CONTROL VALVES Doc.No.

DATA SHEET 1167-S-165

CLIENT: PT.PUPUK INDONESIA ENERGI SHEET REV.

PLANT: GRESIK GAS COGENERATION PLANT 7 2

QUANTIY - TAG No. 1 03-LV-204 OPERATING CONDITIONS RANGE

SERVICE DEMI WATER LEVEL 100%MCR

25% MCR

PIPING
SIZE - CLASS 6" M0NBBA
FLOW RATE  kg/h 20487 92122

MATERIAL -SCH. A 312 TP304 10S

PRESS. 2
UPSTREAM Kg/cm g 12,0 9,7
P&ID No. 1167-S-005 sh.1

DOW NSTREAM Kg/cm g

2 0,30 1,20
SERVICE CONDITIONS
DELTA P Kg/cm 2 11,70 8,50

FLUID - FLUID STATE WATER LIQUID UPSTREAM TEMPERATURE °C 44 44

MASS: DENSITY-MOLECULAR WEIGHT 875,2 Kg/m 3 / DENSITY (UPSTR. CON.) Kg/m 3 991,1 991,1

TEMP. : OPER. - DES. 44 °C 80 °C  CV  7,198 37,36

DYNAMIC VISCOSITY mPaxs / SOUND LEVEL dB (A) 77 (1) 85 (1)

CP/CV - COMPRESSIBILITY FACTOR / - / TECHNICAL CHARACTERISTICS

2
VAPOR PRESS. - CRITICAL PRESS. (ABS) Kg/cm Kg/cm 2 VALVE SIZING According to ISA S 75.01.01 / IEC-60534-2

MASS VAPORED - SOLIDS MASS CONT. / % / %  CV FL Xt RANGEA- DES. TEMP. DP MAX. LEAK.


2
DES.PRESS./Dp max. CL. VLV - LEAKAGE CL. 16 Kg/cm 2 IV (FCI 70.2) BILITY MAX °C (CL. VALVE) Kg/cm CLASS
LINE NUMBER 6"-LPC-001-M0NBBA-N
AIR FAILURE 2 WAY VALVE  OPEN  CLOS.  LOCKED

---
---
72 --- 80 12 IV 2
3 WAY VALVE

TYPE - MODEL No.  GLOBE  MOD. 88-21124

END CONNECTIONS  FLANGED SIZE 3" RATING # 300 FACING RF (ANSI B16.5)

BODY  THREADED SIZE

FLOW ACTION TO  OPEN  CLOSE

BONNET TYPE  STD  FINNED  EXTENDED  WITH BELLOWS STEM SEAL

LUBRICATOR - JACKET  YES  YES

VALVE
(2) No. OF SEATS - PLUG : TYPE  1  2  DISC  DIAPHRAM  CONTOURED


TRIM PORT-FLOW CHARACTERISTIC  FULL  REDUCED  LINEAR  EQUAL %  MODIFIED %

PLUG GUIDES  TOP  BOTTOM  SEATS  CAGE

BALANC.-SEALING SEAT/PLUG  YES  METALLIC  RESILIENT

BODY/BONNET - STEM  CARBON STEEL  A351 gr CF8M  316 St. St. (5) 
MATER. PLUG - SEAT  316 St. St. HF  316 St. St. HF  SS316+STELLITE  SS 400 + STELLITE

PLUG GUIDES - PACKING  304St. St./Nitronic 60  PTFE  GRAPHITE

TYPE - MODEL No. PNEUMATIC:  DIAPHRAGM  PISTON MOD. 88 / 10

ACTUA- ACTION - ALLOWABLE AIR PRESSURE  DIRECT  REVERSE Min. 4,6 Kg/cm g
2 2
Max. 8,7 kg/cm g (7)

TOR SIZE - TRAVEL - BENCH SET  10  1,5 inch  0,7734-1,617 kg/Cm 2g

HANDWHEEL - TRAVEL LOCK  SIDE  TOP  MIN.  MAX CV % TRAVEL

YOKE MATERIAL - ACTUATOR COVER COLOR  CAST IRON  STEEL (8)

POSI- TYPE - DEGREE OF PROTECTION - MODEL  PNEUMATIC  ELECTRIC-PNEUMATIC (9) (3) + (4) MOD. SVI2AP-21113111

TIONER INPUT SIGN. RANGE-AIR SUPPLY- ACTION  4-20 mA (2 wire)  3 + 15 PSI  1,4 barg  40 psig  DIRECT

EXECUTION OF PNEUM. CONNECTIONS  STANDARD  WITHOUT COPPER AND ITS ALLOYS  ST. STEEL AISI 316L

OPTIONS
BOOSTER  YES  YES FILTER-REGULATOR WITH PRESSURE GAUGE (11)

LIMIT SWITCH  YES  YES MECHANICHAL POSITION INDICATOR

NOTES:
a) AMBIENT TEMPERAT: MIN 22°C/ MAX 36,5°C (DESIGN 33°C). RELATIVE HUMIDITY 100%

This area is subject to a typical moonson climate: hot and humid. Thinder and Ligthning to be considered. All equipment shall be furnished with all necessary

weather or anticondensation protection to prevent damage due to climate or plant atmosphere. As minimum all the enclosure shall be dust and damp protected

and also proofed against vermin and insect.

b) PNEUMATIC CONNECTION: IMPULSE LINE 1/2" 316 S.S. (Imperial size tubing shall be applied). FITTING S.S. 316 DOUBLE FERRULE COMPRESSION SWAGELOK.

c) ELECTRIC CONNECTION: 1/2" NPT-F.

d) ALL ITEMS SHALL BE ATEX CERTIFIED Exd (Explosion Proof - IIB +H2 T4)

1) Sound level < 85 db(A) @1m. Sound level value to be considered with insulated valve.

2) Construction material shall be selected to avoid use of alloy containing low melting point elements, including (but not limited to) lead, mercury sulfur, etc.

Copper alloy shall not be allowed to come in contact in S.S.

3) I/P positioner shall be analog 4-20 mA SMART HART with IP66 enclosure

4) Fully tropicalization is required

5) Valve stem shall be weather and dust protected by suitable means. Stem shall have weather proof protection covers of approved construction.

6) NAMEPLATE: Stainless Steel nameplate indicating the valve service and reference number. Nameplate shall be securely fixed by screws or adhesive.

7) Pneumatic operator shall be designed for operation at 5,5 kg/cm2g. Air which will vary in pressure from 4,6 kg/cm2g to 8,7 kg/cm2g.

8) Pneumatic operator and yoke shall be steel construction and the diaphgram shal be of molded rubber or other suitable material.

9) Lightning protection shall be furnished.

11) With automatic drain valve.

PURCHASING DATA
Mat. Requisition No. Manufacturer Supplier Order No.

1167-ESTENG-002 GE-MASONEILAN GE-MASONEILAN 8800000884