697 Na Engine For Excavator Ex-110: (Parts List)

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697 NA ENGINE FOR EXCAVATOR EX-110

(PARTS LIST)

FEBRUARY 2010

Tata Motors Limited


Mumbai Jamshedpur Pune Lucknow Thane
PRELIMINARY REMARKS

ENGINE
SALES DESIGNATION DESCRIPTION
TYPE

EX 110 EXCAVATOR 697 NA ASSY.697NA.ENG.12V(76PS@2300RPM)-EX100


INSTRUCTIONS

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator
side

The word “Optional” in the remarks column against an item having two or more part
numbers indicates that depending or availability, the item will be supplied under any one of
these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact
replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:


Technical Cell
Tata Motors Ltd.,
Parts Head Quarters,
Teen Hath Naka,
Gyan Sadhana College Service Road,
Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -


00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

2
00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252501600198 ASSY.697NA.ENG.12V(76PS@2300RPM)-EX100.
1

3
00.01.02 ENGINE OVERHAULING GASKET KIT GROUP 01

CHASSIS TYPE: ALL

4
00.01.02 ENGINE OVERHAULING GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— 252501990115 ENGINE OVERHAULING GASKET KIT 1
CONSISTS OF :
— SEALING RING HALF 2
— SEALING WASHER 10X1 6
— SEALING WASHER 12X1 4
— SEALING WASHER 14X1 15
— SEALING WASHER 16X2 2
— SEALING WASHER 14X2 5
— SEALING WASHER 22X2 1
— SEALING WASHER 8X14 16
— SEALING WASHER 16X2 2
— SEALING WASHER 18X2 2
— SEALING WASHER A10X14 1
— SEALING WASHER A14X20 1
— SEALING WASHER C24X32 1
— SEALING WASHER C8X12 4
— GASKET, CYLINDER HEAD COVER 1
— SEALING FLANGE 1
— SEALING WASHER D8X12 12
— GASKET (TIMING GEAR HSG.) 1
— GASKET PUSH ROD CHAMBER COVER 1
— GASKET CYLINDER HEAD 1
— GASKET EXHAUST MANIFOLD 2
— GASKET TOP COVER 1
— GASKET SUPPORT, FIP 1
— GASKET WATER PUMP 1
— GASKET 1
— GASKET 1
— GASKET 1
— GASKET 1
— GASKET 1
— SEALING WASHER 6
— GASKET 1
— SEALING WASHER 6
— GASKET 1
— GASKET 1
— GASKET 1
— GASKET (94 DIA. A.C.HEAD) 1
— GASKET OIL COOLER 1
GASKET WATER PUMP 1

5
00.01.02 ENGINE OVERHAULING GASKET KIT GROUP 01

CHASSIS TYPE: ALL

6
00.01.02 ENGINE OVERHAULING GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
— GASKET 1
252501990176 DECARBONISING GASKET KIT 1
CONSISTING OF :
— GASKET, CYLINDER HEAD 1
— GASKET, CYLINDER HEAD COVER 1
— GASKET, EXHAUST MANIFOLD 2
— GASKET, TURBO CHARGER 1
— GASKET, EXHAUST PIPE 1

7
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

8
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252501100219 ASSY CYL.BLOCK WITH LINER FOR CMVR 1
2000
17 252701103727 LINER 6
2 3121881135P SLEEVE 1
3 3219920025 SLEEVE, CLAMPING 1
4 13050910304 PIN CYLINDRICAL 12X30 (TO LOCATE 2
CLUTCH HOUSING)
5 3520110335 SCREW PLUG 1
6 16220710282 SEALING WASHER A 18X22 CU 1
7 16081001603 SEALING PLUG AM 16X1.5 2
8 16220710240 SEALING WASHER A 16X20 CU 2
10 13050508166 CYL. PIN 8 M 6X16 14
13 252501159910 HEX. HEAD SCREW (FOR MAIN BEARING 14
CAP)
14 3129910260 PIN CYLINDRICAL (TO LOCATE CYL. HEAD 2
ON BLOCK)
15 16081001808 SEALING PLUG AM18X1.5 1
16 16220710282 SEALING WASHER 18X22 CU 1
18 3219970020 LOCKING COVER (FOR CAMSHAFT BORE) 1
OIL SUMP
19 252901130101 ASSY OIL SUMP COMPLETE 1
20 16220710282 SEALING, WASHER 18X22 CU 1
21 253401130111 MAGNETIC DRAIN PLUG 1
22 252301133702 RETAINING FLANGE ON OIL SUMP 1
23 3520180380 GASKET 1
24 252301133703 FLANGE OIL SUMP DIPSTICK 1
25 252301178501 DOUBLE SOCKET 1
32 3520101980 ASSY. GASKET OIL SUMP 1
34 11632496011 STUD BM 8X20 (ON FRONT & LAST HOLES 2
OF OIL SUMP GASKET)
35 252301130114 ASSY. COMBI SCREW 18
36 252501170118 ASSY TUBE DIPSTICK W/O NUT & SLIP 1
RING
38 252501170128 ASSY. DIP STICK COMPLETE 1
48 3120100333 ASSY. TIMING GEAR HOUSING 1
49 3520150201 COVER, TIMING GEAR (FRONT), W/O OIL 1
HOLE
50 13050508166 PIN CYLINDRICAL 8 M 6X16 2
51 252301170199 ASSY OIL FILLER (ON TGH) 1

9
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

10
00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
53 13050909250 PIN CYLINDRICAL (ON CYL. BLOCK MTG. 4
FACE)
54 3120150580 GASKET (T.G. HSG.) 1
55 11323998045 SCREW M 10X25 3
56 3120100333 LOCKING PLATE 3
57 253403107801 SEAL (CRANKSHAFT FRONT) 2
— 253401140117 ASSY. COMBI BOLT 5
— 253401140118 ASSY. COMBI SCREW 8
58 3520150520 GASKET (T.G.H. COVER) 1
59 11323998061 SCREW M 6X12 8
61 12520698017 SPG. WASHER B 6 13
62 12650600647 WASHER A 6.4 (COVER TO T.G. HSG.) 13
63 3120100280 ASSY COVER TOP WITH POINTER 1
64 3120150080 GASKET (FOR TOP COVER) 1
65 252301140119 ASSY. COMBY SCREW 3
66 252501140114 ASSY. COVER (PUSH ROD CHAMBER) 1
67 252501146301 GASKET (PUSH ROD CHAMBER) 1
68 16220710096 SEALING WASHER C 8X11.5 CU-ASB 4
69 11323908453 SCREW M 8X45 4
70 252503113722 FLYWHEEL HOUSING 1
71 252503118203 BACK COVER 1
72 252503118209 COVER CLUTCH HOUSING 3
73 252503118204 COVER 1

11
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

12
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252501150201 ASSY.CYL.HEAD 1
W.VALVES-60DEG(DOUBLE SPRG)
2 252501150199 ASSY.CYL.HEAD W/O VALVES-60 DEG 1
3 16081803009 PLUG MC 30X1.5 5
— 16081802207 PLUG MC 22X1.5 2
4 16081802401 PLUG MC 24X1.5 2
5 254701108205 CORE PLUG 1
- 11631610406 STUD AM 10X40 2
10 252501153433 VALVE SEAT RING INLET STD 6
11 252501153410 VALVE SEAT RING EXHAUST STD 6
12 253405153402 VALVE GUIDE INLET STD. 6
13 253405153415 VALVE GUIDE EXHAUST STD. 6
16 253405159909 VALVE GUIDE SEAL (INLET) 6
17 253405159910 VALVE GUIDE SEAL (EXHAUST) 6
18 253405158701 VALVE SPRING ( INNER ) 12
- 253405158702 VALVE SPRING ( OUTER ) 12
19 3529902040 VALVE SPRING WASHER 12
20 253405155101 LOCK RETAINER VALVE SPRING 12
21 3120530127 VALVE SPRING LOCK HALF 24
14 252505129018 INLET VALVE 6 SET A OPTIONAL TO
SET B
15 253405129014 EXHAUST VALVE 6
14 252505129025 INLET VALVE 6 SET B OPTIONAL TO
SET A
15 252505129026 EXHAUST VALVE 6
28 252501155337 GASKET (NON - RETORQUE) CYL. HEAD 1
29 252501159912 HEX. COLLAR BOLT W/ RELIEF GROOVE 25
FOR CYL. HEAD
31 252501153869 CYL.HEAD COVER-TOP ENTRY(FLANGE 1
TYPE)
32 252501150173 ASSY.ELBOW(FOR TOP ENTRY CYL.HEAD 1
COVER)
33 252501155335 GASKET (TOP ENTRY CYL.HEAD COVER) 1
37 252501165301 CYLINDER HEAD COVER GASKET 1
38 16220710126 SEALING WASHER 8X14 CU 6
39 3229900019 STRETCH BOLT (FOR CYL HEAD COVER) 4
40 11064096089 HEX BOLT M8X125 (FOR CYL HEAD 2
COVER)

13
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

14
00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
43 252301170196 ASSY. OIL SEPARATOR 1
44 252301176941 TUBE 1
45 252501175805 HOSE 1
46 14300512349 SPR. BD CLAMP 34DX12W 2
— 252301174217 CLAMP UPPER 1
48 252301174219 CLAMP LOWER 1

15
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

16
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252503107934 CRANK SHAFT STD. (INTEGRAL TYPE) 1
2 252303110104 ASSY FLYWHEEL WITH RING GEAR 1
3 3520321105 RING GEAR 1
4 3129900301 BOLT 8
5 3129940232 LOCKING PLATE 4
8 3520520003 CRANK SHAFT GEAR 1
9 13650510091 WOODRUFF KEY 8X13 2
10 252503138603 SPACER 1
— 252503138201 OIL SLINGER 1
11 252503130120 ASSY.VIBRATION DAMPER-SINGLE 1
GROOVE
12 252303138603 THRUST SPACER 1
13 252303133202 LOCK (VIBRATION DAMPER) 1
— 885403082525 KIT, CRANKSHAFT SEALING RING WITH
LOCATING PINS
CONSISTING OF : 1
14 252503107801 SEALING RING HALF 1
15 1869910055 PIN 2
MAIN BEARING SET
21 885403702525 MAIN BEARING SET (STD) CONSISTING 1 FOR SELECTION
OF :
17 BEARING UPPER HALF STD 7
18 BEARING LOWER HALF STD 7
21 885403722525 MAIN BEARING SET (RS I) CONSISTING 1 FOR SELECTION
OF :
17 BEARING UPPER HALF RS I 7
18 BEARING LOWER HALF RS I 7
21 885403732525 MAIN BEARING SET (RS II) CONSISTING 1 FOR SELECTION
OF :
17 BEARING UPPER HALF RS II 7
18 BEARING LOWER HALF RS II 7
21 885403742525 MAIN BEARING SET (RS III) CONSISTING 1 FOR SELECTION
OF :
17 BEARING UPPER HALF RS III 7
18 BEARING LOWER HALF RS III 7
21 885403752525 MAIN BEARING SET (RS IV) CONSISTING 1 FOR SELECTION
OF :
17 BEARING UPPER HALF RS IV 7
18 BEARING LOWER HALF RS IV 7
THRUST WASHER

17
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

18
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
16 885403762525 THRUST WASHER SET (STD) 1 FOR SELECTION
CONSISTING OF :
20 THRUST WASHER UPPER HALF (116 MM 2
DIA.) STD
19 THRUST WASHER LOWER HALF (116 MM 2
DIA.) STD
16 885403772525 THRUST WASHER SET (RS I) CONSISTING 1 FOR SELECTION
OF :
20 THRUST WASHER UPPER HALF (116 MM 2
DIA.) RS I
19 THRUST WASHER LOWER HALF (116 MM 2
DIA.) RS I
16 885403782525 THRUST WASHER SET (RS II) 1 FOR SELECTION
CONSISTING OF :
20 THRUST WASHER UPPER HALF (116 MM 2
DIA.) RS II
19 THRUST WASHER LOWER HALF (116 MM 2
DIA.) RS II
PISTON SET
22 885403882525 BARE PISTON SET STD, NON SLIPPER, 1 OPTIONAL
CONSISTING OF :
23 PISTON 6
24 PISTON PIN 6
25 CIRCLIP 12
22 885403902525 BARE PISTON SET STD, SLIPPER, 1 OPTIONAL
CONSISTING OF :
23 PISTON 6
24 PISTON PIN 6
25 CIRCLIP 12
RING SET
26 885403922525 SET OF PISTON RING STD CONSISTING 1
OF :
27 DOUBLE TRAPEZE RING (GR I) 6
28 COMPRESSION RING (GR II) 6
29 ASSY. OIL CONTROL RING (GR III) 6
CONNECTING ROD
30 252503150125 ASSY. CON. ROD (STD) WITH BUSH 6 OPTIONAL
30 252503150107 ASSY. CON. ROD SERRATED (STD) WITH 6 OPTIONAL
BUSH
31 885403682525 CON. ROD BUSH SET STD CONSISTING 1
OF :
CON. ROD BUSH STD 6
33 13050507143 PIN CYLINDRICAL 6X14 12

19
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

20
00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
35 252503153205 SCREW CON. ROD 12
CONNECTING ROD BEARING SET
37 885403622525 BEARING SET FOR CON. ROD (STD) 1 FOR SELECTION
CONSISTING OF :
— BEARING HALF (UPPER & LOWER) STD 12
37 885403642525 BEARING SET FOR CON. ROD. RS I 1 FOR SELECTION
CONSISTING OF :
— BEARING HALF (UPPER & LOWER) RS I 12
37 885403652525 BEARING SET FOR CON. ROD. RS II 1 FOR SELECTION
CONSISTING OF :
— BEARING HALF (UPPER & LOWER) RS II 12
37 885403662525 BEARING SET FOR CON. ROD. RS III 1 FOR SELECTION
CONSISTING OF :
— BEARING HALF (UPPER & LOWER) RS III 12
37 885403672525 BEARING SET FOR CON. ROD. RS IV 1 FOR SELECTION
CONSISTS OF :
— BEARING HALF (UPPER & LOWER) RS IV 12

21
00.05.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

22
00.05.01 ENGINE TIMING GROUP 05

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252505100140 CAMSHAFT WITH CYLINDER PIN STD 1
2 885405042525 SET OF BEARINGS CAMSHAFT 1
CONSISTING OF :
— BEARING NO. 1 1 NOT SERVICED LOOSE
— BEARING NO. 2, 3 AND 4 3 NOT SERVICED LOOSE
3 3520520762 THRUST WASHER (CAMSHAFT TO CYL. 1
BLOCK)
4 3129900004 HEX SCREW ( TO THRUST WASHER) 4
5 253405139902 VALVE TAPPET 12
6 3520540205 PUSH ROD 12
— 252305140102 ASSY ROCKER ARM SHAFT FRONT WITH 1
R/A
— 252305140103 ASSY ROCKER ARM SHAFT REAR WITH 1
R/A
7 3520501033 ROCKER ARM LEFT WITH BUSH 6
8 3129930701 SPRING (LONG) 5
9 3520500634 ROCKER ARM RIGHT WITH BUSH 6
10 3120550050 BUSH 12
11 252305146701 BALL END TAPPET ADJUSTER 12
12 3129900251 HEX. NUT (BALL PIN) 12
13 3120500231 ROCKER ARM SHAFT 2
14 17071001407 SEALING CAP 2
15 3120550653 CONNECTING NIPPLE, INNER 1
16 3129934701 SPRING, CONNECTING NIPPLE 1
17 3120550553 CONNECTING NIPPLE, OUTER 1
18 3520550610 ROCKER ARM SUPPORT NO. 1 1
19 3520550410 ROCKER ARM SUPPORT NO. 2, 5, 6 3
20 3520550510 ROCKER ARM SUPPORT NO. 3, 4 2
21 3120550171 BOLT (TO ROCKER ARM BRACKETS) 4
22 11064012632 HEX BOLT M 12X75 (TO ROCKER ARM 2
BRACKET)
23 11433206101 GRUB SCREW AM 6X10, (ROCKER ARM 2
SUPPORT TO R/A SHAFT)
25 3129930005 SPRING (SHORT) 2
26 3129930025 SPRING CLIP (TO SPRINGS AND ROCKER 2
ARM SHAFT)
28 3520510062 BUTTING RING (TIMER TO CAMSHAFT) 1

23
00.07.01 INJECTION TIMER GROUP 07

CHASSIS TYPE: ALL

24
00.07.01 INJECTION TIMER GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 3520701645 ASSY INJECTION TIMER 1
2 3520701113 ASSY. DRIVE GEAR FIP 1
3 252307118001 COLLAR SCREW 4
4 3520751025 TIMER SEGMENT 2
5 252305105901 PARALLEL KEY 1
6 3529930701 PRESSURE SPRING TIMER 4 SERVICED IN TIMER KIT
7 3520750374 PIN INJ TIMER 2
8 3520510062 BUTTING RING 1
9 3520750035 TIMER FLY WEIGHT 2 SERVICED IN TIMER KIT
10 3520520201 CAMSHAFT GEAR 1
11 3520750071 PIN (TIMER MOUNTING) 1
— 885405032525 TIMER KIT 697 NA , CONSISTING OF : 1
5 TIMER SEGMENT 4
6 PRESSURE SPRING TIMER 4
7 PIN 2
9 TIMER FLY WEIGHT 2

25
00.07.02 FUEL INJECTION EQUIPMENT GROUP 07

CHASSIS TYPE: ALL

26
00.07.02 FUEL INJECTION EQUIPMENT GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 254007100102 ASSY FIP WITH LEVER 1
2 252507123701 SUPPORT INJECTION PUMP 1
3 252307105401 INJECTION PUMP GEAR 1
4 13650505063 WOODRUFF KEY 4X6.5 IS 2294 1
— 252707125304 GASKET (FIP SUPPORT) 1
PRESSURE AND LEAKAGE LINE 1
13 252507140149 KIT H.P.LINES.(697NA)
14 HIGH PRESSURE LINE 1ST CYL. 1
15 HIGH PRESSURE LINE 2ND CYL. 1
16 HIGH PRESSURE LINE 3RD CYL. 1
17 HIGH PRESSURE LINE 4TH CYL. 1
18 HIGH PRESSURE LINE 5TH CYL. 1
19 HIGH PRESSURE LINE 6TH CYL. 1
20 0120780085J CLAMP UPPER 2
21 0120700066J ASSY. CLAMP LOWER 2
22 252007140111 ASSY FUEL LEAKAGE LINE 1
23 3129970230 PLUG 1
24 3129970330 PLUG 1
25 3129970840 GASKET RING 1
26 252007144203 SEAL CLAMP 6
27 252007148001 HOLLOW SCREW 6

27
00.07.03 INJECTOR GROUP 07

CHASSIS TYPE: ALL

28
00.07.03 INJECTOR GROUP 07

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252501160111 ASSY.NOZZLE HOLDER WITH NOZZLE & 6
WASHER.
25 252501160112 NOZZLE 6
- 253401169201 SEALING WASHER 6

29
00.09.01 FUEL FEED AND LEAKAGE LINE GROUP 09

CHASSIS TYPE: ALL

30
00.09.01 FUEL FEED AND LEAKAGE LINE GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 0005420083J HOSE 1
2 14280500128 HOSE CLAMP 12 4
3 252509120178 ASSY. FUEL LINE(FEED PUMP TO FILTER) 1
4 252509120179 ASSY. FUEL LINE (FUEL FILTER TO FIP) 1
5 16220510216 SEALING WASHER 14 X 18 AL 8
6 16531999049 PIPE UNION BOLT 10 4
7 252309120119 ASSY. OVERFLOW LINE 1
9 16220510216 SEALING WASHER 14 X 18 AL 2
10 252509120119 ASSY BANJO BOLT 1
11 252509123312 SUPPORT-OVERFLOW LINE 1

31
00.09.02 FUEL FILTER GROUP 09

CHASSIS TYPE: ALL

32
00.09.02 FUEL FILTER GROUP 09

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 0004770201J ASSY. FUEL FILTER (0450226029) 1
3 SEALING RING (1450109001) 2
11 4773115 FILTER INSERT STAGE I (1457431003) 1
12 0004770015J PAPER FILTER INSERT STAGE II 1
(9451037409)
22 252409113703 BRACKET FUEL FILTER 1

33
00.13.01 AIR COMPRESSOR COVER GROUP 13

CHASSIS TYPE: ALL

34
00.13.01 AIR COMPRESSOR COVER GROUP 13

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252513137101 FLANGE (FOR CLOSING AIR 1
COMPRESSOR HOLE)
2 3521310280 GASKET 1

35
00.14.01 EXHAUST MANIFOLD GROUP 14

CHASSIS TYPE: ALL

36
00.14.01 EXHAUST MANIFOLD GROUP 14

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252514113779 EXHAUST MANIFOLD (EX-100 1
EXCAVATOR)
2 3521420180 GASKET (EXHAUST MANIFOLD TO CYL. 2
HEAD)
3 3121420112 CLAMP SIDE (EXHAUST MANIFOLD) 2
4 3121420012 CLAMP CENTRE (EXHAUST MANIFOLD) 1
5 3121420212 CLAMP OUTER (EXHAUST MANIFOLD) 2

37
00.15.01 ALTERNATER / STARTER GROUP 15

CHASSIS TYPE: ALL

38
00.15.01 ALTERNATER / STARTER GROUP 15

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 265115100122 ALTERNATOR 12V 35A 1
2 252315140109 ASSY BRACKET (ALTERNATORA- A115) 1
3 252415143201 HEX BOLT (FOR ALTERNATOR MTG) 1
6 12140501008 NYLOC NUT M10 1
4 254015404201 CLAMPING PIECE 1
5 12080896024 HEX THIN NUT M12 1
7 252415140111 ASSY CLAMP ROD 1
11 3121550174 BOLT [FOR FIXING ALTERNATOR] 1
14 3129932801 SPRING ALTERNATOR 1
15 263215100104 STARTER MOTOR 1
- 252315103704 INTERMEDIATE FLANGE 1

39
00.18.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

40
00.18.01 ENGINE LUBRICATION GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252518100150 ASSY. OIL PUMP WITH STRAINER 1
2 252518103704 HOUSING 1
3 252518107902 DRIVE SHAFT 1
4 252518105405 GEAR, DRIVE SHAFT 1
5 13650505055 WOODRUFF KEY 3X6.5 1
6 3121810308 DRIVE, GEAR 1
7 252518105406 DRIVEN GEAR, OIL PUMP 1
8 252518107901 SHAFT FOR DRIVEN GEAR 1
9 3521811220 COVER, OIL PUMP 1
10 3521840329 VALVE HOUSING 1
11 3269930401 SPRING 1
12 3211810042 PLUNGER 1
13 3529970730 SCREW PLUG 1
14 11324196031 SCREW M 8X22 1
15 11064096011 BOLT M 8X35 1
16 11064096038 BOLT M 8X45 1
17 12520698025 SPG. WASHER B 8 3
18 252518150111 ASSEMBLY STRAINER (OIL PUMP) 1
19 3121860080 GASKET 1
20 12520698025 SPG. WASHER B 8 3
21 11324196023 SCREW M 8X20 2
22 11342408283 SCREW M 8X28 3
885418082525 GEAR KIT OIL PUMP CONSISTS OF : 1
4 GEAR, DRIVE SHAFT 1
7 DRIVEN GEAR, OIL PUMP 1
885418042525 OIL PRESSURE RELIEF VALVE KIT 1
CONSISTING OF :
SPRING, OIL PRESSURE RELIEF VALVE 1
PLUNGER 1
HOUSING 1

41
00.18.02 OIL FILTER GROUP 18

CHASSIS TYPE: ALL

42
00.18.02 OIL FILTER GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252518130127 ASSY.OIL FILTER COMPLETE(30MICRON) 1
2 252318130147 ASSY OIL FILTER COVER 1
3 16081001603 SEALING PLUG AM16X1.5 1
4 16220710240 SEALING WASHER 16X20 CU 1
5 252018137203 SCREW PLUG (FOR RELIEF VALVE) 1
6 16220710380 SEALING WASHER 24X29 CU 1
7 16220710282 SEALING WASHER 18X22 CU 1
8 252018138701 SPRING (FOR PRESSURE RELIEF VALVE) 1
9 3521840032 OIL FILTER BYE -PASS VALVE PLUNGER 1
10 252218130103 ASSY. HOUSING (FOR OIL FILTER) 1
11 252018137701 SEALING RING 1
12 16220710240 SEALING WASHER 16X20 CU 1
13 0129970030J SEALING PLUG 1
14 252318130113 ASSY. SPG. RETAINER (FOR OIL FILTER) 1
15 252018137702 OIL SEAL 1
16 252018137703 SEALING RING 1
17 252318133201 CENTRE PIN 1
18 16220610229 SEALING WASHER A 14X20 1
19 252518130124 OIL FILTER CARTRIDGE (30 MICRONS) 1
20 252318135301 GASKET (OIL FILTER TO CYLINDER 1
BLOCK)
21 12520698050 SPG. WASHER B 10 2
22 11071510702 HEX FL BOLT M10X70 1
23 11071510851 HEX FL BOLT M10X85 1
24 11071510907 HEX FL BOLT M10X90 (OIL FILTER COVER 1
TO CYL. BLOCK)

43
00.18.03 OIL COOLER GROUP 18

CHASSIS TYPE: ALL

44
00.18.03 OIL COOLER GROUP 18

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252518170169 ASSY. OIL COOLER WITH AL. COVER 1
(PLATE TYPE)
2 3521880780 GASKET OIL COOLER 1
3 252518173805 COVER, OIL COOLER 1
4 252518170168 PLATE TYPE HEAT EXCHANGER 1

45
00.20.01 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

46
00.20.01 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252520100121 ASSY.WATER PUMP(STANDARD) 1
- 252520103704 HOUSING, WATER PUMP 1
PULLEY, FAN & V-BELT
27 252520143833 FAN OUT RING (36 MM WIDTH) 1
28 252520140105 ASSY FAN 1
- 14550502802 CIRCLIP A 28X2 (HUB LOCKING ON W/P 1
SHAFT)
31 11324106300 HEX SCREW M6X30 -10.9 6
32 253420156325 COGGED BELT(1325 LENGTH) 1
38 252520120113 ASSY UPPER COOLING WATER LINE 1
39 252020125301 GASKET (UPPER COOLING LINE) 2
42 263254209903 TEMP. TRANSDUCER 1
REPAIR KITS
252520100118 MINOR REPAIR KIT (WATER PUMP) 1
CONSISTING OF :
6 SEALING MEMBER 1
5 SLIDING RING 1
7 SEAL SLIDING RING 1
13 OIL SEAL 1
14 GASKET WATER PUMP 1
20 GASKET WATER PUMP 1
25 GASKET CLUTCH 1
- CIRCLIP A 28X2 1
252520100119 MAJOR REPAIR KIT (WATER PUMP) 1
CONSISTING OF :
6 SEALING MEMBER 1
5 SLIDING RING 1
7 AXLE SLIDE RING SEAL 1 OPTIONAL
7 CYCLAM SLIDE RING SEAL 1 OPTIONAL
8 RUBBER SEAL RING 1
9 TAPER ROLLER BEARING 1
10 TAPER ROLLER BEARING 1
4 IMPELLER, PLASTIC 1
3 SHAFT 1
13 OIL SEAL 1
14 GASKET WATER PUMP 1
15 SHIM 0.05 MM THICK 1 FOR SELECTION
15 SHIM 0.10 MM THICK 1 FOR SELECTION
15 SHIM 0.15 MM THICK 1 FOR SELECTION
15 SHIM 0.20 MM THICK 1 FOR SELECTION
15 SHIM 0.50 MM THICK 1 FOR SELECTION

47
00.20.01 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

48
00.20.01 WATER PUMP GROUP 20

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
20 GASKET 1
25 GASKET 1
- CIRCLIP A 28X2 (HEAVY DUTY) 1
19 HUB 1

49
00.21.01 AIR FILTER GROUP 21

CHASSIS TYPE: ALL

50
00.21.01 AIR FILTER GROUP 21

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252309130202 ASSY AIR FILTER DRY TYPE 1
2 252309130206 ASSY AIR FILTER W/T FILTER ELEM & 1
CARTRD
3 252309130207 SAFETY CARTRIDGE 1
— 252309138501 DOUBLE SOCKET SERVICE INDICATOR 1
— 252309138502 CONNECTOR 1
— 252509130216 SERVICE INDICATOR[MANN NO.39 000 62 1
926]

51
00.22.01 ENGINE SUSPENSION GROUP 22

CHASSIS TYPE: ALL

52
00.22.01 ENGINE SUSPENSION GROUP 22

CHASSIS TYPE: ALL

FIG.
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 252922125101 ENGINE MOUNTING ARM, FRONT 2
2 252322123205 HEX COLLAR SCREW 2
3 252522123202 HEX COLLAR SCREW 2
19 252322107101 LIFTING HOOK, FRONT 1
20 252322107102 LIFTING HOOK, REAR 1

53

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