TDS - Bronco Cemgrout SP75

DESCRIPTION
BRONCO CEMGROUT SP75 a ready to use chloride free blend of dry powder when
mixed with clean water, it produces a free flowing, non- shrink high strength grout.
The material is based on cement, graded aggregate fillers and additives which
imparts controlled expansion of mortar and reduces water demand, thus ensuring
positive contact with machine base plate, high early strength and long term
durability. BRONCO CEMGROUT SP75 conforms to ASTM C 1107, Grade-A
ADVANTAGES
Controlled expansion to ensure positive surface contact and low water permeability.
Quickly develops high compressive strength to facilitate early reinstatement.
High ultimate strength and zero water permeability.
Chloride and iron free, hence no rusting or staining on exposed edges.
Pre-mixed, addition of water is only needed.
Easy to pour free flowing and self-levelling nature; it can be pumped or poured into
restricted locations
RECOMMENDED USE
Anchoring.
Machine and steel column foundation
Anchorage of bolt and steel bar
Base plate grouting of cold as well as hot rolling mills in steel plants.
Grouting of bearing pads
Grouting of heavy Turbines base etc.
INDICATIVE PROPERTIES
Appearance Free flowing grey powder

Compressive Strength, N/mm2 (Typical) at W/P - 0.13
27°C, as per IS 4031
24 hrs. > 28
3 Days > 50
7 days > 65
28 days > 75
Free linear Expansion, ASTM C 827 0.2 - 2%
Coefficient of Thermal Expansion, per °C 11-12 x 10-6 (Similar to Concrete)
Fresh wet density, kg/m3 2250 – 2350
Tensile Strength, N/mm, 28 days, 30°C 4.5 (Minimum)
Flexural Strength, N/mm, 28 days, 30°C 12.5 (Minimum)
Note: Compressive strength is determined by using 7cm cube specimen at laboratory controlled
condition, Water demand may vary depending upon site condition.
DOMAINS OF APPLICATION
Grouting of machine base plates, column bases, anchor bolts, bridge bearings. Facilitates
early commissioning of equipment subjected to high vibration and requiring high early
strength.
METHOD OF APPLICATION
Surface Preparation
All surface laitance and unsound concrete must be chipped away so that a reasonable rough,
but strong sound surface is provided. All surfaces must be free from oil, grease and dust, this
particularly applies to the underside of bed plates, bolts, pipes or other materials which may
have surface contact with the grout. After cleaning, saturate the concrete surfaces with
clean water. Ensure that no free standing water is present on surfaces of foundations or in
bolt holes before applying CEMGROUT SP75.
Mixing
Use mechanical mortar mixers, preferably of the slow speed (250-350 rpm) paddle
mixer or revolving drum type mixer. Hand mixing rarely achieves the desired result.
Allow approx. 5 minutes for mixing. Thorough mixing is essential for achieving
maximum results. Add CEMGROUT SP75 slowly into recommended amount of clean
water in a mixer. Use as little water as is required for ease of placement.
Add CEMGROUT SP75 slowly into clean total needed water in Water/Powder ratio
recommended for grout consistency required. Use as little water as is required for
ease of placement.
For Flowable Mix - 4.250 - 5.150 ltr. Water to 25 kg. of CEMGROUT SP75
For Plastic Mix - 2.875 - 3.250 ltr. Water to 25 kg. of CEMGROUT SP75
For Dry-pack Mix - 2.500 - 2.875 ltr. Water to 25 kg. of CEMGROUT SP75
Job placing conditions, including temperatures may require adjustments as may be

essential for practical purposes. Small trial batches to ascertain the best working
consistency for the operation are recommended.
APPLICATION
In order to prevent air voids apply mixed CEMGROUT SP75 from one side or corner
only. CEMGROUT SP75 should be placed within half an hour of mixing. Flowable mix
may be used with low pressure cement grouting equipment or may be hand rodded
into restrained sections. High points must be adequately vented to allow entrapped
air to escape. Plastic mortar may be prodded into place. Consistency can range from
thick cream to smooth plastic. For large volume of placement areas CEMGROUT
SP75 may be pumped with a heavy duty diaphragm pump, screw or any other
standard pump. CEMGROUT SP75 shall be used in the thickness range of 20mmto
100mmin single pour. For thickness of a section is
more than 100mm, 50-70 % (by weight of CEMGROUT SP75) 6-10mm down washed
coarse graded aggregate shall be used to reduce temperature built up in the
hardened grout.
ADVANTAGES
CEMGROUT SP75 grout is a consistent continually controlled mixture. Pre-mixing at the

factory under strict quality control that requires no complicated jobsite mixing or skill, other
than the addition of water.
Facilitates easy handling and storage CEMGROUT SP75 Grout is protected in a vapour barrier
bag that prevents exposure to the elements.
Eliminates shrinkage, has flowable consistency, good workability and excellent void filling
action (selfleveling).
Ready to use and allows ample time for finishing work.
Can be poured, poked, pumped, dry-packed and rammed. If CEMGROUT SP75 Grout is
poured or vibrated into place there is no segregation.
Cement coloured and non-staining.
Gives increased yield about 2250-2350 Kg. for 1 m3 of CEMGROUT SP75 Grout.
Can be pumped through small nozzles over great distances.
Contains no harmful chemicals.
CURING
After completion of concreteing work the open edges shall be cured by applying suitable
BRONCOCURE-WP or any other effective curing membrane manufactured by BRONCO. Other
curing methods, such as covering with plastic sheet, wet hessian cloth are also accepted
SHELF LIFE & STORAGE

12 months from the date of manufacturing when stored in unopened,original sealed and dry
condition at a temperature range from +5°C to 40°C
CONSUMPTION
2250-2350 Kg. of CEMGROUT SP75/m3
PACKAGING
25kg waterproof laminated HDPE bag
Always add CEMGROUT SP75 in water during mixing. First take the total needed water in a
mixer then add CEMGROUT SP75 slowly in it with continues mixing. Maintain the test
temperature at 27 ± 2°c, at low temperature 24 hours compressive strength will not be
achieved due to delay in setting of cement.
SAFETY
Wear hand gloves, safety shoes and safety goggles while using and handling the product.
In case eyes or mouth are affected wash with plenty of clean water and seek medical
treatment immediately.
ADDITIONAL INFORMATION
The BRONCO range of associated products includes high strength cementitious, epoxy grout,
polyester resin based mortar for rapid presenting of steel shims to level or for direct bedding
of small base plates; Resin Anchoring systems for same day anchoring of bolts in drilled holes
in concrete or rock. Also available a range of products for use in construction; viz.,
admixtures, curing compounds, release agents, flooring systems and repair mortars.
Separate datasheets are available on these products. Denotes the trademark of
www.bronco.in
IMPORTANT NOTE
BRONCO products are guaranteed against defective materials and manufacture and are sold
subject to its standard terms and conditions of sale, copies of which may be obtained on
request. Whilst BRONCO endeavours to ensure that any advice, recommendation
specification or information it may give is accurate and correct, it cannot, because it has no
direct or continuous control over where or how its products are applied, accept any liability
either directly or indirectly arising from the use of its products whether or not in accordance
with any advice, specification, recommendation or information given by it.
“The information provided in this document results from our knowledge of the products and our experience. On-
site results may vary, in particular according to the product application methods adopted. Where application
methods not covered by this document are used, customers must request specific additional information and/or
carry out a representative test before using the products. The above-mentioned information in no way
constitutes a warranty relative to the use of the products. Our general terms and conditions of sale shall prevail,
in any event, on the information provided in this document. Prior to application, customers and users are
requested to check that they have the latest version of this document."
BRONCO BUILDSMART LLP

215, Symmers Business Park, Sarkhej-Shantipura Cross Road,
Opp. Hotel Yellow Lime, Sarkhej, Ahmedabad 382210
M: 88660 71009 l E: info@bronco.in

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DESCRIPTION

Appearance Free flowing grey powder

Job placing conditions, including temperatures may require adjustments as may be

CEMGROUT SP75 grout is a consistent continually controlled mixture. Pre-mixing at the

SHELF LIFE & STORAGE

BRONCO BUILDSMART LLP

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