Error Code Table

DS 350 modular (C Structure)

System programs: CGMT V 1.2I (15.12.1999)

Parts list No.: 71 350 14 0587

CGMT V 2.0Y (28.11.2001)

Parts list No.: 71 350 14 0650

Error Code Error Cause Elimination

E01 Fallen below radius • Fallen below the minimum • Luff down the boom to a
range or angle radius or gone past the radius or angle specified in
range exceeded maximum angle specified in the load chart.
the respective load chart
due to luffing up the boom
too far
E02 Radius range • Gone past the maximum • Luff up the boom to a radius
exceeded or fallen radius or fallen below the or angle specified in the load
below angle range minimum angle specified in chart.
the respective load chart
due to luffing down the
boom too far
E03 Non-permitted • The slewing zone with load • Slew to permitted area
slewing zone (no is not permitted
load area)
E04 Operating mode not • A non existing operating • Set the correct operating
acknowledged or mode has been selected mode for the operating state
non permitted in question
slewing zone
• The boom is in a non- • Slew the boom to a
permitted slewing zone permitted area.
E05 Prohibited length • Boom has been extended • Extend/retract boom to the
range either too far or not far correct length
enough, e.g. if it is
prohibited to go beyond a
certain maximum boom
length or with load curves
for jibs where the main
boom has to be extended to
a certain length

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
• Length sensor adjustment • Retract boom. Check the
has changed, e.g. the cable prestress of the cable reel
slid off the length sensor (cable must be taut). Open
reel. the length sensor and
carefully turn the length
sensor pot counterclockwise
until the detent by means of
a screw driver
• Clutch between length • Replace the complete clutch
sensor pot and drive is including drive wheel and
defective adjust length sensor pot as
described above
• Failure of +5V supply of • Check +5 V supply.
analog part of analog board Exchange main board in
case of voltage failure or
breakdown when loaded
with 50 ohms approx.
• Cable between central unit • Check cable and plugs,
and length sensor is replace, if need be.
defective or disconnected.
• Defective length • Replace length
potentiometer potentiometer.
E06 Radius range • Maximum radius as • Luff the jib to a radius or
exceeded or fallen specified in the load chart angle specified in the load
below angle range exceeded or fallen below chart.
with luffing jib minimum angle due to
operation luffing down the luffing jib
too far
E07 Faulty • Overload relay or • Replace connection board
acknowledgment of connection board are
the overload relay defective
on the connection
board. • Processor board defective • Replace processor board.
The relay should be
energized, the 2nd
contact however is
indicated to be off,
or the 2nd contact is
indicated to be on
while the relay
should be de-
energized.
E08 No • refer to E07 • refer to E07
acknowledgment
from the anti-two-
block relay
E10 Error in the length • With the boom retracted, the • Check length sensor of the
measurement signal "main boom length" main boom
differs by more than 2 %
from the programmed value
for the basic length

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
• With the boom retracted, the • Check length sensor 2.
signal "length Tele I (+II)"
differs by more than 2 %
from the reference value 0
E11 Fallen below lower • Cable between central unit • Check cable as well as
limit value for and length sensor is plugs, replace, if need be.
measuring channel defective or disconnected.
"length main boom" Water inside the plug of the
length/angle sensor
• Length potentiometer is • Replace length
defective potentiometer
• Electronic component in the • Replace LMI main board or
measuring channel is processor board.
defective
E12 Fallen below the • Cable between the central • Check cable as well as
lower limit value in unit and pressure plugs, replace, if need be.
the measuring transducers defective or
channel "pressure water inside the plugs
piston side"

• Pressure transducer is • Replace pressure

defective. transducer
• Electronic component in the • Replace LMI main board or
measuring channel is processor board.
defective.
E13 Fallen below lower • refer to E12 • refer to E12
limit value in the
measuring channel
"pressure rod side"
E14 Fallen below lower • Cable between the central • Check cable as well as
limit value in unit and pressure plugs, replace, if need be.
measuring channel transducers defective or
"force" water inside the plugs

• Force transducer defective • Replace force transducer

• Electronic component in the • Replace LMI main board or
measuring channel is processor board.
defective.
E15 Fallen below lower • Cable between central unit • Check cable as well as
limit value in and the length/angle sensor plugs, replace, if need be.
measuring channel defective or loose. Water
"angle main boom" inside the plug of the
length/angle sensor.
• Angle potentiometer • Replace angle sensor
defective
• Electronic component in the • Replace LMI main board or
measuring channel processor board.
defective.

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E16 Fallen below lower • Cable between the central • Check cable as well as
limit value in unit and the angle sensor plugs, replace, if need be.
measuring channel defective or loose. Water
"angle 2" inside the plug of the angle
sensor.
• Angle potentiometer • Replace angle sensor
defective
• Electronic component in the • Replace LMI main board or
measuring channel processor board.
defective.
E17 Fallen below lower • Cable between the central • Check cable as well as
limit value "length unit to the length sensor plugs, replace, if need be.
telescope I (+II)" defective or loose. Water
inside the length sensor
plug.
• Length potentiometer • Replace length sensor.
defective
• Electronic component in the • Replace LMI main board or
measuring channel defective processor board.
E18 Front outrigger • Front outrigger overloaded •
overloaded

E19 Reference and/or • The supply voltage is • Check the voltages on the
supply voltage falsified by one of the LMI main board (AGND =
defective sensors (DAV, LWG) MP0). Check sensors, plugs
and cable, replace, if need
be.
• Electronic component is • Replace LMI main board
defective
• A/D converter defective. • Replace LMI main board
E1A Fallen below lower • Cable between the central • Check cable as well as
limit value in unit and the slewing angle plugs, replace, if need be.
measuring channel sensor defective or loose.
"slewing angle 1". Water inside the plug of the
angle sensor
• Slewing angle potentiometer • Replace slewing angle
is defective sensor
• Electronic component in the • Replace LMI main board or
measuring channel defective processor board.
E1B Fallen below lower • refer to E1A • refer to E1A
limit value in
measuring channel
"slewing angle 2"

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E21 Upper limit value in • refer to E11 • refer to E11
measuring channel
"main boom length"
has been exceeded.
E22 Upper limit value in • refer to E12 • refer to E12
measuring channel
"pressure piston
side" has been
exceeded
E23 Upper limit value in • refer to E12 • refer to E12
measuring channel
"pressure rod side"
has been exceeded.
E24 Upper limit value in • refer to E14 • refer to E14
measuring channel
"force" has been
exceeded.
E25 Upper limit value in • refer to E15 • refer to E15
measuring channel
"main boom angle"
has been exceeded.
E26 Upper limit value in • refer to E16 • refer to E16
measuring channel
"angle 2" has been
exceeded.
E27 Upper limit value in • refer to E17 • refer to E17
measuring channel
"length telescope I
(+II) has been
exceeded.
E29 Reference and/or • refer to E19 • refer to E19
supply voltage
defective.
E2A Upper limit value in • refer to E1A • refer to E1A
measuring channel
"slewing angle 1"
has been exceeded
E2B Upper limit value in • refer to E1A • refer to E1A
measuring channel
"slewing angle 2"
has been exceeded

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E31 Error in the system • The system program PROM • Replace system program
program is defective. PROM (PROM No. 0)
E38 System program • The system program in the • Replace the system
and data EPROM LMI does not match to the program PROM or the data
do not match. programming in the data EPROM (PROM No. 1)
EPROM
E39 System program • The system program in the • Replace system program
and TLK EPROM LMI and the programming in PROM or TLK EPROM
do not match the TLK EPROM do not (PROM No. 2).
match.
E41 Error in the internal • Computer component • Replace computer
write/read memory 80C537 defective component 80C537.
(RAM) of the
computer • CPU module defective • Replace CPU module.
component 80C537
• Processor board defective. • Replace processor board
with CPU module.
E42 Error in the external • Write/read memory (CMOS • Replace processor board
write/read memory, RAM) or processor board with CPU module.
1st part (RAM) defective.
E43 Error in the external • refer to E42 • refer to E42
write/read memory,
2nd part (RAM)
E45 Redundancy error • The A/D converter on the • Replace processor board.
in the A/D processing board and the
conversion redundant A/D converter in
the CPU 80C537 provide
different results.
E46 Error in the A/D • No acknowledgment of the • Replace processor board.
converter uPD 7004 A/D converter uPD 7004
of the processor
board.
E47 Error in the • The CRC sign of the • Restart the LMI
monitored write/ monitored write/read
read memory. memory is wrong

The CRC • The buffer battery is • Replace buffer battery on

verification of the decharged (< 2V at 1kOhm). the LMI main board
monitored
write/read memory
provides an • Processor board defective. • Replace processor board.
incoherent result

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E48 Cyclic RAM test: • Computer component • Replace computer
error in the internal 80C537 defective component 80C537.
write/read memory
(RAM) of the • CPU module defective • Replace CPU module
computer
component 80C537 • Processor board defective. • Replace processor board
with CPU module.
E51 Error in the crane • No valid data in the crane • Load crane data EEPROM
data EPROM or data EEPROM. containing valid data.
EEPROM.
• Memory module wrongly • Bridge memory module acc.
bridged. to memory type

• Crane data EPROM • Replace crane data EPROM

defective
E52 Error in load chart • Memory module wrongly • Bridge memory module acc.
PROM. bridged. to memory type.

• Load chart EPROM • Replace load chart EPROM

defective.
E56 Error in crane data • Memory module wrongly • Bridge memory module acc.
EEPROM. bridged. to memory type

• Crane data EEPROM • Replace crane data

defective EEPROM
E57 Error in serial crane • Serial crane data EEPROM • Write data on the serial
data EEPROM. does not contain valid data. crane data EEPROM (by
means of test program or
on-line function), then restart
the LMI
• Memory module defective • Replace memory module.
E58 Error in the serial • No valid data in the serial • Write data on the serial
analog data analog data EEPROM. analog data EEPROM by
EEPROM. means of the test program,
then, restart the LMI
• LMI main board defective. • Replace LMI main board.
E60 The number of the • Load chart EPROM • Replace load chart EPROM
selected EPROM defective
base and the
programmed value
are not identical
• Base number not • Program the correct base
programmed number (1 for base 1, 2 for
base 2)
• Load chart EPROM wrongly • Check base programming in
programmed the load chart EPROM.

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E61 Error in the boom • Cable between the central • Check the cable to the boom
control extension. unit and the boom control control extension
extension defective.
• Profibus adapter in the • Replace the profibus
central unit defektiv adapter
• Profibus adapter in the • Replace the profibus
Boom control extension adapter
defective
• Boom control extension • Replace the boom control
defective extension
E62 Error digital inputs 1 • Module for digital inputs in • Replace the module for the
- 8 in the boom the Boom control extension digital inputs
control extension. defective
• Boom control extension • Replace the boom control
defective extension
E63 Error digital inputs 9 • Module for digital inputs in • Replace the module for the
- 16 in the boom the Boom control extension digital inputs
control extension. defective
• Boom control extension • Replace the boom control
defective extension
E64 Error analog output • Module for analog output 1 • Replace the module for the
1 in the boom in the Boom control analog output 1
control extension. extension defective
• Boom control extension • Replace the boom control
defective extension
E65 Error analog output • Module for analog output 2 • Replace the module for the
2 in the boom in the Boom control analog output 2
control extension. extension defective
• Boom control extension • Replace the boom control
defective extension
E66 Error analog • Module for analog outputs in • Replace the module for the
outputs in the boom the Boom control extension analog outputs
control extension. defective
• Boom control extension • Replace the boom control
defective extension
E70 Error relay output • Module for relay outputs not • Install or replace the module
module available or defective for the relay outputs
• LMI main board is defective • Replace LMI main board.

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E71 Faulty • Digital output K1 or output • Replace digital output
acknowledgment of module defective. module.
digital output K1 on
the output module
Output should be • LMI main board is defective • Replace LMI main board.
energized but the
status is signaled to
be off or the status
is signaled to be on
whereas the output
should be de-
energized.
E72 Faulty • refer to E71 • refer to E71
... acknowledgment of
E77 outputs K2...K7 on
the output module.
E80 Error in the slewing • The difference between the • Check the slewing
angle measurement average of the slewing angle potentiometer adjustment
and one of the wipers of the
slewing potentiometer is out • Replace the slewing
of the tolerance potentiometer
E84 Wrong rigging • The selected rigging • Select another rigging
condition. condition is not contained in condition
the data EPROM.
• Check the programming in
the data EPROM.
E85 Error in the radius • The computed radius is too • Check the programming in
determination small (negative deflection) the data EPROM.

E86 Faulty percentage • Telescope has a percentage • Read out the percentages
for at least one < - 2% or > 106 %. on the console. If a
telescope telescope has to be
extended too far: retract tele
and bolt
• Length measurement Tele I • Check length measurement
+ II defective Tele I (see E17)
• Measurement of overall • Check length measurement
length defective (see E11)
E89 Operating mode • The operating mode on the • Select operating mode
switchover with console has been switched without load on the boom
load. over with the boom loaded.
E91 No data trans- • 24 V supply of the console is • Check 24 V at terminal X1 of
mission from the interrupted the console electronics
console to the
central unit

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 • Interruption or accidental • Check the connection
ground in the line between console electronics - central
console electronics and unit. In case of an accidental
central unit ground, the transmitter
module of the console
electronics might be
damaged. Therefore,
replaces the console
electronics.
• Transmitter/receiver module • Exchange console
is defective electronics or LMI main
board resp.

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 Error Code Error Cause Elimination
E92 Error in the data • Loose connection in the line • Check the connection
transmission from between console electronics between console electronics
console to central and central unit and central unit
unit • Transmitter/receiver module • Exchange console
is defective electronics or LMI main
board resp.
E93 Error in the data • refer to E92 • refer to E92
transmission from
the central unit to
the console
E94 No data trans- • Interruption or accidental • Check line to the console (in
mission from the ground in the line central case of accidental ground,
central unit to the unit – console replace console electronics,
console too).
• 5 V supply of the computer • Check connection to the
in the central unit is missing power unit
• 5 V supply is too low • Exchange the LMI main
board
• Transmitter/receiver module • Replace console electronics
is defective or LMI main board
• Computer module is • Replace processor board.
defective
• Electro-magnetic • Eliminate the source of
interferences (e.g. when interferences by inverse
switching contactors or diodes or varistors.
valves)
E95 Error in the console • The console EPROM is • Replace the console
EPROM defective. EPROM
E96 Error in the internal • The CPU of the console is • Replace the CPU of the
RAM of the console. defective. console

• The console main board is • Replace the console main

defective. board.
E97 Error in the external • The external RAM of the • Replace the external RAM
RAM of the console console is defective. of the console.

• The console main board is • Replace the console main

defective. board.
EAB Short circuit in the • Short circuit in the A2B • Replace A2B switch
A2B switch circuit switch

• Short circuit in the cable to • Replace cable to the A2B

the A2B switch switch
EB0 Free fall switch on * Free fall monitoring DGA 9.4 = 0, DGA9.5 = 0
EB1 Free fall solenoid on * Free fall monitoring DGA 9.4 = 0, DGA9.5 = 0
EB2 Free fall switch and * Free fall monitoring DGA 9.4 = 0, DGA9.5 = 0
solenoid on
EC0 Prohibited area • Boom is about to collide with • Check values in the data
the engine hood, switch off prom DGA 11.5.

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03
 EC1 Approaching • Boom is about to collide with • Check values in the data
prohibited area the engine hood, prewarning prom DGA 11.5.

* Free fall monitoring (only used in combination with datalogger DL352):

Function DI4 DI5 Error message
No free fall activated On On
Free fall solenoid on On Off E B1
Free fall switch on Off On E B2
Free fall switch and Off Off E B3
solenoid on

Note:
If an error message is displayed which is not contained in above list, please contact the
competent PAT service department.

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Modular Error Codes.DOC / 13.09.2001 Rev.: 03