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Vol 1 - Cab Wiring

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640 (Blue) (Key Power) CIRCUIT ISOLATED

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UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

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© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
 UENR2768-01
April 2021

R1600H Load Haul Dump Machine

Electrical System
MXY
9SD1-UP

Machine Automation System (MAS) Wiring

PUBLICATIONS.CAT.COM
© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
 COMPONENT LOCATION

Schematic Machine
Component
Location Location
Sensor - Articulation Angle Position F-8 1
Resistor - CAN F-6 2
Circuit Breaker 1,2,3 E-5 3
DC Converters - Electrical D-5 4
ECM - Automation F-6 5
ICM - Automation F-2 6
Switch - Autonomous Control - Enable D-1 7
Resistor - CAN F-5 8
Antenna - Mas Larn F-2 9
Light - Red Autonomous Control B-2 10
Light - Amber Mas Warning B-2 11
Radio - Onboard E-1 12
Ladar - Rear B-6 13
Camera - Wavs (Rear) B-6 14
Ladar - Front B-7 15
Camera - Wavs (Front) F-8 16
CONNECTOR LOCATION

Connector Number Schematic

Location
CONN 1 F-8
CONN 2 F-8
CONN 3 E-8
CONN 4 B-8
CONN 5 B-7
CONN 6 C-7
CONN 7 C-7
CONN 8 C-7
CONN 9 D-7
CONN 10 D-7
CONN 11 E-7
CONN 12 E-7
CONN 13 C-6
CONN 14 B-6
CONN 15 A-5
CONN 16 B-5
CONN 17 D-5
CONN 18 F-4
CONN 19 E-1
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are generally
located at or near the component. See the Component Location Chart.
 FIRE SUPPRESSION
HITCH H37 H37
ANTENNA AUX
(1) ARTICULATION SENSOR HYDRAULIC BAY 3033846
3290711 L- C2
3053857 ENCODER EXTN HNS 3267031 200-A1 BK-16
ADDRESS BIT 0 A L-C1 EL550-A63 YL-16 ONBOARD RADIO MOUNT
HITCH

HITCH
ADDRESS BIT 1 B 200-L3 BK-16 3E3382 Y787-A6 WH-18
H16

1
ADDRESS BIT 2 C 156-L1 YL-16 1 Y788-A5 GY-18 WD-C2 WD-C1 J-C1 J-C2 K-C2
CONNECTS TO N- TYPE MALE N-TYPE MALE N-TYPE MALE N-TYPE MALE N-TYPE MALE
ADDRESS BIT 3 D
H1 200- L2 BK-16 2 177-A57 OR-16
CONNECTOR (A-C23)
+VE SUPPLY E 156-L1 YL-16 200-L3 BK-16 3
LOC G-12 HYDRAULIC BAY HYDRAULIC BAY 177-A58 OR-16 CBL-WD 1 1 CBL-WB 433-6830 1 1 CBL-WE 433-5107
(6) AUTOMATION ICM
GROUND F 200-L2 BK-16 4 VOLUME 2 OF 3 Y787-A38 WH-18 H10 H10 CBL-A29 BR-12 4370385 N-TYPE BULKHEAD 1
3386411 3214725
CAN HIGH G Y787-L4 WH-18 Y787-L4 WH-18 5 NOTE:E Y788-A39 GY-18 CBL-A30 WH-12 4331624
CAN LOW H Y788-L5 GY-18 Y788-L5 GY-18 6 Y959-A41 OR-18 CBL-A33 BK-12 HP FILTER
CONN 1 H111 H111 H9 H9
A-C201 A-C301
Y960-A42 GN-18
3E3364 1552269
HITCH 156-A9 YL-18 200-A18 BK-16
FRONT FRAME 164-A40 WH-18 CONNECTS TO FIRE SUPPRESSION 1 EL550-A63 YL-16 200-A19 BK-16
(16) FRONT WAVS CAMERA CONNECTOR (XC-5) H32 H32 PLUG LOOP AICM
200-A116 BK-18 2 200-A1 BK-16 (9) ANTENNA MAIN
3366897 CONN 2 WJ-C1 H30 LOC I-4 NOTE:E H16 3354414 3033846
A251-A12 BK-18 VOLUME 3 OF 3 CONN 18 200- A19 BK-16
3618444 A-C200 (5) AUTOMATION ECM 875-A37 BU-18 200-A18 BK-16 1 1
CBL-WJ-3663991
VIDEO SIG 1 CBL-WJ1 WH 3663820 4592674 425-4816 876-A13 OR-18 156-A24 YL-16 2 2
VIDEO GND 2 CBL-WJ2 SH 3663820 164-A40 WH-18 A AUTOMATION ECM BATT 200-A1 BK-16 3 3
+ 12/24 VDC 3 CBL-WJ3 RD 3663820 200-A116 BK-18 B GROUND A-C1 200-A21 BK-16 4 4
1330970 A-C6 H33 H33

1
FEED GND 4 CBL-WJ4 BK 3663820 Y787-A38 WH-18 C CAN 1 HI 200-A99 BK-16 5 5 WK-C2 WK-C1 M-C1 M-C2 Y-C2
A-C3 1698670 N-TYPE MALE N- TYPE MALE N-TYPE MAL N-TYPE MALE N-TYPE MALE
Y788-A39 GY-18 D CAN 1 LOW STUB 592-A34 BU-16 6 6
Y959-A41 OR-18 E CAN 2 HI 1330970 A-C12 A Y787-A6 WH-18 592-A22 BU-16 7 7 CBL-WK 3386410 1 1
E
CBL-W10 433-6830 1 1 CBL-WC 433-5107
H111 1698670
CAMERA BULKHEAD Y960-A42 GN-18 F CAN 2 LOW STUB B Y788-A5 GY-18 592-A23 BU-16 8 8 N-TYPE BULKHEAD 2
1 3338153 875-A37 BU-18 G RS232 RECEIVE A Y959-A88 OR-18 (8) CAN RESIS 1 C
C 156- A15 YL-16 164- A40 WH-18 9 AUTOMATION ECM 24V POWER OUT 9 3214725 4331624
H29 1743016 HP FILTER
H2 876-A13 OR-18 H RS232 TRANSMIT B Y960-A89 GN-18 A 156-A81 YL-16 10 10
A251-A12 BK-18 J RS232 GND (2) CAN RESIS 2 C
C B A-C7 156-A16 YL-16 H762-A104 PU-16 11 FRONT SERV BRK PRESS. SW (IN) 11
156-A9 YL-18 K CAMERA POWER 24VDC (IN) 1743016 A C 1698670 156-A85 YL-16 K992-A105 PU-16 12 REAR SERV BRK PRESS. SW (IN) 12
A- C13 H10 EJ-C2 O-C1
L RS422 TELEMETRY PORT TX+ B A Y787-A38 WH-18 164-A40 WH-18 EL551-A65 GN-16 13 REMOTE CONT- STEER LEFT REMOTE 13
1698670 3541664 M12 M
M RS422 TELEMETRY PORT RX+ C B Y788-A39 GY-18 200-A84 BK-16 EL552-A54 BR-16 14 CONT - STEER RIGHT FRONT SERV 14 CBL-EJ-3702594 CBL-WF-3859680
WJ-C2 WG-C2 N RS422 TELEMETRY PORT TX- A Y959-A41 OR-18 C
C 200-A86 BK-16 K988-A106 WH-16 15 BRK CONT SOL. (OUT) REAR SERV 15 CBL-EJ1 YL 3474121 1 CBL-P1 YL

HYDRAULIC BAY
3618440 3618444 H9 H108
CBL-WJ-3663991 CBL-WG-3047877 P RS422 TELEMETRY PORT RX- B Y960-A42 GN-18 200-A87 BK-16 K744-A107 BU-16 16 BRK CONT SOL. (OUT) THROTTLE 16
H37 CBL-EJ2 WH 3474121 2 CBL-P2 WH

CBL-WC 433-5107
CBL-WJ1 WH 3663820 1 1 CBL-WG1 WH 3664031 R AUDIO C
C 200-A90 BK-16 F704-A55 OR-16 17 (OUT) 17 CBL-EJ3 OR 3474121 3 CBL-P3 OR
CBL-WJ2 SH 3663820 2 2 CBL-WG2 SH 3664031 H3 S AUDIO GROUND 592-A36 BU-16 307-A68 OR-16 18 ENGINE START (OUT) 18 CBL-EJ4 BU 3474121 4 CBL-P4 BU
CBL-WJ3 RD 3663820 3 3 CBL-WG3 RD 3664031 T
H10 H10 592-A100 BU-16 19 19
CBL-WJ4 BK 3663820 4 4 CBL-WG4 BK 3664031 U
H34 H34 Y959-A88 OR-18 752-A64 YL-16 20 TRANS.SHIFT SOL FWD (OUT) TRANS. 20
(12) RADIO ONBOARD
V
(3) CIRCUIT BREAKER Y960-A89 GN-18 751-A53 GN-16 21 SHIFT SOL REV (OUT) HYDRAULIC OIL 21
CONN 3 O-C2 366-7696
H29 3290931 200-A20 BK-16 496-A108 PU-16 22 LEVEL (IN) 22
CAMERA BULKHEAD Y959-A88 OR-18 592-A35 BU-16 K989-A109 BU-16 23 FRT SERV BRK SUPPLY SOL (OUT) 23 M12 M
CBL-WF-3859680
2 3338153 A USB 1 +5VDC Y960-A89 GN-18 G706-A59 BU-16 24 REAR SERV BRK SUPPLY SOL (OUT) 24 CBL-P1 YL 1 TX+
B USB 1 GROUND 200-A20 BK-16 EL301-A114 OR-16 25 PARK BRAKE N.C (OUT) 25 CBL-P2 WH 2 RX+
LAN PORT
FRONT FRAME C USB 1 DATA + H30 156-A9 YL-18 592-A35 BU-16 EL397-A69 PK-16 26 PARK BRAKE N.O (OUT) 26 CBL-P3 OR 3 TX-
1
D USB 1 DATA - 164-A40 WH-18 102-A51 BU-16 EL300-A113 YL-16 27 SERVICE BRAKE N.C (OUT) SERVICE 27 CBL-P4 BU 4 RX- Y-C1

6T-3643

6T-3643

6T-3643
E KEYBOARD +5VDC 200-A116 BK-18 102-A66 BU-16 EL398-A56 BR-16 28 BRAKE N.O (OUT) HARNESS CODE 0 28 N-TYPE MALE
H3 H3 H28

C.B 3

C.B 2

C.B 1
15A

15A

15A
F KEYBOARD GROUND A251-A12 BK-18 104-A50 BU-16 592-A22 BU-16 29 HARNESS CODE 1 29 MAIN 1

H37
G KEYBOARD DATA 875-A37 BU-18 104-A60 BU-16 200-A21 BK-16 30 XMSN SOLENOID (1ST) 30
H KEYBOARD CLK 876-A13 OR-18 135-A98 BU-16 901-A72 WH-16 31 XMSN SOLENOID (2ND) 31 1 ETHERNET2 TX+

HYDRAULIC BAY
J VGA RED 156-A15 YL-16 900-A73 PU-16 32 XMSN SOLENOID (3RD) 32 2 ETHERNET2 RX+
K VGA GREEN 156-A16 YL-16 755-A74 OR-16 33 XMSN SOLENOID (4TH) 33 3 ETHERNET2 TX-
L VGA BLUE A-C21 156-A81 YL-16 754-A75 BU-16 34 ON-BOARD RADIO 24V PWR (OUT) 34 4 ETHERNET2 RX-
TRANSMISSION BULKHEAD M VGA H-SYNC 1779654 156-A85 YL-16 135-A98 BU-16 35 BOOM RAISE 35
N VGA V-SYNC 1 CBL-A31 BR-12 H31 200-A84 BK-16 EL335-A17 YL-16 36 BOOM LOWER 36
EJ-C1 S-C1 P VGA GROUND 2 CBL-A32 WH-12 200-A86 BK-16 EL568-A70 GN-16 37 BUCKET CURL/CROWD 37
3541664 3541660

CBL-WE 433-5107
CBL-EJ-3702594 CBL-S-4430283 R USB 2 +5VDC 3 177-A57 OR-16 200-A87 BK-16 EL333-A62 WH-16 38 BUCKET DUMP 38
CBL-EJ1 YL 3474121 1 CBL-S1-YL 4430283 S USB 2 GROUND 4 177-A58 OR-16 200-A90 BK-16 EL334-A61 GN-16 39 REMOTE FIRE SUPP ACTIVATE 39
CBL-EJ2 WH 3474121 2 CBL-S2-WH 4430283 H120 T USB 2 DATA + 200- A99 BK-16 EL550-A63 YL-16 40 ATTACHMENT SW TO RELAY 40
CBL-EJ3 OR 3474121 3 CBL-S3-OR 4430283 U USB 2 DATA - 0

177-A57 OR-16 307-A68 OR-16 EL371-A47 YL-16 41 AUTO CONT ENABLE SW AUTO1 (IN) 41
CBL-EJ4 BU 3474121 4 CBL-S4-BU 4430283 V 177-A58 OR-16 322-A71 GY-16 N838-A101 BU-16 42 42
S-C2 HARNESS AS. 4433784 TRANSMISSION BAY CBL-A31 BR-12 HARNESS AS. 4433784 496-A108 PU-16
ONBOARD RADIO
CONN 12 3541660 H32 43 AUTO CONT ENABLE SW AUTO2 (IN) 43
CBL-S-4430283 CBL-A32 WH-12 592-A34 BU-16 N839-A102 GN-16 44 AUTO CONT ENABLE SW MAN1 (IN) 44 N-C2 K-C1
CBL-S1-YL 4430283 1 ON BOARD RADIO TX+ A-C28 A-D1 592-A36 BU-16 N840-A14 PK-16 45 AUTO CONT ENABLE SW MAN2 (IN) 45 N-C1 M12 F N-TYPE MALE

CONN 11 CBL-S2-WH 4430283 3320470 1779654 592-A100 BU-16 N841-A103 PU-16 3E3376 CBL-N-3799909
H120 2 ON BOARD RADIO RX+ 0

46 REM SWITCH2 ENG ECM BATT (IN) 46 CONN 19 AUX 1

T-C1 CBL-S3-OR 4430283 3 ON BOARD RADIO TX- A108-A520 BR-12 1 379-9810 BR-10 603-A82 PK-16 EL338-A46 PU-16 47 47 1 CBL-N1-BR 3799909 1 VDC 2
3618444 CBL-S4-BU 4430283 4 ON BOARD RADIO RX- 2 CONNECTS TO MAIN POWER TRANSMISSION BAY 610-A45 GN-16 48 48 CONNECTS TO CONNECTOR (NC-18) 2 CBL-N2-WH 3799909 2 VDC 1
CBL-T-4425010
LOC G-6 POWER
1 CBL-T1-WH 3663820 H115 TRANSMISSION BAY 3 STUD 2 LOC F-5 NOTE:E 610-A44 PU-16 49 REM SWITCH1 (SWITCHED BATT.) 49 3 CBL-N3-BU 3799909 3 GND 2
2 CBL-T2-SH 3663820 T-C2 4 VOLUME 1 OF 3 610-A14 OR-16 EL337-A67 BU-16 50 RED WARNING STROBE (OUT) AMBER 50
VOLUME 2 OF 3 NOTE:E 4 CBL-N4-BK 3799909 4 GND 1
VIDEO 3 3 CBL-T3-RD 3663820 3618440 611-A46 PK-16 638- A83 WH-16 51 WARNING STROBE (OUT) 51 5
CBL-T-4425010 CONN 17 H22
4 CBL-T4-BK 3663820 CBL-T1-WH 3663820 1 VIDEO 3 DC CONVERTER 1 638-A83 WH-16 603-A82 PK-16 52 52
H115 3267068 A-C22
CBL-T2-SH 3663820 2 VIDEO 3 GND TRANSMISSION BAY 710-A76 GN-18 53 53
CBL-T3-RD 3663820 3 VIDEO 3 PWR 1779654 751-A53 GN-16 54 54 ONBOARD RADIO MOUNT
CAMERA BULKHEAD CBL-T4-BK 3663820 4 GND +24V INPUT 1 CBL-A31 BR-12 CBL-A32 WH-12 752-A64 YL-16 55 ECM LOOP (OUT) 55
4 3338153 GROUND 2 CBL-A27 BK-12 CBL-A31 BR-12 754-A75 BU-16 56 CONDITIONED 24V OUT 56
U-C2 GROUND 3 CBL-A25 BK-12 CBL-A30 WH-12 CBL-A30 WH-12 755-A74 OR-16 592-A23 BU-16 57 TRANSMISSION SPEED SENSOR + 57
3618440 CBL-A29 BR-12 CBL-A29 BR-12 CBL-A29 BR-12 156-A15 YL-16 900-A73 PU-16 710-A76 GN-18
CBL-U-4425010 +24V OUTPUT 4 58 TRANSMISSION SPEED SENSOR - 58
CBL-U1-WH 3663820 1 FRONT CAMERA VIDEO 156-A16 YL-16 901-A72 WH-16 E987-A77 WH-18 59 59
CONN 10 H118 CBL-U2-SH 3663820 2 FRONT CAMERA GND 200-A18 BK-16 156-A81 YL-16 A958-A91 WH-16 60 ENG ECM SWITCHED BATT (OUT) 60
WG-C1 U-C1 CBL-U3-RD 3663820 3 FRONT CAMERA PWR CBL-A28 BK-12 200-A19 BK-16 156-A85 YL-16 A958-A94 WH-16 61 PARKING BRAKE SOL 2 (IN) PARKING 61 150-OR
3618440 3618444 CBL-U4-BK 3663820 4 GND CBL-A27 BK-12 CBL-A33 BK-12 200-A84 BK-16 E987-A77 WH-18 A958-A91 WH-16 62 BRAKE SOL 1 (IN) PARKING BRAKE 62 A958-WH
CBL-WG-3047877 CBL-U-4425010 H57
0 0

H21
CBL-WG1 WH 3664031 1 1 CBL-U1-WH 3663820 (4) DC CONVERTER 2 200-A86 BK-16 EL300-A113 YL-16 G730-A92 PK-16 63 SOL 3 (IN) ENGINE ECM SWITCHED 63 G730-PK
H118 V-C2 3267068 A-C23
H3 CBL-WG2 SH 3664031 2 2 CBL-U2-SH 3663820 200-A87 BK-16 EL301-A114 OR-16 F921-A111 BR-16 64 BATT (OUT) PARKING BRAKE SOL 2 64 F921-BR
CBL-WG3 RD 3664031 3 3 CBL-U3-RD 3663820 3618440 1779654 200- A90 BK-16 EL333-A62 WH-16 65 (OUT) PARKING BRAKE SOL 1 (OUT) 65 150-OR
CBL-V-4425010 H34
CBL-WG4 BK 3664031 4 4 CBL-U4-BK 3663820 CBL-V1-WH 3663820 1 REAR CAMERA VIDEO +24V INPUT 1 CBL-A32 WH-12 0

592-A36 BU-16 EL334-A61 GN-16 A958-A94 WH-16 66 PARKING BRAKE SOL 3 (OUT) 66 A958-WH
H119 CBL-V2-SH 3663820 2 REAR CAMERA GND GROUND 2 CBL-A28 BK-12 CBL-A26 BK-12 592-A100 BU-16 EL335-A17 YL-16 G730-A93 PK-16 67 ECM LOOP (IN) 67 G730-PK
FRONT CAMERA CBL-V3-RD 3663820 3 REAR CAMERA PWR GROUND 3 CBL-A26 BK-12 CBL-A25 BK-12 GROUND 1 Y959-A88 OR-18 EL337-A67 BU-16 F921-A112 BR-16 68 68 F921-BR
CAMERA BULKHEAD CBL-V4-BK 3663820 4 GND +24V OUTPUT 4 CBL-A30 WH-12 Y960-A89 GN-18 EL338-A46 PU-16 69 69
3 3338153 200-A20 BK-16 EL371-A47 YL-16 70 CAN 1 HIGH 70 (7) AUTONOMOUS CONT ENABLE SW
R-C2 164-A40 WH-18 EL397-A69 PK-16 71 CAN 1 LOW 71 2920358
3541660 592-A35 BU-16 EL398-A56 BR-16 Y787-A6 WH-18 72 ENGINE COOLANT TEMP +VE 72
CONN 9 V-C1 CBL-R-4430283 2
WH-C1 CBL-R1-YL 4430283 1 REAR LADAR TX+ 200-A20 BK-16 EL551-A65 GN-16 Y788-A5 GY-18 73 ENGINE COOLANT TEMP -VE ENGINE 73 1 BU-16
3618440 3618444 CBL-R2-WH 4430283 2 REAR LADAR RX+ 164-A40 WH-18 EL552-A54 BR-16 74 ECM SWITCHED BATT (OUT) ENGINE 74 CONNECTS TO CONNECTOR (NC-20) 2 RD-16
CBL-WH-2830657 CBL-V-4425010 H122 3
CBL-WH1 WH 3663820 1 1 CBL-V1-WH 3663820 CBL-R3-OR 4430283 3 REAR LADAR TX- A-C10 A-C11 592-A35 BU-16 EL568-A70 GN-16 75 SPEED +VE 75 LOC G-6 3 WH-16
H119 3050670 1552252 VOLUME 2 OF 3
H12 CBL-WH2 SH 3663820 2 2 CBL-V2-SH 3663820 CBL-R4-BU 4430283 4 REAR LADAR RX- 156-A24 YL-16 156-A15 YL-16 EL701-A52 PK-16 EL701-A52 PK-16 76 ENGINE SPEED -VE 76 4 YL-16
CBL-WH4 RD 3663820 3 3 CBL-V3-RD 3663820 1 200-A18 BK-16 200-A1 BK-16 156-A81 YL-16 F704-A55 OR-16 77 SENSORS 24V POWER (OUT) 77 NOTE:E 5 BK-16
1

Q-C2 6
CBL-WH3 BK 3663820 4 4 CBL-V4-BK 3663820 2 200-A86 BK-16 200-A21 BK-16 156-A85 YL-16 F921-A111 BR-16 78 HORN (OUT) 78 6 GN-16
3541660 3 200-A87 BK-16 200-A18 BK-16 156-A16 YL-16 F921-A112 BR-16 156-A24 YL-16 79 LHS REAR LIGHTS VOLTAGE (IN) LHS 79
CBL-Q-4430283
REAR CAMERA CBL-Q1-YL 4430283 200-A84 BK-16 200-A19 BK-16 200-A84 BK-16 G706-A59 BU-16 322-A71 GY-16
4
H123 1 FRONT LADAR TX+ 4
H33 H33 80 REAR LIGHTS VOLTAGE (OUT) RHS 80 NOTE:A
CAMERA BULKHEAD CBL-Q2-WH 4430283 2 FRONT LADAR RX+ 5 200-A116 BK-18 200-A99 BK-16 200-A86 BK-16 G730-A92 PK-16 102-A51 BU-16 81 REAR LIGHTS VOLTAGE (IN) RHS 81
5
6 3338153 CBL-Q3-OR 4430283 3 FRONT LADAR TX- 6 200-A90 BK-16 592-A22 BU-16 200-A87 BK-16 G730-A93 PK-16 611-A46 PK-16 82 REAR LIGHTS VOLTAGE (OUT) LHS 82
CBL-Q4-BU 4430283 4 FRONT LADAR RX- 7 200-A1 BK-16 592-A23 BU-16 200-A90 BK-16 H762-A104 PU-16 104-A50 BU-16 83 FRONT LIGHTS VOLTAGE (IN) LHS 83
8 592-A34 BU-16 H25 H25 592-A100 BU-16 K744-A107 BU-16 610-A45 GN-16 84 FRONT LIGHTS VOLTAGE (OUT) RHS 84
EG-C1 R-C1 P-C2 9 200-A99 BK-16 200-A116 BK-18 592-A36 BU-16 K988-A106 WH-16 102-A66 BU-16 85 FRONT LIGHTS VOLTAGE (IN) RHS 85
3541664 3541660 3618440 200-A19 BK-16 156-A15 YL-16 Y959-A88 OR-18 K989-A109 BU-16 610-A14 OR-16 FRONT LIGHTS VOLTAGE (OUT) CAN 2
CBL-EG-3633405 CBL-R-4430283 CBL-P-4425010 10
10 86 86
CBL-EG1 YL 3474121 1 CBL-R1-YL 4430283 H114 CBL-P1-WH 3663820 1 VIDEO 4 11
11 200-A21 BK-16 156-A16 YL-16 Y960-A89 GN-18 K992-A105 PU-16 103-A60 BU-16 87 HIGH 87

H14 CBL-EG2 WH 3474121 2 CBL-R2-WH 4430283 H122 CBL-P2-SH 3663820 2 VIDEO 4 GND 12
12 200-A20 BK-16 156-A81 YL-16 N838-A101 BU-16 610-A44 PU-16 88 CAN 2 LOW 88
CBL-EG3 OR 3474121 3 CBL-R3-OR 4430283 CBL-P3-RD 3663820 3 VIDEO 4 PWR
H24 156- A85 YL-16 N839-A102 GN-16 Y787-A2 WH-18 89 ENGINE OIL PRESSURE SW (IN) 89
CBL-EG4 BU 3474121 4 CBL-R4-BU 4430283 CBL-P4-BK 3663820 4 GND 200-A20 BK-16 N840-A14 PK-16 Y788-A3 GY-18 90 PARK BRAKE SW (IN) 90
A-C14 A-C15 200-A84 BK-16 N841-A103 PU-16 91 RAW BATT. POWER (IN) 91
CONN 8 H-C1 2131434 1552252
REAR LADAR 200-A86 BK-16 Y787-A2 WH-18 92 RAW BATT. POWER (IN) 92
3541660 1 592-A23 BU-16 200-A87 BK-16 177-A57 OR-16 93 DC-DC CONV. 1 POWER (IN) BROWN 93
CBL-H-4425800 Y788-A3 GY-18
CBL-YL 4425800 1 ETHERNET SERVICE PORT TX+ 2 592-A100 BU-16 200-A90 BK-16 Y959-A88 OR-18 177-A58 OR-16 94 DC-DC CONV. 2 POWER (IN) WHITE 94

H113 CBL-WH 4425800 2 ETHERNET SERVICE PORT RX+ 3 592-A36 BU-16 592-A35 BU-16 Y960-A89 GN-18 CBL-A29 BR-12 95 CHASSIS GROUND 95
CBL-OR 4425800 3 ETHERNET SERVICE PORT TX- 4 592-A35 BU-16 592-A36 BU-16 CBL-A30 WH-12 96 96
EH-C1 Q-C1 CBL-BU 4425800 4 ETHERNET SERVICE PORT RX- 5 592-A34 BU-16 592-A100 BU-16 CBL-A33 BK-12 97 97
3541664 3541660 6 592-A22 BU-16 98 98
CBL-EH-3799807 CBL-Q-4430283
CBL-EH1 YL 3474121 1 CBL-Q1-YL 4430283 H123 7 156-A24 YL-16 99 99

H17 CBL-EH2 WH 3474121 2 CBL-Q2-WH 4430283 8 156-A85 YL-16 100 100

CBL-EH3 OR 3474121 3 CBL-Q3-OR 4430283 9 156-A15 YL-16 101 101
CBL-EH4 BU 3474121 4 CBL-Q4-BU 4430283 10
10 156-A81 YL-16 102 102

CONN 7 11
11 156-A16 YL-16 A-C2
FRONT LADAR 12
12 156-A9 YL-18 3290585
156-A9 YL-18
164-A40 WH-18
CIRCUIT BREAKER DESCRIPTION
H28 H28 H-C2
200-A116 BK-18 ETHERNET TX+
TRANSMISSION BULKHEAD Y959-A88 OR-18 3541660 ETHERNET RX+
CBL-H-4425800
A-C8 Y960-A89 GN-18 H113 CBL-YL 4425800 1 ETHERNET TX- BREAKER DESCRIPTION
3E3382 A251-A12 BK-18 CBL-WH 4425800 2 ETHERNET RX-

CONNECTS TO VIMS TELEMETRY

1 875-A37 BU-18 CBL-OR 4425800 3
2 876-A13 OR-18 CBL-BU 4425800 4 1 ELECTRICAL CONVERTER
PORT CONNECTOR (GC-1)
LOC E-1 3 875-A37 BU-18 H125 H125 875-A37 BU-18
VOLUME 3 OF 3 4 876-A13 OR-18 876-A13 OR-18 2 ELECTRICAL CONVERTER
NOTE:E 5 A251-A12 BK-18 A251-A12 BK-18
6
3 AUTOMATION (ICM)
HYDRAULIC BAY HYDRAULIC BAY
CONN 6 C-P1 CONN 13
3618444 H21 H21
CBL-P-4425010
1 CBL-P1-WH 3663820 H114
VIDEO 4 2 CBL-P2-SH 3663820
3 CBL-P3-RD 3663820
4 CBL-P4-BK 3663820

CAMERA BULKHEAD
8 3338153
K988-A106 WH-16
H762-A104 PU-16

K744-A107 BU-16
K992-A105 PU-16
K989-A109 BU-16
G706-A59 BU-16
592-A35 BU-16
200-A20 BK-16

HYDRAULIC BAY A-C16 A-C17

CAB FRONT CAB REAR 3E5179 1552252
1 592-A35 BU-16
(15) FRONT LADAR (13) REAR LADAR
2 200-A20 BK-16
EH-C2 3799820 EG-C2 3799820
3 H762-A104 PU-16
3541660 3541660 4 K992-A105 PU-16
CBL-EH-3799807 CBL-EG-3633405 H35
CBL-EH1 YL 3474121 1 ETHERNET TX+ CBL-EG1 YL 3474121 1 ETHERNET TX+ 5 K988-A106 WH-16
H17 H17 CBL-EH2 WH 3474121 2 ETHERNET RX+
H14 CBL-EG2 WH 3474121 2 ETHERNET RX+ BRAKE RETARDER 6 K744-A107 BU-16

H21
CBL-EH3 OR 3474121 3 ETHERNET TX- CBL-EG3 OR 3474121 3 ETHERNET TX- 7 K989-A109 BU-16
CBL-EH4 BU 3474121 4 ETHERNET RX- CBL-EG4 BU 3474121 4 ETHERNET RX- 8 G706-A59 BU-16
(Dimensions: 39 inches x 28 inches)

9
1 A1 INCA 0 1 A1 INCA 0 10
10
2 A1 INCA 90 2 A1 INCA 90 11
11
3 GNDINC A 3 GNDINC A 12
12

Y959-A88 OR-18
Y960-A89 GN-18
EL301-A114 OR-16

N839-A102 GN-16
N841-A103 PU-16

N838-A101 BU-16
EL300-A113 YL-16

EL333-A62 WH-16

Y788-A3 GY-18
EL701-A52 PK-16
EL334-A61 GN-16

EL551-A65 GN-16

EL568-A70 GN-16
P969-A95 BR-16

EL398-A56 BR-16

EL337-A67 BU-16
EL338-A46 PU-16

EL552-A54 BR-16
EL397-A69 PK-16
F921-A112 BR-16

EL335-A17 YL-16

EL371-A47 YL-16
F921-A111 BR-16
A958-A91 WH-16
A958-A94 WH-16
E987-A77 WH-18

N840-A14 PK-16
496-A108 PU-16

592-A100 BU-16

901-A72 WH-16

F704-A55 OR-16

G730-A92 PK-16
G730-A93 PK-16

Y787-A2 WH-18
755-A74 OR-16
4 OUT1 A 4 OUT1 A
F490-A96 GY-16

638-A83 WH-16

751-A53 GN-16

754-A75 BU-16

900-A73 PU-16
CONN 16
610-A44 PU-16
610-A45 GN-16

610-A14 OR-16
752-A64 YL-16
307-A68 OR-16

710-A76 GN-18
592-A34 BU-16
104-A60 BU-16
102-A66 BU-16
104-A50 BU-16
102-A51 BU-16

592-A36 BU-16
322-A71 GY-16
200-A87 BK-16
200-A90 BK-16
200-A99 BK-16

603-A82 PK-16
200-A86 BK-16

611-A46 PK-16
156-A15 YL-16
135-A98 BU-16

200-A84 BK-16
156-A16 YL-16

156-A85 YL-16
156-A81 YL-16

1 OUT2 A 1 OUT2 A
UENR2768-01

2 OUT3 A 2 OUT3 A CONNECTS TO CONNECTOR (NC-28) RD

3 OUTX B 3 OUTX B LOC F-6 BK
4 OUTX R 4 OUTX R VOLUME 2 OF 3
NOTE:E (11) AMBER MAS WARNING LIG
1 RXD 1 RXD
HT 3103397
2 TXD 2 TXD
H107

3 CAN H 3 CAN H
4 CAN L 4 CAN L
CONNECTS TO CONNECTOR (NC-27) RD
5 GND CAN 5 GND CAN
LOC G-6 BK
6 IN1 6 IN1 VOLUME 2 OF 3
7 IN2 7 IN2 (10) RED AUTONOMOUS CONT
NOTE:E ROL 3103398
F-C1 F-C2 8 IN GND G-C1 G-C2 8 IN GND
3E3376 M12 F 3E3376 M12 F
CONN 4 CBL-F-3799909 CONN 5 CBL-G-3799909
H107

1 CBL-F1-BR 3799909 CBL-F1-BR 3799909 1 VS 1 CBL-G1-BR 3799909 CBL-G1-BR 3799909 1 VS

CONNECTS TO 2 CBL-F2-WH 3799909 CBL-F2-WH 3799909 2 VS HEAT CONNECTS TO 2 CBL-G2-WH 3799909 CBL-G2-WH 3799909 2 VS HEAT
H105 REAR LADAR H23
FRONT LADAR 3 CBL-F3-BU 3799909 CBL-F3-BU 3799909 3 GND 3 CBL-G3-BU 3799909 CBL-G3-BU 3799909 3 GND
SENSOR
SENSOR
CONNECTOR
4 CBL-F4-BK 3799909 CBL-F4-BK 3799909 4
CONNECTOR 4 CBL-G4-BK 3799909 CBL-G4-BK 3799909 4 WIRE GROUP COLOR DESCRIPTIONS
5 GND HEAT (AB-C88) 5 GND HEAT NOTES
(AB-C87)
GROUND CIRCUIT
EL301-A114 OR-16
EL300-A113 YL-16
EL334-A61 GN-16

EL333-A62 WH-16

LOC I-12
EL551-A65 GN-16

N839-A102 GN-16
EL337-A67 BU-16

EL398-A56 BR-16

EL371-A47 YL-16

EL552-A54 BR-16

N838-A101 BU-16

N841-A103 PU-16
EL568-A70 GN-16
E987-A77 WH-18

LOC J-12
EL397-A69 PK-16
EL701-A52 PK-16

F921-A112 BR-16
F921-A111 BR-16
EL335-A17 YL-16

A958-A94 WH-16
A958-A91 WH-16
Y959-A88 OR-18
Y960-A89 GN-18

G730-A92 PK-16

G730-A93 PK-16
A: SWITCH IN MANUAL POSITION
F704-A55 OR-16
496-A108 PU-16

592-A100 BU-16

N840-A14 PK-16

F490-A96 GY-16
EL338-A46 PU-16

VOLUME 3 OF 3
610-A44 PU-16

Y787-A2 WH-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

P969-A95 BR-16
611-A46 PK-16

638-A83 WH-16
901-A72 WH-16
610-A45 GN-16

610-A14 OR-16

P969-A95 BR-16
751-A53 GN-16

307-A68 OR-16

Y788-A3 GY-18
VOLUME 3 OF 3

200-A84 BK-16
322-A71 GY-16
102-A51 BU-16

104-A50 BU-16

135-A98 BU-16

F490-A96 GY-16
710-A76 GN-18

755-A74 OR-16

200-A99 BK-16
754-A75 BU-16

900-A73 PU-16
102-A66 BU-16

592-A36 BU-16

200-A87 BK-16
592-A34 BU-16

104-A60 BU-16

200-A90 BK-16

200-A86 BK-16

156-A81 YL-16
603-A82 PK-16
752-A64 YL-16

156-A15 YL-16

156-A16 YL-16
NOTE:E 156-A85 YL-16 B: USE RF CABLE AS. NUMBER 329-0712
NOTE:E (14) REAR WAVS CAMERA
WH-C2 CONN 14
VOLTAGE CONVERTER OUTPUT CIRCUIT C: USE RF CABLE AS. NUMBER 305-4041
3366897 ENGINE STARTING AND RUN CIRCUIT
D: CABLE IS PART OF BASE
CAB FRONT 3618444 E: REFER TO MEDIA UENR1439
H14 H14 CBL-WH-2830657
CBL-WH1 WH 3663820 1 VIDEO SIG TRANSMISSION CONTROL CIRCUIT PART NUMBERS ON THIS SCHEMATIC ARE FOR REFERENCE ONLY, USE
ENGINE CONTROL CIRCUIT RELEVANT PARTS BOOK FOR ORDERING NEW PARTS
H12 H12 CBL-WH2 SH 3663820 2 VIDEO GND
CBL-WH4 RD 3663820 3 + 12/24 VDC A-C600 CAT DATA LINK
CBL-WH3 BK 3663820 4 FEED GND 9X4391 J1939/1587 D.L
30 Page,

RS-232 / RS-485 DATA LINK

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
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60
61
62
63
64
65
66
67
68
69
70
11
1
2
3
4
5
6
7
8
9

CAMERA BULKHEAD CONNECTS TO CONNECTOR (C-C8) CONN 15 REMOTE ACCESS CONTROL CIRCUIT
LOC I-14 ETHERNET
7 3338153
VOLUME 2 OF 3
CAB REAR
NOTE:E
OTHER COLOR DESCRIPTIONS
HIGHWAYS

CALLOUT FORMAT IF APPLICABLE

Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number

SYMBOL DESCRIPTION ABBREV COLOR

RD RED
NOTE : FOR MACHINE CONTROL AND GUIDANCE PRODUCTS (MXY)
CIRCUIT CONNECTED

WH WHITE
CIRCUIT NOT CONNECTED
OR ORANGE
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
THIS SCHEMATIC IS FOR THE R1600H LOAD HAUL DUMP MACHINE
YL YELLOW
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT PK PINK

CONNECTOR BK BLACK
ELECTRICAL SYSTEM
H# GY GRAY Do not operate or work on this product unless you have
MEDIA NUMBER: UENR2768-01
CIRCUIT GROUPING DESIGNATION
PU PURPLE read and understood the instruction and warnings in the MACHINE AUTOMATION SYSTEM (MAS) WIRING
ATCH WIRE, CABLE, COMPONENT relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
BR BROWN
relevant service literature. Failure to follow the instruc-
/ SPLICE
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
GN GREEN
BLADE, SPADE, RING OR SCREW death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TERMINAL BU BLUE
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
PLAN VIEW
VIEW ALL CALLOUTS

CONN 6 CONN 13 CONN 18

3 4 5 6 13 14 7 8
1 15 2

10

11

16 12

CONN 2 CONN 1 CONN 3 CONN 4 CONN 7 CONN 8 CONN 10 CONN 12 CONN 15 CONN 17 CONN 5 CONN 14 CONN 19
CONN 9 CONN 11