Quick Start Guide: Tracked Excavators

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Quick Start Guide

QUICKSTART.JCB.COM

Tracked Excavators
210X 220X
1
Disclaimer

>T
 his Quick Start Guide is to provide quick and simple information to the Operator and
does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Start Guide may differ from
those on your machine. No errors and emissions be entirely ruled out. This Quick Start
Guide DOES NOT replace the Operators Manual. You MUST read ALL the disclaimers
and safety and other instructions in the Operators Manual before initially operating this
product. Accordingly, no legal claims can be entertained on the basis of the data,
illustrations or descriptions in this Quick Start Guide. This machine should not be
operated by any person who isn’t appropriately qualified or had the appropriate training.
Operation of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.

2 Please see operator manual for full details.


Index

Intended use........................................................................................................................................4

Static dimensions.................................................................................................................................5

Tie down points..................................................................................................................................6

Lifting points........................................................................................................................................8

Cab layout & controls..........................................................................................................................9

Start up sequence..............................................................................................................................17

Shutdown sequence..........................................................................................................................18

Hydraulic quick hitch..........................................................................................................................19

Lifting mode......................................................................................................................................20

Maintenance position.........................................................................................................................21

Service / maintenance schedule.........................................................................................................22

Fluids & lubricants..............................................................................................................................26

Troubleshooting / FAQs.....................................................................................................................27

Your notes.........................................................................................................................................29

210X 220X 3
Intended use

General

> Machine Type – Heavy Excavator

> Self propelled machine with a tracked undercarriage

> 360° revolving upper structure with boom, dipper, bucket and slew mechanism

Intended Use

> The machine is intended to be used in normal conditions for the applications and in the
environmental condition as described in the operators manual

> When used normally with a bucket fitted to the machine the work cycle consists of, digging,
elevating, slewing and the discharging of material without movement of the undercarriage.

> Applications include earthmoving, road construction, building and construction, landscaping and
similar applications.

> An excavator can also be used for object handling if it is suitably equipped with the relevant parts
and systems.

> The machine must not be used in the following scenarios because of the risk of overturning; used
for forestry, used with attachments of unknown weight, used on surfaces of unknown stability. This
list is not exhaustive.

> If the machine is to be used in applications where there is a high silica concentration, risk due to
materials containing asbestos or similar hazards, additional protective measures such as the use of
PPE (Personal Protective Equipment) may be required.

> The machine should not be operated by any person who does not have an appropriate level of
qualification ,training or experience of use of this type of machine.

> Prior to use of the machine, its suitability (size, performance, specification etc.) should be considered
with regards to the intended application and any relevant hazards that may exist.

4 Please see operator manual for full details.


Static Dimensions

Fig 1
Fig 1
E
H
J N

P F
K

M G

C A
D B

Dimensions in mm
Machine Type 210 220
Undercarriage options LC SC LC SLC SC
A Track length on ground 3660 3370 3660 3660 3370
B Undercarriage overall length 4460 4170 4460 4460 4170
C Track gauge 2390 2170 2390 2170 2170
D Width over tracks (500mm trackshoes) 2890 2670 2890 2670 2670
D Width over tracks (600mm trackshoes) 2990 2770 2990 2770 2770
D Width over tracks (700mm trackshoes) 3090 2870 3090 2870 2870
D Width over tracks (800mm trackshoes) 3190 2970 3190 2970 2970
D Width over tracks (900mm trackshoes) 3290 - 3290 - -
E Counterweight clearance 1077
F Tail length 2813
G Tail swing radius 2846
H Width of upper superstructure 2700
H Width of upper superstructure – Xd/Hd 2828
I Height over cab 3030
J Height over FOPS guard/Xd FOPS cage 3102
J Height over grab rail 3170
J Height over grab rail – folded handrail 2744
K Ground clearance 485
L Track height 885
Boom option Mono
Dipper lengths 2.4m 3.0m
M Transport length without bucket 9624 / 9597 9562 / 9540
N Transport height without bucket 3200 / 3090 3086 / 3025
Boom option TAB
Dipper lengths 2.4m 3.0m
M Transport length without bucket 9622 / 9600 9410 / 9424
N Transport height without bucket 3266 / 3225 3152 / 3170
Boom option LR
Dipper lengths 6.4m
M Transport length 12563
N Transport height 3080

210X 220X 5
Tie down points

Fig 2

B A A

A Undercarriage tie down points


B Dipper tie down points

Standard undercarriage

F E E F
B
E
F E F
A

D C C D

6 Please see operator manual for full details.


Tie down points

Fig 3

Undercarriage dozer option

G H
F E
B
F E
G H

D C
Tie down
J position decal
K

Undercarriage type Track Running gear Angles in degree


width CL width
A B C D E F G H J K
210SC / 220SC / 220SCXD 800mm 2,170mm 20° 16.5° 41° 35°
210LC / 220LC / 220LCXD / 220LCLR 900mm 2,390mm 20° 17° 42° 36°
210NLC / 210NLC / 220NLCXD 700mm 1,990mm 18° 15.5° 39° 34.4°
220SLC / 220SLCLR 800mm 2,170mm 18° 14.5° 38° 31°
220LCD 900mm 2,390mm 20° 17° 42° 36° 33° 28.5° 62.5° 37.4°
220SLCD 800mm 2,170mm 18° 14.5° 38° 34.4° 32° 28° 56° 36°

Undercarriage type Track width Running gear CL width


Front Rear Front Rear
tie down point tie down point tie down point tie down point
210SC / 220SC 104kN 104kN 166kN 166kN
210LC / 220LC 107kN 107kN 172kN 172kN
210SLC / 210SLC 109kN 109kN 174kN 174kN
200LCD 118kN 120kN 189kN 192kN
200SLCD 118kN 113kN 189kN 181kN

210X 220X 7
Lifting points

Fig 4

A Lifting points
B Lifting decal

A
B

Note: The correct lifting positions are identified on the machine by their decals (B):

8 Please see operator manual for full details.


Cab layout & controls

Fig 5

T U A U V B

R
D

E
Q

P
F
N

G
H

M J

A Track controls L Fire extinguisher (option)


B Display unit M Option switches
C Keypad 1 N Winter control panel (option)
D Dozer control (option) P Left hand pod
E Right joystick Q Operators seat
F Dial control panel R Left hand joystick
G Display control panel S Isolation lever
H Auxiliary power socket/media socket T TAB (triple articulated boom) foot pedal (option)
J Keypad 2 U Footrests
K Ignition switch V Hammer/Auxiliary foot pedal

210X 220X 9
Instrument panel

Fig 6

A B C

P
M

L K J H N G F

A Upper ribbon icons J Power band


B Ambient temperature K Lower ribbon HVAC
C Clock (Heating Ventilation Air Conditioning) icons
D Machine hours L HVAC/Fan speed
E Camera screen (if camera mode selected) M Fuel level gauge
F Volume or phone/media N Coolant temperature gauge
G Source/detail information P DEF fluid level gauge
H Engine RPM (Revolutions Per Minute) Q Hydraulic oil temperature gauge

Fig 7

B
A Warning band C

B Main band
C Fuel information
D Needle

A D

10 Please see operator manual for full details.


Rotary controller 1

Fig 8

A Rotary media volume control:


Rotate clockwise to increase, anti-clockwise A
to decrease. Push to mute. H

B Rotary media track/source control:


Rotate clockwise to skip forward, anti-clockwise B
to skip backwards. Push to select source.
G

C Engine start/stop button. C

D Rotary wiper control:


F
Wiper off, intermediate 1, intermediate
2, continuous. Push to wash screen.

E Rotary worklight control:


Worklights off, worklights front, worklights rear, E D
Worklights custom. Push to configure custom.

F Rotary machine operating


powerband control:
Push to select heavy power band.

G Rotary HVAC (Heating Ventilation Air


Conditioning)/heater temperature control:
Rotate clockwise to increase temperature,
anticlockwise to decrease temperature.
Push to select demister.

H HVAC/heater fan speed control:


Rotate clockwise to increase fan speed, anti-clockwise
to decrease fan speed. Push to select vent mode.

210X 220X 11
Rotary controller 2

Fig 9

F
A Quick hitch confirm button
G A
B Lift mode on/off button
C Overload warning on/off button
D Quickhitch lock/unlock button B
E Rotary control E
F Back button
G Home button C

Keypad 1

Fig 10

A Slew lock on/off button


B Beacon on/off button
F A
C Camera button
D Controls isolate button.
E Travel speed button
F Engine auto idle button
E B

C
D

12 Please see operator manual for full details.


Keypad 2

Fig 11

A Call accept/reject/end button


Immobiliser key number 2
M A
B Boom float button
Immobiliser key number 4
L B
C Exhaust filter button, Immobiliser key number 6.
Press the button to initiate or defer SCR (Selective
Catalytic Reduction)
K C
D Aux 1 button. Immobiliser key number 8

E Aux 2 button. Immobiliser key number 0 J D


AUX
F Not used

H E
G Immobiliser back button

H Aux 2 button. Immobiliser key number 9


G F
J Auxiliary venting, Immobiliser key number 7

K Slew smoothing button


Immobiliser key number 5

L Reverse fan button, Immobiliser key number 3.


When pressed the fan timer is overridden and the fan
is reversed immediately for the time pre-set by the
operator using the control box.

M Tool select button, Immobiliser key number 1

210X 220X 13
Pedals and controls

LH Joystick (ISO control pattern)

Fig 12

A Boom slew priority


B Horn
3
C Hot key A
D
D Proportional Auxiliary Control high flow (option)
1 Left: Slew to the left
2 Right: Slew to the right
3 Forward: Move the dipper outwards 1 2
4 Backward: Move the dipper inwards

C B

14 Please see operator manual for full details.


Pedals and controls

RH Joystick (ISO control pattern)

Fig 13

A Proportional auxiliary control low flow (option)


B 2 - speed tracking 2
C One touch engine idle
D A
D Power boost
1 Backward: Raise the boom
2 Forward (lower the boom)
3 Left: Fill the bucket 3 4
4 Right: Empty the bucket

C B

1
1

2 3

210X 220X 15
Pedals and controls

Track levers

Fig 14

A B
A Left track lever
B Right track lever D C
C Right track pedal
D Left travel pedal
A
E Footrests

TAB boom controls (option)

Fig 15

A Pedal 2

B Ram
1 Heel end of pedal: Extend the ram
2 To end of the pedal: Retract the ram

A
1

1
B 2

16 Please see operator manual for full details.


Start up sequence

1 2 3
Insert Isolator Key Check Isolation Lever Engage Seat Belt

Insert isolator key (A) and turn Ensure the hydraulic isolation Engage seat belt (A) into latch
in a clockwise direction. lever is in the lower position (B). (B) before starting machine.

A
B

4 5 6
Engine Pre Heat Disarm Immobiliser Start Machine

Turn ignition to position 1 (A). If fitted disarm by entering PIN Hold down the Start/Stop
code using the 12 way keypad. button until the machine starts.

A M A

L B

K C

J D
AUX

H E

G F

7 8 9
Raise LH Isolater lever Press 2 GO Button Operate Machine

Raise the left hand isolator lever If enabled press 2 GO button (A) All controls are now active
(A) to activate the hydraulics. to activate hydraulics. Hydraulic and the machine is now ready
isolation icon (B) will disappear to use.
from the dash when active.

A
B

210X 220X 17
Shutdown and auxiliary venting

Shutdown sequence

1 2 3
Park machine up Leave and secure Isolate machine

Park machine on solid level Switch off all switches. Leave Turn isolator key anti-clockwise
ground with the attachment and machine using the handrails and remove key.
dozer (if fitted) on the ground. and footholds. Close and lock
all doors and windows to
secure machine.

Auxiliary venting (within one minute of shutdown)

1 2 3
Turn ignition on Raise isolator lever Press 2 GO button
(if activated)
Turn ignition to position 1 (A) While sitting in the operating
so that the instrument panel station with engine off raise the Press 2 GO button to activate
and switches become active. isolator lever. hydraulics. Instrument panel
A
will illuminate when active.

4 5 6
Operate aux switches Rotate joysticks Auxiliaries vented

Continuously operate the Continuously rotate both joysticks The auxiliaries should now be
auxiliary buttons/sliders for 5 seconds. vented and pressure relieved.
(depending on machine If it feels as though there is still
configuration) A + B (page pressure in the system, repeat
14/15) on both joysticks for from step 4.
5 seconds.

18 Please see operator manual for full details.


Hydraulic quick hitch

Standard attachments B

1 2 3
Start unlock process Confirm process Indicator

To start quick hitch unlock Switch (B) will flash and the
process ensure hydraulics buzzer will sound constantly for When the sequence is
are live then press quick hitch 5 seconds indicating confirmation confirmed the confirmation
sequence button (A). is required. Press quickhitch button will flash and a bucket
confirm button (B). If not pressed crowd symbol will show on the
A within 5 seconds the process will display (B).
need to be B
restarted.

4 5 6
Remove attachment Change attachment Lock quickhitch

To disengage the Operate the machine to engage To engage the lock on the
quickhitch jaws, the jaw (D) with the attachment A(E) quickhitch press the following
crowd the and then full crowd the attachment button (B) and visually check
attachment for to align latch. hitch is locked.
3 seconds.
BE B
The attachment
can now be A
D

removed.
C

Specialised attachments

4a 4b Specialised attachments are any


Crowd override Remove attachment A
attachment that when crowded
For large attachments where An audible buzzer will sound fully could foul the boom/dipper.
bucket crowding is not possible after 10 seconds to indicate that
follow steps 1 to 3, and then hold the jaws of the quickhitch are
B
rotary dial (C) for 10 seconds. open. The attachment can now
be removed.

210X 220X 19
Lifting mode

1 2 3
Mode selection Power band adjustment Overload alarm

Activate button (A) on In lift mode the power band Overload warning alarm
controller 2. adjusts from A to B. is automatically activated,
highlighted on screen by (A).

4 5
Autoidle de-activate Disable lift mode

Autoidle de-activates when in To disable lift mode press


lift mode, symbol B will not be button (A) on rotary
on the screen. controller 2.

Lift overload warning system

1 The machine will remember


the last setting after ignition
on/ off. A
2 When working with
overload system enabled the
display symbol (A) will illuminate
red. This is because the machine
has reached maximum lift
capacity or the boom ram is
fully retracted

20 Please see operator manual for full details.


Maintenance position

Fig 16

A Excavator End

1. Park the machine on solid, level ground, with the upper structure parallel to the undercarriage.

2. If necessary, lower the dozer blade.

3. Lower the excavator end to ground.

4. Stop the engine.

5. Remove the ignition key.

6. Release the hydraulic pressure and the tank pressure.

7. Isolate the battery to prevent the accidental operation of the engine.

210X 220X 21
Service/Maintenance Schedule

Daily Checks (10h) Check


Check condition of attachments / optional equipment Visual check
Grease attachments / optional equipment as required Lubricate
Clean bodywork and framework Clean
Check condition of bodywork and framework Visual check
Check condition of cab/canopy including seat belt Visual check
Check engine for leaks and oil level Visual check
Check condition of drive belt Visual check
Check fuel system for leaks and contamination Visual check
Drain water from water separator on fuel filter Clean
Check engine coolant for leaks, contamination and level Visual check
Check condition of cooling pack and system Visual check
Check hydraulic oil level Visual check
Check window washer fluid level Visual check
Check the condition of the fire extinguisher Visual check
Check operation of all services i.e. excavator, dozer etc. Operate
Check operation of all electrical equipment i.e horn, alarms etc. Operate
Check operation of the hour meter Visual check
Check the track and running gear operation Operate

Weekly Checks (50h) Check


Grease slew ring bearing Lubricate
Clean cooling pack Clean
Check condition and tension of tracks Visual check
Check hydraulic hoses / pipework for leaks and damage Visual check
Check condition of the rams Visual check
Check the condition of the electrical wiring Visual check
Clean the battery terminals Clean
Check the operation of the battery isolator Operate

Please refer to the operators handbook for a complete service and maintenance guide.

22 Please see operator manual for full details.


Service & Maintenance Points

Fig 17

A Air filter
B Fuse box
C Batteries A

D Battery isolator
F
E Window washer fluid bottle
F Radiator(s) B

C E

Fig 18

A Main fuel filter


B Engine oil filter
C Lubricity filter (option)
D Fuel sedimenter A F
C
E Hydraulic oil level indicator E
F Fuel tap
D
G Water separator B
G
H Fuel tank drain tap
H

Fig 19

A
A Fresh air cab filter

210X 220X 23
Service & Maintenance Points

Fig 20

A B C

A D EF (Diesel Exhaust Fluid)


filler cap
B Diesel fuel filler cap
C Hydraulic oil filler cap
G
D Engine oil dip stick
E Engine oil filler cap K H
F Coolant expansion tank D

G Slew gearbox filler


H Slew gearbox dipstick E

F
J Blower booster filter (option)
K Slew gear grease bath

Fig 21

A Cover
B Handle A

C Lock

C
C B

24 Please see operator manual for full details.


Service & Maintenance Points

Upper step – DEF filler access

Fig 22

B
A Latch
B Cover
A
C DEF tank filler cap

Lower step – Toolbox/refuel pump access (if fitted)


Fig 23

A Fuel hose
B Close-off valve
C Switch C

210X 220X 25
Fluids and Lubricants

Item Capacity Fluid/Lubricant JCB Container Specification


Part Number Size
Fuel Tank 387L Diesel 400 - Refer to ‘Fuel’

DEF (Diesel Exhaust 47.7L DEF 4009/0120 20L Refer to ‘DEF’


Fluid) Tank
Engine (Oil) (2) 20.4L -30°C (-22°F) to 30°C (86.0°F) 4001/3105 20L API CJ-4
JCB Engine oil UP 5W/30
-30°C (-22°F) to 46°C (114.7°F) 4001/3405 20L
JCB Engine oil UP 5W/40
-15°C (5°F) to 46°C (115°F) 4001/3005 20L
JCB Engine oil UP 10W/30
Cooling System 38L JCB Antifreeze HP/Coolant 4006/1120 20L ASTM D3306,
ASTM D4985,
ASTM D6510,
SEA (Society
of Automotive
Engineers)
J1034, BS6580
(1992), AFNOR
NF R15- 60

Track Gearbox (each) 3.5L JCB HD90 Gear Oil 4000/0301 5L

Slew Gearbox 8L JCB HD90 Gear Oil 4000/0305 20L

Track Rollers and Idler JCB HD90 Gear Oil 4000/0305 20L
Wheels
Recoil Spring Cylinder JCB Special HP Grease 4003/2017 0.4kg

Hydraulic System 250L JCB Hydraulic Fluid HP32, 4002/1024 200L


-20°C (-4°F) to 15°C (59°F)
JCB Hydraulic Fluid HP46, 4002/0803 200L
-10°C (14°F) to 30°C (86°F)
JCB Hydraulic Fluid HP68, 4002/0701 200L
0°C (32°F) to 40°C (104°F)
Slew Ring Bearings 0.1kg JCB Special HP Grease 4003/2017 0.4kg

Slew Ring Gear Teeth 17kg JCB Special HP Grease 4003/2006 12.5kg

All other grease As required JCB Special HP Grease 4003/2006 12.5kg

JCB part numbers are liable to change and may also vary by region. For the latest information, always
check with your dealer/distributor.

26 Please see operator manual for full details.


Troubleshooting/FAQs

Issue / FAQ Resolution / Answer

Ensure that the start-up sequence has been followed (Page 17).
If the machine is fitted with an immobiliser make sure the
My machine will not start
correct pin has been entered.
If the machine still will not start contact dealer.

Make sure that the isolation lever is in the upper position


(page 17).
If the 2Go system is fitted, ensure that the isolation lever is in
I can’t activate the Hydraulics the upper position and the 2Go button has been pressed.
There is an issue with the machine and an error code is present
on the display, this would inhibit the hydraulics.
If none of the above contact dealer.

If the system is disabled,


the following symbol will
appear on the dash upon
How do I know if the hydraulic start up.
2Go system is enabled/disabled?
Contact dealer for more
information on activating/
deactivating 2Go system.

210X 220X 27
Troubleshooting/FAQs

Issue / FAQ Resolution / Answer

Can I open the quickhitch with The quickhitch can be opened with the attachment on the
the attachment on the ground? ground using the quickhitch override feature (Page 19).

Why is there an audible buzzer


The lift overload warning system has detected a load that is near the
in the cab when I am lifting a
limits of the machine, reduce the load to prevent overturn (Page 20).
large load?

Can I disable the lift overload


To disable the lift overload warning system when not object
warning system when not object
handling press the lift overload button on rotary dial 2 (page 20).
handling?

250 hour greasing – does it


No this has no adverse effect on the graphite impregnated bushes.
matter if greased every day?

250 hour greasing – After the


first 250 hours does the bush No simply grease at each 250 hour interval .
then need greasing daily?

250 hour greasing – After 250


hours does the bush need to No simply grease and continue work.
be replaced?

250 hour greasing – without daily


The machine is fitted with a one way seal stopping dirt entering
greasing what cleans all the dirt
the bush, but allows old grease out when greasing.
out of the bush?

How do I switch between The ISO/SAE changeover switch is located within the fusebox
ISO/SAE joystick patterns? clearly labelled (if option fitted).

• Switch the head unit source to Bluetooth.


How do I pair my phone • Turn on Bluetooth on your mobile phone.
to Bluetooth? • Search for the head unit and pair your phone.
• Pairing code is 1234.

Can you deactivate the


Yes you can disable the travel alarm through the dash.
travel alarm?

The cool box works in conjunction with the HVAC system. If set
My cool box is blowing hot air. to hot the cool box will warm, however the internal vent can be
shut to prevent hot air from entering.

28 Please see operator manual for full details.


Your Notes

210X 220X 29
Your Notes

30 Please see operator manual for full details.


Your Notes

210X 220X 31
JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP Tel: +44 1889 590312 Email: salesinfo@jcb.com
Download the very latest information on this product range at: www.jcb.com

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying
or otherwise, without prior permission from JCB Sales. All references in this publication to operating weights, sizes, capacities and other performance measurements are provided
for guidance only and may vary dependant upon the exact specification of the machine. They should not therefore be relied upon in relation to suitability for a particular application.
Guidance and advice should always be sought from your JCB Dealer’. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may
include optional equipment and accessories.

9818/3300

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