A Shaper Machine

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SHAPER MACHINE

A shaper is a type of machine tool that uses linear


relative motion between the work piece and a single-
point cutting tool to machine a linear tool path. Its cut
is analogous to that of a lathe, except that it is
(archetypally) linear instead of helical.
Metal-cutting machine in which the work piece is
usually held in a vice or similar device that is clamped
to a table and can be manually operated or power
driven at right angles to the path of a chisel like
cutting tool with only one cutting edge held on the
end of a reciprocating ram. A moving table feeds the work piece in small, discrete increments at
the end of each stroke of the tool, and a scalloped but essentially flat surface is generated on
the work piece. The adjustable mounting of the tool permits the cutting of grooves and the
generation of surfaces at almost any angle to one another.
The rams on most shapers reciprocate horizontally. Shapers with vertical rams are known as
slotters, or die shapers, and are frequently provided with rotary tables. Means are provided on
all shapers for varying the length of stroke and speed of the ram.

Operation
Shaper machine works on the quick return mechanism. It is used to shape the metal or make
flat surfaces, making grooves and slots. It cuts the metal in one stroke in back motion or in froth
motion and the remaining one is useless. The working of shaper machine can be described as
follow.

1. First the job is fixed to the machine table.

2. The single point cutting tool is mounted on the tool post situated on the ram.

3. Now the motor start by manually which create reciprocating motion of ram by quick
return mechanism.

4. When the ram is in reciprocating motion, the tool rubs the work piece, which removes
unwanted material from it. It cuts the metal in forward stroke.

5. While return strokes the clapper provide the clearance between tool and work piece,
which make sure no cutting in return stroke. If the tool cuts material in both in forward
and return stroke it give poor surface finish and also cause for tool wear.
SHAPER MACHINE
Shaper Machine Parts

Parts and Functions


Base - It is the main body of the machine. It consist all element of machine. It works as pillar for other
parts. Base is made by cast iron which can take all compressive loads.

Ram - It is the main part of the shaper machine. It holds the tool and provides the reciprocating motion
to it. It is made by cast iron and move over ways on column. It is attached by the rocker arm which
provide it motion in crank driven machine and if the machine is hydraulic driven it is attached by
hydraulic housing.

Tool head - It is situated at the front of the ram. Its main function is to hold the cutting tool. The tool can
be adjusted on it by some of clamps.

Table - It is the metal body attached over the frame. Its main function is to hold the work piece and vice
over it. It has two T slots which used to clamp vice and work piece over it.

Clapper box - It carries the tool holder. The main function of clapper box is to provide clearance for tool
in return stock. It prevents the cutting edge dragging the work piece while return stock and prevent tool
wear.

Column - Column is attached to the base. It provides the housing for the crank slider mechanism. The
slide ways are attached upper section of column which provide path for ram motion.

Cross ways - It consist vertical and horizontal table sideways which allow the motion of table. It is attach
with some cross movement mechanism.

Stroke adjuster - It is attached below the table. It is used to control the stroke length which further
controls the ram movement.
SHAPER MACHINE
 Table supports - These are attached front side of the table and used to support the weight of table
during working.

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