USER'S MANUAL

(Please read this manual thoroughly before use)

NINGBO XINDA SCREW COMPRESSOR CO., LTD.

One Member for China Ningbo Xinda Group Co., Ltd.

augustcompressor.com
 TABLE OF CONTENTS

Outline --------------------------------------------------------------01

Compressor Installation--------------------------------------------11

Maintenance--------------------------------------------------------18

Fault &Troubleshooting--------------------------------------------25

SF series screw air compressor ------------------------------------28

SF-T series screw air compressor-----------------------------------44

MP series screw air compressor -----------------------------------51

XGT series screw air compressor -----------------------------------59

XPT series screw air compressor -----------------------------------62

XGS series screw air compressor -----------------------------------72

 Preface

Dear User, thank you very much for buying AUGUST Screw Compressor products.
We sincerely hope that you can feedback the information related with the product use to us so
that we can provide more satisfactory services to our customers.
Our objective is to realize customer's expectations!

This Manual provides an overall description about the correct methods and related
precautionsfor the installation, operation and maintenance of AUGUST screw compressors. In
order to ensure that the compressor can operate economically and optimally with high safety,
and increase its service life to the greatest extent, please read this manual carefully before use, to
understand its basic construction, operating principles and standard operation and strictly
observe relevant safety regulations.
The operators should have this manual in hand. The maintenance must be carried out by
qualified personnel.
Please contact us for further information, inform type, serial number and date of production
on nameplate

Hereby declare:
 As the product is improved and updated, our company has right to modify this manual
without notice.
 Important: the consequences resulted from violation of the instructions in this manual shall
not be covered in the warranty services of our company.
 Copyright reserved. This manual must not be reprinted, or otherwise related legal
responsibility should be affixed for.

Ningbo Xinda Screw Compressor Co., Ltd.

１
1.Maintenance and Repair Security Guidelines

1. Before maintenance, please note

Shut down the main power and put up "no closing" warning
Check whether the compressor internal electrical components is charged
Compressed air is empty or isolated
2.Maintenance and repair shall be implemented by trained professionals
3. The adjustment of the compressor, fault exclusion shall be implemented by trained
professionals
4. The circuit device shall be implemented by a professional electrician
5.Unable to do any work on live parts and devices
6. Only can use AUGUST original spare parts
7. Check the external damage and defects ,fix in time.
8.Should regularly check the connecting cables, fasteners loose and aging.

1.1 Compressor label

A B C

D E F
A. Never touch or repair the cooling fan during the operation of compressor unit, in order to
avoid personal injury.

B. Never touch or stand near the drive parts during the operation of compressor unit, in order
to avoid personal injury.

C. Never touch high-temperature parts during the operation of compressor unit or before it
cools down, in order to prevent scalding.

D. Warning labels

E. The moving parts of the unit are moving in the indicated direction.

F. Recommended torque for tightening the bolts for power supply wire, correct connection

２
1.2 Right Usage

The compressor is the production of compressed air

Air can not contain any flammable and explosive, corrosive chemical composition of volatile gas
or steam
Discharge pressure Can not higher than nameplate mentioned
According to the stability and the operation of the fixed design
Shall be installed in a dry, clean and well-ventilated room inside, do not allow the outdoor
installation.

1.3 Wrong Usage

Outlet can not towards people

Compressor Can not put in the explosive area
Compressor Can not put in the dust, poisonous or corrosive inflammable and explosive gas and
steam room
Do not allowed
Higher than nameplate mentioned
Change and remove the safety devices and protective
Remove the relevant safety and warning label on the compressor or daub on the paint
Let non-specialists or untrained personnel operation

1.4 Transportation damage

We will not be responsible for Transportation damage, Please check the machine immediately
after delivery, to ensure the complaint to logistics is successful, we suggest keep machine,
instrument and packing materials intact.

1.5 Nameplate

３
System Process

Flow process of air system

After dust in the air is removed in the air filter, the air flows through the intake control valve and
into the compressor where it is compressed. The compressed oil-air mixing gas enters the air-oil
separator. After the air is separated from oil in the separator, the air flows through the min.
pressure valve and after cooler, and finally is discharged from air supply valve. The separated oil is
left in the tank of the air-oil separator and enters lubricant circulation system.

４
Air filter
The air filter is dry paper-medium filter. Its function is to purify the suctioned air, guarantee the
cleanness inside the system and increase the service life of bearing of the compressor, air-oil
separator, filtering element and oil filter. Maintenance frequency should be increased under
severe conditions. As shown in the diagram.

Intake control valve

The intake control valve functions together with solenoid valve and pressure switch and is used to
control supplied air volume of compressor. When the compressor unit is started up, this valve
closes and compressor is started up at low loads. When the compressor runs at full load, this
valve is full open. When load is adjusted, this valve closes, and reduces the pressure in air-oil
separator to 0.3~0.45 MPa, so that the system runs at no load and oil supply pressure can be
guaranteed in compressor. It has non-return function, and can prevent reverse flow of the air in
air-oil separator, which will cause inverse rotation of the rotor and oil spraying from the air inlet,
as shown in the diagram:

After cooler
The after cooler is an efficient plate-wing structure and is integrated with the oil cooler. It is used
for cooling the high-temperature compressed gas discharged from the compressor in order to
control the temperature of supplied air to +15oC or less.

５
Air-oil separator
Storage air and oil
The air-oil separator has one filter element in it, and the main function of this filtering element is
to separate the mixture of oil and air discharged from the compressor. After this mixture enters
the separator, firstly rough separation is carried out in order to remove most of the oil from the air.
Then fine separation is carried out, in order to reduce oil content of the air to 1~3PPM or less.
Besides, the air-oil separator can store lubricating oil and some pressure air. Caution: the filtering
element in the air-oil separator is consumable goods and should be replaced in time

Min. pressure valve

Min. pressure valve is located above the air-oilseparator,
and its opening pressure
is 0.35~0.4MPa. Its main function is as follows:
a.Rapidly establish the air pressure when the compressor
is just started up, provide
the pressure needed for lubrication for compressor, and
enable the intake control
valve to open in specified time.
b.Control the air flow rate in filtering element of the air-oil
separator, ensure the air-oil separation effect and prevent
the damages caused to the filtering element due to too
great pressure difference.
c.It has non-return function and can prevent the pressure
gas after min. pressure valve from flowing back into the
air-oil separator when the load is adjusted and the
compressor stops.

Flow Process of Lubricating System

The lubricant system consists of air-oil separator, temperature control valve, oil cooler and oil
filter (refer to the System Flow Chart). The lubricating oil in the air-oil separator enters the oil
pipeline under the action of gas pressure, flows through temperature control valve and oil cooler,
then is filtered in the oil filter. After than, the oil flow is divided into two branches. One branch is
that oil is sprayed into the rotor of compressor from lower part, and the other branch is that oil is
led to the front and rear bearing pedestals for bearing lubrication. Then the oil merges in the
rotor of compressor, and is mixed with the gas and then is discharged into air-oil separator. After
the oil is separated from the air in the separator, the oil stays in the separator and enters next
cycle.

６
Temperature control valve
The function of temperature control valve is to automatically
adjust the temperature of lubricating oil. When the
temperature of lubricating oil is below 55oC, all the bypass
ports of this valve open and oil does not pass through the
cooler for cooling and is directly injected into compressor.
When the temperature of lubricating oil rises, the bypass ports
of this valve close gradually, and when the temperature of
lubricating oil reaches 75oC, all the bypass ports of this valve
close and all the oil go through the oil cooler and is injected
into compressor
after cooling. Therefore, on one hand, the valve keeps the air discharge temperature above the
pressurized dew point in order to prevent liberation of water in the air and entering the
lubricating oil. On the other hand, this valve ensures to rapidly supply lubricating oil to the
compressor for lubricating it when it is started up at a low temperature.

Oil cooler
Oil cooler is an efficient plate-wing structure and is integrated with the after cooler. It is used for
cooling of lubricating oil in order to ensure normal operation of the system.

Oil filter
Oil filter is a screwed filter with paper media and its filter precision is 10µm. It can remove foreign
matters in the oil, for example metal particles, deteriorated oil, etc. in order to guarantee the
normal operation of the compressor. In the oil filter, there is a safety valve. When the filter
element is blocked, or its service life period expires, or the pressure difference between front side
and rear side of the filter element reaches 0.15~0.2MPa, the safety valve will open, oil is bypassed
and is injected into the compressor without being filtered, which thus avoids the danger of oil
loss in the compressor. However, after bypassing, a large quantity of dirt substances will be
brought into the compressor, and if they are not treated in time, they will acceleratethe bearing
wearing and substantially reduce service life of the machine. Therefore the oil filter must be
maintained and replaced in time.

７
Cooling System
This series screw compressor is air-cooled compressor and is cooled using fans. The cooling
system mainly consists of cooling fan, oil cooler and after cooler. The cooling air is suctioned by
the fan, and blows towards the oil cooler and after cooler, and meanwhile it cools compressed air
and lubricating oil.

Drive system
Belt drive, belt transmission has a simple structure, stable transmission, without lubrication and
buffer vibration absorption characteristics.

Compressor Control
1. Load
The maximum air flow, the maximum power
2. empty load,
No air flow, power reduce 60%,when need air will switch to load immediately
3.stand by
when need air will switch to load automaticly

Safety valve
Prevent over the max pressure value

８
Temperature sensor
For the temperature sensor, Pt100 thermal resistor with
good stability is used as the detecting element. It is
connected using two-wire system and detection linearity
range is 150oC±1%. The controller converts the
temperature into digitalvariable, which is displayed on the
display panel. If the discharge temperature exceeds preset
value, the controller will send a stop signal to the
motor and it will stop

Pressure sensor
The pressure sensor has the detection core body made of
porcelain with excellent stability and reliability, and is
connected using two-wire system mode, with its measuring
accuracy is ±0.5%. The controller converts the pressure into
digital variable, which is displayed on the display panel. If
the air suction pressure exceeds preset value, the controller
will send a stop signal to the motor and it will stop

Current transformer
Three-phase current A, B and C flow through the current
transformers (CT1 and CT2) and are attenuated, and then are
commutated and filtered. After that, the current is converted
into 0~5V voltage signal and converted to digital variables
through A/D converter and is entered into the
microcomputer, which controls and protects the motor after
computation and processing

Pressure switch
SP2 is a pressure switch and has the function of converting
pressure signal into electrical signal. It is used for
compressor over-pressure protection. In case the load
adjustment system malfunctions, and discharge pressure of
the compressor reaches preset value of SP2pressure switch,
SP2 will be actuated and stop the compressor operation,
with a over-pressure alarm signal given out.

Electrical Control System Processes

Microcomputer-based control system is composed of a microcomputer-based controller and LCD
display panel.

９
 Compressor Installation

Transportation

Use forklift or elevator, with a forklift fork hold the base of the compressor; Use please in
accordance with the requirements for graphic ready when the crane hook, then lifting, so as not
to damage the compressor. As in the compressor of transport without packing, please use soft
liner protection, prevent surface damage of the compressor

Compressor Room

The arrangement of air compressor station

1, close to the air load center;
2, power supply, water supply rationality;
3, the possibility of expansion;
4, avoid close to an explosive, corrosive and toxic gases and dust , and in the above place
throughout the year the minimum frequency of leeward;
5, air compressor station orientation, should be made between machines have good natural
ventilation;
6, the compressed air station and other adjacent buildings or in them, should be separated by
walls, compression made by exterior wall layout.In multi-storey buildings, compressor,
appropriate arrangement at the bottom;
7, the floor space design should fully consider checking, maintenance convenience.

Installation of the ground

Flat ground engineering can be installed on the ground, do not need special fixed
components.And the ground should be enough to sustain the weight of the compressor
Compressor Room fire prevention requirements
1, room wall, roof, floor and door fire rating should comply with the provisions of the state of the
current relevant standards.
2, Flammable liquids can not storage in the machine room
3. Non combustible material ground
4.oil can not on the ground
5. Combustible material at least three meters away from compressor
6. Can't install combustible devices, Such as wire

１０
Noise prevention measures
The compressed air station spacing and noise and vibration protection requirements places

Environmental conditions
Must ensure that the compressor room clean, dry, dust or other suspended matter less and
ventilation is good.
2, environmental temperature range: 5 ~ + 40 ℃, relative humidity of 85% or less, altitude 1000
m or less installation location.
3, the measures of effective temperature:
Let radiation heat pipe and the machine away from the compressor, or segregated
Compressor not in other machine cooling blast
Room of air inlet can be adjusted loose board installation, so can avoid the low temperature
during the winter.

Air outlet
Air inlet port placed the wall close to the ground
Air outlet port placed the top of the roof or walls
Flow area ventilation pipe should be large enough, its wind speed is no more than 4 m/s;
Ventilation pipe should be as short as possible, to reduce the flow resistance, otherwise may
affect the volume of the compressor, and enhance the exhaust temperature of compressor
Ventilation pipe cannot be placed directly on the compressor, but use a coupling, avoid the
transition taut and vibration transmission
Air inlet filter installed
dust too much shall be equipped with air inlet filter

１１
A: air inlet and air outlet placed at outdoor wall
B: increase the exhaust fan.
C: install ventilation pipe exhaust on the wall.
D: equipped with conducting activities plate ventilation piping design.
When needed can be hot air conducting into the cold room, avoid temperature in Celsius below
zero freezing phenomenon occurs when machine parts.
E: using the machine from the hot air is used as the warm wind.
Cold winter, can use hot air to improve the indoor temperature of the machine, the summer can
be hot for outdoor.

The processing of condensate

Air contains water, steam, namely they are compressed to form liquid water after cooling, the
condensed water. Contained in condensate oil content, and not without processing and optional
into the public sewerage system.

Installation

All installation shall be conducted by trained personnel

Each compressor before deliveryhad been through strict testing and adjusting.
Buttransportation damage cannot be completely avoided. So should do the following:
1, please inspect the machine immediately after delivery , if find damaged should complaint to
the shipping company immediately
2, before installation, check whether the machinetransportation damage
3, pay attention to the compressor when installation and adjustment
4, find problem or fault, please immediately shut down and contact us

Check accessories wether complete

1, Remove all packaging materials in compressor inside and outside.

2, Put on the level ground.

Check accessories wether complete

1 Remove all packaging materials in compressor inside and outside.
2 Put on the level ground.

Air Pipeline
Installation requirements
1, compressor connects with external air pipeline or air tank. Compressor installation dimension
please see the summary of chapter II.
2,Must connect from the top of the main pipeline, to avoid condensate to the compressor.
3, If the middle of pipeline have low part, in winter will be frozen,a large number ofcompressed air
blocked, please install the corresponding discharge device.
4, Pipeline should reduce the bending, valve, in order to reduce the pressure loss.
5 Compressor has the check valve, therefore prohibited to install check valve between the
compressor outlet and storage tanks

Pipeline connection and layout

Pipeline connection use welding, but betweenequipment, valves, should connect with Flanged or
threaded
1.pipe diameter ≤DN25，connect with threaded
2.pipe diameter ＞DN25，connect with flange
3.Pipeline should ＞2/1000 gradient
4.Undergroundburial depth ≥0.7m
5.after installation should test pressure strength, air tightness, hydrostatic test is unsuitable. 1.05
１２
~ 1.5 times of the air pressure to test
6. Storage tanks is belong to the pressure vessels, the safety valve, pressure gauge, drain valve
and other safety accessories should be complete, and must routine testing every year.

Pipe size selection

1, straight pipe pressure drop = value x length/(100 x compression ratio),
the compression ratio = [air supply pressure (KGF/cm2) + atmospheric pressure] / atmospheric
pressure.
2, total pressure drop need add valve drop loss

Pipeline pressure dropkg/cm2—(100m)

Air filow pipe diameter (inch)
3
m /min 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2
0.8 5.87 1.23 0.339 0.858 0.0379
1 9.18 1.92 0.53 0.134 0.0593 0.0157
1.6 23.5 4.9 1.36 0.343 0.152 0.0428
1.8 6.2 1.72 0.434 0.192 0.0541
2 7.66 2.12 0.536 0.237 0.0668 0.0177
2.2 9.26 2.56 0.649 0.287 0.0808 0.0214
2.4 11 3.15 0.772 0.342 0.0967 0.0255
2.6 12.9 3.58 0.906 0.401 0.113 0.0299
3 17.2 4.77 1.21 0.533 0.15 0.0398 0.0168
3.4 22.1 6.13 1.55 0.684 0.193 0.0511 0.0203
3.8 7.66 1.94 0.855 0.241 0.0636 0.0264
4.2 9.35 2.36 1.05 0.295 0.078 0.0311
4.4 10.3 2.54 1.15 0.323 0.0855 0.0341 0.0158
4.8 12.2 3.09 1.36 0.385 0.102 0.0406 0.0189
5 13.3 3.35 1.48 0.418 0.111 0.044 0.0204
5.5 16 4.06 1.79 0.505 0.134 0.0533 0.0244
6 19.1 4.83 2.13 0.601 0.159 0.0634 0.0299
6.5 2.5 0.709 0.187 0.0744 0.0346
7 2.9 0.815 0.217 0.0863 0.0401
7.5 3.33 0.94 0.249 0.099 0.046

Air pipe diameter (inch)

3
filowm /mi
1-1/2 2 2-1/2 3 3-1/2 4 5
n
8 3.79 1 0.283 0.113 0.0524 0.0247
8.5 4.28 1.21 0.319 0.127 0.059 0.0309
9 4.8 1.35 0.358 0.143 0.0662 0.0347
9.5 5.35 1.51 0.399 0.159 0.0738 0.0386
10 5.93 1.67 0.442 0.176 0.0818 0.0428
12 8.53 2.4 0.637 0.254 0.118 0.0616 0.0196
14 11.6 3.27 0.866 0.345 0.16 0.0839 0.026

１３
Circuit Connection

Pay attention to the voltage!

Master switch
1. Main motor power ＞ 3 kw, current strength ＞ 16 amp, Power Input Wire should have main
switch and front fuse
Before start
Close the main switch, ensure will not restart
Check whether all the parts without current
All air circulation parts reduce pressure

１４
 Operation Instruction

Power Supply And Wiring Requirements

Main power input voltage allowed fluctuation value plus or minus 5%, or less voltage unbalance
rate < 3%, and the grounding line
In the power supply and compressor power input terminals (L1, L2, L3) into the circuit breaker (QF)
indirectly
Select the appropriate circuit breakers(QF)
Specification see attached electrical schematic diagram
The compressor is best to use a set of electric power systemalone
Must have a ground wire, and can not connect with Pipeline or cooling water pipe

First Start Inspection

1.Check oil level ,should 1/2 up between upper limit and lower limit , As shown in
figure, lower please add lubricant
2. The power wiring and grounding line has been completed, and comply with
safety standards
3. Ensure air pipelinesmooth, all plug, joint have been tightened
4.check voltage and display, ensure from empty load to start
5.If long time did not start compressor ,before start add 1/4 L lubricating oil to air
end, In the right direction pulley to rotate rotor turn 5 ~ 10
6. The discharge valve should be in the open position
7. Confirm the safety around the machine
8. Close the manual drain valve

First Start

1.Turn on the power and observe whether there is

fault display on the touch screen. If the "main
motor fan overload" is displayed, the power should
be cut off and any two of the three power lines
should be replaced.If it's not displayed, it's
normal.Press the "start" button, you should move
for 2 ~ 3 consecutive (i.e., press the "start" key
press "stop" button immediately after) to confirm
whether the motor running direction with the
arrow on the host in the same direction (as shown
in figure ), check the rear can run, or even a short
period of time (more than 5 seconds) in the
opposite direction of rotation, may also result in compressor rotor completely destroyed.
2. Press the "start" button to start the operation, and the compressor can run normally.At this
point, you should observe whether the pressure and temperature shown on the touch screen are
normal, whether there is abnormal sound and oil leakage.Stop immediately if necessary.
3. Press the "stop" button to stop , and the unit will stop after 10 seconds of deceleration.

１５
Daily Operation

Note: compressor work under hot and humid environment, if long-term at temperature
below 80 ℃ , oil and air separator may drainage, should discharge condensed water at
regular intervals. When compressor running or still have pressure inside , absolutely can't
open the oil filler or drain valve. Drainage can only slightly open the drain valve, until begin
to emit lubricating oil, to closetimely.

Fault Stop

When the compressor running, happenelectrical and mechanical failures, or discharge high
temperature, stopmotor, at the same time, the fault information is displayed on the LCD panel.
Need to after troubleshoot can restart compressor.

Emergency Stop

Emergency Stop button As shown in figure, Cannot be used as a normal

compressor stop switch, In case of emergency, Emergency Stop button Cut
off the master controller and contactor power supply.

Note: always use the "stop" button, will affects compressor lifetime

Networking

When the master controller communication mode is set to "computer", available on the LCD
panel RS - 485 communication port, through the communication cable, RS - 485 / RS - 232
converter connected to the computer serial port, realize computer network control.

１６
 Maintenance

Note:Can only use original spare parts, compressor lubricants and other materials. By using
other spare parts and materials, cause the damage of the machine, xinda company does not
undertake any responsibility, and the machine will not on warranty.

Security Guidance
Before maintenanceNotes

Use the "OFF" button to turn off the compressor;

Shut down the main switch, and ensure that the machine will not be electric to start
Check electrical system has to electricity;
Closed ball valve, separate compressor from external pipeline;
Compressor system pressure must be down to 0 mpa (the process takes about a few minutes)

After maintenanceNotes
Reinstall the remove compressor components.
Open ball valve;
Before start , make sure there are no staff operate on the compressor

Lubricating Oil (Grease) Specification and Use

Please make sure don't bring dirt when add grease, filling grease before, should be unscrewed
the drain plug of the bottom of motor and grease in moderation, if too much can cause the
damage of the bearing. After add good grease to motor running 30 minutes then screw oil plug
to avoid there have air bubbles

Lubricating Oil (Grease) Specification

40℃ VI
100℃viscosity flash(ing) point pour point
Type viscosity (viscosity
2
(mm /s) (mm /s) 2
(℃) (℃) index)

ISOVG
46 6 242 -35 144
46

1. please use the xinda companyoil, the use of other types of oil will affect compressor
performance and lifetime, and loss product warranty. Never mix different kinds of brand
lubricants, due to the incompatibility of different oil characteristics, combination will produce
bubbles, premature aging, decrease the lubricating ability of the charcoal, glue serious happens,
the burning and explosion accident.
2 avoid use false oil, oil source again
3 lubricating oil replacement cycle, based on 2000 hours, if there is any sooty or more impurities,
replaceall lubricating oil. after 500 hours of operation for the first time, every 2000 hourslater.
4 please make sure to changelubricating oil in the replacement cycle
5 the body and oil cooler has degradation of lubricating oil, please confirm that have been
cleared.

１７
6 compressor in the use of two years later, the oil change twice in a row, the first oil change run
again after 6 hours for the second time.
7 oil change, you must also replace oil filter.
Factors that affect the service life of the lubricating oil
1. Poor ventilation, the environment temperature is too high.
2. High humidity environment or the rainy season.
3. Dust environment.
4 Mix different type of lubricating oil
Oil change steps
1. First running compressor, after the oil temperature rise, press stop , shut off the power switch.
2. Close compressor inlet ball valve, must until the pressure down to 0 mpa ,can open the drain
valve and oil cooler plug (as shown in figure), discharge completely clean

3. after oil discharge clean, shut down below drainage valve, and tighten the screw, oil cooler
from filler (as shown in figure) injection of new oil to oil level gauge upper limit position. Do not
let the dust into the system. Install and tighten the oil plug.
4, run the compressor for a few minutes, stop and wait for a few minutes, let oil stability, when the
pressure back to 0 mpa, open the oil plug, add oil, until the oil level shown on the meter above
the oil level to the upper and lower 1/2 (as shown in figure), tightening the plug.

１８
Maintenance Period

１９
 Regular Maintenance

Clean and replace the air filter

Every 500 hours Clean
Clean Air filter element (as shown in figure),tap two end face, use about 0.4 MPa pressure clean
compressed air blowing from inside to outside,pay attention to the nozzle should be about 25
mm from folding paper, push air filter maintenance indicator yellow button to reset (as shown in
figure ).

Replacement step
Air filter element
Use the "OFF" button to turn off the compressor, and close the main switch;
Remove air filter cover, remove the old element , replace the new air filter (as shown in figure)
Recovery the demolition part
push air filter maintenance indicator yellow button to reset

Oil air separator

Use the "OFF" button to turn off the compressor, and close the main switch;
Close the ball valve, pressure down to 0 Mpa,
Remove the flange and the related parts, remove the old oil filter, with the new oil filter and
flange cover
Confirm recover all pieces have been removed, especially back line is properly reset
Open the ball valve, switch on power supply; Check the gasket seal

Note:When pressure down to 0 Mpa,aft cooler still have pressure ,if want to remove the

connection parts ,must discharge air first ,replace the Oil filter element gasket,add

stitching needle to electric conduction ,to avoid explosion and fire major accident

２０
Oil filter
Use the "OFF" button to turn off the compressor, and close the main
switch;
Close the ball valve, pressure down to 0 Mpa,
By hand or using a strap wrench unscrew the oil filter counterclockwise;
Catch the outflow of lubricating oil
Lubricate the seal face or new oil filter. The oil filter to tighten with the
hand
Open the ball valve, switch on power supply; Check the gasket seal

Note: Lubricating oil overheating ,Can't spin up new oil filter using other tools! Because

may lead to the seal oil filter or damaged.

Clean cooler
Use the "OFF" button to turn off the compressor, and close the main switch;
Close the ball valve, pressure down to 0 Mpa,,discharge the air of cooler
Open the cover use compressed air from the reverse purging, if blocked need to clean
Reinstall the removal part
Drain away water
Whenin the air humidityseason, exhaust temperature is lower than the dew point temperature,
the compressorwill be the precipitation of condensate, and should be done before starting the
drainage (must be the compressor shut down after a period of time, the general requirements
after 2 hours), can open the drain valve at the bottom of the oil and gas separator, the discharge
of condensed water until there are oil flow out. If not in time, can cause rapid deterioration of oil
lubrication failure, damage of host soon. Occurs under the condition of drainage, should take
necessary measures to improve, and shorten the lube oil change period.

electrical control system

If the compressor does not use for a long time, it is recommended to disable electricity every
three months during the time, time and a half hours, in case of electric control system in
electronic components failure.

Inspect And Adjust Safety Control Device

To check the safety valve by rotating sealing bolt. Check the safety in operation of the compressor
valve should be especially careful, at the same time, should observe the safety regulations.
Sealing bolt clockwise, compressed air leaking. Turn tight sealing bolt counterclockwise. (as
shown in figure)

２１
press switch

1.Pressure adjustment screw counterclockwise can improve set protection.

2.differential pressure adjusting screw counterclockwise can improve the set pressure difference,
for example,protection operation pressure is 0.8 MPa, differential pressure is 0.3 MPa, the
compressor pressure switch open micro contact pressure is 0.8 MPa, the pressure dropped to 0.5
MPa pressure switch micro contact closure.

Note: Pressure switch before delivery has been set, please do not adjust

Compressor Storage

1.storage for a long time, the compressor should be according to the following methods:
Storage place should be dry, well ventilated, comfortable temperature, less dust in the air;
more than 20 days, the motor control panel neatly wrapped in plastic, such as electrical
equipment to prevent moisture intrusion. After a few days, discharge the condensate of oil air
separator over 60 days, close all openings, prevent moisture, dust into. Before stop using change
the new oil and running 30 mins, After a few days, discharge the condensate of oil air separator.

Over three months to change the position of the rotor, change bearing contact point;
Before restart ,remove the plastic, measuring the main motor insulation, should be in more than
500 VDC / 5 m Ω.
Line clean, good insulation;Piping, wiring and reliable.
Safety devices, such as relief valve, insurance device, control or protection device) and reliable
preservation, explosion-proof lightning protection and grounding device should comply with the
safety requirements.
Equipment and work site clean, without oil , the sign is complete.

Replace belt

Operating point：

２２
After confirm the position of screw pulley and motor pulley use the straight line ruler to measure
if the two pulleys are in the same straight line (normally in order to the plane area of bigger pulley
prevail ).The deviation value can't exceed the max value as below between two plane area .

When replacing the belt, never use force on the belt, adjust the screws to loosen the belt as
required.

２３
 Fault &Troubleshooting

Symptoms Possible Causes Solutions

Fuse is burnt Check and replace it

The compressor Phase loss (error) or startup button has Check and replace it
can not start up poor contact

Incorrect setting or faults of pressure Re-set the pressure switch or

switch replace it.

Motor overload protection trips/is Check the motor/wait for the

damaged motor to cool down

AC contactor is faulty Check, eliminate the faults or

replace it.

The compressor does not reset to original Press emergency stop button
position after it stops due to faults and reset

There are faults with compressor Check the compressor, which

can be turned with hand

Compressor does There are air leaks at min. pressure valve Check and make adjustment
not build up or control pipeline
pressure
Air intake valve is seized at closing Check and replace it
position

Solenoid valve malfunctions Check solenoid valve/circuit and

replace it if necessary
Air filter element is clogged seriously Clean/replace the element

Non-load Pressure switch SP1 does not function Check and adjust it, and replace
operation is it if necessary
impossible or Air intake valve acts poorly Check and repair air intake
during non-load control valve
operation Solenoid valve (or blow valve) does not Check and repair or replace it.
working pressure function
is still maintained
or safety valve Filter element of air-oil separator is Replace
acts clogged.

Adjusting value of safety valve is changed Re-adjust or replace it.

or it is defective

Air discharge Air filter element or oil filter element is Clean/replace the element
volume and clogged.
pressure are
lower than System leaks Check the system and eliminate
normal value leakage

２４
 Air consumption exceeds air discharge Check equipment connections.
volume of compressor

Air intake valve acts poorly Check and repair intake control
valve
Solenoid valve malfunctions or leaks Repair or replace it.

Too low oil level Refill oil

Too high Too high ambient temperature Enhance ambient ventilation

discharge and reduce ambient
temperature or temperature
super-temperatur Surface of oil cooler is too dirty Clean it.
e protection
There are faults with the fan or fan motor Repair or replace the fan

Oil filter is clogged Replace it.

There are faults with temperature control Repair or replace temperature

valve control valve

There are faults with thermocouple or Check and repair or replace it.
temperature indication and control meter

There is not unloading process due to Avoid emergent stop (treat it as

emergent stop indicated on Page 12)
Oil overflows at
air inlet when Air intake control valve malfunctions Check and repair it.
compressor stops
operation Solenoid valve (or blow valve) does not Check and repair or replace it.
function

There are faults with min. pressure valve, Check and repair or replace it.
which is not non-return

Discharged air Too high oil level Drain extra oil to reduce oil level
has a high oil
content and Oil return pipe/nozzle is clogged Remove and clean it.
compressor
consumes much Filter element of air-oil separator is Replace the element.
oil damaged

The spring of min. pressure valve comes Adjust it or replace it with a new
loose one

There are leakages at oil pipeline/shaft Check leaking points and repair.
seal of the unit

There are faults with computerized Check if the input/output

controller indicator works normally (as per
Frequent electrical schematic diagram)

２５
changeover Air piping leaks Check and repair
between
operation at full There is too low pressure difference at Re-adjust pressure difference of
load and pressure switch SP1 pressure switch
operation at no
load There is bad sealing at min. pressure valve Check and treat the sealing
surface of this valve
Air consumption is not steady Increase the volume of air
receiver tank
Low voltage Modify the circuit

Overload High discharge pressure Re-adjust pressure control

protection
There are faults with compressor Check and repair compressor

Bearing on main motor is worn Check and replace it

There are faults with thermal protector of Check the thermistor of the
main motor motor

Bearing on main motor is worn Check and replace it

Compressor unit Bearing on fan motor is worn Check and replace it

gives abnormal
sounds Bearing of compressor is worn Check and replace it

Fan interferes with wind guard Adjust the clearance

Belt comes loose Adjust it

Oil seal on air inlet end Replace

becomes aging
Main Bad sealing at air discharge Replace
machine end
Bad sealing at oil spout of Replace the seal
Oil leakage compressor
Bad sealing at discharge pipe Replace
Oil and
and connection
air piping
Loose connections Tighten the connector
Bad sealing between flange Replace asbestos gasket
Air-oil cover and tube body plane
separator “O” seal ring of oil level Replace it.
gauge gets aging
There is leakage at sealing Clean it and then coat a layer of
surface of air suction valve adhesive on it. Re-install it in
Other position
parts There is oil leakage at seal Replace the seal ring or
ring on oil filter re-install it after cleaning

２６
 SF SERIES STATIONARY SCREW AIR COMPRESSOR

General Specification of 5.5-30 kw

modle SFD5.5 SFD7.5 SFC11 SFA15 SFC18.5 SFC22 SFB30

A / 0.7
free air 0.8 1.23 1.9 2.6 3 3.6 5.2
MPa
delivery
B / 1.0
（m3/mi 0.67 1 1.6 2.1 2.6 3.1 4.3
MPa
n）/
C / 1.3
working 0.55 0.8 1.2 1.6 1.9 2.5 3.6
MPa
pressure
D /0.8
（MPa） 0.76 1.1 1.8 2.4 2.8 3.4 4.9
MPa
type /control
single stage /load-unload control
mode
air flow
adjustment load-unload
D
inlet pressure
0.1
（MPa）
working
-5～40
compres temperature （℃）
sor discharge
<105
temperature （℃）
outlet
under environment temperature +15℃
temperature （℃）
outlet oil content
≤3
（ppm）
air end vibration
≤7.1（GB/T 7777）
（mm/s）

drive belt

pipe size R1/2 R1 R1-1/4 R2-1/2

lubricant（L） 7.5 8 10.5 13 17

noise dB（A） 70±3 71±3 72±3 73±3 75±3

1180×
dimension （L×W 880×710 920×860
820×710×965 1140×960×1500 1060×
×H）（mm） ×995 ×1400
1550

weight （kg） 300 350 380 450 700 700 820

２７
 power （kW） 5.5 7.5 11 15 18.5 22 30

type /start method Asynchronous motor/star delta start

cooling method air cooled

motor
speed /pole 1445/4 2935/2 1460/4 1480/4

IP grade IP54

insulation grade F

cooling method air cooled

control intelligent control

cooling type / Installation cooling fan

system
power （kW）
0.09×1 0.25×1 0.54×1 0.75×1
/numbers

Air Flow（m3/h） 2000×1 5000×1 6700×1 10000×1

Overall Size

SFD5.5、SFD7.5

SFC11

２８
SFA15

SFC18.5、SFC22

SFB30

２９
General Specification of 37-250 kw

modle SFG37 SFA45 SFC55 SFC75 SF90 SF110

A / 0.7
free air 6.7 7.8 10.5 13.5 16.8 21
MPa
delivery
（m3/min）/ B / 1.0 MPa 5.7 6.8 8.4 11.5 14.1 17.5
working C / 1.3
4.8 5.4 7.4 9.5 12.2 14.5
pressure MPa
（MPa） D /0.8 MPa 6.1 7.5 9.8 12.4 16.2 20

type /control mode single stage /load-unload control

air flow adjustment

load-unload
D

inlet pressure （MPa） 0.1

working temperature
-5～40
（℃）

compresso discharge temperature <105

r （℃）

outlet temperature （℃） under environment temperature +15℃

outlet oil content

≤3
（ppm）

air end vibration（mm/s） ≤7.1（GB/T 7777）

drive direct drive

R2
pipe size R1-1/2 DN65
R1

lubricant（L） 23 48 50 90

noise dB（A） 75±3 77±3 79±3 82±3 83±3

dimension （L×W×H）
1730×910×1680 2000×1200×1800 2500×1400×1930
（mm）

weight （kg） 950 1950 2100 2200 2500

power （kW） 37 45 55 75 90 110

type /start method Asynchronous motor/star delta start

cooling method air cooled

motor
speed /pole 2955/2 2965/2 2975/2 1485/4

IP grade IP54

insulation grade F

３０
 cooling method air cooled

control intelligent control

cooling
type / Installation cooling fan
system
power （kW）/numbers 1.6×1 3.5×1 1.8×2 2.2×2

Air Flow（m3/h） 12000×1 23000×1 13500×2 17500×2

modle SFA132 SF160 SF185 SF200 SF220 SF250

A / 0.7
23.5 28.5 33.8 36.4 39.5 43.5
free air MPa
delivery B / 1.0
20.5 24.5 27.5 31.2 33.6 37
（m3/min）/ MPa
working C / 1.3
16.6 20.2 22.5 26.5 28.6 31.5
pressure MPa
（MPa） D /0.8
22.5 27 31.5 36.3 39 41.5
MPa

type /control mode single stage /load-unload control

air flow adjustment

load-unload
D

inlet pressure （MPa） 0.1

working temperature
-5～40
（℃）
discharge temperature
compresso <105
（℃）
r
outlet temperature
under environment temperature +15℃
（℃）
outlet oil content
≤3
（ppm）
air end vibration
≤7.1（GB/T 7777）
（mm/s）

drive direct drive

R4
pipe size DN65
DN65

lubricant（L） 90 90

noise dB（A） 85±3

dimension （L×W×H） 3380×2200×

2500×1400×1930 3400×2000×2200
（mm） 2400

weight （kg） 2600 2700 4300 4500 6000

３１
 power （kW） 132 160 185 200 220 250

type /start method Asynchronous motor/star delta start

cooling method air cooled

motor
speed /pole 1485/4 2965/2 2970/2 1480/4

IP grade IP54

insulation grade F

cooling method air cooled

control intelligent control

cooling type / Installation cooling fan

system power （kW）

1.8×2 2.2×2 4×2+1.8×1 4×2+0.9×2 4×2+0.9×2
/numbers
15000× 17500× 23000×2+12500 23800×2+13000 23800×2+13000
Air Flow（m3/h）
2 2 ×1 ×2 ×2

General Specification of SF11-2/SF18.5-2/SF30-2

modle SF11-2 SF18.5-2 SF30-2

free air delivery 0.7MPa 1.9 3.2 5.2

（m3/min）/ 0.8MPa 1.8 3.1 4.9

working pressure
1.0MPa 1.6 2.7 4.3
（MPa）

type /control mode single stage /load-unload control

air flow adjustment load-unload

inlet pressure （MPa） 0.1
compressor
working temperature （℃） -5～40
discharge temperature （℃） <105
outlet temperature （℃） under environment temperature +15℃
outlet oil content （ppm） ≤3
air end vibration（mm/s） ≤7.1（GB/T 7777）
drive belt
pipe size R1 R1-1/4 R1-1/2
lubricant（L） 13 20 30
weight （kg） 380 500 630

３２
General Specification of SF15-2/SF22-2

modle SF15-2 SF22-2

free air delivery
0.7MPa 2.6 3.8
（m3/min）/
working pressure
1.0MPa 2.41 3.75
（MPa）

type /control mode single stage /load-unload control

air flow adjustment load-unload

inlet pressure （MPa） 0.1
working temperature （℃） -5～40
compressor
discharge temperature （℃） <105
outlet temperature （℃） under environment temperature +15℃
outlet oil content （ppm） ≤3
air end vibration（mm/s） ≤7.1（GB/T 7777）
drive direct drive
pipe size R1 R1-1/4
lubricant（L） 13 30
weight （kg） 380 550

Overall Size

SFG37、SFA45

３３
SFC55、SFC75

SF90, SF110, SFA132

３４
SF160

SF185, SF200, SF220

SF250

３５
SF11-2

３６
SF18.5-2

３７
SF30-2

３８
SF15-2

３９
SF22-2

４０
Microcomputer-based control system is composed of a microcomputer-based controller and
LCD display panel.

Microcomputer-based controller (“main controller” below)

The main controller is an intelligent and integrated control and protection device that is designed
specially for screw compressor. It is an intelligent multi-functional controller and has the function
of operation control and protection, temperature protection, phase sequence protection, motor
protection, pressure control and operation recording. During operation of screw compressor, this
controller can control automatic adjustment of air suction valve and automatic start/stop of
motor by detecting the pressure so that the compressor will not frequently load/unload within a
short time and maintain pressure balance. In case of excessive compressor temperature, motor
phase loss, motor stalling or overload, the control system can effectively protect the motor and
other mechanical parts from damages. The control system enables the compressor to run in the
best energy-saving state.
Functions of the indicator lamps on the panel of main controller:
PWR Lamp: power indicator. After the controller is turned on, this lamp is on. When data is being
stored, this lamp flashes.
RUN Lamp: it is on after the controller is in operation.
ERR Lamp: it flashes when the controller detects compressor stop due to faults.
IN indicator lamps:
Lamp 00 is discharge over-pressure protection indicator lamp, and it is on under normal
conditions.
Lamp 01 is low water pressure protection indicator lamp, and it is on under normal conditions.
Lamp 03 is engine oil filter blocking alarm indicator. When differential pressure across this filter
cartridge
exceeds 0.18MPa, this lamp comes on and gives an alarm.
Lamp 04 is oil-gas separator blocking alarm indicator. When differential pressure across oil-gas
separator
exceeds 0.1MPa, this lamp comes on and gives an alarm.
Lamp 05 is air filter blocking alarm indicator. When differential pressure across the air filter
cartridgeexceeds 5KPa, this lamp comes on and gives an alarm

４１
OUT indicator lamps:
Lamp 00 is main contactor control (K1) indicator lamp, and is on when main contactor (K1) is in
operation.
Lamp 03 is venting solenoid valve (YV1) indicator lamp, and is on when venting solenoid valve
(YV1) is in operation.
Lamp 04 is fan contactor (K2) indicator lamp, and is on when fan motor contactor (K2) is in
operation.
Lamp 05 is switching solenoid valve (YV2) indicator lamp, and is on when venting solenoid valve
(YV2) is in operation
Lamp 06 is stepless solenoid valve (YV3) indicator lamp, and is on when stepless solenoid valve
(YV3) is in operation.
Lamp 07 is operation signal indicator lamp, and is on when the compressor unit is running
normally.
Lamp 08 is fault signal indicator lamp, and is on when the compressor unit is faulty.
Lamp 09 is alarm signal indicator lamp, and is on when the compressor unit is giving out alarms.

LCD display pane

LCD display panel is mounted on the control cubicle panel, with overall dimensions of
165×102×50(mm).
the panel screen uses 16×16 matrix display and can allow displaying of 4 lines and 12 Chinese
characters per line. There are 7 keys on the panel for start/stop control and parameter setting.
Behind the LCD panel, there are five ports and one D port for communicating with LCD panel, and
the five ports are respectively used for DC24V power input connections and RS-485
communication.

４２
Key Instructions:

——START key: press this key and the compressor will start operation.

——STOP key: press this key to stop the compressor operation.

——SET key: after data is modified, press this key to confirm storage and entry of the
data. It is also used to switch over between indications in Chinese and in English.

——press this key during data modification to page down to a data value and
modify it. This key is used as Select key when a menu is selected

——press this key during data modification to page up to a data value and modify it.
This key is used as Select key when a menu is selected.

——this key is used to shift during data modification. It is used for confirmation when a
menu is selected. It is used to switch over between switching/stepless/automatic
functions on main menu.

——it is a return/reset key. For menu operation, it is used as return key to return to
previous menu. When the compressor stops due to a fault, the fault will be reset 5s after
this key is pressed.

４３
 SF-T SERIES VARIABLE FREQUENCY SCREW AIR COMPRESSOR

General Specification of 11-30 kw

Type SFA11-T SFA15-T SFC18.5-T SFC22-T SFB30-T

Free air delivery
A 1.9/0.7 2.63/0.7 3.3/0.7 3.9/0.7 5.3/0.7
（M3/MIN）/
Pressure(Mpa） B 1.7/1.0 2.2/1.0 2.6/1.0 3.2/1.0 4.35/1.0
C 1.2/1.3 1.6/1.3 2.1/1.3 2.7/1.3 3.8/1.3
D 1.83/0.8 2.4/0.8 3.0/0.8 3.6/0.8 5.0/0.8
inlet pressure
0.1MPa（standard atmospheric pressure）
（absolute pressure）（MPa）
Installation environment
-5～+40
temperature（℃）
discharge temperature （℃） ≤110
air supply temperature （℃） under environment temperature +15
cooling air cooling
drive belt
voltage /frequency （V/Hz） 3-AC380±5%/50
method three phase squirrel cage induction motor
power （kw） 11 15 18.5 22 30
motor
speed （r/min） 1460 1460 1470 1470 1470
insulation grade F
Oil charge（L） 15 18 22
pipe size 1" 1-1/4" 1-1/2"
dimension
See figure
（LxWxH）（mm）
weight （kg） 510 460 720 760 850

４４
Overall Size

SFA11-T、SFA15-T

SFC18.5-T、SFC22-T

４５
SFB30-T

Type SFG37-T SFA45-T SFC55-T SFC75-T SF90-T SF110-T

Free air delivery

A 6.7/0.7 7.8/0.7 10.5/0.7 13.5/0.7 16.8/0.7 21/0.7
（M3/MIN）/

Pressure(Mpa） B 5.7/1.0 6.8/1.0 8.5/1.0 11.5/1.0 14.1/1.0 17.5/1.0

C 4.8/1.3 5.4/1.3 7.6/1.3 9.5/1.3 12.2/1.3 14.5/1.3

D 6.2/0.8 7.5/0.8 10/0.8 12.8/0.8 16.2/0.8 20/0.8

inlet pressure
0.1MPa（standard atmospheric pressure）
（absolute pressure）（MPa）

Installation environment
-5～+40
temperature（℃）

discharge temperature （℃） ≤110

air supply temperature （℃） under environment temperature +15

cooling air cooling

drive belt

based frequency （Hz） 50

lower limit frequency （Hz） 15 20

method three phase squirrel cage induction motor

power （kw） 37 45 55 75 90 110

motor
speed （r/min） 2960 2965 2975 2975 1485 1485

insulation grade F

inverter power （kw） 45 55 75 90 110 132

Oil charge（L） 22 50 55 75 85

４６
pipe size 1-1/2" 2" 2-1/2"

dimension
See figure
（LxWxH）（mm）

weight （kg） 1100 1110 2050 2100 2590 2690

Type SFA132-T SF160-T SF185-T SF200-T SF220-T SF280-T

Free air delivery

A 24/0.7 28.5/0.7 33.8/0.7 36.4/0.7 39.5/0.7 43.5/0.7
（M3/MIN）/

Pressure(Mpa） B 20.5/1.0 24.5/1.0 27.5/1.0 31.2/1.0 33.6/1.0 37/1.0

C 16.6/1.3 20.2/1.3 22.5/1.3 26.5/1.3 30/1.3 31.5/1.3

D 22.5/0.8 27/0.8 31.5/0.8 36.3/0.8 39/0.8 41.5/0.8

inlet pressure
0.1MPa（standard atmospheric pressure）
（absolute pressure）（MPa）

Installation environment
-5～+40
temperature（℃）

discharge temperature （℃） ≤110

air supply temperature （℃） under environment temperature +15

cooling air cooling

drive direct drive

based frequency （Hz） 50

lower limit frequency （Hz） 20

method three phase squirrel cage induction motor

power （kw） 132 160 185 200 220 250

motor
speed （r/min） 1485 1485 1485 1485 1485 2970

insulation grade F

inverter power （kw） 132(160) 185 220 220 250 280

Oil charge（L） 85 95 200

pipe size 2-1/2" 4"

dimension
See figure
（LxWxH）（mm）

weight （kg） 3100 3500 4000 4200 4500 5800

４７
Overall Size

SFG37-T、SFA45-T

SFC55-T、SFC75-T

４８
SF90-T、SF110-T、SFA132-T

SF160-T

４９
SF185-T、SF200-T、SF220-T

５０
Parameters Settings

Search operation method for operating parameters, etc.

After the compressor unit is normally switched on, the following interface will appear on LCD:

Welcome to use

XINDA Screw Compressor

After 5s, the following main frame will appear on LCD:

Air exhaust temperature: 30℃

Air supply pressure: 0.00MPa
Operating state: Equipment has stopped

Press “ ” key to enter the following menu selection interface:

Operating parameters
Calendar
User parameters
Manufacturer parameters

Press “ ” key to move the black scroll bar. After entering “Operating parameters” menu,

press the confirmation “ ” to pop up the second level menu.

The first screen frame

Main machine and fan current
Accumulated running time
Running time of this time
Maintenance parameters

The second screen frame

Historical fault records
Date of manufacture and No.
On-site fault record

Select the black scroll bar to enter the “Main machine and fan current” menu, press “ key

to pop up the following frame:

Note: Here mainmachine refers to main motor!

Current (A): R S T
Main machine: 41.2 41.5 41.3
Fan: 1.0 1.0 0.9

５１
If it is the lowest menu level, black scroll will not appear on the interface. Press the back space key

“ “ or “ ” to go back to the previous-level menu or main interface. If the operation stops

on a certain interface, it will automatically return to main frame after scores of sec. Press shift key

“ ” or “ ”, ENTER key“ ” and back space key “ “ or “ ” to completely view

the operation parameters such as “Accumulated running time”, “Running time of this time”,

“Maintenance parameters”, “Historical faults”, “Date of manufacture and No.” with the same

method and go back to the previous menu.

Operation method for calendar search and modification

After entering “Calendar” menu by pressing “ ” or “ ” to move the black scroll bar,

press 按 ENTER key “ ” to pop up the next menu:

Note: The calendar cannot be adjusted unless the compressor has completely stopped!

５２
５３
５４
Warning prompt eliminate

When the five operation times for oil filter core and oil-separator filter core etc. are over, the

early- warning prompt will be eliminated as follows:

After pressing “ ”key to move the black scroll bar to the menu of “User parameter”, then

press confirming key“ ” to pop up a primary menu.

Preset pressure, temperature

Preset start, stop and delay
Preset operation mode
Preset interaction parameter

Press “ ” key to move the black scroll bar to the menu of “maintenance parameter reset”,

then press confirm key “ ” to pop up a secondary menu.

Reset oil filter core：0500

Reset oil-separator filter core: 3000
Reset air filter core: 2000
Replace lubricating oil: 0500

Press“ ” key to move the black scroll bar to the menu of “reset oil filter core”, then press

confirm key “ ” to pop up a primary menu, amend setup parameter to “0000” after input

user code. Repeat above operation to eliminate other early-warning prompt.

Note: no elimination of early-warning prompt in operation state and during delay stopping

５５
 MP series permanent magnet VSD screw air compressor

Overall Size

MP7.5

５６
MP 11

MP15

MP18.5 ,MP22

５７
MP30

MP37,MP45

MP 55

５８
 Type MP75 MP90 MP110 MP132
A 13.5/0.7 16.5/0.7 20.0/0.7 23.5/0.7

FAD/pressure B 11.5/1.0 13.7/1.0 17/1.0 20.5/1.0

m3/min/MPa C 11.5/1.3 14/1.3 16.6/1.3
D 12.4/0.8 16.2/0.8 19.6/0.8 22.5/0.8
inlet pressure （MPa） 0.1MPa
Installation ambient temp（℃） -5～+40
discharge temp （℃） ≤110
air supply temp （℃） under working temp +15℃
cooling air cooled
drive Direct coupling
voltage /frequency（V/Hz） 3-AC380±7%/50
form Permanent magnet synchronous motor
power（kw） 75 90 110 132
motor speed A/D （r/min） 3500 1500 1500 1500
speed B （r/min） 3200 1500 1500 1500
insulation grade F
fuel charge（L） 55 75 85 85
pipe size 2” 2-1/2”
dimension （LxWxH）（mm） see the diagram
weigh （kg） 2000 2200 2500 2600

５９
Overall Size

MP75

MP90、MP110、MP132

６０
Display

Press next button into main page

Menu page

６１
Data monitoring

Six main parameters

(motor current, motor frequency, air supply pressure, exhaust temperature, fan current, fan
frequency),
The color of the key corresponds to the color of the curve
operating parameter
Set pressure and temperature adjustment parameters

６２
Maintain parameter
Set filter oil maintenance period ,password is 1234

failure warning

６３
 XGT series two stage compression screw air compressor
Type XGT55 XGT75 XGT90 XGT110 XGT132 XGT160 XGT185 XGT200

0.5 13.7 19 23.7 29.2 35 42 46.7 50.5

0.7 13 16.5 20.2 24 28.8 34.6 41 44.6

FAD/Pressure
0.8 12 15.2 18.7 22.5 26.6 33 39.3 42.5
m3/min/MPa
1 10.5 13.5 17.3 20.5 24.4 31.4 37 40.4

1.3 9.5 12 14 16.6 19.7 26.9 32 34.7

inlet pressure （MPa） 0.1MPa

Installation ambient temp（℃） -5～+40

discharge temp （℃） <105

air supply temp （℃） under working temp +15℃

cooling air cooled

drive Direct coupling

voltage /frequency（V/Hz） 3-AC380±7%/75

form asynchronous motor

power （kw） 55 75 90 110 132 160 185 200

motor
speed （r/min） 1475 1480 1485 1480

insulation grade F

fuel charge（L） 50 110 200

0.5 2“ 2-1/2“ 2-1/2“ 2-1/2“ 4“ 4“ 4“ 5“

pipe size
others 2“ 2“ 2-1/2“ 2-1/2“ 2-1/2“ 4“ 4“ 4“

dimension see the diagram

weigh （kg） 2220 2300 3850 3890 3945 4550 4600 4700

６４
Overall Size

XGT55、XGT75

６５
XGT90、XGT110、XGT132

６６
 XPT series two stage compression VSD screw air compressor

General Specification

Type XPT55 XPT75 XPT90 XPT110

0.5 4.11-13.7 5.7-19.0 7.11-23.7 8.76-29.2

FAD/Pressure 0.7 3.9-13.0 4.95-16.5 6.06-20.2 7.2-24.0

m3/min/MPa 0.8 3.6-12.0 4.56-15.2 5.61-18.7 6.75-22.5

1 3.15-10.5 4.05-13.5 5.19-17.3 6.15-20.5

1.3 2.85-9.5 3.6-12.0 4.2-14.0 4.98-16.6

inlet pressure （MPa） 0.1MPa

Installation ambient temp（℃） -5～+40

discharge temp （℃） <105

air supply temp （℃） under working temp +15℃

cooling air cooled

drive Direct coupling

voltage /frequency（V/Hz） 3-AC380±7%/75

form permanent-magnet synchronous motor

power （kw） 55 75 90 110

motor
speed （r/min） 1500 1500 1500 1500

insulation grade F

fuel charge（L） 50 50 110 110

0.5 R2 R2-1/2 R2-1/2 R2-1/2

pipe size
others R2 R2 R2-1/2 R2-1/2

dimension see the diagram

weigh （kg） 2300 2350 3900 3980

６７
 Type XPT132 XPT160 XPT185 XPT200

0.5 10.5-35.0 12.6-42.0 14.01-46.7 15.15-50.5

FAD/Pressure 0.7 8.64-28.8 10.38-34.6 12.3-41.0 13.38-44.6

3
m /min/MPa 0.8 7.98-26.6 9.9-33.0 11.79-39.3 12.75-42.5

1 7.32-24.4 9.42-31.4 11.1-37.0 12.12-40.4

1.3 5.91-19.7 8.07-26.9 9.6-32.0 10.41-34.7

inlet pressure （MPa） 0.1MPa

Installation ambient temp（℃） -5～+40

discharge temp （℃） <105

air supply temp （℃） under working temp +15℃

cooling air cooled

drive Direct coupling

voltage /frequency（V/Hz） 3-AC380±7%/75

form permanent-magnet synchronous motor
power （kw） 132 160 185 200
motor
speed （r/min） 1500 1500 1500 1500
insulation grade F
fuel charge（L） 110 200 200 200
0.5 R4 R4 R4 R5
pipe size
others R2-1/2 R4 R4 R4
dimension see the diagram
weigh （kg） 4030 5000 5050 5100

Overall Size

XPT55、XPT75

６８
XPT90、XPT110、XPT132

XPT160、XPT185、XPT20

６９
Instructions
1.button instruction

Start button ,When the air compressor is standby, press this button to start the air compressor
running.
When the communication mode is set as linkage and the communication address is 1, press this
button to start the air compressor running and start the linkage control function at the same
time.

STOP button ,When the air compressor is running, press this key to stop.
When the communication mode is set as linkage and the communication address is 1, press the
stop button to stop the air compressor running and stop the linkage control function.
The host no longer sends commands to the slave.

Confirm ,load/unload button

This key as the load /unload key when the air compressor is running.
When the input of the display is on the digital input box and the input box is in edit mode, press
this key to exit the editing mode and save the user's modification data.
When the input focus of the display interface is on the page change button, press this button to
perform the corresponding function of the button.

Return / reset button

Press this button for 5 seconds to reset the fault when the fault is stopped.
When setting mode, press this key to exit setup mode and return to view mode.
When you view the parameter view mode, press this key to return to the upper level page

７０
Left button

Right /enter button

Down/descending button

Up/Increasing button

——power

Light when power on

——running

Light when running

——fault

Light when fault

operating parameter

menu initial value functional description

AIR P: 00.25MPa display supply pressure

DISC T: -0025℃ display discharge temp

1ST P: 0 MPa

O-A PRESS DIFF: 0 MPa

1ST T: -0050℃ display winding temp

REAR BEARING T: -0050℃ display after bearings temp

OIL RUN TIME: 0020H oil filter service time

O-A RUN TIME: 0020H separator service time

AIR RUN TIME: 0020H air filter service time

LUBE RUN TIME: 0020H lube service time

GREASE RUN TIME: 0020H grease service time

display Serial number 12345678

display voltage 0000V

display production date 2017/4/28

A：000.0A

MOTOR B：000.0A display motor current

C：000.0A

７１
 A：000.0A

FAN B：000.0A display fan motor current

C：000.0A

running time 0:00:00

loading time 0:00:00

software version CK0135M0010

check word 0000

1 2 3 4 5 6 7 8 9 10

● ● ● ● ● ● ● ● ● ●

1 corresponding to the input state of switch NO. 24

2 corresponding to the input state of switch NO.23

3 corresponding to the input state of switch NO.22

4 corresponding to the input state of switch NO.21

INPUT STATE: 5 corresponding to the input state of switch NO.20

6 corresponding to the input state of switch NO.19

7 corresponding to the input state of switch NO.18

8 corresponding to the input state of switch NO.17

When the terminals are closed, the circle color in

the input port is red.

When the terminals are disconnected, the

circle color in the input port state is Light Red

1 2 3 4 5 6 7 8 9 10

● ● ● ● ● ● ● ● ● ●

1 corresponding to relay output terminal NO.43

2 corresponding to relay output terminal NO.42

3 corresponding to relay output terminal NO.41

4 corresponding to relay output terminal NO.40

5 corresponding to relay output terminal NO.39

OUTPUT STATE: 6 corresponding to relay output terminal NO.37

7 corresponding to relay output terminal NO.36

8 corresponding to relay output terminal NO.33

9 corresponding to relay output terminal NO.32

10 corresponding to relay output terminal NO.31

When the terminals are closed, the circle color in

the input port is red.

When the terminals are disconnected,

the circle color in the input port state is Light Red

MOTOR SPEED: 0 RPM

７２
MOTOR SPEED: According to the read frequency of the air end,display
0000 RPM real time speed

MOTOR FREQ: 000.0Hz

MOTOR CURR: 000.0 A display inverter output current

MOTOR VOLT: 000.0 V display inverter output voltage

MOTOR POWER: 000.0 Kw display inverter output real time power

MOTOR THIS ELEC: 0000000.0Kw.H display this time electricity consumption

MOTOR TOTAL ELEC: 0000000.0Kw.H display total electricity consumption

P: 00.00MPa

MOTOR RUN: 0 display status

ERROR: 0 display fault

F(O): 0

FAN SPEED: 0000 RPM

FAN FREQ: 000.0 Hz fan motor output frequency

FAN CURR: 000.0 A fan motor output current

FAN VOLT: 000.0 V fan motor output voltage

FAN POWER: 000.0 Kw fan motor output power

FAN THIS ELEC: 000000.00Kw.H display this time fan motor electricity consumption

FAN TOTAL ELEC: 000000.00Kw.H display total fan motor electricity consumption

FAN RUN: 0 display fan motor status

ERROR: 0 display fan motor fault

F(O): 0

PF MOTOR UI: 000000.0Kw display real time motor U*I

７３
PF MOTOR THIS ELEC: 0000000.0Kw.H display this time motor electricity consumption

PF MOTOR TOTAL ELEC: 0000000.0Kw.H display total motor electricity consumption

PF FAN UI: 000000.0 Kw display real time fan motor U*I

PF FAN THIS ELEC: 000000.00Kw.H display this time fan motor electricity consumption

PF FAN TOTAL ELEC: 000000.00Kw.H display total fan motor electricity consumption

USER PARAMETER

menu initial value functional description

1. Set the loading method as automatic. When the air

compressor is in the state of automatic unloading
operation, the pressure is lower than this value to control
the automatic loading operation of the air compressor.
LOAD PRES(MPa):（MPa) 0.65
2. When the air compressor is shut down for a long time,
the pressure is lower than this value and the operating
conditions are met. The controller starts the operation of
the air compressor automatically.

1. The pressure is higher than this value, and it is in the state

of loading operation to control the unloading operation of
the air compressor.

UNLD PRES(MPa):（MPa) 0.8 2. The set value of "air supply loading pressure" cannot be
greater than this value, and "air supply unloading pressure"
is limited by "high unloading pressure" in the
manufacturer's parameters.

FAN RUN TEMP（℃） 80 When the air compressor is running, the exhaust
temperature is higher than set here

FAN STOP TEMP（℃） 70 When the air compressor is running, the exhaust
temperature is lower than the set value here

MOTOR START DELAY(S): 8 Set the start time of the main motor and start time when
the main motor starts. During this time, the current
overload of the main motor is not protected.

FAN START DELAY(S): 3 Set the start time of the fan. Start the time when the fan
starts.

７４
LOAD DELAY TIME(S): 2 When the air end running, the loading time is delayed.

The maximum continuous no-load running time allowed by

the air compressor will be automatically stopped after
STANDBY DELAY(S): 600
exceeding this time, and the air compressor will enter the
state of idle stopping for too long

When the air compressor is shut down normally, it will

STOP DELAY TIME(S): 10 immediately run without load, and stop running after this
setting time.

After normal stop, idle for too long or malfunction stop, the
RESTART DELAY(S): 100
air compressor can be restarted after setting time here.

DRAIN OPEN TIME(S): 2 Automatic drainage control when continuous drainage time

DRAIN CLOSE TIME(M): 60 Automatic drainage control, drainage interval time

SOFT START DELAY(S): 6 After this delay time, enter the load delay time.
LOAD MODE: 自动/手动 load mode

START MODE: 本地/远程 Start and stop mode

工频/软启动/主风机变
RUN MODE: 频/ 风 机变 频 /主 机变 run mode
频

COM ADDRESS: 1 communication address

WORK BACKLIGHT: 1 Bringhtness control (1-7)

COM MODE: 禁止/ 联动/计算机 communication mode

PRESSURE UNIT: MPa/PSI/BAR pressure unit

TEMPERATURE UNIT: ℃/℉ temperature unit

LANGUAGE: 中文/英文 language selection

USER PASSWORD: **** user password

SLEEP BACKLIGHT: 7 Dormant backlight

P PROT DELAY(S): 60 delay protection when pressure low

NETWORK PARAMETER

menu initial value functional description

2 The number of the connected control network hollow-press

BLOCK NUMBER: machine during the operation.

BLOCK LOAD 0.63 When the main engine pressure is lower than the set pressure

P(MPa): here, it will be taken from the network

0.78 When the main engine pressure is higher than the set pressure
BLOCK UNLD here when the linkage control is running, from the linkage
P(MPa): control network,

20 The time that the host has to wait for the second consecutive
BLOCK DELAY transmission of the control command when connected control
TIME(S): is running.

７５
 60 Host pressure is between "linkage loading" and "linkage

TURN TIME(M): unloading" pressure in the network

fixed frequency-fixed Power frequency - power frequency: used for joint control of
frequency power frequency air compressor and power frequency air
compressor;

VSD-fixed frequency Variable frequency - power frequency: used for the joint
BLOCK NET： control of variable frequency air compressor and power
frequency air compressor;

VSD-VSD Variable frequency - variable frequency: used for the combined

control of variable frequency air compressor and variable
frequency air compressor.

Maintenance PARAMETER

menu initial value functional description

OIL RUN TIME(H): 0 oil filter Used time. After replacing , reset manually.

O-A RUN TIME(H): 0 separator filter Used time. After replacing , reset manually.

AIR RUN TIME(H): 0 air filter Used time. After replacing , reset manually.

LUBE RUN TIME(H): 0 lubricant filter Used time. After replacing , reset manually.

GREASE RUN 0 grease Used time. After replacing , reset manually.

TIME(H):

After the oil filter use time over the set value here, the controller

OIL MAX TIME(H): 500 will warn;

2.Set“0000”，Warning function is prohibited

After the separator filter use time over the set value here, the

O-A MAX TIME(H): 3000 controller will warn;

2.Set“0000”，Warning function is prohibited

After the air filter use time over the set value here, the controller

AIR MAX TIME(H): 2000 will warn;

2.Set“0000”，Warning function is prohibited

After the lubricant use time over the set value here, the

LUBE MAX TIME(H): 500 controller will warn;

2.Set“0000”，Warning function is prohibited

After the grease use time over the set value here, the
GREASE MAX
2000 controller will warn;
TIME(H):
2.Set“0000”，Warning function is prohibited

７６
 XGS SERIES STATIONARY SCREW AIR COMPRESSO

General Specification

modle XGS7.5/7 XGS7.5/8 XGS15/7 XGS15/8

type /control mode single stage /load-unload control

free air delivery （m3/min） 1 1 2.6 2.41

working pressure （MPa） 0.7 0.8 0.7 0.8

air flow adjustment load-unload

inlet pressure （MPa） 0.1

working temperature （℃） -5～40

discharge temperature （℃） <105

outlet temperature （℃） under environment temperature +15℃

outlet oil content （ppm） ≤3

compressor
air end vibration（mm/s） ≤7.1（GB/T 7777）

drive direct drive

pipe size R1/2 R1

lubricant（L） 3 13

discharge pressure, discharge temperature,

Microcomputer control current, maintenance reminder, failure alarm,
intelligent operation

noise dB（A） 65±3

dimension （L×W×H）（mm） 1000×600×855 1200×750×1080

weight （kg） 210 380

power （kW） 7.5 15

type /start method Asynchronous motor/star delta start

cooling method air cooled

motor voltage /frequency /speed
380V/50HZ/2920/2
/pole

IP grade IP55

insulation grade F

cooling method air cooled

control intelligent control

cooling system type / Installation cooling fan/Suction

power （kW）/numbers 0.09×1 0.25×1

Air Flow（m3/h） 2000×1 5000×1

７７
Overall Size

XGS 7.5

７８
XGS 15

７９