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Carbide - Mining Buttons and Inserts

The document discusses cemented carbide products made by Zhuzhou Cemented Carbide Group Corp. Ltd., including carbide buttons, carbide inserts, and carbide studs. It provides details on the company's production capabilities and facilities. It also lists various grades of cemented carbide materials for different applications, such as grades for carbide buttons used in rock drilling bits, oil and gas drilling bits, and excavating tools, as well as grades for carbide inserts used in mining tools and tunnel boring machines.

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JackChan
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0% found this document useful (0 votes)
71 views

Carbide - Mining Buttons and Inserts

The document discusses cemented carbide products made by Zhuzhou Cemented Carbide Group Corp. Ltd., including carbide buttons, carbide inserts, and carbide studs. It provides details on the company's production capabilities and facilities. It also lists various grades of cemented carbide materials for different applications, such as grades for carbide buttons used in rock drilling bits, oil and gas drilling bits, and excavating tools, as well as grades for carbide inserts used in mining tools and tunnel boring machines.

Uploaded by

JackChan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Cemented Carbide

●Carbide buttons
●Carbide inserts for mining tools
●Carbide inserts for tunnel boring machine toolings
●Carbide studs for HPGR

Zhuzhou Cemented Carbide Group Corp. Ltd.


www.zccamerica.com
Zhuzhou Cemented Carbide Group Corp. Ltd. (ZCC) has been a leading manufacturer of cemented carbide
products in China since built in 1954. It produces about 5,000 tons of cemented carbides, more than 10,000
tons of APT, tungsten powder, tungsten carbide powder, ready to press powder, and 800tons of Cobalt
powder annually. Meanwhile, ZCC also owns separate plants to produce Molybdenum, Tantalum and
Niobium products.

ZCC has different business sectors which are for Hard Material, Cutting inserts and tools, Tungsten &
Molybdenum, Cobalt, Tantalum &Niobium products.

The hard material sector is the biggest one in ZCC. Its annual production capability is around 600tons of
carbide rolls and anvils, 1000tons of carbide rods, 600tons of mining and road milling buttons, 500tons of
carbide molds and dies, a few hundred tons for special products and wear parts.

Carbide buttons and carbide inserts, important products in ZCC’s production range and the focus of this
catalogue, are widely used in oil field drilling bits, mining tools and tunnel boring machine toolings.

The “Diamond Brand” trademark was named as “China’s Renowned Trademark” in 1999, and “Diamond
Brand” cemented carbide was awarded as “China’s Famous Brand” in 2004.

ZCC has established a global sales network since 2001. With branches in America, Europe, HongKong, and
a liaison office in India, ZCC has been providing better local services for our customers around the world:

America: Zhuzhou Cemented Carbide Works USA Inc.


4651 Platt Lane, Ann Arbor, MI 48108 USA
Tel: +1-734-302-0125 Fax: +1-734-302-0126

E-mail: salesdepartment@zccamerica.com
Website: www.zccamerica.com

For more information, please login


ZCC website: www.zccamerica.com

1
R & D Center

Testing Center

Accepted by China National Accreditation Board for


Laboratories. (Equivalent to ISO/IEC17025)

2
Production Plants

3
4
CONTENT

P6 Grades of buttons for rock drilling bits


P6 Grades of buttons for oil & gas drilling bits
P7 Grades of substrate for PDC bits
P7 Grades of buttons for excavating tools
P8 Code key for types of carbide buttons
P9-11 Carbide buttons with spherical (Q) shape
P12-14 Carbide buttons with conical (Z) shape
P15-16 Carbide buttons with parabolic (D) shape
P17-18 Carbide buttons with wedged (X) shape
P19 Carbide buttons with side wedged (B) shape
P20-21 Carbide buttons with side spoon (S) shape
P22 Carbide buttons with flat top (P) shape
P22 Carbide buttons with sharp claw (F) shape
P23 Carbide buttons with auger tips (J) shape
P23 Carbide buttons with auger tips (JC) shape
P24-25 Carbide buttons with other (Point attack bits) shape
P26 Types of serrated carbide inserts
P27 Types of carbide substrates
P28 The standard for ground finished carbide buttons
P29 Grades of carbide inserts for mining tools
P30 Code key for type specifications
P31-32 Type K0 mining inserts
P33 Type K1 for embedding cross and X-shaped bits
P34-35 Types for making auger tips in excavators
P36 Grades of carbide inserts for tunnel boring machine toolings
P37-44 Types of carbide inserts for tunnel boring machine toolings
P45 Grades of carbide studs for HPGR
P46-48 Types of carbide studs for HPGR

5
Carbide button grades

Grades of buttons for rock drilling bits

Co Density Hardness TRS


Grade Recommended applications
% (g/cm³) (HRA/HV30) (N/mm²)

High hardness and wear resistance, suitable for making various


KD05 5.5 14.90~15.10 1380~1500 ≥2800 parabolic buttons.

Suitable for making various sizes of buttons with fine resistance to


YK05 6.0 14.82~14.98 1370~1490 ≥2300 impact and wear for drilling soft and medium hard formations at a
higher speed rate.
Carbide buttons

High toughness, suitable for making buttons for high air pressure DTH
KD10 6.2 14.80~15.00 1320~1470 ≥2000 bits drilling medium hard and hard rock formations.

KD10B 6.5 14.75~14.95 1300~1460 ≥2300 Mainly for making buttons for low air pressure bits in mining.

With more cobalt content and toughness than that of grade YK05, it is
KD20C 7.0 14.70~14.90 1320~1450 ≥2500 a tougher alternative to grade YK05 to avoid risk of breakage of bits at
high speed drilling rate.

Mainly for making buttons for DTH bits in various sizes of conical,
YK10.5 7.5 14.70~14.85 89.0~90.5 ≥2600 parabolic and spherical buttons.

Mainly for making buttons of medium and small sizes for bits drilling
YK10 8.0 14.60~14.76 1200~1320 ≥2340 soft and medium hard rock formations, also for making inserts for
other drill bits.
Products

Mainly for making buttons of medium & small sizes for drilling soft and
YG8C 8.3 14.55~14.75 ≥87.5 ≥2000 medium hard rock formations.

Grades of buttons for oil & gas drilling bits

Co Density Hardness TRS


Grade Recommended applications
% (g/cm³) (HRA/HV30) (N/mm²)

For making buttons for tri-cone drill bits with both high wear
KD20A 9.0 14.53~14.73 89.0~90.0 ≥2400 resistance and toughness.

For making buttons for tri-cone drill bits with both high wear
KD20 9.5 14.44~14.60 1155~1275 ≥2400 resistance and toughness.

YKH20 10.0 14.45~14.60 87.5~89.5 ≥2600 For making gauge row buttons of various tri-cone drill bits.

For making buttons for tri-cone drill bits with both high wear
KD20B 10.0 14.43~14.63 88.8~89.5 ≥2300 resistance and toughness.

For making buttons for tri-cone drill bits with both high wear
KD30 10.0 14.43~14.63 88.1~89.1 ≥2000 resistance and toughness.

KD40 10.0 14.40~14.60 87.2~88.2 ≥2900 Used in buttons for bits drilling in medium hard to soft rock formations.

Coarse grade, used for inserts for bits drilling in medium hard to hard
YG11C 11.5 14.25~14.45 86.5~88.0 ≥2400 rock formations.

Medium coarse grade, used for inserts for bits drilling in hard rock
KD45 12.0 14.23~14.43 86.8~87.7 ≥2500 formations.

Mainly used for making cemented carbide buttons for drilling medium
YG13C 13.0 14.15~14.35 85.5~87.0 ≥2450 hard and hard rock formations.

Medium coarse grade, used for inserts for bits drilling in hard rock
KD50 14.8 13.95~14.10 85.2~86.1 ≥2200 formations.

Used for buttons for inner rows in bits drilling in medium hard to soft
YKH60 16.0 13.85~14.00 85.0~87.0 ≥2700 rock formations.

Used for buttons for inner rows in bits drilling in medium hard to soft
KD60 16.0 13.85~14.00 85.0~86.5 ≥2500 rock formations.

6
Carbide button grades

Grades of substrates for PDC bits

Co Density Hardness TRS


Grade Recommended applications
% (g/cm³) (HRA/HV30) (N/mm²)

For making substrate for PDC cutter in oil drilling or for substrates for
YK10.1 11.5 14.25~14.55 ≥87.0 ≥2400
carbide inserts.

For making substrate for PDC cutter in oil drilling or for substrates for
KE20 13.0 14.10~14.30 88.0~89.5 ≥2700
carbide inserts.

For making substrate for PDC cutter in oil drilling or for substrates for
YK30.1 13.0 14.10~14.30 ≥87.0 ≥2480
carbide inserts.

KE40 16.0 13.80~14.00 86.2~88.0 ≥2500 For making substrate for PDC cutter in mining.

For making substrate for PDC cutter in oil drilling or for substrates for
YKH60F 16.0 13.85~14.00 86.3~87.8 ≥2700
carbide inserts.

YKH60M 16.5 13.75~13.95 84.5~86.0 ≥2640 For making substrate for PDC cutter in mining.

YG16C 16.5 13.75~13.95 ≥84.0 ≥2640 For making substrate for PDC cutter in mining.

Grades of buttons for excavating tools

Co Density Hardness TRS


Grade Recommended applications
% (g/cm³) (HRA/HV30) (N/mm²)

With excellent resistance to impact and wear, suitable for making


YK05 6.0 14.82~14.98 1370~1490 ≥2300
buttons for bits drilling most cases of hard rock formations.

Extra coarse grain size, suitable for making buttons for road planning
KW06A 6.0 14.85~15.00 1250~1350 ≥2300
picks.

Extra coarse grain size, suitable for making buttons for road planning
KW06 6.0 14.88~15.02 1190~1260 ≥2400
picks.

Extra coarse grain size, suitable for making buttons for road planning
KC40 6.5 14.80~14.95 86.7~88.5 ≥2000
picks.

Extra coarse grain size, suitable for making buttons for road planning
KC50 8.0 14.60~14.80 86.0~87.5 ≥1900
picks.

Extra coarse grain size, for making buttons for picks for trenching,
KW10 9.5 14.40~14.70 950~1050 ≥2000
crushing, coal mining etc.

Extra coarse grain size, suitable for making buttons for road planning
KC50A 10 14.40~14.60 84.7~86.5 ≥2000
picks.

7
Code key for types of buttons

● Buttons are divided into the following 11 categories based on the shape of the top part
Q Spherical Z Conical D Parabolic P Flat top
T Flat cone X Wedged B Side wedged S Spoon
F Sharp claw J Auger tips Others
● The types of buttons are indicated with capital letters “S” or “Y” and the letter indicating the shape of
the top part plus numerals.

(G) S Q 18 26 A - E 15 Q
Carbide buttons

(G) Y Z 18.2 25 A - X 12 Q
① Finish grinding
② Specification of series: “S” indicates the series of imported cemented carbide buttons with their dimensional
specificationsand “Y” indicates the series of cemented carbide buttons in accordance with the dimensional
specifications specified bycustomers.
③ It indicates the shape of the top part of the buttons See 1 above
Products

④ It indicates the diameter of the buttons in mm. Only 2-digit integers are to be taken and zero is added before the
integer if there is only 1 digit.
⑤ It indicates the height of the button in mm. Only 2-digit integers are to be taken and a zero is added before one
integer if there is only 1 digit.
⑥ It indicates the special structure of the top part and the structure of standard top parts is omittid here.
⑦ It indicates the angle of the chamfered bottom of the button.
E- The included angle in relation to the axle center line is 15-18 degrees;
F- The included angle in relation to the axle center line is 30 degrees º( Exceptional example: F2 indicates 0.7x30º);
G- The included angle in relation to the axle center line is 45 degrees;
X- The included angle in relation to the axle center line is other values or other bottom shapes.
⑧ It indicates the height of the bottom chamfer and numerals are 10 times that of height in mm and zero is added
before the integer if there is only 1 digit.
⑨ It indicates the status of the gas containing hole at the bottom of the button Q Spherical Z Conical J Pointed hole No
letter here if there is no hole.
Note: It indicates the series of buttons with double chamfers

Tolerances for diameters and heights of buttons


mm
Diameter (D) Height (H)
Nominal size Allowed tolerance Nominal size Allowed tolerance

≤11 ±0.10
≤10 ±0.10
11~18 ±0.15
18~25 ±0.15
>10 ±0.15
>25 ±0.20

8
Q types(spherical)

SR

α°

H
R
R
βº
D

Dimensions (mm) Angles


Type
D H SR α° βº
SQ0809 8.25 9 4.4 20 26.5

SQ0812 8.25 12.3 4.4 20 26.5

SQ0813 8.25 13.3 4.4 20 26.5

SQ0913 9.25 13.5 5 20 26.5

SQ0914 9.25 14 5 20 26.5

SQ0915 9.25 15 5 20 26.5

SQ1014 10.25 14 5.5 20 26.5

SQ1015 10.25 15 5.5 20 26.5

SQ1016 10.25 16.3 5.5 20 26.5

SQ1017 10.25 17.3 5.5 20 26.5

SQ1019 10.25 19 5.5 20 26.5

SQ1116 11.30 16 6 20 26.5

SQ1117 11.30 17 6 20 26.5

SQ1119 11.30 19 6 20 26.5

SQ1217 12.35 17.1 6.6 20 26.5

SQ1218 12.35 18 6.6 20 26.5

SQ1219 12.35 19 6.6 20 26.5

SQ1222 12.35 22.2 6.6 20 26.5

SQ1318 13.35 18 7 20 26.5

SQ1320 13.35 20 7 20 26.5

SQ1322 13.35 22 7 20 26.5

SQ1420 14.35 20 7.7 20 14.5

SQ1422 14.35 22.2 7.7 20 14.5

SQ1423 14.35 23 7.7 20 14.5

SQ1622 16.35 22 8.8 20 14.5

SQ1624 16.35 24 8.8 20 14.5

SQ1625 16.35 25 8.8 20 14.5

9
Q types(spherical)

SR

H
R

e
D
Carbide buttons

Dimensions (mm) Angles


Type
D H SR α° βº
SQ0812-F2 8.25 12.3 4.4 30 0.7

SQ0813-F2 8.25 13.3 4.4 30 0.7

SQ0913-F2 9.25 13.5 5 30 0.7

SQ0914-F2 9.25 14 5 30 0.7

SQ0915-F2 9.25 15 5 30 0.7


Products

SQ1013-F2 10.25 13 5.5 30 0.7

SQ1014-F2 10.25 14 5.5 30 0.7

SQ1016-F2 10.25 16.3 5.5 30 0.7

SQ1114-F2 11.30 14 6 30 0.7

SQ1116-F2 11.30 16 6 30 0.7

SQ1117-F2 11.30 17 6 30 0.7

SQ1216-F2 12.35 16 6.6 30 0.7

SQ1217-F2 12.35 17 6.6 30 0.7

SQ1219-F2 12.35 19 6.6 30 0.7

SQ1221-F2 12.35 21 6.6 30 0.7

SQ1318-F2 13.35 18 7 30 0.7

SQ1320-F2 13.25 20 7 30 0.7

SQ1419-F2 14.35 19 7.7 30 0.7

SQ1420-F2 14.35 20 7.7 30 0.7

SQ1422-F2 14.35 22.2 7.7 30 0.7

SQ1619-F2 16.45 19.1 8.8 30 0.7

SQ1623-F2 16.35 23 8.8 30 0.7

YQ1625-F2 16.35 25 8.8 30 0.7

YQ11.712-E10 11.72 12.5 6.05 18 1

YQ13.819-E22 13.8 19.1 6.9 18 2.2

YQ13.822-E22 13.8 22.1 6.9 18 2.2

YQ14.016-E15 14 16 7.5 15 1.5

10
To be continued

Dimensions (mm) Angles


Type
D H SR α° βº
YQ14.318-E20 14.3 18 7.2 18 2

YQ14.322-E20 14.3 22 7.2 18 2

YQ14.822-E20 14.8 22.1 7.4 18 2.2

YQ15.217-E20 15.2 17 7.73 18 2

YQ16.221-E24 16.15 21.1 8 18 2.4

YQ16.324-E20 16.3 23.8 8.33 15 2

YQ16.332-E20 16.3 32 8.33 15 2

YQ16.922-E24 16.9 21.7 8.5 18 2.4

YQ16.928-E20 16.9 28.4 8.5 15 2

YQ16.929-E24 16.9 28.7 8.5 18 2.4

YQ1721-E20 17 21.5 8.5 18 2

YQ1728-E20 17 28.5 8.5 18 2

Q types(spherical)

SR

α°
H

R
e

Dimensions (mm) Angles


Type
D H SR α° βº
SQ1826-X18Q 18.25 26 9.2 1.8 48

SQ1825-X12Q 18.25 25 9.2 1.2 20

SQ1623-E15Q 16.35 23 8.75 1.5 18

SQ1320-E15Q 13.35 19.9 7 1.5 18

SQ1314-E15Q 13.35 14 7 1.5 18

SQ1421-E15Q 14.38 21 7.7 1.5 18

SQ1420-E15Q 14.38 20 7.7 1.5 18

SQ1422-E15Q 14.38 22 7.7 1.5 18

YQ14.320-E30Q 14.3 20 7.2 3 18

YQ15.921-E15Q 15.95 21 7.94 1.5 18

11
Z types(conical)

θ°

SR

α°

H
RR
βº
D
Carbide buttons

Dimensions (mm) Angles


Type
D H SR θ° α° βº
SZ0710H 7.25 10.75 2.8 70 20 26.5

SZ0711 7.25 11 2.8 70 20 26.5

SZ0812 8.25 12.2 3 70 20 26.5

SZ0915A 9.25 15 3 55 20 26.5

SBZ1016 10.25 16.2 4 70 20 27.5


Products

SZ1116 11.3 15.9 4 52 20 26.5

SZ1117 11.3 17 4 60 20 27.25

SZ1118 11.3 18 4 52 20 26.5

SZ1218A 12.35 17.9 4.8 55 20 27.5

SZ1218B 12.35 18 4 55 20 26.5

SZ1320B 13.35 19.9 4 55 20 27

SZ1420A 14.38 20 5 55 20 14.5

SZ1422A 14.38 21.9 5 55 20 14.5

SZ1424 14.0 24 3 67 20 14.5

12
Z types(conical)

θ°

SR

α°

H
R

e
D

Dimensions (mm) Angles


Type
D H SR ℮ θ° α°
SZ0711-F2 7.25 11 2.8 0.7 70 30
SZ0812-E15 8.25 12 3 1.5 70 18
SZ0812-F2 8.25 12 3 0.7 70 30
SZ0812-F2 8.25 12 3 0.7 70 30
SZ0814D-F2 8.25 14 3.5 0.7 36.2 30
SZ0914A-F2 9.25 14 3 0.7 55 30
SZ0914D-F2 9.25 14 3.5 0.7 36.2 30
SZ0914-F2 9.25 14 3 0.7 70 30
SZ0914-F2 9.25 14 3 0.7 55 30
SZ0915-F2 9.25 15 3 0.7 55 30
SZ1018-F2 10.25 16.3 4 0.7 52 30
SZ1218B-F2 12.35 18 4 0.7 55 30
SZ1218-E15 12.35 18 4.8 1.5 70 18
SZ1219-F2 12.35 19 4.8 0.7 70 30
SZ1222-E15 14.38 22 5 1.5 71 18
SZ1222-F2 12.35 22.2 4.8 0.7 70 30
SZ1320-F2 13.35 20 4.8 0.7 70 30
SZ1320T-F2 13.35 20 4.8 0.7 50 30
YZ9.614A-E10 9.6 14.1 4.2 1 70 18
YZ12.218-E15 12.22 18 4.8 1.5 70 18
YA12.220-F2 12.22 20 1.5 1.5 82 18
YZ12.228-G15 12.22 28 1.5 1.5 82 45
YZ13.122-E17 13.1 21.5 3.96 1.7 55 18
YZ13.218A-E20 13.2 17.5 4.5 2 48 18
YZ14.219A-E20 14.2 19 4.5 2 49 18
YZ15.221A-E20 15.2 21 5 2 45 18
YZ16.025-X30 16 25.3 1.91 3 77 61
YZ17.621-G15 17.6 21.4 3.29 1.5 82 45

13
Z types(conical)

θ°

SR

α°

H
R

e
D
Carbide buttons

Dimensions (mm) Angles


Type
D H SR ℮ θ° α°
SZ1420-G10Q 14.35 20.1 5 1 52 45

SZ1825A-E12Q 18.23 25 6 1.2 55 20

SZ1926B-E21Q 19.35 26 7.5 2.1 42 18

YZ12.217D-E15Q 12.22 17 4.3 1.5 50 18

YZ12.217E-E15Q 12.22 17 3.2 1.5 58 18


Products

YZ12.217F-E15Q 12.22 17 4.9 1.5 57 18

YZ14.220D-E15Q 14.2 20 5.8 1.5 43 18

YZ14.220T-E15Q 14.2 20 5 1.5 45 18

14
D types(parabolic)

SR1
SR2

α°

H
RR
β°
D

Dimensions (mm) Angles


Type
D H SR1 SR2 α° β°
SD1016 10.25 16 2.71 12.29 20 26.5

SD1319 13.25 19 4 11.2 18 27

SD1218 12.35 18 3 12 25 25

SD0913 9.25 13 2.5 11 20 28

SD0915 9.25 15 2.5 11 20 28

SD0914 9.25 14 2.5 11 20 28

SD0611 6.3 11 1.54 7.43 20 26.5

SD0712 7.25 12 1.91 8.65 20 26.5

SD0814 8.25 14 2.17 9.85 20 26.5

SD1017 10.25 17 1.71 12.29 20 26.5

SD1118 11.3 18 2.98 13.48 20 27.25

SD0813 8.25 13.26 3.1 9.06 20 28

15
D types(parabolic)

SR1
SR2

α°

H
R

e
D
Carbide buttons

Dimensions (mm) Angles


Type
D H SR1 SR2 e α°
YD7.210-G07 7 10 1.8 9 0.7 45

YD11.216-E11 11.2 15.6 5 11 1.1 18

YD18.029-G07 18 28.6 1.6 50 0.7 45

YD18.930-X39 18.85 19.7 1.5 23.6 3.9 60


Products

16
X types(wedged)

θ 1°
SR

θ 2°

α°

H
h
R
D

e
Dimensions (mm) Angles
Typ
D H h e SR α° θ 1° θ2°
SX0810A-E08 8.25 10 6.5 0.8 2 18 90 45

SX10.213-F2 10.25 13 9 1.6 2.5 18 90 45

SX11.314-F2 11.3 14.1 8.1 1.3 3.5 20 75 43

SX11.315-F2 11.3 15 8 1.5 2.75 18 60 45

SX11.317-F2 11.3 17.13 9.13 1.3 3 20 53 40

SX1117C-E11 11.3 17.8 10.1 1.1 3.15 18 50 35

SX12.214-F2 12.22 14 7.5 1.5 3 18 90 40

SX12.215-F2 12.22 15 9 1.5 3 18 90 45

SX12.216-F2 12.22 16 9 1.5 3.5 18 60 40

SX14.318-F2 14.375 18 10.8 3 20 70 40

SX1422-E14 14.35 22 11 1.4 2.5 18 53 24

SX16.321-F2 16.35 21 11 2 2.6 18 70 45

SX16.323-F2 16.35 23 12 2 3 18 60 36

SX19.327-F2 19.35 27 14 2.2 2.25 20 65.5 30

SX19.330-F2 19.35 30 16.95 2.2 2.25 20 61 30

YX9.214-E09 9.25 14.6 8.3 0.9 2.55 18 35 50

YX10.215Y-E10 10.25 15.2 8.2 1 1.77 18 40 60

YX10.216-E10 10.25 16.2 9.2 1 2.82 18 35 50

YX11.519-E14 11.5 18.5 10.55 1.4 3.13 18 35 50

YX14.222-E15 14.15 22 12 1.8 2.5 18 26 58

YX14.316A-E20 14.3 16 10 2 3.5 18 45 90

YX16.223-E18 16.15 23 12 2.1 3 18 26 60

YX19.230-E20 19.2 30 17 2.3 3 18 26 62

YX22.236-E20 22.2 36 19 2.3 3 18 26 57

17
X types(wedged)

θ 1°
SR

θ2 °

α°

H
h
R
D

e
Carbide buttons

Dimensions (mm) Angles


Type
D H h e SR α° θ 1° θ2°
SX12.219B-E12Q 12.2 19.4 11 1.2 2.87 18 55 40

SX16.224-E14Q 16.2 24.2 13 1.4 2.79 18 60 40

YX12.216-E12Q 12.2 16 9 1.2 3.5 18 40 60

YX13.218-E15Q 13.2 18.4 10.4 1.5 5.2 18 35 70

YX14.217-E13Q 14.25 17 9.97 1.33 3 18 40 80


Products

YX14.219-E14Q 14.2 19 11 1.4 3 18 40 70

YX14.219S-E13Q 14.25 19 10.97 1.33 2.5 18 40 88

YX14.220-E14Q 14.2 19.8 11.4 1.4 2.4 18 40 70

YX16.224-E14Q 16.2 24.2 12.95 1.4 2.79 18 40 60

YX16.225-E14Q 16.2 25.2 12.5 1.4 2.5 18 24 55

YX20.233-E24Z 20.2 33 33 2.4 3.2 18 28 57

18
B types(side wedged)
θ 1°

θ 2°
α°

H
R

h
D

e
A

θ1°
A

Dimensions (mm) Angles


Type
D H h e α° θ1° θ 2°
SB1215A-E15 12.35 15 9 1.5 18 40 66

SB15.220-F1 15.2 19.8 11.8 1.5 18 40 66

SB15.421-F2 15.4 21.1 13.4 1.5 18 40 75

SB16.231-F1 16.2 21.2 13 1.5 18 40 66

SB1924-E21 19.38 24 15 2.15 18 40 70

SB20.226-F1 20.2 26.3 16.25 2 18 40 72

YB15.219-E20 15.2 19 11 2 18 36 67

YB16.221A-E20 16.2 21 12 2 18 36 56

B types(side wedged)
θ 1°

θ 2°
α°
H

R
h

D
e

θ1°
A

Dimensions (mm) Angles


Type
D H h e α° θ1° θ 2°
SB19.225-E20Q 19 25.2 15.4 2 18 40 65

SB1924-E20Q 19.35 24 15 2.15 18 40 70

YB15.220A-E15Q 15.2 19.8 11.8 1.5 18 40 66

19
S types(Spoon)

SRb θ°
SRc SRa

H
α°
R

h
e
D
Carbide buttons

Dimensions (mm) Angles


Type
D H h e α° SRa SRb SRc θ°
SS12.214-F2 12.22 14 7.5 1.5 18 11 2.5 20 36

SS12.215-F2 12.22 15 8.5 1.5 18 11 2.5 20 36

SS14.318-F2 14.3 18 9.9 2 18 8 2.5 16 36

SS16.223-F2 16.2 23 11.8 1.9 18 15 2.5 23 30

SS16.321-F2 16.35 21 9.9 2 18 15 2.5 23 30


Products

SS16.323-F2 16.35 23 11.9 2 18 15 2.5 23 30

SS16.324-F2 16.2 24.08 13 1.4 18 11 1.5 18 30

SS19.330-F2 19.35 30 17 2 18 16 3 26 30

YS9.715-E09 9.7 15.4 8.75 0.9 18 8 9.56 0.8 30

YS10.717-E10 10.73 17 9.65 1 18 8 10.5 1 30

YS14.220-E20 14.2 20 11 2 18 10 16 3 36

YS15.223-E20 15.2 23 12 2 18 18 15 3 36

YS18.828-E12 18.85 28.1 15.6 1.2 18 16 25 3 29

20
S types(Spoon)

SRb θ°

SRc SRa

H
α°
R

h
e
D

Dimensions (mm) Angles


Type
D H h e α° SRa SRb SRc θ°
SS12.319C-F12Q 12.35 19.4 11 1.2 30 9 1.2 11.9 30

SS16.324A-E14Q 16.2 24 11.8 1.4 18 11 1.5 18 30

SS1623P-E15Q 16.35 23.1 11.8 1.5 18 18 3 20 40

SS19.330-E20Q 19.35 30 17 2 18 16 3 25 30

SS1928S-E20Q 19.35 28 14 2 18 25 2 28 30

SS1929-E20Q 19.35 28.8 15.5 2 18 14 2 18 30

SS1930C-E20Q 19.35 30 15 2 18 28 2 30 24

SS1933A-E20Q 19.35 32.6 17.4 2 18 16 2 18 36

YS14.220-E14Q 14.2 20.5 10.5 1.4 18 9.77 16 1.5 36

YS14.221A-E14Q 14.2 21.2 13 1.4 18 9.5 14 1.5 30

YS14.221-E14Q 14.2 21.2 11.4 1.4 18 9.5 16 1.5 30

YS14.221N-E14Q 14.2 21 13 1.4 18 6 14 3 36

YS14.222S-E13Q 14.25 22 11.97 1.33 18 12 20 2.5 10

YS16.222-E14Q 16.2 20.7 13 1.4 18 9.62 18 1.5 30

YS16.223A-E14Q 16.2 23 11.71 1.4 18 16 25 2.2 30

YS16.223S-E14Q 16.2 23 11.7 1.4 18 16 25 2.2 30

YS16.223-E14Q 16.2 23 11.71 1.4 18 11 18 2 30

YS16.223N-E14Q 16.2 22.5 11.9 1.4 18 12 25 2.5 36

YS16.225S-E13Q 16.25 24.5 12.96 1.33 18 16 20 2.5 30

YS16.226-E14Q 16.2 26 14 1.4 18 20 28 2 30

YS16.227C-E14Q 16.2 27.4 14.6 1.4 18 13 18 1.5 36

YS17.124-E20Z 17.15 24 13.1 2 18 15 25 3 40

YS18.729-E20Q 18.7 29 15 2 18 24 20 3 30

YS18.828-E12Q 18.85 28.1 15.6 1.2 18 16 25 3 29

YS18.878-E12Q 18.85 28.1 15.6 1.2 18 16 25 3 29

YS20.232P-E20Q 20.2 32 17 2 18 28 22 3 30

21
P types(flat top)

α°

βº

H
R

e
D
Carbide buttons

Dimensions (mm) Angles


Type
D H e α° βº
SP7.27-F2 7.22 7 1.5 45 18

SP8.27-F2 8.25 6.9 1.5 45 18

SP9.68-F5 9.62 8.5 1.5 45 18

SP10.29-F2 10.25 9.5 1.6 45 18

SP10.28-F2 10.25 8 1.6 45 18


Products

SP10.310 10.35 10 1.5 30 30

YP5.25-E05 5.2 5.0 0.5 45 18

YP11.39-E15 11.3 9 1.5 45 18

YP9.28-E15 9.25 8.1 1.5 45 18

YP5.27-E25 5.2 7 2.5 18

F types(sharp claw)

SR 2

SR1 2-R3
h

A A
H

α°
e

135°

Type Dimensions (mm) Angles


D H h SR1 SR2 2-R3 e α°
SF1420-E15 14.35 20.00 10.00 12.00 2.00 14.00 1.5 18

SF1621-E15 16.35 21.00 10.00 14.00 2.50 16.00 1.5 18

SF1625-E15 16.35 25.00 12.50 16.00 2.50 18.00 1.5 18

22
J types(auger tips)

SR1

SR2

H
h
e
R d
D

Dimensions (mm) Angles


Type
D d H h SR1 SR2 e
YJ2428-X35 24 4 28 12.5 1.5 30 3.5

YJ15.725 15.75 4 25 12.5 1 25 3.5

JC types(auger tips)

Dimensions (mm)
Type D H
H h R A
Dim. Tol. Dim. Tol.
JC-Ø1822 18 10 22 8.0 30 1.5

JC-Ø2025 20 -0.1 12 -0.1 25 10.0 35 1.5

JC-Ø2027 20 -0.4 12 -0.4 27 10.5 35 4.0

JC-Ø2228 22 14 28 12.0 40 1.5

23
Other types (Point attack bits)

D
d1

h1
h2
H
d2
Carbide buttons

Dimensions (mm)
Type
D d1 d2 H h1 h2
MP31622 18.0 10.0 9.5 20.15 4.5 6.5
Products

Other types (Point attack bits)


d
°
h1

H
h2

Dimensions (mm)
Type
D d H h1 h2 α°
3T10416T 16.07 8.0 15.08 3.00 1.8 92

3T10427T 18.75 9.5 17.76 3.75 1.5 83

3T10434T 17.86 9.6 17.16 3.84 1.6 82

24
Other types (Point attack bits)

°
1

°2
°3

H
h1

h2
d
D

Dimensions (mm) Angles


Type
D d H h1 h2 α 1° α 2° α 3°
JGQ25/61-3 15.0 8.8 11.0 1.0 3.5 95 126 30

Other types (Point attack bits)

SR

°
h1

H
h2

d
D

Dimensions (mm) Angles


Type
D d H h1 h2 SR α°
MA97111-2 16.4 8.8 16.6 11.3 3.8 4.0 40

25
Serrated inserts

Wear-resistant buttons suitable for preventing wear of steel body surfaces

Dimensions (mm)
Type
CarbideCarbide

D H
SP0606F-Z 6.55 6.05

SP0805F-Z 8.12 4.75


buttonsbuttons

SP0907F-Z 9.75 6.86

SP1109F-VR 11.34 8.84

SP12.909F-Z 12.93 8.84


Products

26
Substrates

Suitable for substrates of diamond complex bits

Dimensions (mm)
Type
D H h
ZFP9.25×7.6W 9.25 7.6 0.6

ZFP10.8×7.6W 10.80 7.6 0.6

ZFP11.35×7.0W 11.35 7.0 0.6

ZFP12.75×12.7W 12.75 12.7 1.0

ZFP14.7×12.5W 14.70 12.5 1.0

Dimensions (mm)
Type
D H h
ZFP14.6×4.2Z2 14.6 4.2 1.8

ZFP14.6×12.5Z2 14.6 12.5 1.8

Dimensions (mm)
Type
D H
ZFP9.5×7.8P 9.5 7.6

ZFP11.0×5.5P 11.0 5.5

ZFP13.7×3.8P 13.7 3.8

ZFP14.6×4.1P 14.6 4.1

ZFP15.5×4.0P 15.5 4.0

27
Ground finished tungsten carbide buttons

ØD

Size(ΦD) series
Imperial Metric
Carbide buttons

inch mm
5/32
4
3/16
5

OAL
7/32

Grind OD
Grind OD
Intersection 1/4
Ra

7
9/32
5/16
Products

8
11/32
Ground buttons 9
3/8
10
13/32
11
7/16
15/32
Grind OD roughness Ra 12
1/2
Microinches Micrometers 13
14
32 0.8 9/16
15
16 Typical 0.4 5/8
16
8 0.2 17
11/16
4 0.1
18
19
3/4
OD tolerance within 6-10 micron.
20
Grind OD and bevel intersection to be blend radii while burrs and steps prohibited.
22
7/8
25
1.000

28
Carbide inserts for mining tools

Grades of carbide inserts for mining tools


Carbide inserts for mining tools

Co Density Hardness TRS


Grade Recommended applications
% (g/cm³) (HRA) (N/mm²)

YG8 7.8 14.74 89.0 ≥2350 It is suitable for making geological prospecting drill bits and mining
inserts for light electrical drills for drilling soft rock and coal formations
and drill bits for drilling un-silicated rock formations.
YG8C 8.3 14.69 87.5 ≥2850

Suitable for embedding rotary percussive drill bits of light rock drilling
YK15 9.0 14.52~14.70 ≥87.0 ≥2200 machines for drilling soft to medium rock formations of class f=14-16

Suitable for embedding rotary percussive drill bits of medium rock


YK15.6 9.0 14.52~14.70 ≥86.5 ≥2300 drilling machines for drilling medium to hard rock formations of class
f=14-16

With a unique structure, it has a higher lifetime and drilling speed.


It is suitable for embedding rotary drill bits of medium drilling machines
YK25.6 9.2 14.50~14.70 ≥87.0 ≥2500 for drilling medium hard and rather hard rock formations of class f=14-
Products

16.

Suitable for embedding rotary percussive drill bits of medium rock


YK20 9.8 14.40~14.60 ≥86.5 ≥2460 drilling machines for drilling medium to hard rock formations of class
f=14-16

It is an economical grade and it is suitable for embedding rotary


percussive drill bits after application on a scale in Gansu and
YK020 10.0 14.35~14.60 ≥87.0 ≥2300 Shandong, etc. And it is suitable for drilling rock formations of class 16
with a good ratio of performances and prices.

Suitable for embedding rotary percussive drill bits of medium rock


YG10C 10.0 14.60 86.0 ≥2460 drilling machines for drilling medium to hard rock formations of class
f=14-16

It is suitable for inserts for heavy duty rock excavating machines for
YK25.1 10.0 14.56 87.5 ≥1910 drilling hard and super hard rock formations and it can also be used
for making tri-cone button bits.

It combines the advantages of the wear resistance of YK15.6 and


toughness of YK20 with rather good stability. The product is suitable
YK20.2 10.5 14.35~14.55 ≥87.0 ≥2550 for drilling rock formations of class 15-17 after application on a scale
in Chenzhou, Hunan and Gansu, etc., with a good drilling speed as
compared with the same category of products.

Suitable for embedding rotary percussive drill bits of heavy rock


YG11C 11.4 14.25~14.45 ≥86.5 ≥2400 drilling machines for drilling hard rock formations of class f=18 or
above.

YK40 13 14.40 85.5 ≥2400 With super toughness and corresponding wear resistance, it is
suitable for mining inserts in mine prospecting, in heavy duty rock
drilling machines and depth drilling bits for drilling hard and super hard
YK50 15 14.20 85.0 ≥2350 rock formations and it can also be used for other button bits.

29
Code key for type specifications

The type of mining inserts consists of letter K and numeral 0 (or 1) and numerals indicating main
Carbide inserts for mining tools

parameters. A, B, D, etc., is added after the type description of the mining inserts if the main parameters are
the same with differences in the height (H), thickness (S) and (R).

K040D

K 0 40 D
Code for cemented carbide for rock drilling tools

Code for the shape of mining inserts

Main parameters (length) with 40 indicating 40mm

Code for different thickness and height of mining inserts


Products

30
Type K0 mining inserts

110
r1

R±5

H
ex 45 °

3° 3° S

1

L

Dimensions (mm)
L H S Approximate
Type
R r r1 e unit weight
Basic Allowed Basic Allowed Basic Allowed
dimensions tolerances dimensions tolerances dimensions tolerances

K026D 26 12 ±0.35 6 50 13 22.7

K026B 26 15 8 50 13 37.9
±0.45
K026 26 19 8 180 13 46.9

K028D 28 12 ±0.35 6 80 14 24

K028B 28 15 8 80 14 40.5
±0.45
K028 28 18 8 180 14 51

K030D 30 13 ±0.35 8 80 15 36.9

K030B 30 15 8 80 15 42.3
±0.45
K030 30 18 8 180 15 51.2

K032E 32 12 8 0 80 16 0.5- 0.5- 36.3


±0.6 ±0.35
K032D 32 13 8 -0.5 80 16 1.0 1.0 38.5

K032B 32 15 8 180 16 47.5


±0.45
K032 32 18 8 180 16 57

K034E 34 12 8 80 17 39.2
±0.35
K034D 34 13 8 80 17 41.4

K034B 34 15 10 180 17 62.6


±0.45
K034 34 18 10 180 17 74

K036E 36 12.5 ±0.35 8 120 18 43.3

K036D 36 13.5 9.2 80 18 53.2


±0.45
K036A 36 15 8 80 18 52

31
To be continued

Dimensions (mm)
L H S Approximate
Type
R r r1 e unit weight
Basic Allowed Basic Allowed Basic Allowed
Carbide inserts for mining tools

dimensions tolerances dimensions tolerances dimensions tolerances

K036B 36 15 10 180 18 66
±0.6 ±0.45
K036 36 18 10 180 18 80

K038H 38 12 ±0.35 10 180 19 53.5

K038E 38 13 ±0.35 9 180 19 53.5

K038D 38 13.5 9.2 120 19 56.6

K038D1 38 13.5 8 180 19 50.4

K038A 38 15 ±0.45 8 120 19 56

K038B 38 15 10 180 19 69

K038 38 18 10 180 19 83

K040H 40 12 ±0.35 10 0 180 20 56.5

K040D 40 13.5 9.2 -0.5 120 20 59.1


±0.7
K040F 40 14 9 120 20 62.2
Products

K040A 40 15 ±0.45 8 120 20 59

K040B 40 15 10 180 20 73

K040 40 18 10 180 20 0.5- 0.5- 89

K042E 42 12 7 150 21 1.0 1.0 43.1


±0.35
K042H 42 12 10 180 21 59.6

K042D 42 13.5 9.2 120 21 62

K042B 42 15 ±0.45 10 180 21 77

K042 42 18 10 180 21 93

K043H 43 12 ±0.35 10 180 21.5 61.6

K043D 43 13.5 9.2 120 21.5 63.6

K043A 43 15 8 120 21.5 63.7

K043B 43 15 10 180 21.5 79

K044B 44 15 10 120 22 83
±1.0
K044 44 18 ±0.45 10 180 22 98

K046B 46 15 10 160 23 85

K046 46 18 10 180 23 101

K049B 49 15 10 160 24.5 88.2

K049 49 18 10 180 24.5 108

32
Type K1 for embedding cross and x-shaped drill bits

110
1
r1
45°

H
ex 45 °

1 S

ex 45 °
L

Dimensions (mm)
L H S Approximate
Type
Basic Allowed Basic Allowed Basic Allowed r r1 e unit weight
dimensions tolerances dimensions tolerances dimensions tolerances
K106 6 12 6 20 5.3
K107 7 12 6 20 6.1
K108 8 ±0.25 12 6 20 7
K109 9 12 8 20 10.4
K110 10 12 8 20 11.3
±0.35
K111 11 12 8 20 13
K112 12 ±0.35 12 8 20 13.9
K113 13 12 8 20 15.5
K114 14 12 8 20 16.6
K115 15 12 8 20 17.8
K115H 15 14 ±0.45 8 20 20.4
K116D 16 19 ±0.25 8 20 13.7
±0.45
K116 16 14 8 20 22.7
K117 17 14 ±0.45 8 20 24
K117H 17 16 10 20 33.6
K118 18 12 ±0.35 8 20 21
0
K119 19 14 8 22 1 1 27
-0.5
K119H 19 16 10 22 37.5
K120 20 16 ±0.45 10 23 39
K121B 21 14 10 24 35.9
K121 21 ±0.5 16 10 24 41
K122D 22 9 ±0.25 8 25 26.4
K122B 22 14 10 25 38.5
±0.45
K122 22 16 10 25 44
K124 24 16 10 27 48.5
K126 26 16 ±0.45 10 29 52.5
K128 28 16 10 31 56.5
K130 30 9 ±0.25 8 32 36.5
±0.6
K131 31 16 ±0.45 10 34 64
K133 33 12 8 36 39.5
±0.35
K134 34 12 10 37 50.2
K135 35 13 10 35 56.5
±0.7 ±0.45
K136 36 16 10 39 73.5

33
Types for making auger tips in excavators
Carbide inserts for mining tools

34°±2°

3.5 4.5
1 A 10°±1°
3± R6
A 135°

14
R2.5
A-A

H
16
146°±1° R2.5

15°±5°
R2.5
15°±1° R3
1X45°

(0.25) S L
Dimensions (mm)

L H S
Approximate
Type Basic
Allowed tolerance
Basic
Allowed tolerance
Basic
Allowed tolerance unit weight
dimensions dimensions dimensions

HWP117130 12 ±0.3 28 ±0.3 5 ±0.2 19.32


Products

S
B-B A 4

A-A 22° B

22° R1
A 35°
B
R1
H
4.5

0.25
2.5
0.5

L 5.0
1X45°

1.5 6.5

5° 15°
Dimensions (mm)

L H S
Approximate
Type Basic
Allowed tolerance
Basic
Allowed tolerance
Basic
Allowed tolerance unit weight
dimensions dimensions dimensions

HWP127045 10.5 ±0.4 10 ±0.3 3 ±0.2 3.70

34
4
15°
S
B
22° R1
35° A 7°
B
8A

H
4.5

R1
A-A B-B
2.5

L
0.25
1X45°
1.5 7.5 2°
0.5

5° 15°
Dimensions (mm)

L H S
Approximate
Type Basic
Allowed tolerance
Basic
Allowed tolerance
Basic
Allowed tolerance unit weight
dimensions dimensions dimensions

HWP127046 11.5 ±0.4 10 ±0.3 3 ±0.2 3.80

35
Carbide inserts for tunnel boring machine toolings

Carbide inserts for tunnel boring


machine toolings

Selection of material grades for the toolings

Different mateial grades for toothed toolings ( scrapers )are selected


based on the different geological conditions and the performances of the
toolings on the tool body. There is a wide range of grades for excavating
applications developed by the corporation for customers to choose.
Listed below are only the properties of some conventional grades for
tunnel boring machine toolings.
Products

Co Density Hardness TRS


Grade Recommended applications
% (g/cm³) (HRA) (N/mm²)

YG8 7.8 14.74 89.0 ≥2350

YA85 8.0 14.75 87.5 ≥2000

For making inserts for rock drilling bits


YK25 10 14.60 87.6 ≥2600 and excavating tools

YG11C 11.3 14.40 86.5 ≥2260

YG13C 13 14.35 85.5 ≥2500

36
Types of carbide inserts for tunnel boring machine toolings

2
8
5

H2
H1 L S

Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α° β°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +1 +0.6
LEP097043 20 35 37 15 55° 19°45' 141.06
-1 0 0 0
H

2 (49.48°)

L S

(49.48°)

Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed α°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance
0 +0.6
LEP097055 33.3 45.3 ±0.5 15 55° 215.29
-1 0

37
Carbide inserts for tunnel boring machine toolings

R10 2

(49.48°)

(H2)
(49.48°)

(H1)
(49.48°) (49.48°)
L S

Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1
LEP097056 33.3 45.3 ±0.5 54.58 ±0.5 15 55° 339.85
-1.3 0
Products

H2

LEP097057
H1

L S

1 Sketch

LEP097058
H1

Combination of the three units


L S

LEP097059
H2

H1

L S
Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α° β°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1.2 +1.2 +0.4
LEP097057 35 14 32 8 96.82
-1.0 0 0 0
0 +0.8 +0.4
LEP097058 30 32 8 58° 115° 114.63
-1.0 -0.4 0
0 +1.2 +1.2 +0.4
LEP097059 35 14 32 8 96.82
-1.0 0 0 0

38
H2
LEP097060

H1
L S

1
Sketch

LEP097061

H1
L S Combination of the three units

LEP097062
H2

H1
S
L
Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α° β°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +0.8 +0.8 +0.4
LEP097060 27 20 32 8 83.90
-1.0 0 -0.4 0
0 +0.8 +0.4
LEP097061 46 32 8 58° 115° 176.42
-1.2 -0.4 0
0 +0.8 +0.8 +0.4
LEP097062 27 20 32 8 83.90
-1.0 0 -0.4 0

H
S

(25.98)
(16.86)

Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed α° β°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +0.6
LEP107020 20 30 15 75° 3° 112.15
-1 0 0

39
Carbide inserts for tunnel boring machine toolings

4.75

1.5
R2 R1 R1

2.9

H
22

20
17

10 S L

Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed R1 R2
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +0.6
LEP128034 21 26 12 18 15 75.59
-1 0 0
Products

0
(R10 -1 ) 2
H2

R0.5
H1

L S

Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α° β°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +1 +0.6
LEP128035 33.7 30.9 43.5 15 47° 55° 252.85
-1 0 0 0

40
6.5 2 6.5

H2
H1
L S

Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α° β°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +1 +0.6
LEP128036 33 39 42 15 45° 55° 272.32
-1 0 0 0

3
2.5 S1
H2

H1

28
22

L 5
S2
S4

S3
8

Dimensions (mm)

L H1 H2 S1 S2 S3 S4
Approximate
Type Allowed Allowed Allowed Allowed Allowed Allowed Allowed
Basic Basic Basic Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +1 +0.8 +0.8 +0.8 +0.8
LEP128037 28.5 30 38 18 13 19 12.5 187.65
-0.5 0 0 0 0 0 0

41
Carbide inserts for tunnel boring machine toolings

R2

10.8
H
S L

Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed α° β°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance
0 +0.6 +0.6
LEP128038 38 11.7 9 105° 52° 66.35
-1 0 0
Products

6.5 2 6.5
H2

H1

S L

Dimensions (mm)

L H1 H2 S
Approximate
Type Allowed Allowed Allowed Allowed α° β°
Basic Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance dimensions tolerance
0 +1 +1 +0.6
LEP128039 33 30 39 15 45° 55° 236.10
-1 0 0 0

42
L
15

H
1x45°

14.4

Dimensions (mm) S

L H S
Approximate
Type Allowed Allowed Allowed α° β°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance

ZWP081099 25.2 ±0.3 14 ±0.3 8 ±0.2 30° 10° 35.95

ZWP081100

H
17

1*45°

L
3

S
Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed α° β° γ°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance

ZWP081100 50 ±0.3 20 ±0.15 10 ±0.15 23° 60° 10° 120.40

43
Carbide inserts for tunnel boring machine toolings

3.0
R13.5

H
0.6
S L

1
Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed α° β° γ°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance

ZWP081101 19.1 ±0.2 21.0 ±0.25 11.0 ±0.2 15° 35° 110° 40.99
Products

2
R8.75
H

1.5 1.8 L
S

Dimensions (mm)

L H S
Approximate
Type Allowed Allowed Allowed α° β° γ°
Basic Basic Basic unit weight
dimensions tolerance dimensions tolerance dimensions tolerance

ZWP097296 14.5 ±0.20 16.3 ±0.25 6.65 ±0.20 35° 15° 110° 14.10

44
Carbide studs for HPGR
Carbide studs for HPGR
Products

Grades of carbide studs


Co Density Hardness TRS
Grade
% (g/cm³) (HRA) (N/mm²)

YG20
20 13.45~13.65 ≥84.5 ≥2480
(Traditional)

New
KZ40A 16 13.85~14.05 86.6~88.6 ≥2800

ew
KZ45 N 18 13.65~13.95 86.3~88.3 ≥2900

ew
KD40C N 20 13.30~13.45 87.0~88.0 ≥3000

45
Types of carbide studs for HPGR

SR8
Carbide studs for HPGR

H
0.01

R1 D
Dimensions (mm)

D H Approximate
Type
Basic dimensions Allowed tolerance Basic dimensions Allowed tolerance unit weight
-0.04
LWG095569 16 40 ±0.2 108.75g
-0.06
-0.04
Products

LWG095568 16 45 ±0.2 123.25g


-0.06

SR9
H

R1
D
Dimensions (mm)

D H Approximate
Type
Basic dimensions Allowed tolerance Basic dimensions Allowed tolerance unit weight

LWG125141 16.55 ±0.009 36 104.84g

LWG125142 17.05 ±0.01 40 123.98g

46
0
SR8-0.2

1.6

H
0.01

2
4
R5
D

Dimensions (mm)

D H Approximate
Type
Basic dimensions Allowed tolerance Basic dimensions Allowed tolerance unit weight
-0.04 0
LWG125101 16 40 107.30g
-0.06 -0.5
-0.04 0
LWG125102 16 45 121.80g
-0.06 -0.5

1.6
(10 0 )

0
SR10 -0.1
+0.3

1.6
H

R2
D
0.01
Dimensions (mm)

D H Approximate
Type
Basic dimensions Allowed tolerance Basic dimensions Allowed tolerance unit weight
-0.02
LWG115161 20 40 ±0.2 166.75g
-0.04

47
D

+0.1
R2.4 0
Carbide studs for HPGR

0.01

H
30°

1.5
Dimensions (mm)

D H Approximate
Type
Basic dimensions Allowed tolerance Basic dimensions Allowed tolerance unit weight
-0.04
LWG135050 16 45 ±0.2 129.92g
-0.06
Products

R1 D
A 0.02 A
1.6

0.02
75
°

0.02 A
2
14.85

Dimensions (mm)

D H Approximate
Type
Basic dimensions Allowed tolerance Basic dimensions Allowed tolerance unit weight
+0.046
LWG125087 15 30 ±0.1 75.40g
+0.028

48
How to find us

Zhuzhou Cemented Carbide Works USA, Inc.


4651 Platt Lane, Ann Arbor, MI. 48108
Tel: 734 302 0125 Fax: 734 302 0126
Website: http://www.zccamerica.com
E-mail: salesdepartment@zccamerica.com

2013 Version

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