountofsolut
ion( mls)
,
   Weightofsubstr
atexLiquorrat
io×r
equi
redamount(
%)
=……………………………………………………………………….
       Concentr
ati
onpercentageofst
ocksolut
ion

LabDeepCal
cul
ati
onExampl
e: 
Reci
pe:
Dyes:
 
 RemaBl
ueRR=1.
122% 
 ReactRedKHW =2.
014%
 ReactYel
l
owKHW =1.
486%

Chemi
cal
s:

SodaAsh( concent rati

on.20%)=5gr
am/li
ter
 
SampleWei ght.=5gr am 
Causti
cSoda=1. 32% 
Salt=70% 
StockSolut
ion( %)=1
M: L=1:8 
Now,calculatet her equi
redreci
pefordyesandauxi
l
iar
iesor
chemical
singr am perl i
ter.
Sol
uti
on:

I
ncaseofdy
es,

Weknow,  
Requiredamountof  
dye,
  (
Wei ghtoft
hefabrici
ngram ×Shadeper
cent
age
=……………………………………………………………………
         Per
centageofStocksol
uti
on

Cal
cul
ati
onofdy
est
uffwi
l
lbe,
For
,
 RemaBl
ueRR=(
1.122x5)
/1=5.
61g/
l 
 ReactYel
l
owKHW =(
1.486x5)
/1=7.
43g/
l,
 ReactRedKHW =(
2.014x5)
/1=10.
07g/
l

I
ncaseofauxi
li
ari
esorchemi
cal
s,

Weknow,
Saltingram perli
quor,
   Samplewei ghtxLiquorRat
io×r
equi
redamount(
%)
=……………………………………………………………………
                   1000

   5×8×70
=……………………….
   1000

= 2.
8gm

So,
requi
redamountofsal
tis2.
8gm

I
ncaseofSodaAsh(
Concent
rat
ion20%)
:

Requi
redamountofsol
uti
on(
mls)
,
  (Weightofsubst
rat
exGr am perl
iquorr
equir
edxLiquorr
ati
o)
=……………………………………………………………………………………….
       
(10xConcentrat
ionper
centageofstocksol
uti
on)

  5×5×8
=……………………
  10×20

=1ml

So,
requi
redquant
it
yofsodaashi
nc.
cst
andsat1.
0

Ext
raAmountofWat
erRequi
red:

= M:L – ( Requir
ed amountofwat erto make sol
uti
on of
auxil
i
ari
esanddy es) 
=[(5x8)–{ (
5.61+10.07+7.
43)+(
1.0+0.
12)
}]
 
=40–24. 112
=15.77 

So,
15.
77amountofsal
tisaddedi
nsol
i
dfor
m