GRUNDFOS ALLDOS INSTRUCTIONS

AR control unit
Installation and operating instructions
CONTENTS Also observe the installation and operating
Note
Page instructions for the dosing pump.
1. Symbols used in this document 2 If you require further information or if any problems arise, which
2. General information 2 are not described in detail in this manual, please contact the
2.1 Introduction 2 nearest Grundfos Alldos company.
2.2 Service documentation 2
2.2 Service documentation
3. Information about the product 2
3.1 Mounting variants 2 If you have any questions, please contact the nearest Grundfos
3.2 Connecting cables and plugs 2 Alldos company or service workshop.
3.3 Enclosure class 2
3.4 EMC protection 3 3. Information about the product
3.5 Ambient and operating conditions 3
3.6 Dimensional sketches 4 3.1 Mounting variants
3.7 Weight 7 The AR control unit is available in two versions:
3.8 Materials 7
• standard version mounted on the terminal box of the dosing
3.9 Sensors 7
pump.
4. Installation 7
• version for wall mounting:
4.1 General information on installation 7
The control unit is mounted on a wall mounting plate.
4.2 Installation location 7
5. Electrical connections 7 All mounting variants can only be ordered
5.1 Switching on/off 7 together with a dosing pump. The AR control unit
Note
6. Mounting 7 is considered part of the pump. The control unit
6.1 Mounting on the pump terminal box 7 cannot be retrofitted!
6.2 Wall mounting 7
7. Connecting signal lines for AR control unit 8
7.1 Control data (AR control unit) 8
7.2 Connection diagram for the AR control unit 9 Manual
1/min

7.3 Accessories: cable and plug for the AR control unit 11 Run

8. Using the pump electronics 12 Mode

Stop
Start
Menu Down
Up

8.1 Control and display elements 12

8.2 Display test 12
8.3 Menu levels 12 1 2 3 4 5

8.4 General functions of the electronics 12

8.5 Signal outputs 14 220-240V 110-120V

1 2 3 4 5
8.6 First function level 15
8.7 Second function level 18
8.8 Service level 22
A

TM03 7193 4506

8.9 Resetting to default settings 24
8.10 Creating a master/slave application 24 B
9. Disposal 24 C
Motor:siehe Motorentypenschild

Warning
Fig. 1 AR control unit for wall mounting
These installation and operating instructions are
also available on www.Grundfosalldos.com. .

Prior to installation, read these installation and Pos. Components

operating instructions. Installation and operation A Hall sensor cable
must comply with local regulations and accepted
codes of good practice. B Power supply cable
C Motor cable
1. Symbols used in this document
3.2 Connecting cables and plugs
Warning If there is a large distance between the dosing
If these safety instructions are not observed, pump and an AR control unit mounted on the
it may result in personal injury! Note wall, the power supply cable and the motor cable
can be extended up to 20 metres (cable cross-
If these safety instructions are not observed, section: 1 mm2).
Caution it may result in malfunction or damage to the
equipment! 3.3 Enclosure class

Notes or instructions that make the job easier Warning

Note
and ensure safe operation. The enclosure class is only met if the sockets are
protected! The data regarding the enclosure
2. General information class applies to AR control units with correctly
inserted plugs or screwed-on caps.
2.1 Introduction • IP 65 (maximum).
These installation and operating instructions form a supplement
to the instructions for the DMX 221, DMX 226, DMH 25x and
DMH 28x dosing pumps when used with an AR control unit. The
AR control unit is considered part of the pump. All Information not
given in this manual is equivalent to the information in the pump
manual.

2
3.4 EMC protection
Tests according to
DIN EN 50081-1
DIN EN 50082-2
DIN ENV 50140
DIN EN 50141
DIN V ENV 50204
DIN EN 55022 class B
DIN EN 61000-4-2
DIN EN 61000-4-5.
3.4.1 Required energy
Power supply for AC voltage, mains frequency 50/60 Hz

Permissible deviation from

Rated voltage
rated value
220-240 V ±5%
110-120 V ±5%

Maximum permissible mains impedance

(0.084 + j 0.084) Ohm (testing according to DIN EN 61000-3-11).
These details apply to 50 Hz.

3.5 Ambient and operating conditions

• Permissible ambient temperature: 0 °C to +40 °C.
• Permissible storage temperature: –20 °C to +70 °C.
• Permissible air humidity: max. relative humidity:
70 % at +40 °C, 90 % at +35 °C.

Warning
The AR control unit is NOT approved for
operation in potentially explosive areas!

Pumps with AR control unit are only suitable for

Caution
indoor use! Do not install outdoors!

3
3.6 Dimensional sketches

107 71

174 174

70 40

80 30

20
90
10
Nicht im Stillstand verstellen
Adjustable only in operstion
100% 0 Nes pas tournen a l`arret

TM03 7195 4506

Fig. 2 AR control unit mounted on a pump terminal box

119
108
16 71
6

Manual
1/min
Run

Stop Down
Menu
Start Up
Mode
174

1 2 3 4 5
238

254

220-240V 110-120V

1 2 3 4 5

Motor:siehe Motorentypenschild
TM03 7196 4506

108

125
Fig. 3 AR control unit for wall mounting

4
 205
175
275 59

319
70 40

80 30

20
90
10
Nicht im Stillstand verstellen
Adjustable only in operstion
100% 0 Nes pas tournen a l`arret

TM03 7198 4506

Fig. 4 AR control unit mounted on a DMX 221

17
2
45°
66

154

101
107 71

Manual
1/min
Run

Stop Down
Mode Menu
Start Up
381
174

1 2 3 4 5
390
ca. 390
approx.

220-240V 110-120V

1 2 3 4 5
gesamt
Total

TM03 7199 4506

Nicht im Stillstand verstellen

Adjustable only in operstion
Nes pas tournen a l`arret

Fig. 5 AR control unit mounted on a DMX 226

5
 14
2.
2
45°

108

75
90

gesamt
Total ca.198
approx. 198
71

Manual
1/min

Run
ca.330
330

Stop Down
Menu
Start Up
Mode

174
gesamtapprox.

1 2 3 4 5

output/off contact/analog
Total

flow / MBS fault / stroke tank level

220-240V 110-120V

1 2 3 4 5

TM03 7200 4506

Fig. 6 AR control unit mounted on a DMH

6
3.7 Weight 5. Electrical connections
Weight of AR control unit: 0.5 kg.
Also observe the installation and operating
Note
3.8 Materials instructions for the dosing pump.

AR control unit enclosure Make sure that the control unit and pump are suitable for the
electricity supply on which they will be used.
• Upper part of enclosure: PPO blend
• Lower part of enclosure: aluminium. Warning
Electrical connections must only be carried out
3.9 Sensors by qualified personnel!
Stroke control Disconnect the power supply before connecting
Dosing pumps operated via a AR control unit must be provided the power supply cable and the relay contacts!
with a Hall sensor. Before connecting the power supply cable, check
that the rated voltage stated on the pump
Without Hall sensor the linear deviation will
nameplate corresponds to the local conditions!
deteriorate to more than 10 %!
Caution Do not make any changes to the power supply
With Hall sensor, the linear deviation will be less
cable or plug!
than 2 %.
Observe the local safety regulations!
Length of Hall sensor cable for all pump types (depending on
mounting variant): 0.4 m or 5 m. Warning
If there is a large distance between the dosing The pump housing must only be opened by
pump and an AR control unit mounted on the personnel authorised by Grundfos Alldos!
Note
wall, the Hall sensor cable can be extended up to
20 metres (cable cross-section: 0.25 mm 2). Warning
For DMX 226 and DMH dosing pumps, a stroke sensor must be Protect the cable connections and plugs against
installed in the bearing cover. corrosion and humidity.
• Dosing controller: DMX 221. Only remove the protective caps from the
sockets that are being used.
• Diaphragm leakage sensor: DMX 221 and DMX 226.
The power supply must be electrically isolated
If there is a large distance between the dosing Caution
from the signal inputs and outputs.
pump and an AR control unit mounted on the
wall, the extension cables for the dosing The pump can be automatically started by
Note controller and the diaphragm leakage sensor Caution
connecting the power supply!
have to be ordered separately!
Product number 96609032 (321-223) 5.1 Switching on/off
5-core cable with coupler socket / plug. • Do not switch on the power supply until you are ready to start
the pump.
4. Installation
Before switching on the pump, check that it is
Caution
4.1 General information on installation installed correctly. See section 4. Installation.

Warning The control unit needs a booting time of

Observe the specifications for the range of minimum 5 seconds. Therefore, start the pump
applications and installation location described by pressing the "Start/Stop" button. Do not start
Note the pump via the mains.
in sections 2. General information and
4.2 Installation location. In case of mains interruptions or disturbances,
the pump may stop.
Carefully tighten the screws. Otherwise the
plastic housing may be damaged. 6. Mounting
The function of the finally mounted control unit
Caution
must be tested together with the dosing pump! 6.1 Mounting on the pump terminal box
The nameplate must be stuck to the mounting
plate or to the upper part of the control unit! The control unit is factory-mounted on the pump
terminal box by Grundfos Alldos!
Caution At each intervention in the control unit, the e.s.d.
4.2 Installation location (electrostatic discharge) protection must be
4.2.1 Space required for operation and maintenance observed!
General conditions:
The pump must be installed in a position where it
is easily accessible during operation and • Pump with AC motor (Grundfos Alldos motor)
Note
maintenance work. • Pump with Hall sensor (stroke indication)
The control elements must be easily accessible during operation. • Pump types:
– DMX 221
4.2.2 Permissible ambient influences
– DMX 226 up to 400 l/h and 3.5 bar maximum counter-
• Permissible ambient temperature: 0 °C to +40 °C. pressure
• Permissible air humidity: max. relative humidity: – DMH.
70 % at +40 °C, 90 % at +35 °C.
6.2 Wall mounting
The installation site must be under cover!
Ensure that the enclosure class of motor and • Fasten the control unit to the wall by means of the enclosed
pump is not affected by the atmospheric fastening material.
Caution conditions. • Connect the power supply cable to a protective motor switch
Pumps with AR control unit are only suitable for (for size, see nameplate).
indoor use! Do not install outdoors! • Connect the control line.

7
7. Connecting signal lines for AR control unit 7.1 Control data (AR control unit)
Functions for electronic control
Warning
Electrical connections must only be carried out Continuous-operation button for function test and dosing head
by qualified personnel! deaeration
Disconnect the power supply before connecting Memory function (stores a maximum of 65,000 pulses)
the power supply cable and the relay contacts!
Two-stage tank-empty signal (e.g. via Grundfos Alldos tank-
Observe the local safety regulations! empty sensor)

Warning Stroke signal/pre-empty signal (adjustable)

The pump housing must only be opened by Dosing controller function (only with sensor – optional)
personnel authorised by Grundfos Alldos! Diaphragm leakage detection (only with sensor – optional)
Access-code-protected settings
Warning
Remote on/off
Protect the cable connections and plugs against
corrosion and humidity. Hall sensor (for motor monitoring)
Only remove the protective caps from the Operating hours counter (cannot be reset)
sockets that are being used.
Operating modes for electronic control
Warning
Manual
The enclosure class is only met if the sockets are Stroke frequency: manually adjustable
protected! The data regarding the enclosure
Contact signal control
class applies to AR control units with correctly
Multiplier (1:n) and divisor (n:1) (optional)
inserted plugs or screwed-on caps.
Current signal control 0-20 mA / 4-20 mA
The power supply must be electrically isolated Adjustment of stroke frequency proportional to the current
Caution signal
from the signal inputs and outputs.
Weighting of current input
There is a risk that the unit connected to the
Inputs and outputs
current output could be destroyed!
If the pump connected to the current output has a
Inputs
Caution GND-PE reference, the current output may
increase to a multiple of 20 mA! Maximum load: 12 V, 5 mA
If this is the case, connect an isolating amplifier Contact signal Minimum pulse length: 10 ms
between the current output and the unit. Minimum pause time: 10 ms
Current 0-20 mA Maximum load: 22 Ω
Remote on/off Maximum load: 12 V, 5 mA
Tank-empty signal Maximum load: 12 V, 5 mA
Dosing controller and diaphragm leakage sensor

Outputs
Current 0-20 mA Maximum load: 350 Ω
Maximum ohmic load:
Error signal
50 VDC / 75 VAC, 0.5 A
Stroke signal Contact time/stroke: 200 ms
Maximum ohmic load:
Pre-empty signal
50 VDC / 75 VAC, 0.5 A

8
7.2 Connection diagram for the AR control unit

2 4
2 2 5
3 3
1 1 1
4 4
2 2
3 3 3

5 1 1
4 4

TM03 6355 4506

2
1 3

Fig. 7 Connection diagram

7.2.1 Diaphragm leakage detection / dosing controller

Socket 1
For diaphragm leakage detection (MLS) and/or dosing controller
(DC).
The diaphragm leakage detection and dosing controller are pre-
assembled with an M12 plug for socket 1.
If the diaphragm leakage sensor and the dosing controller are to
be used at the same time, both cables must be assembled in one
plug.

Warning
For the connection of one cable, use a plug
adapter with simple cable entry, for the
connection of two cables, use a plug adapter with
double cable entry, otherwise the protection will
be lost!
• Connect the cables according to the following table.

Used for / wire colour

Socket 1
Diaphragm leakage detection (MLS)*

Cable 3 m Dosing controller

Pin Assignment Cable 0.8 m
(without plug)
1 +12 V Brown
2 MLS/GND White White
3 MLS supply Blue Yellow
4 Dosing controller output Blue
5 MLS output Green/yellow Green

* MLS is an abbreviation of the function in German language "Membranleckagesignalisierung" = diaphragm leakage detection
7.2.2 Current output / remote on/off

The current output is not designed for controlling

Caution
secondary pumps in master/slave operation.
Socket 2
For the remote on/off input and current output.

Socket 2 Cable Used for

Pin Assignment Wire colour +/– current output Remote on/off

1 +5 V Brown +
2 Remote on/off input White x
3 GND Blue x
4 Current output Black –

9
7.2.3 Stroke signal / pre-empty signal / error signal

Use the stroke signal according to section

Note 8.10 Creating a master/slave application to
control secondary pumps.
Socket 3
Electrically isolated output for stroke signal or pre-empty signal
and error signal.

Socket 3 Cable Used for

Stroke signal /
Pin Assignment Wire colour Error signal
pre-empty signal
1 Error signal contact Brown x
Stroke signal or pre-empty signal
2 White x
contact
Stroke signal or pre-empty signal
3 Blue x
contact
4 Error signal contact Black x
7.2.4 Remote on/off / contact input / current input
The current input is not designed for controlling a preceding
pump in master/slave operation. Instead, use the contact input
that controls socket 3 according to section 8.10 Creating a
master/slave application.
Socket 4
For the remote on/off input and contact input or current input.
If remote on/off and contact input are to be used at the same
time, wire 1 is assigned twice.

For the connection of one cable, use a plug

adapter with simple cable entry, for the
Caution connection of two cables, use a plug adapter with
double cable entry, otherwise the protection will
be lost!

Socket 4 Cable Used for

Pin Assignment Wire colour Remote on/off input Contact input +/– current input
1 GND Brown x x –
2 Current input White +
3 Remote on/off Blue x
4 Contact input Black x
7.2.5 Empty signal only / pre-empty and empty signal
Socket 5
For the empty signal only or pre-empty and empty signal input.
The suction lines with empty signal or pre-empty and empty
signal are pre-assembled with a plug for socket 5.

Socket 5 Used for

Pin Assignment Empty signal Pre-empty signal

1 Empty signal x
2 GND x x
3 Pre-empty signal x

10
Flat plug
The flat plug is connected to socket 5.

TM03 6378 4506

1 1
2 2
3 3

Fig. 8 Flat plug

The cables and flat plugs are colour-coded as follows:

Coding

No. Empty signal Pre-empty signal / empty signal

1 White Brown
2 – White
3 Brown Green

Cable assignment of plugs

Pre-empty signal / Pre-empty signal /

Empty signal
empty signal empty signal
NO NO / NO NC / NC
Brown

Brown

Brown
Green

Green
White

White

White

TM03 6377 4506

Fig. 9 Cable assignment of plugs

7.3 Accessories: cable and plug for the AR control unit

Description Product number

4-pole M12 plug, suitable for sockets 2 and 4, with 2 m signal cable 96609014 / 321-205
4-pole M12 plug, suitable for sockets 2 and 4, with 5 m signal cable 96609016 / 321-207
4-pole M12 plug, suitable for socket 3, with 2 m signal cable 96609017 / 321-206
4-pole M12 plug, suitable for socket 3, with 5 m signal cable 96609019 / 321-208
5-pole M12 plug, suitable for sockets 1, 2 and 4, screwed, without cable, with double cable entry 96609030 / 321-210
5-pole M12 plug, suitable for sockets 1, 2 and 4, screwed, without cable, with single cable entry 96609031 / 321-217
Extension cable, 5 m with 5-pole coupling for M12 plug 96609032 / 321-223
Opto-sensor with 0.8 m cable with plug 96609033 / 10.6270-420
Opto-sensor with 3 m cable without plug 96609034 / 10.6270-402

11
8. Using the pump electronics 8.4 General functions of the electronics
8.4.1 Deaeration and suction
See the installation and operating instructions
Note for the pump. This section only describes the If the "Start/Stop" button is pressed for more than 1 second, the
additional functions. pump switches to continuous operation for as long as the button
is held down (e.g. for suction or deaeration).
8.1 Control and display elements This happens regardless of the selected operating mode.
8.4.2 Locking "run"
The pump can be locked to avoid manual stopping.
When activating this function (service level), the pump starts
running with the present settings and cannot be stopped using
the "Start/Stop" button.
It is still possible to acknowledge error messages using the
"Start/Stop" button.

TM03 6257 4506

Mode
Stop Down
Menu
Start Up Stopping the pump when the locking "run" is activated
• If remote on/off is connected, use remote off.
• Disconnect the pump from the power supply.

Fig. 10 Display of the AR control unit 8.4.3 Two-stage tank-empty signal

This function is used to provide a warning when the tank is almost
empty and to switch off the pump when the tank is empty. To use
Element Description
the pre-empty signal, ensure that the suction line is equipped with
Light-emitting diode (LED) two float switches.
• Lights up red when the pump is stopped. Pre-empty signal
• Lights up green when the pump is started
The pre-empty signal can be an error signal or a pre-empty signal
and briefly turns off during a suction
Mode at socket 3. For a pre-empty signal, relay 1 must be set to "Pre-
stroke.
empty signal". See sections 7.2 Connection diagram for the AR
• Lights up yellow when the pump is control unit and 8.8.1 Modifying the switch assignment.
switched off remotely.
When the contact of the corresponding float switch closes,
• Flashes red if an error signal is present.
• the error signal relay or pre-empty signal relay switches on,
• Turns off when the pump is in menu
but the pump is not switched off.
mode.
• The LED flashes red.
"Start/Stop"
• The empty-signal symbol flashes in the display.
Stop • Use this button to start or stop the pump.
Start • Error signals can be acknowledged by
pressing the "Start/Stop" button. Manual

120
1/min
Use the "Menu/Info" button to switch
Menu

TM03 6356 4506

between the operating modes.
Stop

Down Use the "Down" and "Up" buttons to change

Up values in the display.
Fig. 11 Display: pre-empty signal

8.2 Display test Once the error has been corrected,

A display test is performed when the pump is switched on. All the • the error signal relay or pre-empty relay switches off.
segments of the display are switched on for 3 seconds and the • The pump returns to the state it was in before the error
software version number is then displayed for 2 seconds. occurred.

8.3 Menu levels Empty signal

When the contact of the corresponding float switch closes,
Various menu levels are used in the electronics
• the pump is switched off.
• First function level: for selecting and setting the operating
modes of the pump (Manual, Contact, Analog) and starting the • The error signal relay switches on.
pump. • The LED flashes red.
• Second function level: for setting and viewing additional • The empty-signal symbol lights up in the display.
functions and setting the access code to protect the pump
against unauthorised access to pump settings. Manual
• Service level: for setting the inputs and outputs, thus

120
modifying the version of the AR control unit. It is possible to 1/min
TM03 6357 4506

revert to the default settings.

Saving user settings Stop
The pump settings are automatically saved approximately every
10 minutes and remain as they are even after the power supply
has been switched off.
Fig. 12 Display: empty-signal symbol

Once the error has been corrected,

• the pump starts running again (if it was running before).
• The error signal relay switches off.
• The pump returns to the state it was in before the error
occurred.

12
8.4.4 Diaphragm leakage detection (MLS) Once the error has been corrected,
As an option, the pump can be equipped with a sensor for • press the "Start/Stop" button to acknowledge the error.
diaphragm leakage detection.
The motor monitoring function does not provide
The electronics automatically detects whether a sensor is
protection for the motor as power is still supplied
connected. The following appears in the display. Caution
to the motor. Therefore, the motor should be
protected by a motor protector.
Manual 8.4.6 Remote on/off

120
1/min The pump can be switched off remotely (e.g. from a control
room).

TM03 6358 4506

• If switched off remotely, the pump does not respond to any
input signals or to operator input.
MBS
Exception: The pump can still be stopped and deaerated
manually.
Fig. 13 Display: MLS (MBS) sensor is connected – "Stop" lights up in the display.
– The yellow LED lights up.
When a diaphragm leakage is detected by the sensor,
If the pump was switched off remotely, the colour of the LED
• the pump is switched off. may vary for the different pump modes.
• The error signal relay switches on. • When it is switched on remotely, the pump returns to the state
• The LED flashes red. it was in before it was switched off. If, for example, the pump
• "MBS" (MLS) and "ERROR" flash in the display. was previously in "Stop" mode, it returns to this mode once it
is switched on.

Manual 8.4.7 Dosing controller

As an option, a dosing controller can be connected to the pump.

120
1/min
The dosing controller monitors the dosing process and emits a
TM03 6359 4506

pulse for each dosing stroke.

Stop
• The dosing controller is enabled and disabled in the second
ERROR MBS function level. See section 8.7 Second function level.
• During start-up or after 5 seconds of downtime, the electronics
Fig. 14 Display: diaphragm leakage detected automatically detects whether a dosing controller is
connected. The following appears in the display.
Once the error has been corrected (the contact is no longer
closed),
Manual
• press the "Start/Stop" button to acknowledge the error.

120
• The pump starts running again (if it was running before). 1/min

TM03 6361 4506

• The error signal relay switches off.
• The pump returns to the state it was in before the error
occurred. flow
8.4.5 Hall sensor / motor monitoring
If the pump has existing strokes to process, the Hall sensor Fig. 16 Display: dosing controller is connected
checks whether the drive is turning. If the drive motor is blocked,
e.g. due to excess counter pressure in the dosing system, this is Start-up operation
detected and indicated by the integrated motor monitoring After starting the pump, 60 strokes are performed even if no
function. signal is received from the dosing controller.
• The error signal relay switches on. If the dosing controller emits a pulse, "flow" is briefly turned off in
• "1/min", "bar" and "ERROR" flash in the display. the display.
• The motor is not switched off. The start-up operation is triggered as follows:
• By pressing the "Start/Stop" button
• By switching the operating mode
Analog
• The lower stop point not being reached during current signal

0
1/min
control
TM03 6360 4506

• By actuating the remote on/off contact

Run • By switching on the power supply.
ERROR bar
The start-up operation cannot be started in
Note
"contact signal control" mode.
Fig. 15 Display: motor monitoring

For possible errors and their correction, see the fault finding chart
in the installation and operating instructions for the pump.
• When the pressure has dropped to a certain level, the pump
will restart automatically.

13
Setting the dosing controller position 8.5 Signal outputs
During the start-up operation, the dosing controller can be set
The electronics has the following signal outputs, e.g. in order to
according to the operating conditions.
return a signal to the control room.
8.5.1 Current signal output

To use the control signal output, see section

Note
8.7.5 Current input – weighting.

There is a risk that the connected evaluation unit

could be destroyed!
Sensor If the unit connected to the current output has a
flow Caution GND-PE reference, the current output may
2 mm increase to a multiple of 20 mA!
If this is the case, connect an isolating amplifier
between the current output and the unit.
The current stroke frequency of the pump is output as a current
signal.
• Current control 0-20 mA in mode "current output 0-20 mA"
• Current control 4-20 mA in mode "current output 4-20 mA" and
in manual mode.

The current output is linear between 4 (0) mA at

stroke frequency = 0 and 20 mA at maximum
Note
stroke frequency of the pump. The current output
cannot be weighted.
8.5.2 Error signal
Used to return various error states to the control room.
TM03 6362 4506

8.5.3 Stroke signal / pre-empty signal

Depending on the relay setting, the contact output emits a signal
in these cases:
• for each complete stroke of the pump, or
Fig. 17 Setting the dosing controller • a pre-empty signal input.
To set the relay, see section 8.8.1 Modifying the switch
1. Place the sensor at the top. assignment.
2. Set the desired stroke length.
3. Switch the pump to continuous operation.
4. Move the sensor down until "flow" starts flashing in the display.
5. Move the sensor down another 2 mm. Otherwise very slight
deviations may be incorrectly interpreted as an error.

The dosing controller can only be used if the

Note stroke length remains constant during operation.
Otherwise it will emit an incorrect signal.
After start-up operation
If, after 40 continuous strokes, the dosing controller does not emit
a signal, this is recognised as an error:
• The error signal relay switches on, but the pump is not
switched off.
• The LED flashes red.
• "flow" and "ERROR" flash in the display.

Manual

120
1/min
TM03 6363 4506

Stop

ERROR flow

Fig. 18 Display: flow error detected

Once the error has been corrected,

• press the "Start/Stop" button to acknowledge the error.
– The error signal relay switches off.
– The pump returns to the state it was in before the error
occurred.

14
8.6 First function level 1. Press the "Menu/Info" button.
8.6.1 Setting the operating modes – The first function level is opened and the pump is stopped.
2. Navigate in the first function level by repeatedly pressing the
The operating modes are selected in the first function level, and
"Menu/Info" button.
settings can be made for the modes.
3. Use the "Up" and "Down" buttons to modify the settings in the
This function level can be opened while the pump is running (LED
relevant menu as shown in fig. 19.
lights up green) or when the pump is stopped (LED lights up red).
4. Use the "Start/Stop" button to confirm the settings and to exit
the first function level.
– The pump is running (LED lights up green).

Pump not running (LED lights red)

Menu Pump running (LED lights up green)

Manual control Manual

120
1/min Set stroke frequency to 0-max.
Down Stop
Up [1/min] Start
Run

Menu

Contact signal Contact

control, Set number of strokes per pulse
multiplier 1:n 1:n 0:1 Up
Down
1 signal = 0-999 strokes
Stop
Start

Menu

Contact signal Contact

control, Set number of pulses per stroke
divisor n:1 n:1 1:0 Up
Down
0-999 signals = 1 stroke
Stop
Start

Menu

Stroke frequency proportional to current signal

Current signal 0-20 mA Analog > 19.8 mA: Continuous operation, max. stroke
control 1/min
0 frequency* Stop
0-20 mA Start
< 0.2 mA: Pump stops
0.2-19.8 mA: Stroke frequency proportional to
current signal
Menu

Current signal Stroke frequency proportional to current signal

Analog
control 4-20 mA 1/min > 19.8 mA: Continuous operation, max. stroke
4-20 mA
0 < 4.2 mA:
frequency*
Pump stops
Stop
Start
TM03 6364 4506

4.2-19.8 mA: Stroke frequency proportional to

current signal
< 2 mA: Fault signal switches on > Display:
"ERROR", LED (2) flashes red
Fig. 19 First function level

* You can modify the assignment between the current input and the stroke frequency. See section 8.7 Second function level.

15
8.6.2 Manual control 8.6.4 Contact signal control with divisor n:1
Dosing with manual on/off and manually adjustable dosing
The pump must be started first in this operating
flow mode (LED lights up green, "Run" appears in the
Note
In this operating mode, all the settings are entered on the pump display).
by the operator.
Use the "Start/Stop" button to start or stop the pump.
Use the "Start/Stop" button to start or stop the pump.
Use the "Up" and "Down" buttons to increase or decrease the
Use the "Up" and "Down" buttons to increase or decrease the divisor setting in the first function level.
stroke frequency. This can be done when the pump is stopped or
when it is running.
Contact

45:0
Manual

TM03 6367 4506

120
1/min n:1

TM03 6365 4506

Run

Fig. 22 Display: 45 strokes per pulse

Fig. 20 Display: stroke frequency • When the pump receives the set number of pulses via the
contact input (e.g. from a water meter with reed contact
The maximum displayed stroke frequency is automatically set output), it performs a dosing stroke.
according to the mains frequency and the gear ratio.
In the example n = 45, i.e. 45 contacts per pulse.
8.6.3 Contact signal control with multiplier 1:n n can be set between 0 and 999.
The pump must be started first in this operating • If the pump receives more pulses than the number
Note mode (LED lights up green, "Run" appears in the corresponding to the maximum stroke value, it runs in
display). continuous operation with maximum stroke frequency.
The maximum stroke frequency must not be exceeded.
Use the "Start/Stop" button to start or stop the pump.
Memory function / excess contact signals
Use the "Up" and "Down" buttons to increase or decrease the
multiplier setting in the first function level. Contact signals, which cannot be processed immediately, can be
stored and subsequently made available to the pump for
processing. A maximum of 65,000 contact signals can be stored.
Contact • Without memory: If the pump is running when a contact

0:45
signal is received, the signal is ignored. The pump performs
the current dosing, then it is again ready to receive new
TM03 6366 4506

1:n
contact signals, i.e. it rejects excess contacts.
• With memory: If the pump is running when a contact signal is
received, the signal is stored in the memory. First, the pump
performs the current dosing, then it processes the contact
Fig. 21 Display: 45 strokes per pulse signals from the memory.
The contents of the memory are deleted:
• When the pump receives a signal (e.g. from a water meter with • by switching off the power supply
reed contact output), it performs the set number of dosing
• by switching the operating mode.
strokes.
The contents of the memory are not deleted:
In the example n = 45, i.e. 45 strokes per contact.
• by actuating the remote on/off contact
n can be set between 0 and 999.
• by pressing the "Start/Stop" button
• If the pump receives more contact signals than the number
corresponding to the maximum stroke value, it runs in • by continuous operation.
continuous operation with maximum stroke frequency. The The memory function can be enabled and
maximum stroke frequency must not be exceeded. Note
disabled in the second function level.

16
8.6.5 Current signal control 0-20 mA / 4-20 mA
For controlling the dosing pump via an external current
signal of 0-20 mA (4-20 mA)

0-20mA Analog

0
1/min

TM03 6368 4506

Run

Fig. 23 Input signal: 0-20 mA

Analog

0
4-20mA
1/min

TM03 6369 4506

Run

Fig. 24 Input signal: 4-20 mA

• The stroke frequency is proportional to a current input signal

of 0-20 mA (4-20 mA).
• Above 19.8 mA, the pump runs in continuous operation at
maximum stroke frequency.
• Below 0.2 (4.2) mA, the pump switches off.

The pump must be started first in this operating

Note mode (LED lights up green, "Run" appears in the
display).
• Use the "Start/Stop" button to start or stop the pump.
4-20 mA current signal control
If the current input signal falls below 2 mA, the error relay is
switched, as an error has probably occurred at the signal source
or on the cable.
• The error signal relay switches on, the LED flashes red.
• "4-20 mA" and "ERROR" flash in the display.

Analog

0
4-20mA
1/min
TM03 6370 4506

Run
ERROR

Fig. 25 Display: current input signal < 2 mA

17
8.7 Second function level The "Start/Stop" button for stopping the pump is
Note
8.7.1 Opening / exiting the second function level active with any code.
Open the second function level to set the access code, to enable 1. Press the "Start/Stop" button while the pump is running
or disable the memory functions, to display the operating hours, (LED lights up green).
or to modify the assignment between the current input and stroke – The pump is stopped (LED lights up red).
value. 2. Press and hold down the "Menu/Info" button for 3 seconds.
This function level can only be opened when the pump is stopped – The second function level is opened.
(LED lights up red).
– "C:111" (default setting is "111") or a user-defined code
8.7.2 Setting the access code appears in the display.
The access code is used to protect the pump against 3. Use the "Up" and "Down" buttons to set the code in the range
unauthorised access to pump settings. between 1 and 999.
The default setting is 111. Code 111 gives access to all settings Code 111 is required to open the second function level.
described in sections 8.6 First function level and 8.7 Second
function level.

Pump running (LED lights up green)

Stop Stop
Start Start

Pump not running (LED lights up red)

Stop
Menu
Start

Keep pressed for 3 seconds

Second function level

Down
Up

Setting code 111

Menu

• flow on/off
• memory on/off

TM03 6371 4506

• analog weighting
• display of total number of operating hours

Fig. 26 Setting the access code

1. Navigate in the second function level by repeatedly pressing

the "Menu/Info" button.
2. Use the "Up" and "Down" buttons to modify the settings in the
relevant menu as shown in fig. 27.
3. Press the "Start/Stop" button to exit the second function level.

You can only change the parameters in the

shown order. When the "Menu/Info" button is
Note
pressed again (after one run), the first function
level opens automatically.

18
Figure for the second function level

Stop
Start

Menu

Keep pressed for 3 seconds Stop

Start

Code
Down
Up

Code
Stop
C:111 Start

Menu

Dosing controller Switch dosing controller on/off

OFF
Down Stop
(not with all pump types) Up Start
flow ON / OFF

Menu

Saving of approx.
Memory function Memory 65,000 contacts signals Stop
ON
Down
Up Start
ON / OFF

Menu

Weighting of Analog Select value for current input

Stop
20
Down
current input mA
Start
Up
5 - 20 mA

Menu

Select value for stroke

Weighting of Analog frequency Stop
Down
120
1/min
current input Up Start
24 - max. [1/min]

Menu

Display of operating time of drive

Operating hours counter
0001
h Stop

TM03 6372 4506

0001 = 10 h - 9999 = 99 990 h Start

Menu

Fig. 27 Second function level

8.7.3 Dosing controller

If installed, the dosing controller can be switched on and off.
8.7.4 Memory function
Used to store excess contact inputs for later processing.
8.7.5 Current input – weighting
In current input/output operation, the dosing capacity is controlled
via the current signal. The pump emits a current signal as a
feedback to the control room or master/slave applications.

19
Current signal control without weighting (default)
Current input and current output without weighting

[Strokes/min.]
f fmax
max.

1 2

TM03 6373 4506

f fmin
min. [mA]
0 mA
0 4 mA
4 8 mA
8 1212
mA 1616
mA mAIout
2020
Fig. 28 Current signal/stroke frequency

The assignment between the current signal and stroke frequency

is linear by default between 0 and the maximum stroke frequency
(depending on pump type) for a current input signal of 0 mA to
20 mA (curve 1) or 4 mA to 20 mA (curve 2).
The current output corresponds to the following:
• curve 1 for current signal control 0-20 mA
• curve 2 for current signal control 4-20 mA and manual mode.
Current signal control with weighting
You can modify the pump response by setting a specific
assignment between the current input and stroke frequency.
In the second function level, first set the current value and then
the stroke frequency in the menu items for current weighting for a
reference point.
In the example, a stroke frequency of 60 1/min has been set for a
current input of 6 mA, see curve 3. The curve now passes
through 0 mA and the selected point. The maximum stroke
frequency of the pump must not be exceeded!

The current output applies to the maximum

Note stroke frequency of the pump (curve Iout), and is
10 mA in the example.

20
Current input and current output with weighting

[Strokes/min.]
f fmax
max.

3 I out
Iout

1
60 min
60

TM03 6374 4506

fmin.
f min [mA]
0 mA
0 4 mA
4 8 mA
8 1212
mA 1616
mA 2020
mAIout
Fig. 29 Current signal control with weighting

Setting the weighting (in the second function level)

Menu Stop
Start

0-20 mA Analog Up 0-20 mA Analog 0-20 mA Analog Up 0-20 mA Analog

4-20 mA 4-20 mA Stop
20
4-20 mA 1/min 4-20 mA 1/min
6 120 60
mA mA
Start
Down Down

TM03 6375 4506

5 - 20 mA
Menu

Fig. 30 Setting the weighting

The set value for the current input of the reference point
(default is maximum current input of 20 mA) appears in the
display.
1. Use the "Up" and "Down" buttons to set the current input for
the reference point mA select between 5 and 20 mA
(e.g. 6 mA).
2. Press the "Start/Stop" button.
– The set stroke frequency of the reference point (default is
fmax.) appears in the display.
3. Use the "Up" and "Down" buttons to set the desired stroke
frequency fselect (e.g. f = 60 1/min).
– Press the "Menu/Info" button.
Confirm the setting and move on to the next menu item, or
– press the "Start/Stop" button.
Confirm the setting and close the second function level.
8.7.6 Displaying the total number of operating hours
The operating hours counter indicates the total operating time of
the drive, e.g. to check maintenance intervals. The maximum
number of operating hours that can be displayed is 99990 h
(display = 9999).
The operating hours counter cannot be reset.

Multiply the number displayed by 10 to determine

Note
the total number of operating hours.

21
8.8 Service level
Open the service level to modify the switch assignments of the
electronics.
8.8.1 Modifying the switch assignment

You are modifying the default settings of your

Note AR control unit. They will therefore differ from
the technical data.
The service level can only be accessed when the power supply is
being switched on.
1. Simultaneously press the "Menu/Info" and "Down" buttons,
and hold them down.
2. Switch on the power supply.
– The LED lights up green for approximately 3 seconds and
turns yellow.
3. Release the "Menu/Info" and "Down" buttons.
4. Press the "Start/Stop" button.
5. Press the "Up" button.
– "Func" appears in the display.
6. Press the "Menu/Info" button.
– The service level is opened.

Pump not connected to power supply

Menu + Down

Keep pressed when switching on

LED first lights up green, then yellow

Stop
Switch the power supply off and on again
Start to save the settings

Up
Stop
Start

Menu
(or 30 seconds without button pressed)

Service level

1: relay function (stroke/pre-empty signal selection)

2: remote off, NO/NC input
3: pre-empty signal, NO/NC input
4: empty signal, NO/NC input
5: error signal, NO/NC output
6: relay output, NO/NC (stroke signal/pre-empty signal)
TM03 6376 4506

7: Hall sensor on/off

8: locking "run" on/off

Fig. 31 Service level

1. Navigate in the service level by repeatedly pressing the

"Menu/Info" button.
2. Use the "Up" and "Down" buttons to modify the switch
assignment in the relevant menu.
3. Press the "Start/Stop" button
– to confirm the new settings
– to exit the service level
– to open the first function level.

If no button is pressed for approximately

Note 30 seconds, the service level is exited and the
first function level is opened.

22
1. Relay function (stroke/pre-empty signal selection) 6. Relay output, NO/NC (stroke signal/pre-empty signal)
"1:OFF" or "1:ON" appears in the display. "6:NO" or "6:NC" appears in the display ("1/min" and empty-
• Use the "Up" and "Down" buttons to switch between: signal symbol flash in the display).
– "1:OFF" relay function = stroke signal ("1/min" flashes in the • Use the "Up" and "Down" buttons to switch between:
display), and – "6:NO" stroke/pre-empty signal relay = normally open
– "1:ON" relay function = pre-empty signal contact, and
(empty-signal symbol flashes in the display). – "6:NC" stroke/pre-empty signal relay = normally closed
• Press the "Menu/Info" button. contact.
Confirm the setting and move on to the next menu item, or • Press the "Menu/Info" button.
• press the "Start/Stop" button and switch the power supply off, Confirm the setting and move on to the next menu item, or
then on again. • press the "Start/Stop" button and switch the power supply off,
Close the service level and confirm the setting. then on again.
Close the service level and confirm the setting.
2. Remote off, NO/NC input
"2:NO" or "2:NC" appears in the display ("Run" and "Stop" flash in 7. Hall sensor on/off
the display). "7:ON" or "7:OFF" appears in the display ("bar" flashes in the
• Use the "Up" and "Down" buttons to switch between: display).
– "2:NO" remote off = normally open contact, and • Use the "Up" and "Down" buttons to switch between:
– "2:NC" remote off = normally closed contact. – "7:ON" Hall sensor = connected, and
• Press the "Menu/Info" button. – "7:OFF" Hall sensor = not connected.
Confirm the setting and move on to the next menu item, or • Press the "Menu/Info" button.
• press the "Start/Stop" button and switch the power supply off, Confirm the setting and move on to the next menu item, or
then on again. • press the "Start/Stop" button and switch the power supply off,
Close the service level and confirm the setting. then on again.
Close the service level and confirm the setting.
3. Pre-empty signal, NO/NC input
"3:NO" or "3:NC" appears in the display (empty-signal symbol 8. Locking "run" on/off
flashes in the display). The locking of the "Start/Stop" button to prevent manual stopping
• Use the "Up" and "Down" buttons to switch between: of the pump can be enabled and disabled.
– "3:NO" pre-empty signal = normally open contact, and The display indicates "8:ON" or "8:OFF" (the "Run" symbol is
displayed).
– "3:NC" pre-empty signal = normally closed contact.
• Use the "Up" and "Down" buttons to switch between:
• Press the "Menu/Info" button.
Confirm the setting and move on to the next menu item, or – "8:ON" locking "run" on, and
• press the "Start/Stop" button and switch the power supply off, – "8:OFF" locking "run" off.
then on again. • Press the "Menu/Info" button or
Close the service level and confirm the setting. • press the "Start/Stop" button and switch the power supply off,
4. Empty signal, NO/NC input then on again.
Close the service level and confirm the setting.
"4:NO" or "4:NC" appears in the display (empty-signal symbol
lights up in the display).
• Use the "Up" and "Down" buttons to switch between:
– "4:NO" empty signal = normally open contact, and
– "4:NC" empty signal = normally closed contact.
• Press the "Menu/Info" button.
Confirm the setting and move on to the next menu item, or
• press the "Start/Stop" button and switch the power supply off,
then on again.
Close the service level and confirm the setting.

5. Error signal, NO/NC output

"5:NO" or "5:NC" appears in the display ("ERROR" flashes in the
display).
• Use the "Up" and "Down" buttons to switch between:
– "5:NO" error signal relay = normally open contact, and
– "5:NC" error signal relay = normally closed contact.
• Press the "Menu/Info" button.
Confirm the setting and move on to the next menu item, or
• press the "Start/Stop" button and switch the power supply off,
then on again.
Close the service level and confirm the setting.

23
8.9 Resetting to default settings
You can reboot the AR control unit when you connect the power
supply. The electronics is then reset to the default settings in the
technical data.
The pump is disconnected from the power supply.
1. Simultaneously press the "Up" and "Down" buttons and hold
them down.
2. Switch on the power supply.
– "boot" appears in the display.
3. Release the "Up" and "Down" buttons.
– All modified settings are reset to the default settings.

8.10 Creating a master/slave application

You can connect several secondary pumps and control the
secondary pumps (slaves) via the first pump (master).

Risk of damage to secondary pump!

The current signal is not electrically isolated and
can damage slave pumps.
Caution
Do not control slave pumps with the current
signal. Only control them with the electrically
isolated contact input signal!
8.10.1 Master
All operating modes in manual, contact, or current control are
available for the master pump:
• Manual
• Contact with multiplier or divisor
• Current control.
Select the output signal of the master pump in the service level
(relay 1) (output socket 3):
• Stroke signal (emits one output signal per stroke).
8.10.2 Slave
The following operating modes are available for slave pumps in
contact control (input socket 4):
• Contact with multiplier or divisor.

The slave pump settings are implemented

Note
independently of the master pump settings.

Risk of malfunction or damage to the pump!

Caution
Do not throw or drop the pump.

Unused contact inputs from the master pump are

forwarded to the slave pumps. They are
Caution
processed on the slave pumps according to the
slave pump settings!

9. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use appropriate waste collection services.
2. If this is not possible, contact the nearest Grundfos or
Grundfos Alldos company or service workshop.

Subject to alterations.

24
25
26
Argentina Estonia Latvia South Africa
Bombas GRUNDFOS de Argentina S.A. GRUNDFOS Pumps Eesti OÜ SIA GRUNDFOS Pumps Latvia Grundfos Alldos
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Dosing & Disinfection Thoraipakkam P-2770-153 Paço de Arcos Dosing & Disinfection
ALLDOS (Shanghai) Water Technology Co. Chennai 600 096 Tel.: +351-21-440 76 00 ALLDOS Ltd.
Ltd. Phone: +91-44 2496 6800 Telefax: +351-21-440 76 90 39 Gravelly Industrial Park, Tyburn Road
West Unit, 1 Floor, No. 2 Building (T 4-2) Indonesia România Birmingham B24 8TG
278 Jinhu Road, Jin Qiao Export Processing PT GRUNDFOS Pompa GRUNDFOS Pompe România SRL Phone: +44-121-3283336
Zone Jl. Rawa Sumur III, Blok III / CC-1 Bd. Biruintei, nr 103 Telefax: +44-121-3284332
Pudong New Area Kawasan Industri, Pulogadung Pantelimon county Ilfov E-mail: alldos.uk@alldos.com
Shanghai, 201206 Jakarta 13930 Phone: +40 21 200 4100 United Kingdom
Phone: +86 21 5055 1012 Phone: +62-21-460 6909 Telefax: +40 21 200 4101 GRUNDFOS Pumps Ltd.
Telefax: +86 21 5032 0596 Telefax: +62-21-460 6910 / 460 6901 E-mail: romania@grundfos.ro Grovebury Road
E-mail: alldos.cn@alldos.com Ireland Russia Leighton Buzzard/Beds. LU7 8TL
China GRUNDFOS (Ireland) Ltd. ООО Грундфос Phone: +44-1525-850000
GRUNDFOS Pumps (Shanghai) Co. Ltd. Unit A, Merrywell Business Park Россия, 109544 Москва, ул. Школьная 39 Telefax: +44-1525-850011
22 Floor, Xin Hua Lian Building Ballymount Road Lower Тел. (+7) 495 737 30 00, 564 88 00 U.S.A.
755-775 Huai Hai Rd, (M) Dublin 12 Факс (+7) 495 737 75 36, 564 88 11 GRUNDFOS Pumps Corporation
Shanghai 200020 Phone: +353-1-4089 800 E-mail grundfos.moscow@grundfos.com 17100 West 118th Terrace
PRC Telefax: +353-1-4089 830 Serbia Olathe, Kansas 66061
Phone: +86-512-67 61 11 80 Italy GRUNDFOS Predstavništvo Beograd Phone: +1-913-227-3400
Telefax: +86-512-67 61 81 67 GRUNDFOS Pompe Italia S.r.l. Dr. Milutina Ivkovića 2a/29 Telefax: +1-913-227-3500
Croatia Via Gran Sasso 4 YU-11000 Beograd Usbekistan
GRUNDFOS predstavništvo Zagreb I-20060 Truccazzano (Milano) Phone: +381 11 26 47 877 / 11 26 47 496 Представительство ГРУНДФОС в
Cebini 37, Buzin Tel.: +39-02-95838112 Telefax: +381 11 26 48 340 Ташкенте
HR-10000 Zagreb Telefax: +39-02-95309290 / 95838461 Singapore 700000 Ташкент ул.Усмана Носира 1-й
Phone: +385 1 6595 400 Japan GRUNDFOS (Singapore) Pte. Ltd. тупик 5
Telefax: +385 1 6595 499 GRUNDFOS Pumps K.K. 24 Tuas West Road Телефон: (3712) 55-68-15
Czech Republic Gotanda Metalion Bldg. 5F, Jurong Town Факс: (3712) 53-36-35
GRUNDFOS s.r.o. 5-21-15, Higashi-gotanda Singapore 638381
Čapkovského 21 Shiagawa-ku, Tokyo, Phone: +65-6865 1222
779 00 Olomouc 141-0022 Japan Telefax: +65-6861 8402
Phone: +420-585-716 111 Phone: +81 35 448 1391 Slovenia
Telefax: +420-585-716 299 Telefax: +81 35 448 9619 GRUNDFOS PUMPEN VERTRIEB
Denmark Korea Ges.m.b.H.,
GRUNDFOS DK A/S GRUNDFOS Pumps Korea Ltd. Podružnica Ljubljana
Martin Bachs Vej 3 6th Floor, Aju Building 679-5 Blatnica 1, SI-1236 Trzin
DK-8850 Bjerringbro Yeoksam-dong, Kangnam-ku, 135-916 Phone: +386 1 563 5338
Tlf.: +45-87 50 50 50 Seoul, Korea Telefax: +386 1 563 2098
Telefax: +45-87 50 51 51 Phone: +82-2-5317 600 E-mail: slovenia@grundfos.si
E-mail: info_GDK@grundfos.com Telefax: +82-2-5633 725
www.grundfos.com/DK

Addresses revised 17.03.2008

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