SANY SR250 Rotary Drilling Rig

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Add: SANY Industrial Region, Beiqing Road, Huilongguan, Changping District, Beijing, P.R.

China
Zip code: 102206
Fax: 0086-10-80727043
Customer support: 0086-10-80727122
Website: http//:www.bjsany.com
Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment.
Final data and configuration are according to contract or real rig. The price varies according to the configuration.

SANY SR250 Rotary Drilling Rig

The copyright is reserved by SANY, and any content is forbidden to be used for other purpose without written permission of SANY. ©China print no.: BZSRX0303EN(10-09)-SR250
Content

Technical Data P 1-2 Kelly Bar P8

Base Machine P 3-4 Construction Support P9

Hydraulic System P5 Supporting Facilities P 10

Control System P6 Customer Support P 11

Driving Mechanism P7 Construction Cases P 12


Full-scal improved, with higher stability and more powerful function

Chassis CAT330D/336D 213kW CAT330D/336D 261kW SY420R/242

Max. drilling dia. 2200 mm (7′ 3″) 2500 mm (8′ 2″) 2500 mm (8′ 2″)

Max. drilling depth 70 m (230 ft) 70 m (230 ft) 70 m (230 ft)

Max. output torque. 285 kN.m (210394 lbf.ft) 285 kN.m (210394 lbf.ft) 285 kN.m (210394 lbf.ft)

In 2008, SANY SR250 Rotary Drilling Rig passed CE Drilling speed/Spin off 6-30 rpm 6-30 rpm 6-30 rpm

certification of Rhine company of Germany. Max. push 180 kN (40500 lbf) 180 kN (40500 lbf) 180 kN (40500 lbf)

Max. Pull 256 kN (57600 lbf) 256 kN (57600 lbf) 256 kN (57600 lbf)

Stroke of crowd cylinder 5300 mm (17′ 5″) 5300 mm (17′ 5″) 5300 mm (17′ 5″)

Mast sideward ±6° ±6° ±6°

Mast forward 5° 5° 5°
SR250 is suitable for large and medium pile foundation of high building, railway, Main winch pull (1st layer) 256 kN (57600 lbf) 256 kN (57600 lbf) 256 kN (57600 lbf)
highway and bridge. Main winch rope dia. 32 mm (1.3″) 32 mm (1.3″) 32 mm (1.3″)

Main winch line speed 63 m/min (2.3 mph) 63 m/min (2.3 mph) 63 m/min (2.3 mph)

Stability Aux. winch pull (1st layer) 110 kN (24750 lbf) 110 kN (24750 lbf) 110 kN (24750 lbf)

5-level anti-vibration technology absorbs drilling vibrational frequency all- directionally to Aux. winch rope dia. 20 mm(0.8″) 20 mm(0.8″) 20 mm(0.8″)

guarantee high stability. Aux. winch line speed 70 m/min (2.6 mph) 70 m/min (2.6 mph) 70 m/min (2.6 mph)

A Operating height 21546 mm (70′ 8″) 21546 mm (70′ 8″) 21627 mm (70′ 11″)
Powerful rotary drive
Operating width 4300 mm (14′ 1″) 4300 mm (14′ 1″) 4490 mm (14′ 9″)
The special lubricating system makes sure that it can work in high-temperature
B Transport length 15290 mm (50′ 2″) 15290 mm (50′ 2″) 15173 mm (49′ 9″)
environment. Rotary drive is available in three drilling modes-standard, low speed and
C Transport height 3385 mm (11′ 1″) 3385 mm (11′ 1″) 3520 mm (11′ 7″)
big torque or high speed and small torque; spin-off is optional.
Transport width 3000 mm (9′ 10″) 3000 mm (9′ 10″) 3190 mm (10′ 6″)
Double-life key D Crawler length 5464 mm (17′ 11″) 5464 mm (17′ 11″) 5911 mm (19′ 5″)
The removable key of rotary drive and symmetry structure design double its service life. E 2040 mm (6′ 8″) 2040 mm (6′ 8″) 2125 mm (7′)

Intelligent winch F 2165 mm (7′ 1″) 2165 mm (7′ 1″) 2230 mm (7′ 4″)

The main winch has highlights of touch-bottom protection, priority control and fast line G 705 mm (2′ 4″) 705 mm (2′ 4″) 624 mm (2′ 1″)

speed. H 600 mm (2′ ) 600 mm (2′ ) 517 mm (1′ 8″) A


System pressure 34.3 MPa (4975 psi) 34.3 MPa (4975 psi) 34.3 MPa (4975 psi)
efficient feeding
Pilot pressure 4 MPa (580 psi) 4 MPa (580 psi) 4 MPa (580 psi)
Crowd cylinder has two operation modes---normal lifting and fast lifting to improve push
Traction force 510 kN (114750 lbf) 510 kN (114750 lbf) 510 kN (114750 lbf)
efficiency.
Max. total weight 70 t (69 long ton) 70 t (69 long ton) 70 t (69 long ton)
Auto-mast
Mast features automatic erecting, lying and vertical adjustment to ensure the accuracy
requirements in construction.

Construction safety
Balance control system of the whole machine is available.

C
E F

G H
D
1883mm
B 6' 2"

SANY SR250 Rotary Drilling Rig 2


Base Machine

Comfortable ,durable and energy-saving

Stable and acute undercarriage Comfortable operating environment


Fully hydraulic drive Telescopic crawler Firm and durable undercarriage
The central revolving joint of hydraulic The extended crawler greatly improves The box section structure has the
system transfers hydraulic oil from upper machine's stability; while transporting, extremely good anti-bend and anti-torsion
machine to crawler travel and telescopic crawlers would be retracted to meet the ability.
mechanism to realize cylinder extension requirement of traffic regulations.
and retraction.

Model

Weight

Engine

Rated power

Crawler length

Track shoe width

Crawler height

Overall width(extended side)

Note: Final model and data are according to contract or real rig.

Diesel engine

Turbocharger water-cooled diesel engine prolong engine's service life.


High efficient turbocharged function improves performance Advanced cooling system Falling object protective structure Spacious room operation comfortable.
and power of the engine; special compressor enables the Large capacity cooling system side by side may work in the high The cab comes into shape by stamping hi- Spacious room for the leg and feet makes Easy operation
machine to work on plateau; electric injection supplies temperature environment. The electronic system controls fan speed strength steel plate and is equipped with the operator comfortable. The buttons and pedals are within the
precise spray oil volume, energy-saving and lower by means of temperature of coolant and hydraulic oil to reach the falling object protective structure on the operator's reach. The adjustable control
consumption; high efficient combustion chamber realizes most superior cooling performance. top. Its door open is 180°. Air conditioner panel may meet operator's need of the
high power output with low oil consumption, low discharge Advanced control system The cab has many air outlets to guarantee different build; the advanced screen may
and low noise. Control diesel engine rotational speed to satisfy different Wide visual field air fresh, simultaneously benefit for display the drilling condition.
Low vibration, low discharge and low noise constructions. When sensor has no signal for a while, the engine The front and side visual windows allow heating, temperature decrease, and
The engine and the damper match perfectly to reduce the automatically runs at idle to reduce oil consumption and noise. the operator see the state of construction defrost for the cab. Monitor system
engine noise; the advanced antivibration system makes the Low-temperature start-up (optional) and the surrounding environment; the Each meter of monitor system is within
machine stable. great design of rear window and engine All-directionally Adjustable Suspended operator's reach, displaying fuel level,
Fuel system cover height provides wide rear visual Seat with Dual-slide-rail Structure coolant, hydraulic oil temperature, machine
Engine manufacturer
Coarse filter, fine filter and the oil-water separator improve field. The height, location and angle of the seat speed, engine rotation speed; and by
Engine model
the fuel quality to reduce pump and nozzle wearing, and Style 4-stroke water-cooled overhead valve type are easily adjustable. The rigidity of the analysis of control system, the failure can
Direct injection
Quiet cab seat is also flexible in accordance with the be automatic diagnosed.
Turbocharger; inter cooler
Light oil (JIS Type 2) EU standard; good seal ring and low noise weight of the operator. Suspended
EU stage III / EPA Tier 3
to reduce operator's fatigue. equipment under the chair reduces
machine's vibration to guarantee
Displacement
Compression ratio

Rated power Optional counter-weight self-mounting system


Max. Torque

Fuel consumption (100% output)


A crane always required when dismounting or mounting the counterweight, which is
costly and inconsistent, self-mounting system solves this problem.
Note: CAT chassis matches CAT engine, SANY chassis matches Cummins engine.

SANY SR250 Rotary Drilling Rig 4


More advanced and more stable High intelligent control system monitors the whole working condition of the machine

Travel pilot hydraulic anti-vibration device Machine balance control system


When machine start and stop anti-vibration device reduces operator fatigue. Through analysis of chassis inclination angle, mast inclination angle, luffing cylinder
extend/contract factors and the center of gravity, monitor machine balance status.
Imported hydraulic parts
Main hydraulic parts are all imported to ensure the high reliability of the system, this is Close-loop control
the reason that why SANY macine seldom leaks oil. the power of engine and pump achieves the most superior match by their closed-loop
control,; Through closed-loop control of rotary drive rotation speed and motor flow,
Main oil circuit rotation speed modulation come true with stepless speed-adjust to ensure great match Relay module
Main oil circuit adopts advanced negative flow control technology; Consequently, flow for torque and pressure force; effectively reduce tooth wearing, protect Kelly bar and
supply according to requirement is realized. Based on it, constant power and electricity realize automatic push by pressure force closed-loop control.
power override control make the best use of the engine power.
Fault intelligent diagnosis
Auxiliary oil circuit The technical parameters of engine, hydraulic system and control system are cycled
Auxiliary oil circuit adopts load sensitive control system which is welcomed by the checked to judge whether the rig works normally or not. When a fault occurs, the rig will
international engineering machinery industry. The key parts as load-sensing pump and Rotary drive motor be shut down timely and the fault code will be displayed to avoid more severe damage.
multi-way directional valve with load compensation make the output power and all kinds
of operating conditions achieve optimal match, which mostly improves system
Mast automatic erecting/ lying and vertical adjustment
transmission efficiency.
Erecting, lay or adjust mast automatically according to the feedback of the mast angle. Controller

Pilot control
The rig adopts pilot control system. Reliable pilot logic valve controls all actions of the GCP(GPS)remote control system
rig. Pilot control is flexible, safe, comfortable and precise, which greatly improves the With advanced GCP(GPS) system, information like machine location, working,moving,
operational performance, flexibility, safety and comfort, and fully shows the integration warning, running, failure and maintenance information can be received to help customer
of man-mechanics-electronics-hydraulics. to solve the problem.

Rotary drive permanent power control/permanent torque control (optional) Customer-made wire
This mode may cause the rotary drive motor at the constant great torque condition to Through custom-made wire, all exposed wires are replaced by cable to reduce signal
drill fast under the good geological condition. disturbance and some failures; all waterproof plug-in unites enhance electrical system's
Inclinometer

reliability.

Rotary drive reducer

Database
GPS
Cable
In t
er
ne
t
Basic station
Pressure sensor

La
n
Agent/Bank
Terminal

Personal Terminal
Manufacturer Terminal

Winch motor and reducer Customer-made wire

SANY SR250 Rotary Drilling Rig 6


Completely improved to adequate to the complicated construction requirements Higher strength and less failure

5-level anti-vibration technology Swivel element Kelly stub


Sany Kelly stub adopts the advanced structural design and
Rubber packing anti-vibration High-strength, big load, safe, reliable, multiple seal structures,
the heat treatment craft to solve fracture problem. At present
Heavy spring anti-vibration imported sealing parts, big cavity design. The multi-bearing
Sany Kelly stub has low failure rate while some domestic and
high-elastic spring anti-vibration bidirectional design and imported bearing let swivel rotation world famous enterprise still contain this problem.
Military shock absorber more flexible and the service life longer.
Large-scale flexible anti-vibration system Anti-fracture protective patent for 2nd Kelly
This technology may strengthen intensity and rigidity of 1st
The technology absorbs drilling vibration all- directionally to Winch
and 2nd Kelly to reduce axially rip failure.
guarantee high stability. Touch-bottom protection
Judge whether the drilling tool gets to the pile bottom by rope 2-level protective patent
Rotary drive stress, to avoid rope chaotic. The technology may avoid bucket and Kelly stub fall into the
Multi-gears Priority control pile hole when core Kelly cracks by improper operation;
simultaneously new material of core Kelly has avoided this
Rotary drive is available in three drilling modes---standard, low During drilling tool lift, offer priority to main winch oil pipeline to
kind of accident.
speed and big torque or high speed and small torque; spin-off enhance main winch lift efficiency.
is optional. Fast fall-line speed for main winch(optional) 6-drive-key crowd structure
Special lubricating system Fast line speed is advantageous to improve construction Compared with 3-drive-key crowd structure, 6-drive-key
The special lubricating system of rotary drive reducer efficiency. reduces the stress of crowd spot, which prevents crowd spot
distortion and wearing.
enhances their service life and let the rig work in high- Free fall-line for auxiliary winch (optional)
temperature environment. Auxiliary winch with the function of none load free falling can
ERW high-frequency resistance straight-seam steel pipe
Durable key hang the impact equipment.
Compared with common pipe, the ERW high-frequency
its special design also doubles key's service life. resistance straight-seam steel pipe is straighter to avoid
Kelly block. Pipe thickness is even to improve anti-torsion
ability enormously. It enhances rig's stability and pile
precision.

Advanced heat treatment and welding craft


The advanced heat treatment enhances key parts'
toughness, anti-impact and wearing ability; digital welding
process may eliminate the welding defect to guarantee Kelly
mechanical property.

Type Outer dia. No. of tubes×Length per section Nominal torque

Φ445 mm / Φ1′5″ 5×14 m / 5×45′11″


Standard Friction Kelly bar 250 kN.m
Φ445 mm / Φ1′5″ 5×15 m / 5×49′2″
184556 lbf.ft
4×14 m / 4×45′11″
Optional Interlocking Kelly bar Φ455 mm / Φ1′5″
4×15 m / 4×49′2″

SANY only guarantees Kelly bars meeting the requirements of SANY insurance and operate rules. More information see Kelly bar user's guide.

7 SANY SR250 Rotary Drilling Rig 8


Construction Support Supporting Facilities

Top construction team can solve all your problems about construction methods. Optional supporting equipments ensure you to complete construction work at
complicated geographic conditions.

Before-sale support Casing installation with rotary drive Drilling with casing oscillator
Technology standard support
This method has solved problems such as large construction for Greater embedding pressure can be achieved by casing oscillator
The company has devoted in drafting rotary drilling rig field standard.
manual casing embedding, need for auxiliary equipment as instead of Casing Drive Adapter; casing can be embedded even in
Building & Construction Machinery and Equipment
excavator, potential collapse of drilling embedded hole and the hard layer. Casing oscillator owns such merits as strong
Borehole General Regulation for Rotary Drilling Rig hole-collapse during drilling. It gains obvious advantages in adaptability to geology, high quality of completed pile, low noise,
Building & Construction Machinery and Equipment drilling in backfill soil layer, shallow sand pebbles layer and karst no mud contamination, slight influence to former foundation, easy
cave limestone layer. The powerful rotary drilling rig of SANY- to control, low cost, etc. It owns advantages in following
Telescopic Kelly Bar for Rotary Drilling Rig
series is capable of installing and extracting casing without the geological conditions: instable layer, underground slip layer,
Construction cost appraisal
assistance of casing oscillator. Installing casing with Casing Drive underground river, strata, old pile, erratic boulder, and quicksand,
Provide construction cost appraisal for customers by geology, project volume, Adapter ensure verticality and avoid collapse. Drilling in and foundation of emergency and temporary building.
project time, unit price, rig specification, etc. Efficient rock construction support
installing casing can carry out simultaneously to improve Casing oscillator is suitable for machine like SR200C or heavier.
Construction geology analysis & rig and drilling tool specification efficiency.

Concerning rig and its attachment choice for the customer according to the
geological condition;

Construction method support


Common stratum construction support
High efficient rock construction support
Crushed rock and pebble stratum construction support
Soft overburden construction support
Small-diameter pile construction method
Soft overburden construction support
Overwater construction support
Borehole accident solution

Drilling tool improvement and research support


Sany provides the support of scenic transformation and new style research for
drilling tools. In view of the stratum feature, make the equipment in highly
effective construction and give the solution for customer urgent matter.

SANY Casing Oscillator


Casing diameter 600/800/1000/1200/1500 mm 2′/2′ 7″/3′ 3″/3′ 11″/4′ 11″
Operating pressure 340 bar 4934.7 psi
Small-diameter pile construction support Max. torque 2180 kN.m 1607865 lbf.ft
Stroke 500 mm 1′ 8″
Max. lifting force 2100 kN 471910 lbf
Counterweight (self-made) 20 t 18 sh.ton
Clamping force 2200 kN 494382 lbf
Rotation angle 20°
Travel of casing 261 mm 10″
Height of clamping collar 630 mm 2′ 2″
Weight 21 t 19 sh.ton
Already applied for patent, suitable for Already applied for patent, Overall length 4350 mm 14′3″
double layer core barrel for crushed rock suitable for core barrel with Overall width 2730 mm 9′4″
layer centralizer for hard rock layer
Over-water construction support Overall height 1640 mm 5′ 5″

9 SANY SR250 Rotary Drilling Rig 10


Customer Support

All customers of SANY Rotary Drilling Rig can enjoy the commitment of overall services. SR250 Rotary Drilling Rig can be seen throughout Asia, Europe, America and Africa.

Excellent quality can be only proved after market test. Due to advanced technique, high reliability of the quality and perfect after-sale
Sany has established branches and 300 offices over 100 service, SANY SR250 Rotary Drilling Rig is widely accepted and trusted by customers and exported to many countries and regions of
countries and regions. In china, there are 29 branches and 208 Asia, Europe, America and Africa. SANY has made active contribution to the pile foundation construction around the world and has
offices to ensure a service center within 150km. gotten recognition from industrial market.

Service commitment
After receiving the service call from customer or distributor, the
service engineer will afford technical support by communicating
to customer by phone or at the site.

The service engineer must arrive at the site on time by


appointment with customer.

24 hours waiting-on-orders system for service engineers.

Jinan Jingshi Road reconstruction project. Need for 2m pile dia. Capital airport extension project. It's splendid that 15 SANY
The service engineer shall not leave the site before successfully and 5m rock drilling, only BAUER and SANY rigs worked there. Rotary Drilling Rigs were working there at the peak period.
solving the malfunctions, and shall be permitted by the customers.

In case of not solving the problem within three days, technical


support and guide will be supplied from headquarter.

Service content

Pre-sale service Install and debug the equipment.


Technical consultations for special project. Train the operator on site
Equipment model selecting. Solve the malfunction on site, rapid and actively.
Design products according to the customer special Deliver spare parts to the customer.
requirements. Special service for key projects. Guangzhou Xinguang Expressway construction site Tangshan Shihuan road phase 2 project
Train service personnel for the customer. Provide the opportunity for technical exchange.
Provide consultation for new, special and difficult project
construction.
Value-added service
Give applicable construction plan.
Top-level tracing service for VIP project.
Special operating certification agent; provide operator train
In-sale Service regularly all the year
Help customer for machine transportation. International agent training and qualifications
Advance check before acceptance. Big-scale maintenance business
Introduce SANY service system. Regular patrol inspection
Technology update
After-sale Service Electric circuit retrofit
Assist the customers in working out the initial construction Offer professional maintenance periodically for customer.
scheme.

Zhengxi Railway passenger dedicated line project Jingjin Railway passenger dedicated line project

11 SANY SR250 Rotary Drilling Rig 12

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