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Safety relay

➜ Emergency stop

KNA3-XS / KNA3-RS / KZP3-RS

■ "Emergency stop" and "mobile guard monitoring"
functions
■ Control device with one or two channels
■ 3 "N/O" safety contacts with linked contacts
6A / 250 AC
■ 1 "N/C" signalling contact
■ Level 4 according to NF.EN 954-1
KNA3-RS (45 mm)
■ Integrity check on control devices
■ Separate return loop
KZP3-RS (45 mm)
■ Four input circuits

Specifications
Type Supply voltage Connections Weight (g) Code
KNA3-XS 24 V AC/DC Screw terminals 310 85 100 036
40 - 260 V AC Screw terminals 310 85 100 037
KNAC3-XS 24 V AC/DC Spring terminals 310 85 101 036
40 - 260 V AC Spring terminals 310 85 101 037
KNA3-RS 24 V AC/DC Screw terminals 310 85 100 436
115 V AC Screw terminals 410 85 100 434
230 V AC Screw terminals 410 85 100 435
KZP3-RS 24 V AC/DC Screw terminals 410 85 100 536

General characteristics
Operating range -15 % / + 10 % of Un for AC
-15 % / + 15 % of Un for DC
Precision
Reset time < 25 ms
Maximum response time on emergency stop < 50 ms
Output specification
Number of safety circuits 3 "N/O" AgSnO2 contacts
Number of data circuits 1 "NC" AgSnO2 contacts
Function and use
Max. absorbed power KNA3-XS / KNA3-RS : AC 1.6 VA / DC 2 W
KZP3-RS : AC 3 VA / DC 3 W
Dielectric strength 2.95 kV according to CEI 664-1
Resistance to tracking Material group III
EMC immunity according to EN 50082-2
Radiated electromagnetic field 80 MHz to 1 GHz/900 MHz (ENV 50140/204)
KNA3-XS : 10 V/m Level 3 acc. to IEC 1000.4.3
KNA3-RS/KZP3-RS : 30 V/m Level X acc. to IEC 1000.4.3
Electrostatic discharge 8 kV in the air acc. to IEC 1000.4.2
KNA3-RS / KZP3-RS : 15 kV in the air acc. to IEC 1000.4.2
Shock waves KNA3-XS :
- Common mode 1 kV acc. to IEC 1000.4.5 KNA3-RS / KZP3-RS :
- Level 3 acc. to IEC 1000.4.5
- Common mode 2kV for 24 V and 24 V
- Common mode 4 kV for 230 V (2 kV residual current mode for KNA3-RS)
10 Radio frequencies in common mode KNA3-XS :
- 10 V rms Level 3 according to IEC 1000.4.6
- 150 KhZ TO 80 MHz (ENV 50141) according to IEC 1000.4.11
KNA3-RS / KZP3-RS :
- 30 Vrms Level X acc. to IEC 1000.4.6
150 kHz to 80 MHz (ENV 50141) according to IEC 1000.4.11

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 Dimensions
KNA3-XS Mounting - Removing KNA3-RS / KZP3-RS

113 113
90 90
68,6

90

68,6

90
118 22,5
118 45

Connections
KNA3-XS KNA3-RS KZP3-RS

13 23 33 Y11 Y12 Y1 13 23 33 13 23 33 S3 Y32 Y42

A1 Y1 Y2 A1 X1 Y2 S1 S2 41 A1 S1 S2 S4 Y31 Y41

PWR PWR PWR

OUT OUT OUT
13 23 33 41 13 23 33 41
13 23 33 41

14 24 34 42 14 24 34 42
14 24 34 42

KNA3-XS KNA3-RS KZP3-RS

A2 41 42 A2 PE Y21 Y22 42 A2 Y11 Y1 Y2 41 42

14 24 34 Y1 X2 Y11 14 24 34 Y12 Y22 Y21 14 24 34

A1-A2 Power supply Control device (s) A1-A2 Power supply A1-A2 Power supply
Y1-Y2 Start / validation Y11-Y12 / Y21-Y22 Redundant inputs with Y11-Y12 / Y21-Y22 Redundant inputs with
13-14/23-24/33-34 "N/O" safety contacts differentiated voltage for control devices differentiated voltage for control devices
41-42 "N/C" signaling contacts Y1-Y2 Start/validation Y31-Y32 / T41-T42 Redundant inputs with
S1-S2 Short-circuit protection on start / differentiated voltage for control devices
validation input Y1-Y2 Start/validation
X1-X2 Return loop S1-S2 / S3-S4 Short-circuit protection on
13-14/23-24/33-34 "N/O" safety contacts start/validation input
41-42 "N/C" signalling contacts 13-14/23-24/33-34 "N/O" safety contacts
41-42 "N/C" signalling contacts

Principles
Control devices :
The KZP3-RS is used to obtain and maintain a category 4 level of safety for an installation with two control devices.

Depending on the degree of safety required, KNA3-XS / KNA3-RS / KZP3-RS can receive the following components as inputs :

- pushbutton for start or validation (Y1-Y2)

-emergency stop pushbuttons with

one or two contacts (A1-A2)
two contacts KNA3-RS : Y11-Y12 and Y21-Y22,
two contacts KZP3-RS : Y11-Y12 / Y21-Y22 and Y31-Y32 / Y41-Y42

- position sensors (limit switches) with

10
one or two contacts (A1-A2)
two contacts KNA3-RS : Y11-Y12 and Y21-Y22,
two contacts KZP3-RS : Y11-Y12 / Y21-Y22 and Y31-Y32 / Y41-Y42

A positive break operation device must be used if a single channel is used.

To increase the degree of safety, one "N/C" auxiliary contact per power contactor is wired in series with the start (or validation) pushbutton, to ensure self-
checking in this part of the installation.

Control devices :
The KNA3 / KZP3 has three "N/O" safety contacts (13-14/23-24/33-34) and one "N/C" signalling contact (41-42). One or more control devices may be
wired up to the breaking capacity of the safety contacts : 1500 VA. However, to limit internal heating, it is advisable not to exceed 10 A thermal for all three
contacts. The signalling contact can be wired on a PLC input or integrated into a fault signalling system.

Extending the number of contacts :

The number of contacts can be extended and the breaking capacity thus increased. To do this, use the KZE3-XS.

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 Applications
KNA3-XS KNA3-XS
Category 2 Category 3
1 24 V 1
24 V

2
13 23 33
2 A1 Y1 Y2
13 23 33 4
A1 Y1 Y2
4 13 23 33
C1

13 23 33 14 24 34
C2
A2 41 42
14 24 34
14 24 34

A2 41 42 C1 C2 3
14 24 34
0V

C1 C2 3

0V
B Control device with one channel without
return loop B Control channel with 2 channels with
C Validation return loop
D Two coils per contact C Validation
E Emergency stop D One coil per contact
E Emergency stop

KNA3-RS KNA3-RS
Category 4 Category 2
+ 24 Vcc + 24 Vcc
1

1
4
Y11 Y12 Y1 13 23 33 2 Y11 Y12 Y1 13 23 33
A1 X1 Y2 S1 S2 41 A1 X1 Y2 S1 S2 41
4 3

13 23 33 41 13 23 33 41
c1 c1

c2 14 24 34 42 c2 14 24 34 42
KNA3-RS KNA3-RS
A2 Y21 Y22 NC 42 A2 Y21 Y22 NC 42
c3 c3
Y1 X2 Y11 14 24 34 Y1 X2 Y11 14 24 34

3 2
0V C1 C2 C3 0V C1 C2 C3

B S1 and S2 bridged for start/validation input protection

C Emergency stop B "Light on" reflex cells
D 41-42 to PLC or fault circuit C 41-42 to PLC or fault circuit
E Start D Start
E Compulsory : S1 and S2 bridged for start/validation input
protection
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 Level 4 - KZP3-RS Level 4 - KZP3-RS

+ 24 V 2

1
13 23 33 S3 Y32 Y42 1 }
A1 S1 S2 S4 Y31 Y41 3 4
AU1
24 V

13 23 33 41
13 23 33 S3 Y32 Y42
c1 A1 S1 S2 S4 Y31 Y41
2

c2 14 24 34 42
13 23 33 41
8 5
A2 Y11 Y1 Y2 41 42
c3 Y12 Y22 Y21 14 24 34
AU2 14 24 34 42
c1 6
A2 Y11 Y1 Y2 41 42
C1 C2 C3 Y12 Y22 Y21 14 24 34
0V c2
7

c3

0V C1 C2 C3

B Start B PLC outputs

C S1-S2 and S3-S4 bridged for start/validation input protection C NO
D Cover
E NF
F S1-S2 and S3-S4 bridged for short-circuit protection on the
validation line
G PLC input
H Include an "N/C" contact from each power contactor in the start/
validation line (return loop)
I Start

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Safety relay: general characteristics
➜ Emergency stop
➜ Timed contacts
➜ Extension relay
➜ Zero speed monitoring
➜ 2-hand control
Supply
Supply voltage 24 V AC 50 / 60 Hz
24 V DC maximum ripple 10 %
On/off indication 1 power supply voltage LED
Output specification
Type Volt-free outputs
Breaking capacity (V resistive) 1500 VA
Max. breaking current 6.82 A
Max. breaking voltage 440 V AC
Electrical endurance 105 operations at 1500 VA resistive
5.105 operations at 500 VA resistive
Mechanical life (operations) 107
Function and use
On/off indication 1 internal relay status LED
Operating temperature (°C) IEC 68-2-14 0 ➞ +50
Storage temperature (IEC 68-2-12) (ºC) -20 ➞ +70
Internal voltage 24 V DC
EMC immunity according to EN 50082-2
fast transients 2kV directly acc. to IEC 1000.4.4
4 kV directly for the 230 V <ac> version
2 Kv when coupled
Drop-out / short breaks / microbreaks Un-30 % for 10 ms every 1 s
Un-60 % for 100 ms every 1 s according to IEC 61496-1/97
Un-100 % for 10 ms every 100 ms
Un-50 % for 20 ms every 200 ms
Un-50 % for 500 ms every 5 s
Material Polycarbonate
Self-extinguishing-UL94 class VO
Protection Housing IP 40
Protection Terminal IP 20
Tightening capacity 2 x 1.5 mm 2 multicore with ferrule
2 x 2.5 mm 2 solid conductor
Spring terminals, 2 terminals per connection point - rigid wire 2.5 mm2
Spring terminals, 2 terminals per connection point - flexible wire 1.5 mm2

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