YA-SY18 ASIA

TiN/TiCN-COATED
HSS-PM (Powder Metallurgy)TAPS
For High-Speed Tapping on Rigid CNC Machine

HEAD OFFICE
211, Sewolcheon-ro, Bupyeong-gu, Incheon, South Korea
Phone: +82-32-526-0909
Http://www.yg1.kr
E-mail: yg1@yg1.kr

Note The new address above has currently been updated since Korean new postal standard was valid from 2014.
Be noticed that the physical Headquarter location is NOT changed.

Search ‘YG-1’ on social media outlets YG1YASY180620001

FEATURES OF GEOMETRY SYNCHRO TAPPING CHUCK (ER TYPE)

▶ Shorter thread length will reduce chip problems at higher speed tapping conditions ▶ ‌When using Synchro taps, YG-1 strongly recommends SYNCHRO Tapping Chuck for the best
thread quality and superior tool life
Tolerance : h9

45º helix angle Conventional Tap HSK

(Spiral Flute) BT
SK
MAS
Synchro Tap Tolerance : h7 STRAIGHT-K

▶ Shank Tolerance ‘h7’ for precision clamping and rigid tapping

Leading
Compensate
▶M
‌ ore thread relief flank surface
for axial error
allows high speed cutting

▶ ‌HSS-PM (Powder Metallurgy) See Page No. 11~14

Flute
for more reliable performance and
wear resistance

ADVANTAGES GUIDE LINE TO ICONS

Work Piece Material Standard of Tools Chamfer Lead

▶P
‌ RODUCTIVITY
2P~3P 4P~5P
Up to 3 times Faster in tapping compared to conventional taps (General Steel) GS JIS
Steels with good machinability
Synchro Tap Rm < 850N/mm2
30~45 m/min.
Productivity

Production

Surface Treatment
Class of Thread
GV
Profit

ter
Cost

es Fas
Conventional Tap 10~20 m/min. 3 Tim YH GH TiCN
Any material with at least
8~10% elongation Titanium Carbon Nitride Coating

▶ 4 kinds of taps are available Tool Raw Material Thread Angle TiN
Blind Through Titanium Nitride Coating
Hole Hole HSS-PM

M3 - M20
Spiral Flute Helix Angle

M3 - M20 R45
Spiral Point

M3 - M20
Straight Flute

M3 - M12
Cold Forming

2 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 3
CASE STUDY

▶SPIRAL FLUTE TAP M10 x 1.5 2.5 x D Spiral Flute ▶STRAIGHT FLUTE TAP M10 x 1.5 2.0 x D Straight Flute
Blind Through
Hole Hole
Tool Competitor Tool Competitor
Spiral Flute Tap Straight Flute Tap

Size M10 x 1.5 330 Size M10 x 1.5 500

C45 / 1045 / S45C Competitor 330 4140 / 42CrMo4 / SCM440 Competitor 500
Work Material Work Material
Hardness : HRc20 Hardness : HRc20
150 200 250 300 Holes 100 200 300 400 500 Holes
Cutting Speed 30 m/min. Cutting Speed 25 m/min.

RPM 955 rev./min. RPM 1326 rev./min.

25.0 mm 20.0 mm
Taping Depth Taping Depth
(2.5xD / Blind Hole) (2.0xD / Through Hole)

Tapping Holes 330 Tapping Holes 500

Competitor Competitor
External Cooling External Cooling
Cooling Method Cooling Method
Water Soluble (9% Emulsion) Water Soluble (9% Emulsion)

Machine Vertical Machining Center Machine Vertical Machining Center

▶SPIRAL POINT TAP M6 x 1.0 2.5 x D Spiral Point ▶FLUTELESS TAP M6 x 1.0 2.5 x D Fluteless
Through Blind
Hole Hole
Tool Competitor Tool Competitor
Spiral Point Tap Fluteless Tap

Size M6 x 1.0 420 Size M6 x 1.0 960

4140 / 42CrMo4 / SCM440 Competitor 420 1045 / C45 / S45C Competitor 960
Work Material Work Material
Hardness : HRc20 Hardness : HRc20
Holes
0 100 200 300 400 Holes 0 300 600 900 1000
Cutting Speed 30 m/min. Cutting Speed 35 m/min.

RPM 1592 rev./min. RPM 1857 rev./min.

15.0 mm 15.0 mm
Taping Depth Taping Depth
(2.5xD / Through Hole) (2.5xD / Blind Hole)

Tapping Holes 420 Tapping Holes 960

Competitor Competitor
External Cooling External Cooling
Cooling Method Cooling Method
Water Soluble (9% Emulsion) Water Soluble (9% Emulsion)

Machine Vertical Machining Center Machine Vertical Machining Center

4 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 5
 MACHINE TAPS
MATERIAL GROUPS
SERIES
GS
TT437
GS
TTS01
GS
TKS02
GV
TTS03
M SPIRAL FLUTE for General Purpose
TiN-COATED HSS-PM TAPS
TT437 SERIES
RECOMMENDATION FLUTE TYPE Spiral Flute Spiral Point Straight Flute Fluteless
▶High Speed Machining
TABLE PAGE 7 8 9 10 2-3 times faster when machining the GS material group
▶Precision Threads
Thread Type M M M M
▶Unsurpassed chip handling
TAP MATERIALS HSS-PM HSS-PM HSS-PM HSS-PM

DESCRIPTION JIS JIS JIS JIS

Ø D1 Ø D2 P
2.5xD

SURFACE TREATMENT /
TiN TiN TiCN TiN

K
COATING L1 KI
L3
L2
SPIRAL FLUTE ANGLE R45 - - -
Ød1
1 2 3 4 5 CHAMFER LENGTH 2P~3P 4P~5P 2P~3P 2P~3P

THREAD DEPTH 2.5D 3.0D 2.0D 3.0D 2P~3P

HSS-PM JIS YH TiN
R45
HOLE TYPE 1-2-3 4-5 2-3-4-5 1-2-3-4-5
Unit : mm
Thread Overall Neck Shank Square Square No. of Tapping Drill
Size Pitch EDP No.
Limit Length Length Length Diameter Size Length Flute Diameter
Ø D1 P TiN L1 L2 L3 Ø D2 K Kl Z Ø d1
Cutting Speed M3 x 0.5 TT437203 YH3 4.5 46.0 18.0 4.0 3.2 6.0 3 2.5
TiN/TiCN-COATED HSS-PM TAPS
M4 x 0.7 TT437243 YH3 6.5 52.0 20.0 6.0 4.5 7.0 3 3.3
USE ◎= EXCELLENT ○= GOOD
M5 x 0.8 TT437283 YH3 7.0 60.0 25.0 6.0 4.5 7.0 3 4.2
ISO LIST OF MATERIALS (m/min.) M6 x 1.0 TT437313 YH3 9.0 62.0 28.0 6.0 4.5 7.0 3 5.0

Low Carbon Steels C ~ 0.25% 24 ~ 45 ◎ ◎ ○ ◎ M8 x 1.25 TT437364 YH4 11.0 70.0 35.0 8.0 6.0 9.0 3 6.8
M10 x 1.5 TT437424 YH4 13.5 75.0 39.0 8.0 6.0 9.0 3 8.5
Medium Carbon Steels C 0.25% ~ 0.45% 21 ~ 45 ◎ ◎ ○ ◎
M12 x 1.75 TT437504 YH4 15.5 82.0 42.0 10.0 8.0 11.0 3 10.3
High Carbon Steels C 0.45% ~ 20 ~ 39 ○ ○ ○ ○
M14 x 2.0 TT437545 YH5 18.0 88.0 46.0 12.0 9.0 12.0 3 12.0
P Alloy Steels SCM 20 ~ 39 ○ ○ ○
M16 x 2.0 TT437605 YH5 18.0 95.0 50.0 16.0 12.0 15.0 3 14.0
Hardened Steels HRc25 ~ 45 -
M18 x 2.5 TT437655 YH5 22.5 100.0 55.0 16.0 12.0 15.0 4 15.5
Tool Steels SKD - M20 x 2.5 TT437705 YH5 22.5 105.0 56.0 16.0 12.0 15.0 4 17.5
Cast Steels SC 25 ~ 33 ○ ○ ○
M Stainless Steels SUS 12 ~ 30 ◎
Cast Iron FC 30 ~ 45 ○ ○ ◎
K
High Tension Cast Iron FCD 25 ~ 45 ○ ○ ◎
Copper Cu 25 ~ 36 ○ ◎ ○ ◎
Brass Bs 30 ~ 45 ◎ ○ ◎

Brass Casting PB -
Aluminum Rolled AL 30 ~ 45 ○ ○ ○
N Aluminum Alloy Casting AC, ADC 45 ~ 60 ○ ◎ ◎ ◎
Magnesium Casting MC 30 ~ 45 ○ ○
Zinc Alloy Casting ZDC 30 ~ 45 ○ ○ ○
Thermosetting Plastic -
◎ : Excellent ○: Good
Thermoplastic 30 ~ 45 ○ ○ ○
P M K
SERIES MODEL DESCRIPTION PAGE Low Medium High Stainless High Tension
Alloy Steels Hardened Steels Tool Steels Cast Steels Cast Iron
Carbon Steels Carbon Steels Carbon Steels Steels Cast Iron
C ~ 0.25% C ~ 0.25 ~ 0.45% C 0.45% ~ SCM HRc25 ~ 45 SKD SC SUS FC FCD
◎ ◎ ○ ○ ○ ○ ○
N S
SYTER SYNCHRO TAPPING CHUCK (ER TYPE) 11~14 Aluminum Aluminum Magnesium Zinc Alloy
Copper Brass Brass Casting Rolled Alloy Casting Casting Casting Thermosetting
Thermoplastic Ti Alloy Ni Alloy
Plastic
Cu Bs PB AL AC, ADC MC ZDC
○ ○ ○ ○ ○ wwww

6 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 7
M SPIRAL POINT for General Purpose
TiN-COATED HSS-PM TAPS
TTS01 SERIES M STRAIGHT FLUTE for General Purpose
TiCN-COATED HSS-PM TAPS
TKS02 SERIES
▶High Speed Machining ▶High Speed Machining
2-3 times faster when machining the GS material group 2-3 times faster when machining the GS material group
▶Precision Threads ▶Precision Threads
▶Unsurpassed chip handling ▶Unsurpassed chip handling

Ø D1 Ø D2 P
3.0xD Ø D1 Ø D2 P
2.0xD

K
L1 KI L1 KI
L3 L3
L2 L2

Ød1 Ød1

4P~5P 2P~3P
HSS-PM JIS YH TiN HSS-PM JIS YH TiCN

Unit : mm Unit : mm
Thread Overall Neck Shank Square Square No. of Tapping Drill Thread Overall Neck Shank Square Square No. of Tapping Drill
Size Pitch EDP No. Size Pitch EDP No.
Limit Length Length Length Diameter Size Length Flute Diameter Limit Length Length Length Diameter Size Length Flute Diameter
Ø D1 P TiN L1 L2 L3 Ø D2 K Kl Z Ø d1 Ø D1 P TiCN L1 L2 L3 Ø D2 K Kl Z Ø d1
M3 x 0.5 TTS01203 YH3 5.0 46.0 18.0 4.0 3.2 6.0 3 2.5 M3 x 0.5 TKS02203 YH3 5.0 46.0 18.0 4.0 3.2 6.0 3 2.5
M4 x 0.7 TTS01243 YH3 7.0 52.0 20.0 6.0 4.5 7.0 3 3.3 M4 x 0.7 TKS02243 YH3 7.0 52.0 20.0 6.0 4.5 7.0 3 3.3
M5 x 0.8 TTS01283 YH3 8.0 60.0 25.0 6.0 4.5 7.0 3 4.2 M5 x 0.8 TKS02283 YH3 8.0 60.0 25.0 6.0 4.5 7.0 3 4.2
M6 x 1.0 TTS01313 YH3 10.0 62.0 28.0 6.0 4.5 7.0 3 5.0 M6 x 1.0 TKS02313 YH3 10.0 62.0 28.0 6.0 4.5 7.0 3 5.0
M8 x 1.25 TTS01364 YH4 13.0 70.0 35.0 8.0 6.0 9.0 3 6.8 M8 x 1.25 TKS02364 YH4 13.0 70.0 35.0 8.0 6.0 9.0 3 6.8
M10 x 1.5 TTS01424 YH4 15.0 75.0 39.0 8.0 6.0 9.0 3 8.5 M10 x 1.5 TKS02424 YH4 15.0 75.0 39.0 8.0 6.0 9.0 4 8.5
M12 x 1.75 TTS01504 YH4 18.0 82.0 42.0 10.0 8.0 11.0 4 10.3 M12 x 1.75 TKS02504 YH4 18.0 82.0 42.0 10.0 8.0 11.0 4 10.3
M14 x 2.0 TTS01545 YH5 20.0 88.0 46.0 12.0 9.0 12.0 4 12.0 M14 x 2.0 TKS02545 YH5 20.0 88.0 46.0 12.0 9.0 12.0 4 12.0
M16 x 2.0 TTS01605 YH5 20.0 95.0 50.0 16.0 12.0 15.0 4 14.0 M16 x 2.0 TKS02605 YH5 20.0 95.0 50.0 16.0 12.0 15.0 4 14.0
M18 x 2.5 TTS01655 YH5 25.0 100.0 55.0 16.0 12.0 15.0 4 15.5 M18 x 2.5 TKS02655 YH5 25.0 100.0 55.0 16.0 12.0 15.0 4 15.5
M20 x 2.5 TTS01705 YH5 25.0 105.0 56.0 16.0 12.0 15.0 4 17.5 M20 x 2.5 TKS02705 YH5 25.0 105.0 56.0 16.0 12.0 15.0 4 17.5

◎ : Excellent ○: Good ◎ : Excellent ○: Good

P M K P M K
Low Medium High Stainless High Tension Low Medium High Stainless High Tension
Alloy Steels Hardened Steels Tool Steels Cast Steels Cast Iron Alloy Steels Hardened Steels Tool Steels Cast Steels Cast Iron
Carbon Steels Carbon Steels Carbon Steels Steels Cast Iron Carbon Steels Carbon Steels Carbon Steels Steels Cast Iron
C ~ 0.25% C ~ 0.25 ~ 0.45% C 0.45% ~ SCM HRc25 ~ 45 SKD SC SUS FC FCD C ~ 0.25% C ~ 0.25 ~ 0.45% C 0.45% ~ SCM HRc25 ~ 45 SKD SC SUS FC FCD
◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ◎ ◎
N S N S
Copper Brass Brass Casting Aluminum Aluminum Magnesium Zinc Alloy Copper Brass Brass Casting Aluminum Aluminum Magnesium Zinc Alloy
Rolled Alloy Casting Casting Casting Thermosetting Rolled Alloy Casting Casting Casting Thermosetting
Thermoplastic Ti Alloy Ni Alloy Thermoplastic Ti Alloy Ni Alloy
Plastic Plastic
Cu Bs PB AL AC, ADC MC ZDC Cu Bs PB AL AC, ADC MC ZDC
◎ ◎ ○ ◎ ○ ○ ○ ○ ○ ◎ ○ ○

8 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 9
M FLUTELESS for General Purpose
TiN-COATED HSS-PM TAPS
TTS03 SERIES
SYNCHRO TAPPING CHUCK (ER TYPE)
SYTER SERIES
▶High Speed Machining
2-3 times faster when machining the GS material group
▶Precision Threads
▶Unsurpassed chip handling

Ø D1 Ø D2 P
3.0xD

L1 KI K
L3
L2

Ød1

Taper G Value RPM Coolant

2P~3P DIN 69871 Accuracy System
HSS-PM JIS GH TiN - SK AT3 – – AD/B
Unit : mm Unit : mm
Thread Overall Neck Shank Square Square No. of Tapping Drill Clamping
Size Pitch EDP No. TAPER No. MODEL No. Tap Size Nut D L
Limit Length Length Length Diameter Size Length Lobe Diameter Range
Ø D1 P TiN L1 L2 L3 Ø D2 K Kl Z Ø d1
SK40AD/B-SYTER12-79 M2~M8 3.0~6.2 ER16 28 79
M3 x 0.5 TTS03205 GH5 5.0 46.0 18.0 4.0 3.2 6.0 5 2.78
SK40AD/B-SYTER16-85 M3~M10 4.0~7.0 ER20 34 85
M4 x 0.7 TTS03246 GH6 7.0 52.0 20.0 6.0 4.5 7.0 5 3.67
40 SK40AD/B-SYTER20-90 M3~M14 4.0~10.5 ER25 42 90
M5 x 0.8 TTS03286 GH6 8.0 60.0 25.0 6.0 4.5 7.0 5 4.63
SK40AD/B-SYTER27-100 M4~M18 5.0~14.0 ER32 50 100
M6 x 1.0 TTS03317 GH7 10.0 62.0 28.0 6.0 4.5 7.0 5 5.53
SK40AD/B-SYTER33-120 M8~M24 6.2~19.0 ER40 63 120
M8 x 1.25 TTS03367 GH7 13.0 70.0 35.0 8.0 6.0 9.0 5 7.39
SK50AD/B-SYTER12-79 M2~M8 3.0~6.2 ER16 28 79
M10 x 1.5 TTS03427 GH7 15.0 75.0 39.0 8.0 6.0 9.0 6 9.24
SK50AD/B-SYTER16-85 M3~M10 4.0~7.0 ER20 34 85
M12 x 1.75 TTS03508 GH8 18.0 82.0 42.0 10.0 8.0 11.0 6 11.12
50 SK50AD/B-SYTER20-90 M3~M14 4.0~10.5 ER25 42 90
SK50AD/B-SYTER27-100 M4~M18 5.0~14.0 ER32 50 100
SK50AD/B-SYTER33-105 M8~M24 6.2~19.0 ER40 63 105

▶Feature :
- To compensate for synchronization errors to extend tap life and to improve thread quality
- To compensate for pitch tolerances of taps
- For machine with synchronized spindle
▶CAT(ANSI B5.50) taper and Inch type products are available.

◎ : Excellent ○: Good
P M K
Low Medium High Stainless High Tension
Alloy Steels Hardened Steels Tool Steels Cast Steels Cast Iron
Carbon Steels Carbon Steels Carbon Steels Steels Cast Iron
C ~ 0.25% C ~ 0.25 ~ 0.45% C 0.45% ~ SCM HRc25 ~ 45 SKD SC SUS FC FCD
◎ ◎ ○ ◎
N S
Copper Brass Brass Casting Aluminum Aluminum Magnesium Zinc Alloy
Rolled Alloy Casting Casting Casting Thermosetting
Thermoplastic Ti Alloy Ni Alloy
Plastic
Cu Bs PB AL AC, ADC MC ZDC
◎ ◎ ○ ◎ ○

10 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 11
SYNCHRO TAPPING CHUCK (ER TYPE) SYNCHRO TAPPING CHUCK (ER TYPE)
SYTER SERIES SYTER SERIES

Taper G Value RPM Coolant Taper G Value RPM Coolant

DIN 69893 Accuracy System JIS B6339 Accuracy System
- HSK – – – AD - BT AT3 – – AD/B
Unit : mm Unit : mm
Clamping Clamping
TAPER No. MODEL No. Tap Size Nut D L TAPER No. MODEL No. Tap Size Nut D L
Range Range
HSK63A-SYTER16-90 M3~M10 4.0~7.0 ER20 34 90 BT40AD/B-SYTER12-79 M2~M8 3.0~6.2 ER16 28 79
63A HSK63A-SYTER20-94 M3~M14 4.0~10.5 ER25 42 94 BT40AD/B-SYTER16-85 M3~M10 4.0~7.0 ER20 34 85
HSK63A-SYTER27-105 M4~M18 5.0~14.0 ER32 50 105 40 BT40AD/B-SYTER20-90 M3~M14 4.0~10.5 ER25 42 90
BT40AD/B-SYTER27-100 M4~M18 5.0~14.0 ER32 50 100
▶Feature :
- To compensate for synchronization errors to extend tap life and to improve thread quality BT40AD/B-SYTER33-125 M8~M24 6.2~19.0 ER40 63 120
- To compensate for pitch tolerances of taps BT50AD/B-SYTER12-100 M2~M8 3.0~6.2 ER16 28 100
- For machine with synchronized spindle
BT50AD/B-SYTER16-100 M3~M10 4.0~7.0 ER20 34 100
50 BT50AD/B-SYTER20-100 M3~M14 4.0~10.5 ER25 42 100
BT50AD/B-SYTER27-110 M4~M18 5.0~14.0 ER32 50 110
BT50AD/B-SYTER33-125 M8~M24 6.2~19.0 ER40 63 125

▶Feature :
- To compensate for synchronization errors to extend tap life and to improve thread quality
- To compensate for pitch tolerances of taps
- For machine with synchronized spindle

12 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 13
 TECHNICAL DATA

SYNCHRO TAPPING CHUCK (ER TYPE) TROUBLE SHOOTING GUIDE

SYTER SERIES
Specific
Cause Solution
Problem
Dimensional Accuracy

1. Use proper limits of taps

Incorrect Tap
2. Use longer chamfered taps

1. Use spiral point or spiral fluted taps

2. Reduce number of flutes to provide extra chip room
3. Use larger hole size
Chip Packing
4. If tapping a hole, allow deeper hole where applicable or shorten
the thread length of the parts
5. Use proper lubricant

1. Apply coated tap: HardSlick or Chrome

2. Use proper coolant/conccentration
STRAIGHT-K Galling 3. Reduce tapping speed
Unit : mm Oversize 4. Use proper cutting angle in accordance with material being tapped
Clamping Nut / Pitch 5. Use large hole size
MODEL No. Tap Size D L d1
Range Collect Diameter
K20-SYTER16 M3~M10 4.0~7.0 ER20 34 58 20 1. Check tapping speed
K25-SYTER16 M3~M10 4.0~7.0 ER20 34 61 25 2. Be sure of correct to tool alignment
3. Free cutting either tap or workpiece
K25-SYTER27 M4~M18 5.0~14.0 ER32 50 69 25 Operating
4. Use proper tapping speed to avoid torn or rough threads
Conditions
5. Use lead screw tapper
▶Feature :
6. Use proper tapping machine with suitable power
- To compensate for synchronization errors to extend tap life and to improve thread quality
7. Avoid misalignment of the tap and drill hole from loose spindle or worn holder
- To compensate for pitch tolerances of taps
- For machine with synchronized spindle
1. Obtain proper indexing angle for the flutes at the cutting edge
2. Grind proper cutting angle and chamfer angle
Tool Condition
3. Avoid too narrow a land width
4. Remove burrs from regrinding

1. Use minimum hole size

Oversize Hole Size 2. Avoid tapered hole
Internal 3. Use proper chamfered taps
Diameter
Galling 1. Galling solutions 1 through 4 above can be applied to this specific problem

1. Use oversize taps

Incorrect Tap 2. Apply proper chamfer angle
3. Increase cutting angle
Undersize
Pitch 1. Use proper reversing speed to avoid damaging tapped thread on the way
Damaged Thread
Diameter out of the hole

1. Increase cutting performance to avoid any left over chips in the hole
Left-over Chips
2. Remove left over chips from the hole for gage checking
Undersize
Internal Hole Size 1. Use maximum drill size
Diameter
1. Avoid chip packing in the flutes or on the bottom of the hole
Incorrect Tap
Use spiral pointed or spiral fluted taps or fluteless taps
Selection
2. Apply correct surface treatment such as Hardslick or bright

Breakage 1. Use larger drill size

2. Try to shorten thread length
Excessive Tapping
3. Increase cutting angle
Torque
4. Apply a tap with more thread relief and reduced land width
5. Apply correct surface treatment such as Hardslick

14 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 15
 TECHNICAL DATA RECOMMENDED CUTTING CONDITIONS

TROUBLE SHOOTING GUIDE

Specific
M RECOMMENDED TAP DRILL SIZES-FOR METRIC THREADS
Cause Solution Unit : mm
Problem
Drill Size D1(mm) Drill Size D1(mm)
Dimensional Accuracy Thread Size Thread Size
(mm) Max. Min. (mm) Max. Min.
1. Reduce tapping speed M2 × 0.4 1.60 1.679 1.567 M12 × 0.5 11.50 11.520 11.400
2. Avoid misalignment between tap and the hole and tapered hole M2 × 0.25 1.75 (1.785) (1.729) M14 × 2 12.00 12.210 11.835
Operating Conditions 3. Use floating type of tapping holder M2.2 × 0.45 1.75 1.838 1.713 M14 × 1.5 12.50 12.676 12.376
4. Use tapping holder with torque adjustment M2.2 × 0.25 1.95 (1.985) (1.929) M14 × 1 13.00 13.153 12.917
5. Avoid hitting bottom of the hole with tap
Breakage M2.2 × 0.4 1.90 1.979 1.867 M15 × 1.5 13.50 13.673 13.376
1. Do not grind the bottom of the flute M2.3 × 0.25 2.05 2.061 2.001 M15 × 1 14.00 14.153 13.917
2. Avoid too narrow a land width M2.5 × 0.45 2.10 2.138 5.013 M16 × 2 14.00 14.210 13.835
Tool Condition
3. Remove all worn sections when regrinding the flutes M2.5 × 0.35 2.20 2.221 2.121 M16 × 1.5 14.50 14.676 14.376
4. Regrind tool more frequently M2.6 × 0.45 2.20 2.238 2.113 M16 × 1 15.00 15.153 14.917
M2.6 × 0.35 2.20 2.246 2.186 M17 × 1.5 15.50 15.676 15.376
1. Reduce cutting angle
2. Use a different kind of high-speed steel tap M3 × 0.5 2.50 2.599 2.459 M17 × 1 16.00 16.153 15.917
Incorrect Tap 3. Reduce hardness of the tap M3 × 0.35 2.70 2.721 2.621 M18 × 2.5 15.50 15.744 15.294
Selection 4. Increase chamfer length M3.5 × 0.6 2.90 3.010 2.850 M18 × 2 16.00 16.210 15.835
5. Avoid chip packing in the flutes or in the bottom of the hole by using
M3.5 × 0.35 3.20 3.221 3.121 M18 × 1.5 16.50 16.676 16.376
spiral fluted or spiral pointed taps
Chipping M4 × 0.7 3.30 3.422 3.242 M18 × 1 17.00 17.153 16.917
1. Reduce tapping speed M4 × 0.5 3.50 3.599 3.459 M20 × 2.5 17.50 17.744 17.294
2. Avoid misalignment between tap and hole M4.5 × 0.75 3.80 3.878 3.688 M20 × 2 18.00 18.210 17.835
Operating Conditions 3. Avoid sudden return of reverse in blind hole tapping M4.5 × 0.5 4.00 4.099 3.959 M20 × 1.5 18.50 18.676 18.376
4. Avoid galling
5. Use larger hole size
M5 × 0.8 4.20 4.334 4.134 M20 × 1 19.00 19.153 18.917
M5 × 0.5 4.50 4.599 4.459 M22 × 2.5 19.50 19.744 19.294
1. Apply specially designed tap for tapping heat treated material M6 ×1 5.00 5.153 4.917 M22 × 2 20.00 20.210 19.835
Incorrect Tap 2. Change to a type of high-speed steel tap that contains vanadium M6 × 0.75 5.30 5.378 5.188 M22 × 1.5 20.50 20.673 20.376
Selection 3. Apply special surface treatment such as TiCN, TiAlN or Hardslick M6 × 0.5 5.50 5.550 5.400 M22 × 1 21.00 21.153 20.917
4. Increase chamfer length
M7 ×1 6.00 6.153 5.917 M24 × 3 21.00 21.252 20.752
1. Reduce tapping speed M7 × 0.75 6.30 6.378 6.188 M24 × 2 22.00 22.210 21.835
Wear
2. Apply proper cutting lubricants M7 × 0.5 6.50 6.550 6.400 M24 × 1.5 22.50 22.676 22.376
Operating Conditions
3. Avoid work hardened hole M8 × 1.25 6.80 6.912 6.647 M24 × 1 23.00 23.153 22.917
4. Use larger hole size M8 ×1 7.00 7.153 6.917 M25 × 2 23.00 23.210 22.835
1. Grind proper cutting angle M8 × 0.75 7.30 7.378 7.188 M25 × 1.5 23.50 23.676 23.376
Tool Condition M8 × 0.5 7.50 7.520 7.400 M25 × 1 24.00 24.153 23.917
2. Avoid hardness reduction from grinding process
M9 × 1.25 7.80 7.912 7.647 M26 × 1.5 24.50 24.676 24.376
Chamfer Too Short 1. Increase chamfer length M9 ×1 8.00 8.153 7.917 M27 × 3 24.00 24.252 23.752
M9 × 0.75 8.30 8.378 8.188 M27 × 2 25.00 25.210 24.835
Wrong Cutting Angle 1. Apply proper cutting angle M10 × 1.5 8.50 8.676 8.376 M27 × 1.5 25.50 25.676 25.376
M10 × 1.25 8.80 8.912 8.647 M27 × 1 26.00 26.153 25.917
1. Use thread relieved taps M10 ×1 9.00 9.153 8.917 M28 × 2 26.00 26.210 25.835
2. Reduce land width M10 × 0.75 9.30 9.378 9.188 M28 × 1.5 26.50 26.676 26.376
Torn or Rough
3. Apply surface treatment such as Hardslick or chrome
Thread Galling 4. Use proper cutting lubricant M10 × 0.5 9.50 9.520 9.400 M28 × 1 27.00 27.153 26.917
5. Reduce tapping speed M11 × 1.5 9.50 9.676 9.376 M30 × 3.5 26.50 26.771 26.211
6. Use larger hole size M11 ×1 10.00 10.153 9.917 M30 × 3 27.00 27.252 26.752
7. Obtain proper alignment between tap and work M11 × 0.75 10.30 10.378 10.188 M30 × 2 28.00 28.210 27.835
M12 × 1.75 10.30 10.441 10.106 M30 × 1.5 28.50 28.676 28.376
1. Use spiral pointed or spiral fluted taps
Chip Packing M12 × 1.5 10.50 10.676 10.376 M30 × 1 29.00 29.153 28.917
2. Use larger drill size
M12 × 1.25 10.80 10.912 10.647 M32 × 2 30.00 30.210 29.835
1. Reduce cutting angle M12 ×1 11.00 11.153 10.917 M32 × 1.5 30.50 30.676 30.376
Tool Free Cutting
2. Reduce amount of thread relief
Chattering on
Tapped Thread
1. Avoid too narrow land width
Tool Condition
2. Do not grind the bottom of the flute

16 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 17
 RECOMMENDED CUTTING CONDITIONS RECOMMENDED CUTTING CONDITIONS

M RECOMMENDED TAP DRILL SIZE-FOR FLUTELESS TAPS YH LIMIT SYSTEM

Unit : mm
Drill Size(mm) ▶ ‌YG-1 applies a unique system of tap pitch diameter limits. We call it the YH limits system.
Thread Size Tap Limits Using the step method, you can select the best tap pitch diameter limits to match your work condition.
GH4 GH5 GH6 GH7 GH8 GH9 GH10 GH11
M2 × 0.4 1.83 1.84 - - - - - -
‌ H limit Most of YG-1’s taps use this limit system. The limits calculated as follows;
▶Y
M2.2 x 0.45 2.00 2.01 - - - - - -
M2.3 x 0.4 2.13 2.14 - - - - - -
M2.5 x 0.45 2.30 2.31 - - - - - -
M2.6 x 0.45 2.40 2.41 - - - - - - 2. 0.7P 以上 (36TPI)
M3 x 0.5 2.77 2.78 2.79 2.81 - - - - 上限 上限
M3 x 0.35 2.85 2.87 2.88 2.89 - - - - 下限 上限 下限 上限
M3.5 x 0.6 - 3.23 3.24 3.25 - - - -
M4 x 0.7 - 3.67 3.68 3.70 - - - -
M4 x 0.5 - 3.78 3.79 3.81 - - - -
Example M3×0.5
M5 x 0.8 - 4.61 4.63 4.64 - - - -
M5 x 0.5 - 4.78 4.79 4.81 - - - -
M6 x1 - 5.50 5.51 5.53 - - - - JIS 精度 YH 精度
M6 x 0.75 - 5.64 5.65 5.67 - - - -

中径
M6 x 0.5 - 5.78 5.79 5.81 - - - -
M7 x1 - 6.50 6.51 6.53 - - - -
M8 x 1.25 - - 7.37 7.39 7.40 - - -
M8 x1 - - 7.51 7.53 7.54 - - -
M10 x 1.5 - - 9.23 9.24 9.26 9.27 - -
M10 x 1.25 - - 9.37 9.39 9.40 9.41 - -
M10 x 1 - - 9.51 9.53 9.54 9.55 - -
M12 x 1.75 - - - 11.10 11.12 11.13 11.14 -
M12 x 1.5 - - - 11.24 11.26 11.27 11.28 -
M12 x 1.25 - - - 11.39 11.40 11.41 11.42 - 普通中径
M12 x 1 - - - 11.53 11.54 11.55 11.56 -
M14 x 2 - - - - 12.98 12.99 13.00 13.01
M14 x 1.5 - - - - 13.26 13.27 13.28 13.30 Example M10×1.5
M14 x 1 - - - - 13.54 13.55 13.56 13.58
M16 x 2 - - - - 14.98 14.99 15.00 15.01 JIS 精度 YH 精度
M16 x 1.5 - - - - 14.26 15.27 15.28 15.30
M16 x 1 - - - - 15.54 15.55 15.56 15.58
M18 x 2.5 - - - - - 16.71 16.72 16.73
M18 x 1.5 - - - - - 17.27 17.28 17.30
M20 x 2.5 - - - - - - 18.72 18.73

中径
M20 x 1.5 - - - - - - 19.28 19.30

普通中径

18 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 19
 PERFECT HOLES FOR PRECISE THREADING

GH LIMIT SYSTEM DRILLING TOOLS

YG-1 Drilling tools are well known for its tight tolerance and high technology,
continuously impressing various manufacturers around the world.
▶ ‌YG-1’s fluteless taps are described by the GH limit system.
Its advance designed geometry brings out extraordinary performances,
The limits are established by increments of 12.7㎛.
SOLID DRILLS creating a longer tool life with outstanding productivity.
Also a variety of size and shapes are available for multiple applications.

Example M3×0.5
P M K SOLID CARBIDE P K SOLID CARBIDE
JIS 精度 GH 精度

DREAM DRILLS DREAM DRILLS

GRENERAL HIGH FEED
中径

2-Flute Drills with/without Internal Coolant 3-Flute Drills with Internal Coolant
Wide range of sizes and flute lengths Up to 1.6 times faster drilling
Perfect choice for general purpose compared to conventional 2-flute drills
为Class3推荐

为Class2推荐

P M N S SOLID CARBIDE N SOLID CARBIDE

为Class1推荐

DREAM DRILLS DREAM DRILLS

普通中径
INOX ALU
For drilling Stainless Steels For drilling Aluminum & Aluminum Alloys
Special geometry and flute shape Good chip evacuation due to
for excellent chip evacuation and self-centering flute geometry & enough chip space
Example M10×1.5

JIS 精度 GH 精度

P M K N SOLID CARBIDE P M K N S PREMIUM HSS-PM

DREAM DRILLS MULTI-1 DRILLS

为Class3
推荐 FLAT BOTTON Multi Purpose
中径

180° Point Angle with/without Internal Coolant For Drilling various work materials;
Perfect choice for a various angled surface Carbon Steel, Alloy Steels, Cast iron,
Stainless Steels, Aluminum, Titanium, etc
为Class2
推荐

为Class1
推荐

普通中径

20 Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr Phone: +82-32-526-0909, www.yg1.kr, E-mail: yg1@yg1.kr 21
MEMO