<<Contents>> <<Index>>

General Model VP6E5800

Specifications Turbomachinery I/O Module
Logic Builder Package
GS 33J10U10-01EN

[Release 6]

 General
Turbomachinery I/O modules are the modules that built-in with the high-speed interlock blocks, PID control blocks
and many other control function blocks, and applied in CENTUM VP system.
The main interfaces for turbine control such as speed pulse signal input, LVDT(Linear Variable Differential
Transformer)input and servo output interfaces are supported by theses modules. The Turbomachinery I/O Module
Logic Builder Package (VP6E5800) is the specific application package for configuring and engineering the
Turbomachinery I/O modules.
More information regarding the Turbomachinery I/O modules can be found in the General Specification of
Turbomachinery I/O Modules (GS 33J50F60-01EN). Please read it together with this document.

 Usage of Turbomachinery I/O Modules

An example is illustrated below to show the usage of Turbomachinery I/O modules in a turbine control system.

Main Controller
(FCS)
Communication I/O

DATA DATA

PI/O image PI/O image

Turbomachinery I/O Turbomachinery I/O
High-speed Power Load
protection Unbalance Servo module
module
IN (AGS813) IN
(AGP813)
Turbine speed OUT
HP exhaust pressure Trip Fast acting Valve position operations -
GEN current output solenoid Electrical signal
valve
Trip Valve
solenoid Servo valve position

Turbine Gen

LVDT
Gas or steam

Gas/steam control valve

F01E.ai

Figure Usage of Turbomachinery I/O Modules in Turbine Control System

The turbine control loops, typical applications using the Turbomachinery I/O modules, are running in the FCS for main
control activities to regulate the speed and load of the turbine. For the high-speed control actions, the Servo Module
(AGS813) for adjusting the servo valve openings and the High Speed Protection Module (AGP813) for monitoring the
turbine revolutions so as to protect the turbine from power load unbalance and over-speed are available.
Moreover, an AGS813 module has two built-in PID function blocks, and an AGP813 has many user-defined logic
calculation blocks. Therefore, the module can carry out the high-speed control activities independently from the field
control station (FCS).
The control unit of the FCS communicates with the Turbomachinery I/O modules for the I/O data through the
communication I/O areas.
The turbine control system engineering builders are available to define the modules for constructing the turbine control
systems. The turbine control system engineering builders are included in the package of VP6E5800.

Yokogawa Electric Corporation GS 33J10U10-01EN

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright Feb. 2015 (YK)
Tel.: 81-422-52-5634 Fax.: 81-422-52-9802 3rd Edition Nov. 27, 2015 (YK)
<<Contents>> <<Index>> 2
 System Components and Software Packages
l Field Control Stations (FCS)
The Turbomachinery I/O modules are supported by the following types of the field control stations.
AFV30S, AFV30D, AFV40S, AFV40D

l Turbomachinery I/O Modules

AGS813 and AGP813 are two models of the Turbomachinery I/O modules.

Table Turbomachinery I/O Modules

IOM Model(Name) I/O Channels Per IOM Redundancy(*1) Built-In Logics IOM Scan-Period SOE
Position Feedback: 4 Channels
Built-In PID
AGS813 DI: 2 Channels
  Control-Period —
(Servo Module) AO: 2 Channels
5 msec
POWER OUT: 4 Channels
Scan-Period
5 msec 10 msec
AGP813 Built-In Logic
AI: 4 Chs AI: 6 Chs 
(High Speed Protection   Control-Period
PI: 0 Chs PI: 4 Chs (DI Only) (*2)
Module) 5 msec,10 msec
DI: 4 Chs DI: 8 Chs
DO: 4 Chs DO: 8 Chs

*1: Install the two modules of same model in the adjacent slots(An odd number slot and the odd number + 1 slot) for dual
redundancy.
*2: The SOE (sequence of events) capability is supported in the same way as the SOE capability of FIO. For more information
about SOE capabilities, see GS 33J30D10-01EN or GS 33J30D20-01EN of Sequence of Events Manager.

l Turbomachinery I/O Module Logic Builder Package (Model VP6E5800)

Turbomachinery I/O Module Logic Builder Package (VP6E5800) needs to be used with the Standard Engineering
Function (VP6E5100) since the Turbomachinery I/O modules need to be defined using the Standard Engineering
Function.
Turbomachinery I/O Module Logic Builder Package has the following features:
• Logic Builder
This builder can be used to create the logics for running in the High Speed Protection Module (AGP813) on a
computer. The created logics can be downloaded from the computer to the AGP813 module via FCS.
• Logic Test Tool
This tool can be used on a computer for simulating and testing the logics created on the Logic Builder.

All Rights Reserved. Copyright © 2015, Yokogawa Electric Corporation GS 33J10U10-01EN Nov. 27, 2015-00
<<Contents>> <<Index>> 3
 System Specifications
The Turbomachinery I/O modules and the control unit exchange the input and output data through the FCS
communication I/O areas. The Turbomachinery I/O modules use the same communication areas with other modules.
Therefore, the number of Turbomachinery I/O modules to be installed subjects to the following restrictions:
Regarding the restrictions on the number of installed modules caused by the power capacity, see the following
documents:
GS 33J60A10-01EN FIO System Overview
GS 33J62A10-01EN N-IO System Overview

Table Restriction on Number of Turbomachinery I/O Modules (for Vnet/IP)

Item
Field
Control Function Communication
Control Unit Maximum number of modules can be installed
I/O size
Control Function for Field Control Up to 8 modules (4 sets for dual-redundant use) combined
AFV30S, Station (VP6F1700-V11C01) with the ALR111, ALR121, ALE111 and ALP121 modules
AFV30D, Control Function for Field Control Up to 16 modules (8 sets for dual-redundant use) combined
8000 words/FCS
AFV40S, Station (VP6F1700-V11C02) with the ALR111, ALR121, ALE111 and ALP121 modules
AFV40D Control Function for Field Control Up to 32 modules (16 sets for dual-redundant use) combined
Station (VP6F1700-V11C03) with the ALR111, ALR121, ALE111 and ALP121 modules

 Specifications of Servo Module (AGS813)

l Functional Overview
A servo module holds two PID control blocks. The PID control blocks use the LVDT inputs or 1-5 voltage inputs as the
measured process variables and perform the PID control calculation in accordance with the set-point values defined
by control unit of FCS. The calculated results will be output as the servo outputs or the linear outputs. Moreover, the
PID can run in cascade-direct mode to output the set-point values and can run the high-speed logic shutdown to a
specified value by an external DI signal. The control period of the PID blocks is 5 msec.

 Specifications of High Speed Protection Module (AGP813)

l Functional Overview
A high speed protection module holds the user-definable logic control capability. The logic calculations can be
performed using the discrete, pulse and analog inputs as well as the constants in the module and set-point values
defined from FCS.
The logic calculations can generate the trip signals for over-speed of turbine revolution and over-load shutdown
signals.
The over-speed trip signals and the over-load shutdown signals are output through the DO interface.

All Rights Reserved. Copyright © 2015, Yokogawa Electric Corporation GS 33J10U10-01EN Nov. 27, 2015-00
<<Contents>> <<Index>> 4
l Logic Control Capability
The logics created on the Logic Builder of CENTUM VP, i.e., the Logic for Turbomachinery I/O Module, can be
executed in the high speed protection module as the application logics.
The application logics (hereinafter referred to as APL) performs the logic calculations using the pulse signals (turbine
revolution signals) and other field data. It also uses the parameters set by FCS and returns the calculation results to
the FCS. Accordingly, it can send the trip signals through DO and shutdown commands to servo module. In an APL,
the built-in logic blocks which are previously built with may types of logic functionalities can be used for various logic
controls.
The control period of the logic blocks is 5 msec or 10 msec user-definable.
Table Application Logic Specifications
Up to 100 blocks can be used as long as the logic calculation can complete within the limit of APL
Application logic (APL)
processing time.
Control Period of I/O Module and Limit of APL Processing Time
AGP813:
Limit of APL Processing Time
5 ms Fast Scan Mode: 1.5 ms
10 ms Basic Scan Mode: 3.0 ms
Number of APL Buffer for External Interface: 113
Number of APL Buffers
Number of APL Buffer For Internal Use in I/O Module: 928

The logic blocks built-in the High Speed Protection Module for creating the application logics are shown below:
Table Internal Blocks Built-In AGP813 (1/2)
Category Block Name Block Model Processing Time (μs)
15-0 Bits Coder CODE15-0 57.3
15-0 Bits Decoder DECO15-0 54.4
15-8 Bits Coder CODE15-8 37.6
7-0 Bits Coder CODE7-0 37.6
Typecasting Blocks 15-12 Bits Coder CODE15-12 27.6
11-8 Bits Coder CODE11-8 27.6
7-4 Bits Coder CODE7-4 27.6
3-0 Bits Coder CODE3-0 27.6
Size Converter SIZE 28.3
Sign Change SIGN 13.6
Numeric Blocks
Absolute Value ABS 14.7
16Bit Adder ADD16 32.0
32Bit Adder ADD32 30.5
32&16Bit Adder ADD32&16 31.3
16Bit Subtractor SUB16 32.0
32Bit Subtractor SUB32 30.6
32&16Bit Subtractor SUB32&16 30.1
16Bit Multiplier MUL16 31.6
Arithmetic Blocks 32Bit Multiplier MUL32 31.8
Fixed-Point 32Bit Multiplier MUL32F 33.9
32&16Bit Multiplier MUL32&16 31.3
16Bit Divider DIV16 39.1
32Bit Divider DIV32 40.8
Fixed-Point 32Bit Divider DIV32F 43.6
64&32Bit Divider DIV64&32 42.4
64&16 Bit Divider DIV64&16 42.7
When shifting 64-bit data: Number of shift x1.4 + 32.7
Right Shifter SHIFT-R When shifting 32-bit data: 28.9
When shifting 16-bit data: 25.6
Bit Shift Blocks
When shifting 64-bit data: Number of shift x 1.4 + 31.3
Left Shifter SHIFT-L When shifting 32-bit data: 26.5
When shifting 16-bit data: 24.3

All Rights Reserved. Copyright © 2015, Yokogawa Electric Corporation GS 33J10U10-01EN Feb. 1, 2015-00
<<Contents>> <<Index>> 5
Table Internal Blocks Built-In AGP813 (2/2)
Category Block Name Block Model Processing Time (μs)
AND AND 32.8
OR OR 32.7
NOT NOT 15.0
Bitwise Blocks
16Bit Buffer BUFF16 14.7
2 out of 3 Voter VOTE2&3 18.0
2 out of 4 Voter VOTE2&4 22.0
2 to 1 Selector SEL2&1 18.2
Redundant 2 to 1 Selector RSEL2&1 32.4
Dual 2 to 1 Selector DSEL2&1 20.5
Data Selector SEL Number of data x 1.9 + 23.3
3 to 1 Max Selector MAX3&1 28.4
Max Selector MAX (Number of data -2) x 9.9 + 55.1
Selection Blocks
3 to 1 Min Selector MIN3&1 28.4
Min Selector MIN (Number of data -2) x 9.7 + 61.3
3 to 1 Mid Selector MID3&1 36.1
Mid Selector MID (Number of data -2) x 43.8 + 88.4
3-Input Average Calculator AVG3&1 66.3
Average Calculator AVG (Number of data -2) x 14.4 + 89.8
Comparator Blocks Comparator COMP 24.6
Bistable Blocks SR Flip-Flop SR-FF 17.9
Edge Detection Blocks D Flip-Flop D-FF 21.1
On-Delay Timer OND 16.6
Off-Delay Timer OFFD 16.6
Timer Blocks
One Shot Timer 1 TON1 18.0
One Shot Timer 2 TON2 18.0
High Value Holder HOLD-H 18.9
Low Value Holder HOLD-L 18.9
32Bit Buffer BUFF32 11.8
Advanced Blocks Line Segment FUNC Number of data x 2.8 + 99.2
Scaling SCALE 88.5
First-Order LAG LAG 100.7
Velocity Calculator VEL 84.9
END END 5.6
Auxiliary Blocks
NOP NOP 11.1

 Redundancy of Turbomachinery I/O Modules

Dual redundancy of Turbomachinery I/O modules can be configured by Installing the two modules of same model in
the adjacent slots(An odd number slot and the odd number + 1 slot).
One of the paired turbomachinery I/O modules is the control side module while the other is the standby side module.
Both modules are independently performing the same internal calculations, only the control side module sends
the calculation results as the outputs. Switching between the control side module and the standby side module is
determined by the diagnostic feature of the Turbomachinery I/O modules.

All Rights Reserved. Copyright © 2015, Yokogawa Electric Corporation GS 33J10U10-01EN Feb. 1, 2015-00
<<Contents>> <<Index>> 6
 Engineering Functions
Computer

Logic builder Logic Test

Tool

Import

Logic
definition file

download
Vnet/IP Bus1

Bus2
FCS

AGP813 F02E.ai

Figure Scheme of Engineering Functions

l Turbomachinery I/O Module Logic Builder

The Turbomachinery I/O Module Logic Builder is the engineering builder for creating the logic applications in the
high speed protection (AGP813) modules. The created logic applications need to be downloaded to the high speed
protection (AGP813) modules through FCS.

l Turbomachinery I/O Module Logic Test Tool

The Turbomachinery I/O Module Logic Test Tool is an engineering tool for testing the logic applications created by the
Turbomachinery I/O module logic builder on a computer. This tool can perform the simulation test for the logics on the
computer instead of using the actual Turbomachinery I/O modules or connecting the physical field devices. This tool
has the following features:

Feature Description
Simulates the logics created on the logic builder. The simulation test can be performed in Step mode or
Break Point mode.
Logic Simulation
User can enter the values to simulate the input signals for testing. The simulation signals can also be
prepared beforehand and saved chronologically in a file for testing.
Sets and displays the follows:
• Modify application logics
• Set line segment tables
• Set simulated input signal
• Set output value to the APL buffers
Set and Display
• Clear set data areas
• Display block details
• Display specified variable values
• Display internal variable values
• Display Logic definitions
Saves the following data used during the logic simulation test into files:
• Application logics
• Line segment data
Save Simulation Data
• Constants
• Simulated inputs
• Simulated outputs
Import Simulation Data Imports the simulation data saved in a file for simulation test.
Display Logic Processing Time Displays the processing times of application logics.
Imports the information file of the application logics created on the Turbomachinery I/O module logic
Import Logic File Information
builder.

All Rights Reserved. Copyright © 2015, Yokogawa Electric Corporation GS 33J10U10-01EN Feb. 1, 2015-00
<<Contents>> <<Index>> 7
 Operating Environment
l Hardware Requirement
Conforms to the operating environment of VP6E5100 Standard Engineering Function.

l Software Requirement
Conforms to the operating environment of VP6E5100 Standard Engineering Function.
Necessary software:
VP6E5100 Standard Engineering Function
VP6E5800 Turbomachinery I/O Module Logic Builder Package
Microsoft Excel

For the supported software versions of Microsoft Excel, refer to General Specifications of VP6E5100 Standard
Engineering Function (GS 33J10D10-01EN).

 Limitation of Installation and Notice

AGS813 and AGP813 cannot be installed in a remote node.

 Model and Suffix Codes

Turbomachinery I/O Module Logic Builder Package

Description
Model VP6E5800 Turbomachinery I/O Module Logic Builder Package
-V Software license
Suffix Code 1 Always 1
1 English version

 Ordering Information
Specify the model and suffix code when ordering.

 Trademarks
• CENTUM is a registered trademark of Yokogawa Electric Corporation.
• Other company and product names appearing in this document are trademarks or registered trademarks of their
respective holders.

All Rights Reserved. Copyright © 2015, Yokogawa Electric Corporation GS 33J10U10-01EN Mar. 17, 2015-00
Subject to change without notice.