Speedway Cable Ladder: Total Cable Management Solutions
Speedway Cable Ladder: Total Cable Management Solutions
Speedway Cable Ladder: Total Cable Management Solutions
BS-EN-ISO 9001:2000
QUALITY MANAGEMENT SYSTEM
1
Introduction
total cable management solutions
2
3
Introduction
total cable management solutions
Special Trunking
Wire Basket
BS-EN-ISO 9001:2000
QUALITY MANAGEMENT SYSTEM
3
2
Product Range
product range
The Speedway cable ladder system conforms to BS EN The cable tray system conforms to BS EN 61537:2002 Cable Tray
61537:2002 Cable Tray Systems & Cable Ladder Systems for Systems & Cable Ladder Systems for Cable Management.
Cable Management.
The Speedway cable ladder system is subject to Registered 4
Design, Trade Mark, & Patent considerations.
Product Range
Special Trunking
The special trunking systems include weatherproof trunking
(pre-galvanized and hot dip galvanised finishes), screw-fixed lid
trunking including tamper-proof lid fixings if required, flooring
trunking with either tray or chequer plate covers & cable
guard trunking available in sizes and finishes to suit customer
requirements.
Wire Basket
Wire basket forms a strong & lightweight alternative to
conventional cable tray and is ideally suited for the orderly
containment of data and fibre optic cables in wall, floor and
Manufactured to BS 6946, the Intelok Steel Framing System
ceiling installations. Manufactured from zinc plated or hot
is subject to Registered Design, Trade Mark & Patent
5 considerations.
dip galvanized wires, the wire basket system is adaptable and
flexible.
Speedway Cable Ladder System
The Speedway cable ladder system is the result of many Speedway Rung
years of development & testing. Based on Vantrunk’s long
Speedway Rung Speedway Rung
experience as a leading manufacturer of cable ladder (continuous slot facing downwards) (continuous slot facing upwards)
systems for the international market with a reputation for
innovation & design, the Speedway cable ladder system
represents a significant advance in the field of cable ladder
for cable management purposes.
Speedway Profile
The Speedway profiles are manufactured in a number Rungs are available in a range of gauges to offer cost effective
of gauges which allow for versatile solutions to differing solutions for cable and equipment support whilst maximising
requirements based on loading performance, loading depth and performance for all loading requirements. For details of the
competitiveness. For details of the standard profile gauges see standard rung gauges refer to ‘Technical Data’.
‘Technical Data’. Rungs in the Speedway cable ladder can be supplied to order
Speedway SW6 with the open face (referred to as a continuous slot) either
Ladder Profile all facing upwards or all facing downwards to suit specific
2.0mm Standard Gauge
Speedway SW5 installation requirements.
Ladder Profile
Speedway SW4 2.0mm Standard Gauge Rungs on Speedway straight ladder are spaced at 300mm
Ladder Profile
1.5mm Standard Gauge centres and are alternately inverted as standard to allow for
cleat fixing at 600mm centres. Rungs on Speedway cable ladder
fittings are, with the exception of risers and reducers, spaced at
a maximum of 460mm along the outer edge of radiused fittings
to comply with the latest developments in the petrochemical
industry. To suit short circuit restraint requirements, the rungs
on Speedway cable ladder fittings are supplied with the
continuous slot uppermost and the rungs on Speedway riser
fittings are spaced at 300mm centres.
Materials & Finishes
The Speedway ladder side is fully slotted, this reduces weight,
The Speedway cable ladder system is available in a number of
improves ventilation when covers are fitted and, more
standard materials and finishes:
significantly, allows for simplified and faster installation – the
ladder sections can be cut to length and coupled without G Mild Steel – Hot Dip Galvanized Finish.
the need for drilling. A specially designed coupling system EP Mild Steel – Epoxy Coated Finish (Black as standard).
minimises slip between adjacent ladder sections and between GEP Mild Steel – Hot Dip Galvanized & Epoxy Coated
(Black as standard).
ladder & fittings.
XG Silicon Rich Steel – Deep Galvanized Finish.
The flanges on the Speedway profile are fully returned to SS Stainless Steel (316 Marine Grade) 1.4401/1.4404 to
prevent damage to cables during pulling operations and to BS EN 10088-2:1995.
improve safety during handling, installation, and use. S4 Stainless Steel (304 Grade) 1.4301 to
BS EN 10088-2:1995.
All flanges are pre-punched with slots to provide a means of
drainage and to give an attachment point for covers, accessories, Other materials and finished are available to order – further
& ancillary items. details can be obtained from our Sales Team.
6
Speedway Cable Ladder System
The Speedway cable ladder system is based on straight Speedway cable ladder fittings
ladder lengths and an extensive range of fittings &
Speedway cable ladder fittings allow for changes in direction &
accessories which provide for infinite routing possibilities
width and provide intersections between straight cable ladder
and straightforward solutions to the requirements of cable
runs. The range of fittings includes flat elbows, risers, equal tees,
management using cable ladder.
unequal tees, crosses & reducers. Articulated risers are available
Speedway Cable Ladder to compliment the Speedway cable ladder system.
The family of Speedway cable ladders offers a comprehensive Flat elbows & risers are available with angles of 30°, 45°, 60° &
speedway cable ladder system
Speedway SW4, SW5, & SW6 Cable Ladder. Right Hand Reducers Left Hand Reducers
Lengths of 3m & 6m as standard. Widths of
150mm to 1050mm as standard.
The information given on this page should be used as a guide when Width (standard) Page
ordering Speedway cable ladder, fittings and accessories. 150mm, 300mm, 450mm, 600mm, 750mm, 900mm & 1050mm 9
For more detailed information and examples refer to the relevant page
within the catalogue. Radius (standard)
300mm, 450mm, 600mm, 750mm, 900mm 1050mm & 1200mm 9
Speedway Straight Ladder
Speedway straight cable ladder is available in standard SW6. Details of the standard rung gauge configuration are
widths of 150mm, 300mm, 450mm, 600mm, 750mm, given in ‘Technical Data’. Other side wall and rung gauge
900mm & 1050mm. Other widths from 100mm to 1500mm configurations are available to special order – consult our
in 50mm increments are available to order. Sales Team for details. The standard side wall and rung
gauge combination will be supplied unless otherwise stated.
Speedway straight cable ladder is available in standard
lengths of 3m and 6m. Unless otherwise specified, 3m Rung spacing on straight ladders is 300mm centres. As
lengths are supplied as standard. 6m lengths are available standard, the Speedway rung is orientated alternately
to order. inverted to allow for cable cleat spacing at 600mm centres.
Other orientations such as rungs all facing up or all facing
Speedway straight cable ladder is supplied with standard
down are available to order.
side wall gauges of 1.5mm for SW4, and 2.0 mm for SW5 &
Speedway SW4
Speedway SW4 cable ladder – medium duty ladder for general
purpose applications. W1
Speedway SW4 Cable Ladder
Height H 103.5mm
T
Loading Depth D 78mm
D
Ladder Width W 100mm to 1500mm H
Maximum Internal Width W1 W + 10mm
Overall Width W2 W + 39mm
speedway cable ladder
Speedway SW5 W2
Speedway SW5 cable ladder – heavy duty ladder suitable for
longer spans for general purpose applications. W1
Speedway SW5 Cable Ladder
Height H 125mm
Loading Depth D 100mm
Ladder Width W 100mm to 1500mm T D
Maximum Internal Width W1 W + 14mm H
Overall Width W2 W + 50mm
Flange Width F 25mm
Standard Gauge T 2mm
Rung Gauge See ‘Technical Data’
W F
Speedway SW6
Speedway SW6 cable ladder – extra heavy duty ladder W2
with deeper cable filling capacity, suitable for long span
applications. W1
W F
Order details are as follows: W2
Ladder Type/SL/Width/Material & Finish
SW4/SL/300/G Speedway SW4 Straight Ladder, 3m For 6m lengths, change SL to SL6:
Length, 300mm Wide, Hot Dip SW6/SL6/450/G = Speedway SW6 Straight Ladder,
Galvanized Finish. 6m Length, 450mm Wide, Deep Hot Dip
SW5/SL/900/SS Speedway SW5 Straight Ladder, 3m Galvanized Finish.
Length, 900mm Wide, Stainless Steel.
SW6/SL/750/XG Speedway SW6 Straight Ladder, 3m Contact our Sales Team for availability on non-standard straight
9 Length, 750mm Wide, Deep ladder configurations.
Galvanized Finish.
Speedway Cable Ladder
150
300
W
W2 Speedway SW4 - Dimensions & Weights
Dimensions mm Weight kg
Ladder
W W2 L H G SS XG
Speedway SW6 Extra Heavy Duty Cable Ladder Weights given above are for 3m lengths of Speedway cable
ladder using the standard ladder side and rung gauge
combination. Contact our Design Team for weights for other
gauges & finishes. 10
Speedway Couplers
The Speedway coupling system has been designed to SW4 Straight Coupler SW4/CS/#
Supplied with 4 fixings per coupler
prevent slip between connected components – a common
problem for slotted cable ladder systems. The slot pattern in
SW6 Straight Coupler SW6/CS/#
the ladder sides and fitting sides can be combined with the Supplied with 8 fixings per coupler
slot pattern in the couplers to create a pattern of squares;
these square patterns can also be formed irrespective
of where straight ladders are cut to length to suit site
installation requirements. The specially designed Vantrunk
square shouldered bolt interlocks into this pattern of SW5 Straight Coupler SW5/CS/#
Supplied with 8 fixings per coupler
squares to create a slip-resistant connection.
The Speedway coupler has a profile which exactly matches
the unique profile of the Speedway ladder & fitting side
walls to give a high performance connection which securely
holds the connected components together.
All Speedway couplers are supplied singly and come
complete with all necessary ladder fixings. SW4 Straight Coupler
showing assembly detail
Each Speedway ladder fixing comprises of a specially onto ladder
designed dome headed M10 x 16 bolt with a square
shoulder, an M10 hex nut, and an M10 shake-proof washer
as standard.
Straight Ladder 2
SW5 Straight Coupler
Flat Elbows (all angles) 2 showing assembly detail
Risers (Inside & outside) 2 onto ladder
Reducers 2
Equal & Unequal Tees 4
Crosses 6
11
washer, & M10
hex nut
Speedway Couplers
speedway couplers
half shown bent to 90° and
connecting a ladder to a vertical structure
SW6/HAC/G SW6 Horizontal Adjustable Coupler, Hot Dip Order details are as follows:
Galvanized Finish.
Ladder Type / VAC / Material & Finish.
Horizontal adjustable couplers for SW4 & SW5 are identical
SW6/VAC/SS SW6 Vertical Adjustable Coupler, Stainless Steel.
– order as SW4/5/HAC/…
Vertical adjustable couplers for SW4 & SW5 are identical – order
SW4/5/HAC/SS SW4/5 Horizontal Adjustable Coupler,
as SW4/5/VAC/… for example:
Stainless Steel.
SW4/5//VAC/G SW4/5 Vertical Adjustable Coupler, Hot Dip 12
Galvanized Finish.
Speedway Couplers
Short & Long Adjustable Couplers (SAC & LAC) Order details are as follows:
Speedway short and long adjustable couplers are used to create Ladder Type / Adjustable Coupler Type / Material & Finish.
custom reductions during installation & to convert equal tees SW6/SAC/G Speedway SW6 Short Adjustable Coupler,
and crosses into unequal tees and crosses. Hot Dip Galvanized Finish.
Speedway short and long adjustable couplers are supplied Short & long adjustable couplers for SW4 & SW5 are identical
singly and come complete with all necessary ladder fixings. – order as SW4/5/SAC/… or SW4/5/LAC/… for example:
Each adjustable coupler has 50mm long segments with easi- SW4/5/SAC/SS Speedway SW6 Long Adjustable Coupler,
bend slots which allow the couplers to be adjusted on site to Stainless Steel.
suit specific installation requirements.
Short adjustable couplers allow reductions of up to & including Expansion Couplers (CS/EXP)
150mm per coupler. Long adjustable couplers allow reductions
Speedway expansion couplers (CS/EXP) are recommended
of up to & including 300mm per coupler. For larger reductions
for those installations where the maximum and minimum
use abrupt reducers.
temperatures are such that the expansion and contraction of
A single short or long adjustable coupler can be used in the cable ladder installation is a consideration.
conjunction with a standard coupler to create an offset
Each expansion coupler is designed to allow for a maximum
connection between two ladders or fittings of differing widths.
movement of 12mm.
For concentric reductions, two short or long adjustable couplers
are required. Speedway expansion couplers are supplied singly and come
Short Adjustable Coupler SW$/SAC/#
complete with all necessary ladder fixings (8 fixings supplied
Supplied flat & complete with all ladder fixings with each coupler).
Specific recommendations covering the spacing of expansion
couplers and the setting gap at the time of installation are given
in the ‘Technical Data’ section.
speedway couplers
speedway couplers
RA/225 750 300 RA/450 750 300
RA/300 900 RA/600 900
RA/375 1050 RA/750 1050
RA/75 600 RA/150 600
RA/150 750 RA/300 750
450 450
RA/225 900 RA/450 900
RA/300 1050 RA/600 1050
RA/75 750 RA/150 750
RA/150 900 600 RA/300 900 600
RA/225 1050 RA/450 1050
RA/75 900 RA/150 900
750 750
RA/150 1050 RA/300 1050
RA/75 1050 900 RA/150 1050 900
Handed reductions require 1 of the
Straight reductions require 2 of the
above abrupt reducers & 1 standard
above abrupt reducers
coupler
W3
The Vantrunk Speedway SW6 long span ladder system has Speedway SW6 Cable Ladder - Profile Details
been developed to carry ultra heavy cable loads over spans Height H 150mm
Loading Depth D 125mm
of up to and including 6m. Based on the Speedway SW6
Ladder Width W 150mm to 900mm
profile with a gauge of 2.5mm and a ladder length of 6m, the
speedway long span cable ladder
Speedway Long Span Cable Ladder (LSL) SW6/LSL/900/SS Speedway SW6 Long Span Ladder, 6m
Length, 900mm Wide, Stainless Steel.
Rung spacing for the long span cable ladder is 300mm centres
in common with the standard cable ladder. Rung orientation is Speedway Long Span Couplers (LSC)
alternately inverted to allow for cleat spacing at 600mm. Other
Speedway long span couplers (LSC) are used to connect lengths
rung orientation patterns are available to order.
of long span cable ladder.
Standard long span cable ladder widths are shown below. Other
Speedway long span couplers are supplied singly and come
widths are available to order.
complete with all necessary ladder fixings.
Speedway LSL - Stainless Steel Dimensions & Weights
The Speedway ladder fixings each comprise of an M10 x 16
W W2 L H Weight
Ladder square section bolt with a domed head, an M10 nut and an M10
mm mm mm mm kg
SW6/LSL/150/SS 150 200 49.9 shake-proof washer as standard. One M10 x 25mm hex head set
SW6/LSL/300/SS 300 350 54.1 screw is included to allow the use of a Speedway® adjustable
SW6/LSL/450/SS 450 500 58.2 fixing bracket (AFB) for securing the long span ladder to the
6000 150
SW6/LSL/600/SS 600 650 62.4 support structure.
Speedway Long Span Coupler
SW6/LSL/750/SS 750 800 66.6
SW6/LSC/SS
SW6/LSL/900/SS 900 950 70.8 Supplied complete with fixings
Weights are given for stainless steel. Contact our Design Team
for other weights.
Two long span couplers are required for each long span ladder.
Speedway J-clip
shown mounted on Speedway cable
ladder
C
X
Y
Y A
A
30o B 45o B
75 75
R W R W
F F
F = Flange Width (SW4 = 19.5mm, SW5 & SW6 = 25mm) F = Flange Width (SW4 = 19.5mm, SW5 & SW6 = 25mm)
Speedway 30o Flat Elbows Speedway 45o Flat Elbows
No of Dimensions (mm) No of Dimensions
Part Number Part Number
Rungs R W A B C X Y Rungs R W A B C X Y
FE30/150/300 1 150 327 175 88 228 365 FE45/150/300 1 150 393 230 483 291 446
FE30/300/300 2 300 365 196 98 378 440 FE45/300/300 2 300 446 261 598 441 552
FE30/450/300 2 450 402 216 108 528 515 FE45/450/300 2 450 499 292 713 591 658
FE30/600/300 2 300 600 440 236 118 678 590 FE45/600/300 2 300 600 552 324 827 741 764
FE30/750/300 2 750 477 256 128 828 665 FE45/750/300 2 750 605 355 942 891 870
FE30/900/300 3 900 515 276 138 978 740 FE45/900/300 3 900 658 386 1057 1041 977
FE30/1050/300 3 1050 552 296 148 1128 815 FE45/1050/300 3 1050 711 417 1172 1191 1083
FE30/150/450 2 150 402 216 108 248 440 FE45/150/450 2 150 499 292 598 335 552
FE30/300/450 2 300 440 236 118 398 515 FE45/300/450 2 300 552 324 713 485 658
speedway flat elbows
FE30/450/450 2 450 477 256 128 548 590 FE45/450/450 2 450 605 355 827 635 764
FE30/600/450 2 450 600 515 276 138 698 665 FE45/600/450 2 450 600 658 386 942 785 870
FE30/750/450 3 750 552 296 148 848 740 FE45/750/450 3 750 711 417 1057 935 977
FE30/900/450 3 900 590 316 158 998 815 FE45/900/450 3 900 764 448 1172 1085 1083
FE30/1050/450 3 1050 627 336 168 1148 890 FE45/1050/450 3 1050 817 479 1287 1235 1189
FE30/150/600 2 150 477 256 128 268 515 FE45/150/450 2 150 605 355 713 379 658
FE30/300/600 2 300 515 276 138 418 590 FE45/300/450 2 300 658 386 827 529 764
FE30/450/600 2 450 552 296 148 568 665 FE45/450/450 2 450 711 417 942 679 870
FE30/600/600 3 600 600 590 316 158 718 740 FE45/600/450 3 600 600 764 448 1057 829 977
FE30/750/600 3 750 627 336 168 868 815 FE45/750/450 3 750 817 479 1172 979 1083
FE30/900/600 3 900 665 356 178 1018 890 FE45/900/450 3 900 870 510 1287 1129 1189
FE30/1050/600 3 1050 702 376 188 1168 965 FE45/1050/450 3 1050 924 541 1401 1279 1295
FE30/150/750 2 150 552 296 148 288 590 FE45/150/750 2 150 711 417 827 423 764
FE30/300/750 2 300 590 316 158 438 665 FE45/300/750 2 300 764 448 942 573 870
FE30/450/750 3 450 627 336 168 588 740 FE45/450/750 3 450 817 479 1057 723 977
FE30/600/750 3 750 600 665 356 178 738 815 FE45/600/750 3 750 600 870 510 1172 873 1083
FE30/750/750 3 750 702 376 188 888 890 FE45/750/750 3 750 924 541 1287 1023 1189
FE30/900/750 3 900 740 397 198 1038 965 FE45/900/750 3 900 1242 727 1401 1411 1613
FE30/1050/750 3 1050 777 417 208 1188 1040 FE45/1050/750 3 1050 1030 603 1516 1323 1401
FE30/150/900 2 150 627 336 168 308 665 FE45/150/900 2 150 817 479 942 467 870
FE30/300/900 3 300 665 356 178 458 740 FE45/300/900 3 300 870 510 1057 617 977
FE30/450/900 3 450 702 376 188 608 815 FE45/450/900 3 450 924 541 1172 767 1083
FE30/600/900 3 900 600 740 397 198 758 890 FE45/600/900 3 900 600 977 572 1287 917 1189
FE30/750/900 3 750 777 417 208 908 965 FE45/750/900 3 750 1030 603 1401 1067 1295
FE30/900/900 3 900 815 437 218 1058 1040 FE45/900/900 3 900 1083 634 1516 1217 1401
FE30/1050/900 5 1050 852 457 228 1208 1115 FE45/1050/900 5 1050 1136 665 1631 1367 1507
FE30/150/1050 3 150 702 376 188 328 740 FE45/150/1050 3 150 924 541 1057 511 977
FE30/300/1050 3 300 740 397 198 478 815 FE45/300/1050 3 300 977 572 1172 661 1083
FE30/450/1050 3 450 777 417 208 628 890 FE45/450/1050 3 450 1030 603 1287 811 1189
FE30/600/1050 3 1050 600 815 437 218 778 965 FE45/600/1050 3 1050 600 1083 634 1401 961 1295
FE30/750/1050 3 750 852 457 228 928 1040 FE45/750/1050 3 750 1136 665 1516 1111 1401
FE30/900/1050 5 900 890 477 238 1078 1115 FE45/900/1050 5 900 1189 696 1631 1261 1507
FE30/1050/1050 5 1050 927 497 249 1228 1190 FE45/1050/1050 5 1050 1242 727 1746 1411 1613
FE30/150/1200 3 150 777 417 208 348 815 FE45/150/1200 3 150 1030 603 1172 555 1083
FE30/300/1200 3 300 815 437 218 498 890 FE45/300/1200 3 300 1083 634 1287 705 1189
FE30/450/1200 3 450 852 457 228 648 965 FE45/450/1200 3 450 1136 665 1401 855 1295
FE30/600/1200 3 1200 600 890 477 238 798 1040 FE45/600/1200 3 1200 600 1189 696 1516 1005 1401
FE30/750/1200 5 750 927 497 249 948 1115 FE45/750/1200 5 750 1242 727 1631 1155 1507
FE30/900/1200 5 900 965 517 259 1098 1190 FE45/900/1200 5 900 1295 758 1746 1305 1613
FE30/1050/1200 5 1050 1002 537 269 1248 1265 FE45/1050/1200 5 1050 1348 790 1861 1455 1719
Example of a Speedway 30° flat elbow part number is as follows: Example of a Speedway 45° flat elbow part number is as follows:
SW4/FE30/300/450/G Speedway SW4 Flat Elbow, 30°, 300mm SW6/FE45/600/300/SS Speedway SW6 Flat Elbow, 45°, 600mm
19 Wide, 450mm Radius, Hot Dip Wide, 300mm Radius, Stainless Steel.
Galvanized Finish.
Speedway Flat Elbows
X X
C C
Y Y
A B
60o E 90o
75 75
R W F R W F
F = Flange Width (SW4 = 19.5mm, SW5 & SW6 = 25mm) F = Flange Width (SW4 = 19.5mm, SW5 & SW6 = 25mm)
o
Speedway 60 Flat Elbows Speedway 90o Flat Elbows
No of Dimensions No of Dimensions
Part Number Part Number
Rungs R W A B C X Y Rungs R W B C X Y
FE60/150/300 2 150 437 292 252 365 502 FE90/150/300 2 150 450 450 525 525
FE60/300/300 2 300 502 335 290 515 632 FE90/300/300 3 300 525 525 675 675
FE60/450/300 3 450 567 378 327 665 762 FE90/450/300 4 450 600 600 825 825
FE60/600/300 3 300 600 632 421 365 815 892 FE90/600/300 4 300 600 675 675 975 975
FE60/750/300 3 750 697 465 402 965 1022 FE90/750/300 5 750 750 750 1125 1125
FE60/900/300 5 900 762 508 440 1115 1152 FE90/900/300 5 900 825 825 1275 1275
FE60/1050/300 5 1050 827 551 477 1265 1282 FE90/1050/300 7 1050 900 900 1425 1425
FE60/150/450 2 150 567 378 327 440 632 FE90/150/450 3 150 600 600 675 675
FE60/300/450 3 300 632 421 365 590 762 FE90/300/450 4 300 675 675 825 825
Example of a Speedway 60° flat elbow part number is as follows: Example of a Speedway 90° flat elbow part number is as follows:
SW5/FE60/900/750/XG Speedway SW5 Flat Elbow, 60°, 900mm SW6/FE90/450/600/G Speedway SW6 Flat Elbow, 90°, 450mm
Wide, 750mm Radius, Deep Galvanized Wide, 600mm Radius, Hot Dip 20
Finish. Galvanized Finish.
Speedway Inside & Outside Risers
Speedway inside risers (IR) and outside risers (OR) are designed
to create fixed angular non-coplanar connections between cable Speedway 30° Inside Riser
(SW5/IR30/300/300 shown)
runs and can be used in both vertical and horizontal orientations.
Speedway inside risers (or vertical inside bends) create internal
speedway inside & outside risers
Angle
Rungs in the Speedway risers are located at the intersection SW5/IR90/450/300/SS Speedway SW5 Inside Riser, 90°,
between adjacent facets and are spaced to give a maximum 450mm Wide, 300mm Radius, Stainless
linear distance of no more than 300mm between rungs and Steel
between rungs on adjacent Speedway cable ladder and fittings. SW6/OR60/600/750/XG Speedway SW6 Outside Riser, 60°,
The rungs are orientated with the continuous slot uppermost 600mm Wide, 750mm Radius, Deep
to allow compliance with recommendations for cable restraint, Galvanized Finish
especially where cables are used which have a high potential
21 fault current level. Contact our Sales Team for availability on non-standard inside &
outside riser configurations.
Speedway Inside & Outside Risers
Outside Riser
Inside Riser
R
Y R
45°
30°
W X
W X
W2
W2
Speedway 30° Inside & Outside Risers Speedway 45° Inside & Outside Risers
X & Y mm W2 mm X & Y mm W2 mm
Width W
Width W
Radius R
Radius R
Rungs
Rungs
No of
No of
mm
mm
mm
mm
Part Number Part Number
SW4 SW5 SW6 SW4 SW5 SW6 SW4 SW5 SW6 SW4 SW5 SW6
IR30/150/300 150 189 200 200 IR45/150/300 150 189 200 200
202
213
225
285
301
318
IR30/300/300 300 339 350 350 IR45/300/300 300 339 350 350
IR30/450/300 450 489 500 500 IR45/450/300 450 489 500 500
Y
Y
300
300
IR30/600/300 1 600 639 650 650 IR45/600/300 2 600 639 650 650
144
165
190
191
213
238
IR30/750/300 750 789 800 800 IR45/750/300 750 789 800 800
IR30/900/300 900 939 950 950 IR45/900/300 900 939 950 950
X
X
IR30/1050/300 1050 1089 1100 1100 IR45/1050/300 1050 1089 1100 1100
IR30/150/450 150 189 200 200 IR45/150/450 150 189 200 200
277
288
300
391
407
424
IR30/300/450 300 339 350 350 IR45/300/450 300 339 350 350
IR30/450/450 450 489 500 500 IR45/450/450 450 489 500 500
Y
Y
450
450
IR30/600/450 1 600 639 650 650 IR45/600/450 2 600 639 650 650
164
185
210
235
257
282
IR30/750/450 750 789 800 800 IR45/750/450 750 789 800 800
IR30/900/450 900 939 950 950 IR45/900/450 900 939 950 950
X
X
IR30/1050/450 1050 1089 1100 1100 IR45/1050/450 1050 1089 1100 1100
IR30/150/600 150 189 200 200 IR45/150/600 150 189 200 200
352
363
375
497
513
530
IR30/300/600 300 339 350 350 IR45/300/600 300 339 350 350
IR30/450/600 450 489 500 500 IR45/450/600 450 489 500 500
Y
Y
600
600
IR30/600/600 2 600 639 650 650 IR45/600/600 2 600 639 650 650
184
205
230
279
301
326
IR30/750/600 750 789 800 800 IR45/750/600 750 789 800 800
IR30/900/600 900 939 950 950 IR45/900/600 900 939 950 950
X
IR30/1050/600 1050 1089 1100 1100 IR45/1050/600 1050 1089 1100 1100
IR30/150/750 150 189 200 200 IR45/150/750 150 189 200 200
427
438
450
604
619
636
IR30/300/750 300 339 350 350 IR45/300/750 300 339 350 350
IR30/450/750 450 489 500 500 IR45/450/750 450 489 500 500
Y
Y
750
750
IR30/600/750 2 600 639 650 650 IR45/600/750 3 600 639 650 650
204
225
250
323
345
370
IR30/750/750 750 789 800 800 IR45/750/750 750 789 800 800
IR30/900/750 900 939 950 950 IR45/900/750 900 939 950 950
X
IR30/1050/750 1050 1089 1100 1100 IR45/1050/750 1050 1089 1100 1100
IR30/150/900 150 189 200 200 IR45/150/900 150 189 200 200
502
513
525
710
725
742
IR30/300/900 300 939 350 350 IR45/300/900 300 939 350 350
IR30/450/900 450 489 500 500 IR45/450/900 450 489 500 500
Y
Y
900
900
IR30/600/900 2 600 639 650 650 IR45/600/900 3 600 639 650 650
224
246
271
367
389
414
IR30/750/900 750 789 800 800 IR45/750/900 750 789 800 800
IR30/900/900 900 939 950 950 IR45/900/900 900 939 950 950
X
IR30/1050/900 1050 1089 1100 1100 IR45/1050/900 1050 1089 1100 1100
IR30/150/1050 150 189 200 200 IR45/150/1050 150 189 200 200
577
588
600
816
831
849
IR30/300/1050 300 339 350 350 IR45/300/1050 300 339 350 350
SW4 & SW5 = 2
IR30/450/1050 450 489 500 500 IR45/450/1050 450 489 500 500
SW6 = 3
SW6 = 4
Y
Y
1050
1050
IR30/600/1050 600 639 650 650 IR45/600/1050 600 639 650 650
244
266
291
411
433
458
IR30/750/1050 750 789 800 800 IR45/750/1050 750 789 800 800
IR30/900/1050 900 939 950 950 IR45/900/1050 900 939 950 950
X
IR30/1050/1050 1050 1089 1100 1100 IR45/1050/1050 1050 1089 1100 1100
IR30/150/1200 150 189 200 200 IR45/150/1200 150 189 200 200
652
663
675
922
937
955
IR30/300/1200 300 339 350 350 IR45/300/1200 300 339 350 350
IR30/450/1200 450 489 500 500 IR45/450/1200 450 489 500 500
Y
Y
1200
1200
IR30/600/1200 3 600 639 650 650 IR45/600/1200 4 600 639 650 650
264
286
311
455
476
501
IR30/750/1200 750 789 800 800 IR45/750/1200 750 789 800 800
IR30/900/1200 900 939 950 950 IR45/900/1200 900 939 950 950
X
IR30/1050/1200 1050 1089 1100 1100 IR45/1050/1200 1050 1089 1100 1100
For Outside Riser change IR to OR For Outside Riser change IR to OR
Example of a Speedway 30° inside riser part number is as follows: Example of a Speedway 45° outside riser part number is as follows:
SW6/IR30/600/450/SS Speedway SW6 Inside Riser, SW5/OR45/900/1050/G Speedway SW5 Outside Riser,
30°, 600mm Wide, 450mm Radius, 45°, 900mm Wide, 1050mm Radius, 22
Stainless Steel Hot Dip Galvanized Finish
Speedway Inside & Outside Risers
Outside Riser
Inside Riser
speedway inside & outside risers
Y
R
Y
R
60°
90°
W X W X
W2 W2
Speedway 60° Inside & Outside Risers Speedway 90° Inside & Outside Risers
X & Y mm W2 mm X & Y mm W2 mm
Width W
Radius R
Width W
Radius R
Rungs
Rungs
No of
No of
mm
mm
mm
mm
IR60/150/300 150 189 200 200 IR90/150/300 150 189 200 200
404
425
450
349
368
390
IR60/300/300 300 339 350 350 IR90/300/300 300 339 350 350
IR60/450/300 450 489 500 500 IR90/450/300 450 489 500 500
Y
Y
300
300
IR60/600/300 2 600 639 650 650 IR90/600/300 3 600 639 650 650
404
425
450
254
275
300
IR60/750/300 750 789 800 800 IR90/750/300 750 789 800 800
IR60/900/300 900 939 950 950 IR90/900/300 900 939 950 950
X
X
IR60/1050/300 1050 1089 1100 1100 IR90/1050/300 1050 1089 1100 1100
IR60/150/450 150 189 200 200 IR90/150/450 150 189 200 200
554
575
600
479
498
520
IR60/300/450 300 339 350 350 IR90/300/450 300 339 350 350
SW4 & SW5 = 3
SW4 & SW5 = 2
IR60/450/450 450 489 500 500 IR90/450/450 450 489 500 500
SW6 = 4
Y
SW6 = 3
450
450
IR60/600/450 600 639 650 650 IR90/600/450 600 639 650 650
554
575
600
329
350
375
IR60/750/450 750 789 800 800 IR90/750/450 750 789 800 800
IR60/900/450 900 939 950 950 IR90/900/450 900 939 950 950
X
X
X
IR60/1050/450 1050 1089 1100 1100 IR90/1050/450 1050 1089 1100 1100
IR60/150/600 150 189 200 200 IR90/150/600 150 189 200 200
704
725
750
609
628
650
IR60/300/600 300 339 350 350 IR90/300/600 300 339 350 350
IR60/450/600 450 489 500 500 IR90/450/600 450 489 500 500
Y
Y
Y
600
600
IR60/600/600 3 600 639 650 650 IR90/600/600 4 600 639 650 650
704
725
750
404
425
450
IR60/750/600 750 789 800 800 IR90/750/600 750 789 800 800
IR60/900/600 900 939 950 950 IR90/900/600 900 939 950 950
X
X
X
IR60/1050/600 1050 1089 1100 1100 IR90/1050/600 1050 1089 1100 1100
IR60/150/750 150 189 200 200 IR90/150/750 150 189 200 200
854
875
900
739
758
779
IR60/300/750 300 339 350 350 IR90/300/750 300 339 350 350
SW4 & SW5 = 3
IR60/450/750 450 489 500 500 IR90/450/750 450 489 500 500
Y
Y
SW6 = 4
750
750
IR60/600/750 600 639 650 650 IR90/600/750 5 600 639 650 650
854
875
900
479
500
525
IR60/750/750 750 789 800 800 IR90/750/750 750 789 800 800
IR60/900/750 900 939 950 950 IR90/900/750 900 939 950 950
X
X
X
IR60/1050/750 1050 1089 1100 1100 IR90/1050/750 1050 1089 1100 1100
IR60/150/900 150 189 200 200 IR90/150/900 150 189 200 200
X 1004 Y 1004
X 1025 Y 1025
X 1050 Y 1050
869
888
909
IR60/300/900 300 939 350 350 IR90/300/900 300 939 350 350
IR60/450/900 450 489 500 500 IR90/450/900 450 489 500 500
Y
900
900
IR60/600/900 4 600 639 650 650 IR90/600/900 6 600 639 650 650
554
575
600
IR60/750/900 750 789 800 800 IR90/750/900 750 789 800 800
IR60/900/900 900 939 950 950 IR90/900/900 900 939 950 950
X
IR60/1050/900 1050 1089 1100 1100 IR90/1050/900 1050 1089 1100 1100
IR60/150/1050 150 189 200 200 IR90/150/1050 150 189 200 200
X 1154 Y 1154
X 1175 Y 1175
X 1200 Y 1200
Y 1018
Y 1093
999
IR60/300/1050 300 339 350 350 IR90/300/1050 300 339 350 350
SW4 & SW5 = 6
SW4 & SW5 = 4
IR60/450/1050 450 489 500 500 IR90/450/1050 450 489 500 500
SW6 = 7
SW6 = 5
1050
1050
IR60/600/1050 600 639 650 650 IR90/600/1050 600 639 650 650
629
650
675
IR60/750/1050 750 789 800 800 IR90/750/1050 750 789 800 800
IR60/900/1050 900 939 950 950 IR90/900/1050 900 939 950 950
X
IR60/1050/1050 1050 1089 1100 1100 IR90/1050/1050 1050 1089 1100 1100
IR60/150/1200 150 189 200 200 IR90/150/1200 150 189 200 200
X 1304 Y 1304
X 1325 Y 1325
X 1350 Y 1350
Y 1129
Y 1147
Y 1169
IR60/300/1200 300 339 350 350 IR90/300/1200 300 339 350 350
IR60/450/1200 450 489 500 500 IR90/450/1200 450 489 500 500
1200
1200
IR60/600/1200 5 600 639 650 650 IR90/600/1200 7 600 639 650 650
704
725
750
IR60/750/1200 750 789 800 800 IR90/750/1200 750 789 800 800
IR60/900/1200 900 939 950 950 IR90/900/1200 900 939 950 950
X
IR60/1050/1200 1050 1089 1100 1100 IR90/1050/1200 1050 1089 1100 1100
For Outside Riser change IR to OR For Outside Riser change IR to OR
Example of a Speedway 60° outside riser part number is as follows: Example of a Speedway 90° inside riser part number is as follows:
SW5/OR60/450/900/XG Speedway SW5 Outside Riser, SW4/IR90/300/750/G Speedway SW4 Inside Riser, 90°,
23 60°, 450mm Wide, 900mm Radius, 300mm Wide, 750mm Radius, Hot
Deep Galvanized Finish Dip Galvanized Finish
Speedway Articulated Risers
Speedway Articulated Risers - Angle & Section Details Speedway AR3 Articulated Riser
Radius R mm forming an inside riser
Inside Articulated Risers Outside Articulated Risers
Part No of
Angle
Number Sections
SW4 & SW5 SW6 SW4 & SW5 SW6
B
When using the Speedway articulated riser as a bridge the
following dimensions should be used as a guide. A
B
The following table gives the maximum horizontal and vertical A
offsets which can be achieved for articulated risers with 1 to 4
sections whilst maintaining a radius of 300mm relative to the
Speedway equal tees (ET) and unequal tees (UET) are designed The rungs in the Speedway tees are spaced to give a maximum
to create perpendicular coplanar connections between linear distance of no more than 465mm between adjacent
horizontal cable runs (ladder installed in horizontal plane) and rungs/rungs on adjacent ladder and fittings. The rungs are
between vertical cable runs (ladder installed in vertical plane). orientated with the open face uppermost to suit the use of
cleats and similar cable restraint devices. This allows compliance
Speedway tees are available in widths from 150mm to 1050mm
with current recommendations for cable restraint, especially
as standard. Speedway tees are available with standard radii of
150mm Branch
UET/450/150 300 450 150 450 600 900 825
approach of ‘make it fit’ during installation. Each radiused
UET/600/150 300 600 150 450 675 900 975
side wall has a 75mm straight section at each end to facilitate UET/750/150 300 750 150 450 750 900 1125
connection to straight ladder and other fittings using the UET/900/150 300 900 150 450 825 900 1275
standard range of Speedway couplers. UET/1050/150 300 1050 150 450 900 900 1425
UET/150/300 300 150 300 525 450 1050 525
Equal Tee (ET) ET/300 300 300 300 525 525 1050 675
300mm Branch
Main width Wm & branch width Wb are identical UET/450/300 300 450 300 525 600 1050 825
UET/600/300 300 600 300 525 675 1050 975
UET/750/300 300 750 300 525 750 1050 1125
UET/900/300 300 900 300 525 825 1050 1275
UET/1050/300 300 1050 300 525 900 1050 1425
UET/150/450 300 150 450 600 450 1200 525
UET/300/450 300 300 450 600 525 1200 675
450mm Branch
See the following pages for examples of product codes and UET/450/1050 300 450 1050 900 600 1800 825
ordering details. UET/600/1050 300 600 1050 900 675 1800 975
UET/750/1050 300 750 1050 900 750 1800 1125
Contact our Sales Team for availability on non-standard equal
UET/900/1050 300 900 1050 900 825 1800 1275
tee & unequal tee configurations.
26
ET/1050 300 1050 1050 900 900 1800 1425
Speedway Equal & Unequal Tees
150mm Branch
UET/450/150 450 450 150 600 750 1200 975 UET/450/150 600 450 150 750 900 1500 1125
UET/600/150 450 600 150 600 825 1200 1125 UET/600/150 600 600 150 750 975 1500 1275
UET/750/150 450 750 150 600 900 1200 1275 UET/750/150 600 750 150 750 1050 1500 1425
UET/900/150 450 900 150 600 975 1200 1425 UET/900/150 600 900 150 750 1125 1500 1575
UET/1050/150 450 1050 150 600 1050 1200 1575 UET/1050/150 600 1050 150 750 1200 1500 1725
UET/150/300 450 150 300 675 600 1350 675 UET/150/300 600 150 300 825 750 1650 825
ET/300 450 300 300 675 675 1350 825 ET/300 600 300 300 825 825 1650 975
300mm Branch
300mm Branch
UET/450/300 450 450 300 675 750 1350 975 UET/450/300 600 450 300 825 900 1650 1125
UET/600/300 450 600 300 675 825 1350 1125 UET/600/300 600 600 300 825 975 1650 1275
UET/750/300 450 750 300 675 900 1350 1275 UET/750/300 600 750 300 825 1050 1650 1425
UET/900/300 450 900 300 675 975 1350 1425 UET/900/300 600 900 300 825 1125 1650 1575
UET/1050/300 450 1050 300 675 1050 1350 1575 UET/1050/300 600 1050 300 825 1200 1650 1725
UET/150/450 450 150 450 750 600 1500 675 UET/150/450 600 150 450 900 750 1800 825
UET/300/450 450 300 450 750 675 1500 825 UET/300/450 600 300 450 900 825 1800 975
450mm Branch
450mm Branch
ET/450 450 450 450 750 750 1500 975 ET/450 600 450 450 900 900 1800 1125
UET/600/450 450 600 450 750 825 1500 1125 UET/600/450 600 600 450 900 975 1800 1275
UET/750/450 450 750 450 750 900 1500 1275 UET/750/450 600 750 450 900 1050 1800 1425
UET/3900/450 450 900 450 750 975 1500 1425 UET/3900/450 600 900 450 900 1125 1800 1575
UET/1050/450 450 1050 450 750 1050 1500 1575 UET/1050/450 600 1050 450 900 1200 1800 1725
UET/150/600 450 150 600 825 600 1650 675 UET/150/600 600 150 600 975 750 1950 825
UET/300/600 450 300 600 825 675 1650 825 UET/300/600 600 300 600 975 825 1950 975
600mm Branch
600mm Branch
UET/450/600 450 450 600 825 750 1650 975 UET/450/600 600 450 600 975 900 1950 1125
ET/600 450 600 600 825 825 1650 1125 ET/600 600 600 600 975 975 1950 1275
UET/750/600 450 750 600 825 900 1650 1275 UET/750/600 600 750 600 975 1050 1950 1425
UET/900/600 450 900 600 825 975 1650 1425 UET/900/600 600 900 600 975 1125 1950 1575
UET/1050/600 450 1050 600 825 1050 1650 1575 UET/1050/600 600 1050 600 975 1200 1950 1725
UET/150/750 450 150 750 900 600 1800 675 UET/150/750 600 150 750 1050 750 2100 825
UET/3000/750 450 300 750 900 675 1800 825 UET/3000/750 600 300 750 1050 825 2100 975
750mm Branch
750mm Branch
UET/450/750 450 450 750 900 750 1800 975 UET/450/750 600 450 750 1050 900 2100 1125
UET/600/750 450 600 750 900 825 1800 1125 UET/600/750 600 600 750 1050 975 2100 1275
ET/750 450 750 750 900 900 1800 1275 ET/750 600 750 750 1050 1050 2100 1425
UET/900/750 450 900 750 900 975 1800 1425 UET/900/750 600 900 750 1050 1125 2100 1575
UET/1050/750 450 1050 750 900 1050 1800 1575 UET/1050/750 600 1050 750 1050 1200 2100 1725
UET/150/900 450 150 900 975 600 1950 675 UET/150/900 600 150 900 1125 750 2250 825
UET/300/900 450 300 900 975 675 1950 825 UET/300/900 600 300 900 1125 825 2250 975
900mm Branch
900mm Branch
UET/450/900 450 450 900 975 750 1950 975 UET/450/900 600 450 900 1125 900 2250 1125
UET/600/900 450 600 900 975 825 1950 1125 UET/600/900 600 600 900 1125 975 2250 1275
UET/750/900 450 750 900 975 900 1950 1275 UET/750/900 600 750 900 1125 1050 2250 1425
ET/900 450 900 900 975 975 1950 1425 ET/900 600 900 900 1125 1125 2250 1575
UET/1050/900 450 1050 900 975 1050 1950 1575 UET/1050/900 600 1050 900 1125 1200 2250 1725
UET/150/1050 450 150 1050 1050 600 2100 675 UET/150/1050 600 150 1050 1200 750 2400 825
UET/300/1050 450 300 1050 1050 675 2100 825 UET/300/1050 600 300 1050 1200 825 2400 975
1050mm Branch
1050mm Branch
UET/450/1050 450 450 1050 1050 750 2100 975 UET/450/1050 600 450 1050 1200 900 2400 1125
UET/600/1050 450 600 1050 1050 825 2100 1125 UET/600/1050 600 600 1050 1200 975 2400 1275
UET/750/1050 450 750 1050 1050 900 2100 1275 UET/750/1050 600 750 1050 1200 1050 2400 1425
UET/900/1050 450 900 1050 1050 975 2100 1425 UET/900/1050 600 900 1050 1200 1125 2400 1575
27 ET/1050 450 1050 1050 1050 1050 2100 1575 ET/1050 600 1050 1050 1200 1200 2400 1725
Speedway Equal & Unequal Tees
Y
B
150mm Branch
UET/450/150 750 450 150 900 1050 1800 1275 UET/450/150 900 450 150 1050 1200 2100 1425
UET/600/150 750 600 150 900 1125 1800 1425 UET/600/150 900 600 150 1050 1275 2100 1575
UET/750/150 750 750 150 900 1200 1800 1575 UET/750/150 900 750 150 1050 1350 2100 1725
UET/900/150 750 900 150 900 1275 1800 1725 UET/900/150 900 900 150 1050 1425 2100 1875
UET/1050/150 750 1050 150 900 1350 1800 1875 UET/1050/150 900 1050 150 1050 1500 2100 2025
UET/150/300 750 150 300 975 900 1950 975 UET/150/300 900 150 300 1125 1050 2250 1125
ET/300 750 300 300 975 975 1950 1125 ET/300 900 300 300 1125 1125 2250 1275
300mm Branch
300mm Branch
UET/450/300 750 450 300 975 1050 1950 1275 UET/450/300 900 450 300 1125 1200 2250 1425
UET/600/300 750 600 300 975 1125 1950 1425 UET/600/300 900 600 300 1125 1275 2250 1575
UET/750/300 750 750 300 975 1200 1950 1575 UET/750/300 900 750 300 1125 1350 2250 1725
UET/900/300 750 900 300 975 1275 1950 1725 UET/900/300 900 900 300 1125 1425 2250 1875
UET/1050/300 750 1050 300 975 1350 1950 1875 UET/1050/300 900 1050 300 1125 1500 2250 2025
UET/150/450 750 150 450 1050 900 2100 975 UET/150/450 900 150 450 1200 1050 2400 1125
UET/300/450 750 300 450 1050 975 2100 1125 UET/300/450 900 300 450 1200 1125 2400 1275
450mm Branch
450mm Branch
ET/450 750 450 450 1050 1050 2100 1275 ET/450 900 450 450 1200 1200 2400 1425
UET/600/450 750 600 450 1050 1125 2100 1425 UET/600/450 900 600 450 1200 1275 2400 1575
UET/750/450 750 750 450 1050 1200 2100 1575 UET/750/450 900 750 450 1200 1350 2400 1725
UET/3900/450 750 900 450 1050 1275 2100 1725 UET/3900/450 900 900 450 1200 1425 2400 1875
UET/1050/450 750 1050 450 1050 1350 2100 1875 UET/1050/450 900 1050 450 1200 1500 2400 2025
UET/150/600 750 150 600 1125 900 2250 975 UET/150/600 900 150 600 1275 1050 2550 1125
UET/300/600 750 300 600 1125 975 2250 1125 UET/300/600 900 300 600 1275 1125 2550 1275
600mm Branch
600mm Branch
UET/450/600 750 450 600 1125 1050 2250 1275 UET/450/600 900 450 600 1275 1200 2550 1425
ET/600 750 600 600 1125 1125 2250 1425 ET/600 900 600 600 1275 1275 2550 1575
UET/750/600 750 750 600 1125 1200 2250 1575 UET/750/600 900 750 600 1275 1350 2550 1725
UET/900/600 750 900 600 1125 1275 2250 1725 UET/900/600 900 900 600 1275 1425 2550 1875
UET/1050/600 750 1050 600 1125 1350 2250 1875 UET/1050/600 900 1050 600 1275 1500 2550 2025
UET/150/750 750 150 750 1200 900 2400 975 UET/150/750 900 150 750 1350 1050 2700 1125
UET/3000/750 750 300 750 1200 975 2400 1125 UET/3000/750 900 300 750 1350 1125 2700 1275
750mm Branch
750mm Branch
UET/450/750 750 450 750 1200 1050 2400 1275 UET/450/750 900 450 750 1350 1200 2700 1425
UET/600/750 750 600 750 1200 1125 2400 1425 UET/600/750 900 600 750 1350 1275 2700 1575
ET/750 750 750 750 1200 1200 2400 1575 ET/750 900 750 750 1350 1350 2700 1725
UET/900/750 750 900 750 1200 1275 2400 1725 UET/900/750 900 900 750 1350 1425 2700 1875
UET/1050/750 750 1050 750 1200 1350 2400 1875 UET/1050/750 900 1050 750 1350 1500 2700 2025
UET/150/900 750 150 900 1275 900 2550 975 UET/150/900 900 150 900 1425 1050 2850 1125
UET/300/900 750 300 900 1275 975 2550 1125 UET/300/900 900 300 900 1425 1125 2850 1275
900mm Branch
900mm Branch
UET/450/900 750 450 900 1275 1050 2550 1275 UET/450/900 900 450 900 1425 1200 2850 1425
UET/600/900 750 600 900 1275 1125 2550 1425 UET/600/900 900 600 900 1425 1275 2850 1575
UET/750/900 750 750 900 1275 1200 2550 1575 UET/750/900 900 750 900 1425 1350 2850 1725
ET/900 750 900 900 1275 1275 2550 1725 ET/900 900 900 900 1425 1425 2850 1875
UET/1050/900 750 1050 900 1275 1350 2550 1875 UET/1050/900 900 1050 900 1425 1500 2850 2025
UET/150/1050 750 150 1050 1350 900 2700 975 UET/150/1050 900 150 1050 1500 1050 3000 1125
UET/300/1050 750 300 1050 1350 975 2700 1125 UET/300/1050 900 300 1050 1500 1125 3000 1275
1050mm Branch
1050mm Branch
UET/450/1050 750 450 1050 1350 1050 2700 1275 UET/450/1050 900 450 1050 1500 1200 3000 1425
UET/600/1050 750 600 1050 1350 1125 2700 1425 UET/600/1050 900 600 1050 1500 1275 3000 1575
UET/750/1050 750 750 1050 1350 1200 2700 1575 UET/750/1050 900 750 1050 1500 1350 3000 1725
UET/900/1050 750 900 1050 1350 1275 2700 1725 UET/900/1050 900 900 1050 1500 1425 3000 1875
ET/1050 750 1050 1050 1350 1350 2700 1875 ET/1050 900 1050 1050 1500 1500 3000 2025 28
Speedway Equal & Unequal Tees
B
speedway equal & unequal tees
150mm Branch
UET/450/150 1050 450 150 1200 1350 2400 1575 UET/450/150 1200 450 150 1350 1500 2700 1725
UET/600/150 1050 600 150 1200 1425 2400 1725 UET/600/150 1200 600 150 1350 1575 2700 1875
UET/750/150 1050 750 150 1200 1500 2400 1875 UET/750/150 1200 750 150 1350 1650 2700 2025
UET/900/150 1050 900 150 1200 1575 2400 2025 UET/900/150 1200 900 150 1350 1725 2700 2175
UET/1050/150 1050 1050 150 1200 1650 2400 2175 UET/1050/150 1200 1050 150 1350 1800 2700 2325
UET/150/300 1050 150 300 1275 1200 2550 1275 UET/150/300 1200 150 300 1425 1350 2850 1425
ET/300 1050 300 300 1275 1275 2550 1425 ET/300 1200 300 300 1425 1425 2850 1575
300mm Branch
300mm Branch
UET/450/300 1050 450 300 1275 1350 2550 1575 UET/450/300 1200 450 300 1425 1500 2850 1725
UET/600/300 1050 600 300 1275 1425 2550 1725 UET/600/300 1200 600 300 1425 1575 2850 1875
UET/750/300 1050 750 300 1275 1500 2550 1875 UET/750/300 1200 750 300 1425 1650 2850 2025
UET/900/300 1050 900 300 1275 1575 2550 2025 UET/900/300 1200 900 300 1425 1725 2850 2175
UET/1050/300 1050 1050 300 1275 1650 2550 2175 UET/1050/300 1200 1050 300 1425 1800 2850 2325
UET/150/450 1050 150 450 1350 1200 2700 1275 UET/150/450 1200 150 450 1500 1350 3000 1425
UET/300/450 1050 300 450 1350 1275 2700 1425 UET/300/450 1200 300 450 1500 1425 3000 1575
450mm Branch
450mm Branch
ET/450 1050 450 450 1350 1350 2700 1575 ET/450 1200 450 450 1500 1500 3000 1725
UET/600/450 1050 600 450 1350 1425 2700 1725 UET/600/450 1200 600 450 1500 1575 3000 1875
UET/750/450 1050 750 450 1350 1500 2700 1875 UET/750/450 1200 750 450 1500 1650 3000 2025
UET/3900/450 1050 900 450 1350 1575 2700 2025 UET/3900/450 1200 900 450 1500 1725 3000 2175
UET/1050/450 1050 1050 450 1350 1650 2700 2175 UET/1050/450 1200 1050 450 1500 1800 3000 2325
UET/150/600 1050 150 600 1425 1200 2850 1275 UET/150/600 1200 150 600 1575 1350 3150 1425
UET/300/600 1050 300 600 1425 1275 2850 1425 UET/300/600 1200 300 600 1575 1425 3150 1575
600mm Branch
600mm Branch
UET/450/600 1050 450 600 1425 1350 2850 1575 UET/450/600 1200 450 600 1575 1500 3150 1725
ET/600 1050 600 600 1425 1425 2850 1725 ET/600 1200 600 600 1575 1575 3150 1875
UET/750/600 1050 750 600 1425 1500 2850 1875 UET/750/600 1200 750 600 1575 1650 3150 2025
UET/900/600 1050 900 600 1425 1575 2850 2025 UET/900/600 1200 900 600 1575 1725 3150 2175
UET/1050/600 1050 1050 600 1425 1650 2850 2175 UET/1050/600 1200 1050 600 1575 1800 3150 2325
UET/150/750 1050 150 750 1500 1200 3000 1275 UET/150/750 1200 150 750 1650 1350 3300 1425
UET/3000/750 1050 300 750 1500 1275 3000 1425 UET/3000/750 1200 300 750 1650 1425 3300 1575
750mm Branch
750mm Branch
UET/450/750 1050 450 750 1500 1350 3000 1575 UET/450/750 1200 450 750 1650 1500 3300 1725
UET/600/750 1050 600 750 1500 1425 3000 1725 UET/600/750 1200 600 750 1650 1575 3300 1875
ET/750 1050 750 750 1500 1500 3000 1875 ET/750 1200 750 750 1650 1650 3300 2025
UET/900/750 1050 900 750 1500 1575 3000 2025 UET/900/750 1200 900 750 1650 1725 3300 2175
UET/1050/750 1050 1050 750 1500 1650 3000 2175 UET/1050/750 1200 1050 750 1650 1800 3300 2325
UET/150/900 1050 150 900 1575 1200 3150 1275 UET/150/900 1200 150 900 1725 1350 3450 1425
UET/300/900 1050 300 900 1575 1275 3150 1425 UET/300/900 1200 300 900 1725 1425 3450 1575
900mm Branch
900mm Branch
UET/450/900 1050 450 900 1575 1350 3150 1575 UET/450/900 1200 450 900 1725 1500 3450 1725
UET/600/900 1050 600 900 1575 1425 3150 1725 UET/600/900 1200 600 900 1725 1575 3450 1875
UET/750/900 1050 750 900 1575 1500 3150 1875 UET/750/900 1200 750 900 1725 1650 3450 2025
ET/900 1050 900 900 1575 1575 3150 2025 ET/900 1200 900 900 1725 1725 3450 2175
UET/1050/900 1050 1050 900 1575 1650 3150 2175 UET/1050/900 1200 1050 900 1725 1800 3450 2325
UET/150/1050 1050 150 1050 1650 1200 3300 1275 UET/150/1050 1200 150 1050 1800 1350 3600 1425
UET/300/1050 1050 300 1050 1650 1275 3300 1425 UET/300/1050 1200 300 1050 1800 1425 3600 1575
1050mm Branch
1050mm Branch
UET/450/1050 1050 450 1050 1650 1350 3300 1575 UET/450/1050 1200 450 1050 1800 1500 3600 1725
UET/600/1050 1050 600 1050 1650 1425 3300 1725 UET/600/1050 1200 600 1050 1800 1575 3600 1875
UET/750/1050 1050 750 1050 1650 1500 3300 1875 UET/750/1050 1200 750 1050 1800 1650 3600 2025
29
UET/900/1050 1050 900 1050 1650 1575 3300 2025 UET/900/1050 1200 900 1050 1800 1725 3600 2175
ET/1050 1050 1050 1050 1650 1650 3300 2175 ET/1050 1200 1050 1050 1800 1800 3600 2325
Speedway Crosses
Speedway crosses (C) are designed to create intersecting The radius of the Speedway cross is measured relative to the
coplanar connections between horizontal cable runs (ladder rung position. The width of the Speedway cross is measured
installed in horizontal plane) and between vertical cable runs along the length of the rung. These measurements ensure that
(ladder installed in vertical plane). the Speedway cross has an exact width and radius to match the
Speedway straight ladder and other Speedway fittings.
Speedway crosses are available in widths from 150mm to
1050mm as standard. Rungs in the Speedway crosses are spaced to give a maximum
linear distance of no more than 465mm between adjacent
Speedway crosses are available with standard radii of 300mm,
rungs/rungs on adjacent ladder and fittings.
450mm, 600mm, 750mm, 900mm, 1050mm, & 1200mm. 300mm
radius crosses are stocked as standard and are supplied unless The rungs are orientated with the open face uppermost to suit
otherwise specified. the use of cleats and similar cable restraint devices. This allows
compliance with current recommendations for cable restraint,
The Speedway cross is manufactured with a repeatable and true
especially where cables are used which have a high potential
radius which eliminates the traditional approach of ‘make it fit’
fault current level.
during installation. Each radiused side wall has a 75mm straight
section at each end to facilitate connection to Speedway
straight ladder and other Speedway fittings using the standard
range of Speedway couplers.
W W
Width 75 75 Width
speedway crosses
R
Radius
Speedway Cross
Speedway Cross All branches have identical widths
(300mm wide 300mm radius)
Speedway Cross
(600mm wide 300mm radius)
X Y
A B
W W
75 75
C/450/600 600 450 900 900 1800 1800 SW6/C/300/600/XG Speedway SW6 Cross, 300mm Wide,
C/600/600 600 600 975 975 1950 1950 600mm Radius, Deep Galvanized Finish.
C/750/600 600 750 1050 1050 2100 2100
C/900/600 600 900 1125 1125 2250 2250
SW4/C/750/300/SS Speedway SW4 Cross, 750mm Wide,
C/1050/600 600 1050 1200 1200 2400 2400
C/150/750 750 150 900 900 1800 1800 300mm Radius, Stainless Steel.
C/300/750 750 300 975 975 1950 1950
750mm Radius
speedway reducers
with current recommendations for cable restraint, especially
Reduces equally on both sides
where cables are used which have a high potential fault current
level.
Primary Width
Wp
speedway accessories
used to secure cable ladder to channel section (strut type)
of Speedway cable ladder and fittings in the horizontal plane.
Safe working load 200kg per pair of external flange clamps
when supporting edge mounted Speedway cable ladder.
External flange clamps are not suitable for supporting D
Speedway cable ladder installed as part of a vertical run. C
B W A
34
Speedway Accessories
D D
C W
Adaptable fixing bracket
used to secure Speedway
SW4 or SW5 cable ladder
to wall (or floor)
35 B W A
Adaptable fixing bracket located
B C A
Adaptable fixing bracket located
externally on cable ladder internally on cable ladder
Speedway Accessories
speedway accessories
C
B W A
C
A
B
D
C
Speedway drop out bracket securing a
vertical cable tray to a horizontal cable run
speedway accessories
B W A 11mm
Speedway Structural
Connector Bracket (SCB)
speedway accessories
(SL/DIV)
supplied as straight length for
forming on site
F
F
L
L
H
H
T
T
Ladder Type / SL / DIV / Material & Finish. Order details are as follows:
SW6/SL/DIV/S4 Speedway SW6 Straight Ladder Divider, 304 Ladder Type / FE / DIV / Material & Finish.
Grade Stainless Steel.
SW4/FE/DIV/G Speedway SW4 Straight Ladder Divider,
Straight ladder dividers are not supplied with fixings (3 required Hot Dip Galvanized Finish.
per straight divider).
Fitting dividers are not supplied with fixings (minimum of 3
Recommended fixings – M6 channel nut and M6 x 12 pan head required per fitting divider).
screw (& M6 flat washer for stainless steel dividers). Consult our
Sales Team for further details. Recommended fixings – M6 channel nut and M6 x 12 pan head
screw (& M6 flat washer for stainless steel dividers).
Consult our Sales Team for further details.
38
Speedway Accessories
SW/CDO
D
B
R
C
speedway accessories
T
W3 The Speedway earth bonding strap (EBS01) is designed for
use in installations where an additional means of earthing or
electrical bonding is specified.
H The Speedway earth bonding strap comprises of a 16mm2
tinned copper braid crimped into M10 tinned copper end
connectors.
The Speedway earth bonding strap is common to Speedway
SW4, SW5, & SW6.
Speedway earth bonding
End Plate (EP) strap as installed on a
supplied with ladder Speedway cable ladder
fixings
Speedway Earth
Bonding Strap
EBS01
Y
T
speedway accessories
Junction Box Plate
JBP04
Y
T
40mm
7mm
20mm
& 35mm 20mm
The tube clamp plates will allow easy and convenient routing of
both instrumentation tubing and cables on the same Speedway
cable ladder run.
All tube clamp plates (except TCP04) have additional M6
clearance fixing holes to allow for securing to any suitable flat
surface and have square fixing slots to facilitate attachment to
speedway accessories
the side wall of the Speedway cable ladder system using the
Speedway Tube Clamp
standard Speedway cable ladder fixing set. Plate TCP03 shown fixed to
Speedway cable ladder rungs
Tube clamp plate TCP03 is also suitable for attachment to
channel (strut type) and will attach directly to the Speedway
rung – this will allow routing of instrumentation tubing
both within the cable space and along the underside of the
Speedway cable ladder. Speedway Tube Clamp Plate TCP04
For direct fixing or for use with Speedway
Tube clamp plate TCP04 is suitable for attachment to the side of SW4, SW5 & SW6. Supplied complete
with ladder fixings.
Speedway SW4, SW5, & SW6 cable ladders.
Tube clamp plate TCP05 is designed specifically for use with
Speedway SW6 cable ladder.
Insulating Assemblies
1
A comprehensive range of nylon insulating assemblies are
available to suit those installations where there is a requirement
2
to provide electrical separation between the Speedway cable
ladder system and the support structure. A typical example is
a stainless steel Speedway cable ladder system mounted on 3A
galvanised or painted steel supports.
The insulating assembly is based on nylon base pads, nylon
4A
bushes, and nylon washers which, when used with the
Speedway external flange clamp or the Speedway adaptable
fixing bracket, totally encapsulate the fixings and provide Insulating Assembly Detail
External Flange Clamp
electrical separation between the Speedway cable ladder (EFC)
system and the supporting structure. 5
6
Insulating Assembly Components- External Flange Clamp (EFC)
Item Part Number Description 2
1 318AK$$ M10 Hex Head Set Screw Stainless Steel
2 315AE90 M10 Flat Washer Stainless Steel 7
3A SW/EFC/SS Speedway External Flange Clamp Stainless Steel 1
4A 315AN10 Nylon Pad (66.5 x 50 x 4mm)
5 315AN01-## Nylon Bush - Length = ##
6 315AE05 M10 Flat Washer Nylon 2
7 315AD90 M10 Hex Nut Stainless Steel
speedway accessories
3B
Insulating Assembly Components- Hold Down Bracket (HDB)
Item Part Number Description
1 318AK$$ M10 Hex Head Set Screw Stainless Steel
2 315AE90 M10 Flat Washer Stainless Steel 4B
3B SW/HDB/SS Speedway Hold Down Bracket Stainless Steel
4B 315AN18 Nylon Pad (75 x 50 x 4mm)
5 315AN01-## Nylon Bush - Length = ##
6 315AE05 M10 Flat Washer Nylon Insulating Assembly Detail
7 315AD90 M10 Hex Nut Stainless Steel Hold Down Bracket
5 (HDB)
A range of supports and accessories compliment the For stainless steel, prefix AH with X as follows:
Speedway cable ladder system. General purpose single
340XAH11 Single Channel Cantilever Arm Bracket,
and double channel cantilevers, heavy duty props, heavy
300mm Long, Stainless Steel.
duty cantilevers, and a comprehensive channel (strut
type) support system manufactured to BS 6946 with a full For other cantilever arm lengths, suffix 340AH or 340XAH with
range of beam clamps and interconnecting brackets offer the required cantilever arm length in mm, for example:
solutions to suit all particular site requirements.
340XAH1500 Double Channel Cantilever Arm Bracket,
Cantilever Arm Bracket – Single Channel (340AH) 1500mm Length, Stainless Steel.
cantilever arm).
340AH Dimensions & Safe Working Loads 15
Arm Maximum Ladder Maximum
Cantilever
Length L UDL Width Ladder Load
Type
(mm) (kg) (mm) (kg)
340AH10 150 363 --- ---
340AH11 300 182 150 145
340AH12 450 121 300 104 Typical pendant assembly comprising
of 340AH cantilever arm brackets
340AH13 600 91 450
340AH14 750 59 600
340AH15 900 41 750
340AH16 1050 900
340AH17 1200 1050
Factor of Safety = 3.
Shaded details – use not recommended without use of prop (340PA) L L
W W
Longer cantilever arm lengths are available for use as part of a
pendant assembly where the single channel cantilever arm is
suspended vertically to create a support system in conjunction
with cantilever arm brackets as shown opposite. Consult our
Design Team for loading information.
A B
Order details are as follows:
340AH Single Channel Cantilever Arm Bracket. 340AH Cantilever with 340AH Cantilever with
Adaptable Fixing Brackets Adaptable Fixing Brackets
installed externally installed internally
340AH13 Single Channel Cantilever Arm Bracket, 600mm Long,
Hot Dip Galvanized Finish. L L
340AH Speedway Fixing Details W W
Ladder Type SW4 SW5 SW6
A W + 102mm W + 107mm
B W - 83mm W - 79mm
C W + 79mm W + 89mm
D W + 123mm W + 134mm C D
45 L W + 150mm
W = Ladder Width mm
340AH Cantilever with 340AH Cantilever with
External Flange Clamps Hold Down Brackets
Speedway Supports
Cantilever Arm – Double Channel (340AU) For stainless steel, prefix AU with X as follows:
The double channel cantilever arm bracket (340AU) is suitable 340XAU15 Double Channel Cantilever, 900mm Long,
for supporting medium to heavy loads. The double channel Stainless Steel.
cantilever arm bracket is available in lengths from 150mm to
For other cantilever arm lengths, suffix 340AU or 340XAU with
1200mm for supporting Speedway cable ladder and cable tray.
the required cantilever arm length in mm, for example:
Where heavier load carrying performance is required, the double
channel cantilever bracket can be reinforced using a cantilever 340XAU1500 Double Channel Cantilever Arm Bracket,
arm prop (340PA). 1500mm Length, Stainless Steel.
speedway supports
340AU12 450 332 300 285
340AU13 600 249 450 221
15
340AU14 750 199 600 181
340AU15 900 166 750 153
340AU16 1050 142 900 133
340AU17 1200 118 1050 117
Typical pendant assembly comprising
Factor of Safety = 3 of 340AU cantilever arm brackets
340AU Speedway Fixing Details 340AU Cantilever with 340AU Cantilever with
Adaptable Fixing Brackets Adaptable Fixing Brackets
Ladder Type SW4 SW5 SW6
installed externally installed internally
A W + 102mm W + 107mm
L L
B W - 83mm W - 79mm
W W
C W + 79mm W + 89mm
D W + 123mm W + 134mm
L W + 150mm
W = Ladder Width mm
C D
340AU Cantilever with 340AU Cantilever with 46
External Flange Clamps Hold Down Brackets
Speedway Supports
Cantilever Cantilever
300 120 189.5 340AH11 748 340AU11 2136
340PA02
450 120 189.5 340AH12 238 340AU12 680
600 315 527 340AH13 1587 340AU13 4531
340PA04
750 315 527 340AH14 286 340AU14 817
900 425 718 340AH15 369 340AU15 1053
340PA06 1050 425 718 340AH16 179 340AU16 512
1200 425 718 340AH17 118 340AU17 338
Factor of Safety = 3
47
Speedway Supports
speedway supports
SW/HDC/150 150 300 629 315
SW/HDC/300 300 450 419 210
SW/HDC/450 450 600 496 248 L
SW/HDC/600 600 750 690 345 B
SW/HDC/750 750 900 871 435
SW/HDC/900 900 1050 1045 522 A
Factor of Safety = 3
Speedway Heavy Duty Cantilevers - Installation Details Speadway Heavy Duty Cantilever
Ladder Dimensions mm (150mm to 300mm)
Part Number No of
Width mm L A B
Holes 15mm
SW/HDC/150 150 300 2 70 N/A
SW/HDC/300 300 450 2 70 N/A
SW/HDC/450 450 600 3 55 40
SW/HDC/600 600 750 3 105 40 SW/HDC/600 Heavy Duty Cantilever
SW/HDC/750 750 900 3 155 40 shown supporting Speedway SW5/
SL/600 cable ladder
SW/HDC/900 900 1050 3 205 40
speedway supports
SW/TSC/300 300 322
SW/TSC/450 450 323
SW/TSC/600 600 324
SW/TSC/750 750 324
SW/TSC/900 900 325
Trapeze support channel suspended on
SW/TSC/1050 1050 325 M10 threaded rod and supporting
Factor of Safety = 3 Speedway SW5 cable ladder
Covers
Three types of covers are available for the Speedway cable
ladder system:
Closed Covers (CC) – Closed covers fit directly onto the side Straight Ladder
walls of the Speedway ladder & fittings to provide mechanical Closed Cover
protection and shielding for cables and other equipment within
the cable space.
Ventilated Covers (CV) – Ventilated covers are similar to
closed covers but with the addition of louvers for improved air
flow through the cable space. Ventilated covers are particularly
useful where heavy duty power cables are being used. Straight Ladder
Vented Cover
Peaked Covers (CP) – Peaked covers are closed covers which
are formed into a peak with an overall height of 50mm to shed
sand, snow, water, etc. Peaked covers are only available for
straight covers as standard – consult our Design Team for details
of peaked covers for fittings.
Straight Ladder
All Speedway covers feature integral joint strips and pre-formed Peaked Cover
M6 threaded fixing holes which allow for quick and easy
connection between adjacent covers. Straight ladder covers
have an integral joint strip at one end whereas covers for fittings
have integral joint strips on each end. Each cover is supplied
with the required number of cover to cover joint fixings and
cover installation fixings as standard (see next page for details).
Closed and ventilated covers of widths 450mm and above are
supplied complete with bracing kits (see next page for details). Integral Joint Strip Detail -
Straight Ladder Riser Closed Cover
Covers are supplied as standard in the gauges given in the Supplied flat for forming on site
speedway covers
Covers for straight ladder have an
following table. Other gauges up to and including 2mm are integral joint strip on one end
available to order.
Covers for risers are supplied flat and feature easi-bend slots to SW/CC/SL/600/G Speedway Closed Cover, Straight
allow the cover to be formed on site for attachment to the riser Ladder, 600mm Wide, Hot Dip
fitting. Galvanized Finish.
Covers for larger fittings are supplied as a kit which assembles to SW/CV/FE45/750/600/SS Speedway Ventilated Cover, 45° Flat
form the full cover. These covers are supplied with all necessary Elbow, 750mm Wide, 600mm Radius,
assembly fixings and have integral jointing strips with pre- Stainless Steel.
formed M6 threaded fixing holes to aid assembly. Covers to suit Speedway risers – include ladder type:
Closed covers are punched with centreline slots to provide for SW Type/Cover Type//Riser Type/Width/Radius/Material.
water drainage.
SW5/CC/IR60/600/450/SS Speedway SW5 Closed Cover, 60°
Inside Riser, 600mm Wide, 450mm
Radius, Stainless Steel.
52
Speedway Covers
54
Fixings
Nylon Bush
Size Outside Diameter mm Part Number
M6 12 315AN25-$$
M8 14 315AN03-$$
M10 16 315AN01-$$
M12 18 315AN04-$$
$$ = Bush length in mm
fixings
Studding
Size Length m Zinc Plated Galvanized Stainless Steel Ladder Fixing Sets
M6 3 M6R3 GAM6R3 SSM6R3 M10 x 16 Cup
M8 3 M8R3 GAM8R3 SSM8R3 Galvanized Square Hex Bolt 389AA31
M10 3 M10R3 GAM10R3 SSM10R3
M10 Internal Tooth
M12 3 M12R3 GAM12R3 SSM12R3
Shake Proof Washer
Stainless Steel 389AA81
M10 Hex Nut
55
Technical Data
This compilation of technical data is intended to supply 1 Speedway Cable Ladder – General Information
essential information relating to cable ladder systems and
1.1 Slot Patterns
to aid in the selection of the correct Speedway cable ladder
system & supports. This will ensure that the specified Details of the slot patterns for the Speedway cable ladder
cable ladder installation is adequately protected against system are given in the following diagrams. These slot patterns
corrosion and has suitable strength & rigidity to provide are common for each Speedway cable ladder type, irrespective
reliable support at minimum installed cost. of material gauge.
Our Design Team is available to answer any questions
relating to particular site requirements which may not be
answered in the following sections.
23 23
11.5 11.5
T T
36 36
103.5 103.5
44.5 44.5
19.5 19.5
120 40
12 x 7 12 x 7
T = Side Wall Gauge (1.5mm standard gauge) The slot pattern for the Speedway SW4 fittings is repeated at each end of the
fitting side wall and centrally on radiused side walls (elbows, tees & crosses).
44.5 44.5
11.5 11.5
technical data
T T
125 36 125 36
44.5 44.5
25
25
120 40
12 x 7 12 x 7
T = Side Wall Gauge (2.0mm standard gauge) The slot pattern for the Speedway SW5 fittings is repeated at each end of the
fitting side wall and centrally on radiused side walls (elbows, tees & crosses).
44.5 44.5
11.5 11.5
T T
150 61 150 61
44.5 44.5
25 25
120 40
12 x 7
12 x 7
T = Side Wall Gauge (2.0mm standard gauge. 2.5mm for Long Span Cable Ladder) The slot pattern for the Speedway SW6 fittings is repeated at each end of the 56
fitting side wall and centrally on radiused side walls (elbows, tees & crosses).
Technical Data
SW5
XG 1.5mm
the straight cable ladder and the cable ladder fittings.
HDG
3 The profile of the side members shall present a smooth
Speedway
SS 2mm 2mm
SW6 surface to allow for easier cable pulling and to minimise the
XG
opportunities for damage to the cable insulation.
Speedway
Long Span SS 2.5mm 2mm
Ladder 4 The longitudinal side members shall have a height of:
HDG - Mild Steel/Hot Dip Galvanized SS - Stainless Steel XG - Silicon Rich/Deep Galvanized
103.5mm and a flange width of 19.5mm (for Speedway SW4)
125mm and a flange width of 25mm (for Speedway SW5)
The Speedway cable ladder system is also available in a combination 150mm and a flange width of 25mm (for Speedway SW6).
of non-standard side wall and rung gauge combinations from
1.5mm to 2.5mm to suit specific installation requirements. Details 5 The longitudinal side member shall have a wall thickness of:
of the possible material gauge combinations for the Speedway side 1.5mm* (for Speedway SW4).
walls and rungs are given in the following table. 2.0mm* (for Speedway SW5 & Speedway SW6).
Speedway Cable Ladder System – Non-Standard Material Gauge Combinations
* or required side wall thickness – see 1.2 for details.
Ladder Type Material & Finish Side Wall Gauge Rung Gauge
HDG 6 The side members of the straight cable ladder shall be
2.5mm
Speedway SW4 SS fully slotted to minimise weight. The slot pattern in the
XG
N/A
N/A side members shall allow for cutting of the straight cable
HDG
2.5mm
ladder at any point along the length without the need
Speedway SW5 SS 1.5mm 2mm
1.5mm 2mm
to drill the side member when connecting to adjacent
XG N/A
straight cable ladder and cable ladder fittings using the
HDG
2.5mm standard means of coupling.
Speedway SW6 SS
2.5mm
XG N/A 7 The two longitudinal side members shall be connected by
Speedway Long individual transverse members (rungs) which shall be
SS N/A 2.5mm
Span Ladder
HDG - Mild Steel/Hot Dip Galvanized SS - Stainless Steel XG - Silicon Rich/Deep Galvanized welded at low level to the inside face of the side members
to give a loading depth of:
57 Consult our Design Team for guidance on the correct selection
of non-standard material gauge combinations.
78mm for Speedway SW4, 100mm for Speedway SW5 &
125mm for Speedway SW6.
Technical Data
8 The transverse members shall be evenly spaced at 300mm 13 The straight cable ladder shall have a length of 3000mm or
centres along the length of the straight cable ladder. The 6000mm as specified.
transverse members for horizontal bends (flat elbows)
14 The cable ladder fittings shall have fixed angles of 90°, 60°,
shall be located at either 0° or 7.5° and multiples thereof
45° and 30°.
around the fitting subject to a maximum spacing of 465mm
between adjacent transverse members when measured as 15 Radiused cable ladder fittings shall have a radius of
a linear distance along the outside face of the horizontal 300mm, 450mm, 600mm, 750mm, 900mm, 1050mm &
bend. The transverse members for horizontal intersection 1200mm. The radius of the fitting shall be measured
fittings (tees and crosses) shall be evenly spaced at intervals relative to the inside face on the radiused side wall.
not exceeding 465mm. The transverse members for vertical
16 The cable ladder system shall be manufactured using:
bends (inside and outside risers) shall be evenly spaced at
intervals not exceeding 300mm centres. For Mild Steel – Hot Dip Galvanized Finish;
mild steel of grade D11 to BS EN 10111 and shall be hot dip
9 The transverse members shall be of channel profile with
galvanized after manufacture to BS EN ISO 1461
a width of 41.3mm and a height of 20.6mm. The transverse
members shall have a continuous open slot to suit the For Stainless Steel (Marine Grade);
mounting of cable restraint devices (cleats, etc.) and other using stainless steel material 1.4404 (316S31 marine
equipment using standard channel nuts and fixings. The grade) to BS EN 10088.
base of the transverse members shall have slots of size For Silicon-rich Steel – Deep Galvanized Finish;
18mm x 11mm at 25mm centres to suit the use of cable silicon-rich steel (generally complying to grade S355
ties and banding. to BS EN 10025) and shall be deep galvanized after
10 The transverse members shall have a wall thickness of: manufacture to twice the coating thickness specified by
BS EN ISO 1461.
Hot Dip Galvanised Finish;
17 The couplers shall be profiled to match the profile of
1.5mm* for widths up to and including 600mm, and a wall
the cable ladder. The couplers shall be secured using M10
thickness of 2.0mm* for widths above 600mm (for
square-shouldered bolts with rounded heads. The bolts
Speedway SW4)
shall be secured with M10 hex nuts and M10 shake-proof
1.5mm* for widths up to and including 600mm, and a wall washers as standard. The couplers shall have a slot pattern
thickness of 2.0mm* for widths above 600mm (for which prevents slip between adjacent straight ladder
Speedway SW5) lengths (including cut lengths of straight cable ladder)
and between cable ladder fittings. The couplers shall have
technical data
2.0mm* (for Speedway SW6)
a slot pattern which allows for easy connection to cut
Stainless Steel; lengths of straight cable ladder without the need for on-
site drilling.
1.5mm* (for Speedway SW4)
2.0mm* (for Speedway SW5) 2 Installation Recommendations
2.0mm* (for Speedway SW6)
2.1 Loads
A correctly designed and specified cable ladder installation
Deep Galvanised Finish;
should take into account the nature and extent of the loads
1.5mm* (for Speedway SW4) which will be imposed on the cable ladder system. These
1.5mm* (for Speedway SW5) loads comprise of dead loads including the self-weight of the
cable ladder system, the weight of the cables and secondary
2.0mm* (for Speedway SW6) equipment attached to the cable ladder, imposed loads which
* or required rung wall thickness – see 1.2 for details. occur during installation of the cable ladder system and during
cable pulling operations, and external loads such as wind, snow,
11 The transverse members for straight cable ladder shall be & ice.
orientated with the continuous slot facing alternately
upwards and downwards. The transverse members for Cable ladders are often employed in locations where the wind
cable ladder fittings shall be orientated with the speeds may cause considerable lateral loading and careful
continuous slot facing upwards to allow for the securing of consideration must be given to design to ensure a satisfactory
cable restraint devices (cleats, etc.) at every rung position. installation. An awareness of the worst possible climate
conditions is necessary when specifying the correct Speedway
12 The width of the straight cable ladder and the cable cable ladder system.
ladder fittings shall be measured relative to the inside
faces of the side members. The widths of the straight The load-deflection information given in 3.4 is based on static
cable ladder and cable ladder fittings shall be 150mm, loading of the Speedway cable ladder installation and does not
300mm, 450mm, 600mm, 750mm, 900mm & 1050mm. take into account dynamic effects such as earthquake loading,
etc. 58
Technical Data
In designing a cable ladder installation it is good practice Speedway straight cable ladder can provide cost-effective
to allow at least a 20% excess capacity in a new installation support for cable loads at spans of 3m to 6m. For longer spans,
for future expansion. Such a provision is of great economic or for carrying significantly increased cable loads, the Speedway
advantage when there is a later need for additional cables. Long Span Ladder should be used; the slightly increased cost of
this ultra-heavy duty cable ladder in comparison to the standard
2.2 Support Spacing
Speedway cable ladder is easily offset by the cost savings
The space between the supports of a cable ladder installation arising from a reduced number of supports and the reduction in
is referred to as the span. Supports for cable ladder should, as installation costs.
far is practicable, be spaced so as to create the most economical
When considering support positions it should be remembered
load/span ratio to suit the capacity of the cable ladder system.
that it is necessary to support accessories when a change
This will give the most advantageous solution when considering
of direction takes place i.e. bends, tees, risers etc. This is to
procurement and installation costs. As a general rule of thumb,
ensure that undue ‘corner’ cantilever reaction is minimised.
the load-carrying capability of the Speedway cable ladder
Recommendations for the location of supports for Speedway
system increases as the span decreases, so a lighter duty cable
cable ladder fittings are given in section 2.4.
ladder system can be specified for shorter spans. Conversely,
a heavier duty Speedway cable ladder system will need to be
specified for longer spans.
W kg/m UDL
L L L L L
2
BM = WL /12
Bending Moment distribution for a continuous beam with fixed ends
(The Bending Moment for end spans in a continuous beam with simple end supports will be higher than that shown)
0.25L 0.25L
2.4 Support Locations for Speedway Fittings 2.4.2 Speedway Inside & Outside Risers
The following illustrations show the recommended support Speedway Inside Risers (all angles)
positions when installing Speedway cable ladder fittings. The
For inside risers (30°, 45°, 60° & 90°),
supports should be fully fixed to provide maximum support for supports should be placed within
the Speedway cable ladder fitting. 600mm of the end of the inside riser.
For more specific recommendations relating to particular site
installations please contact our Design Team.
≤600mm
technical data
at 22.5° under the flat ≤600mm 22.5° =
elbow. Central
= Support
Speedway 60° Flat Elbows
For 60° flat elbows, Inside Riser
supports should be placed ≤600mm
within 600mm of the end 60° For inside & outside risers (30°, 45°, 60° & 90°) forming an offset
of the flat elbow. of length up to 1800mm, supports should be placed within
An intermediate support 600mm of the end of the offset and centrally on the inclined
should be located radially cable ladder. ≤600mm
at 30° under the flat elbow. ≤600mm
Outside Riser
≤600mm 30°
>1800mm
Speedway 90° Flat Elbows ≤600mm
For 90° flat elbows,
supports should be
≤600mm
2.4.3 Speedway Equal & Unequal Tees Speedway Equal & Unequal Tees (450mm Radius & Above)
Speedway Equal & Unequal Tees (300mm Radius)
≤600mm
For equal and unequal tees with radii of 450mm and above,
≤300mm ≤300mm
supports should be located within 600mm of the tee on each
For equal and unequal tees with radii of 300mm, supports branch in the cable ladder run.
should be located within 300mm of the tee on each branch in Intermediate supports should be placed at approximately 2/3 of
the cable ladder run. the radius (R) on each branch of the tee as shown.
≤600mm
≤600mm
≤300mm
≤600mm
≤600mm
≤600mm ≤600mm ≤600mm ≤600mm
61 For all widths of straight reducer, left-hand reducer, and right-hand reducer, supports should be located on the cable ladder run
within 600mm of the reducer as shown.
Technical Data
The safe working load figures for the Speedway cable ladder The Speedway cable ladder system is manufactured using
and the Speedway cantilever type supports is based on a generic low carbon steels and austenitic stainless steels –
uniform loading within the Speedway cable ladder and on the general guidance on the low temperature performance of these
assumption that the correct length of cantilever is used in each materials is as follows:
case. Low Carbon Steels
Where cantilevers of additional length are used to support Low carbon steels used in the manufacture of commercially
Speedway cable ladder, care should be taken to position the available cable management systems exhibit a ductile to brittle
cable ladder as close to the backplate of the cantilever as the transition at low temperatures. At these low temperatures an
installation routing will allow. impact can cause cracking which will propagate faster than the
Where the Speedway cable ladder is not filled to capacity, or elastic deformation, resulting in failure of the product by brittle
is carrying heavy cables, care should be taken to position the fracture. Brittle fracture can be avoided by specifying structural
cables as close to the cantilever backplate as the installation grade steels that have certified minimum impact values. These
routing will allow. structural steel grades are typically certified at temperatures
of 0°C, -20°C, and -40°C, showing a decreasing impact value as
For those installations where the routing of the cable ladder
the temperature decreases. Vantrunk has manufactured the
or the position of heavy cable loads cannot be undertaken
Speedway cable ladder system for low temperature applications
in accordance with the above, the 340PA cantilever arm prop
using structural steels of 2.0mm and 2.5mm thickness. These
should be used to correctly support the cantilever arm.
steels have been independently tested at temperatures of -46°C
Safe working load information for Speedway supports is given in giving average charpy values of 20 joules for 2.0mm thickness
Section 15 – Supports. and 30 joules for 2.5mm thickness.
For further information and guidance on the loading of supports Austenitic Stainless Steels
please contact our Design Team.
Austenitic stainless steels, including grade 1:4404 to BS
EN 10088-2 (marine grade 316S31) which is used in the
manufacture of the Speedway cable ladder system and
technical data
accessories, are not affected by sub zero temperatures.
These stainless steels do not suffer a loss in either ductility or
toughness and are not susceptible to failure by brittle fracture at
low temperatures below -20°C.
Avoid locating cable ladder on the Locate cable ladder close to the Please contract our Design Team for further information relating
end of cantilever support cantilever backplate
to low temperature applications.
by the Speedway expansion coupler is not compromised by A vertical line (3) should be constructed from the intersection
incorrect assembly at the time of installation. of the diagonal and horizontal lines to give the required setting
gap, for this example the expansion couplers should be set with
The Speedway expansion coupler is designed to allow
a gap of 4mm.
movement up to a maximum of 12mm. This movement
allowance is the basis for determining both the maximum To ensure safe and correct installation, the Speedway cable
allowable spacing between expansion couplers and the ladder should be supported within 600mm on each side of
required setting gap at the time of installation. connections fitted with expansion couplers.
The maximum allowable spacing between expansion couplers The Speedway expansion couplers should be correctly
is given in the adjacent table for both hot dip galvanized and assembled – refer to 2.10 for further details.
stainless steel Speedway cable ladder. Intermediate values can
45oC 45oC
be obtained using the formula given under the table. 40oC 40oC
35oC 35oC
As an example: 30oC 30oC
Electrical Continuity to BS EN 61537 It is common to find dissimilar metals such as stainless steel
Ladder Type Material & Finish
Impedance Impedance per and mild steel or zinc (as found on a hot dip galvanized item)
across joint metre length
in contact in a damp atmosphere (i.e. sea water, rain, etc.).
Hot Dip Galvanized
Speedway SW4 This arrangement is typically found in coastal and offshore
Stainless Steel
Speedway SW5
Hot Dip Galvanized
<50mΩ <5mΩ
applications where painted structures or heavyweight
Stainless Steel
galvanized steel brackets are used to support stainless steel
Hot Dip Galvanized
Speedway SW6 cable ladders on the exterior of an installation.
Stainless Steel
BS EN 61537 requires a maximum impedance of 50mΩ across the coupled
joint and 5mΩ per metre length without a joint
Whilst it is possible to use a layer of paint or grease to separate
the stainless steel cable ladder from a zinc coating or any
The electrical continuity of the Speedway cable ladder joints has exposed mild steel arising from drilling of the support structure,
been tested to NEMA VE 1-1996 (Section 5.1). Details are given these should not be considered as a long term means of
in the following table. providing electrical separation between the dissimilar metals.
Electrical Continuity to NEMA VE 1 The best solution is to electrically isolate the two dissimilar
Ladder Type Material & Finish
Resistance across metals. The Speedway cable ladder system includes a range
joint
of nylon pads, bushes, and washers which entirely separates
Hot Dip Galvanized
Speedway SW4 the cable ladder and the fixings from the support structure to
Stainless Steel *
Speedway SW5
Hot Dip Galvanized
<33mΩ
prevent bimetallic corrosion. In a typical insulating assembly
Stainless Steel * the ladder securing device (external flange clamp, hold down
Hot Dip Galvanized
Speedway SW6 bracket, or adaptable fixing bracket), securing bolt, nut, & washer
Stainless Steel
NEMA VE 1 requires a net resistance of no more than 33mΩ across are entirely of stainless steel and are therefore compatible with
the coupled joint. * Requires use of earth bonding strap EBS01
the stainless steel cable ladder.
Earth continuity bonding straps (part number EBS01) of cross
Insulating assembly
sectional area 16 mm2 are available for use with Speedway cable for external flange clamp (EFC)
ladder where a non-conductive surface finish i.e. epoxy coated
etc, has been specified or where the installation requires an
additional means of bonding.
technical data
flow of an electrical current. The presence of water as moisture
can act as an electrolyte. The rate of corrosion depends upon the
differences in electrical potential of the metals as defined by the Insulating assembly
Galvanic Series (see chart below), the strength of the electrolyte, for hold down bracket (HDB)
the period for which the electrolyte is present, and the geometry
of the connection between the dissimilar metals. When corrosion
occurs it is the anodic metal (which is higher in the galvanic
series) that will corrode in preference to the cathodic metal
(which is lower in the galvanic series).
Aluminium
Higher in Series
Mild Steel
Copper
2.10 Assembly Recommendations 8 Check the alignment of the Speedway straight coupler and
the abutting components and adjust as necessary to give
Instructions for the correct assembly of Speedway straight
a fair and true alignment.
couplers and expansion couplers are given below.
9 Tighten the hex nuts on the Speedway straight coupler to
Speedway Straight Couplers
a torque of 46Nm.
The Speedway straight couplers are supplied with the correct
number of fixing sets (4 for Speedway SW4 and 8 for Speedway Speedway Expansion Couplers
SW5 & SW6), each comprising of an M10 x 16 square shouldered The Speedway expansion couplers are supplied with 8 fixing
bolt, an M10 shake-proof washer, and an M10 hex nut. sets, each comprising of an M10 x 20 square shouldered bolt, an
1 Locate the Speedway straight coupler on the outside of M12 flat washer, an M10 shake-proof washer, and an M10 hex
the two abutting components of the Speedway cable nut (expansion coupler for SW4 and SW5 are common).
ladder installation (ladder to ladder, ladder to fitting or Refer to 2.5 for details on the spacing between expansion
fitting to fitting) with the profile of the straight couplers and the required gap setting procedure at the time of
coupler aligned to the central ribbed profile on the installation.
abutting components.
1 Locate the Speedway expansion coupler on the outside of
2 Position the Speedway straight coupler over the two the two abutting Speedway cable ladders with the profile
components such that a series of square apertures are of the expansion coupler aligned to the central ribbed
created by the alignment of the slot patterns in the profile on the Speedway cable ladders. The Speedway
coupler and the slot patterns in the two abutting expansion coupler should not be used to connect cut
components. For joints between uncut Speedway cable sections of Speedway cable ladder.
ladders, uncut Speedway cable ladders to Speedway
fittings, and between Speedway fittings, the straight 2 Position the Speedway expansion coupler equally over the
coupler should sit centrally across the joint. For two abutting Speedway cable ladders.
connecting cut sections of Speedway cable ladder it may 3 Insert an M10 x 20 square shouldered bolt into one of the
be necessary to reposition the coupler to create the series square apertures from the inside of the Speedway cable
of square apertures. ladder with the threaded portion of the bolt protruding
3 Insert an M10 x 16 square shouldered bolt into one of the through the Speedway cable ladder and the Speedway
square apertures from the inside of the Speedway cable expansion coupler.
ladder with the threaded portion of the bolt protruding
technical data
11 Check the Speedway expansion coupler for freedom of cable ladder supports as the installation will allow.
movement (some light resistance is acceptable).
The allowable loading figures given in the tables below include
the self weight of the Speedway cable ladder. The weight
2.11 Electromagnetic Compatibility (EMC)
data for additional installed components (covers, mounting
In normal use Speedway cable ladder can be considered to be accessories, etc) for the Speedway cable ladder system can be
passive in respect of electromagnetic influences, emission and provided on request by our Design Team.
immunity. When Speedway cable ladder is installed as part
of a wiring installation, the installation may emit or may be 3.2 Imposed Loads
influenced by electromagnetic signals. The degree of influence Imposed loads include wind, ice and snow. The effects of
will depend on the nature of the installation within its operating imposed loads will vary from one installation to another and
environment and the electrical equipment connected by the further advice relating to the specific influences of each should
wiring. As a minimum precaution to minimise the occurrence be sought at the design stage. The following information on
of electromagnetic influences, power and data/signal cables imposed loads is given as a general guide only.
should be run on separate cable routings or at least separated
by means of dividers. Wind Loads
Our Design Team should be consulted for further information on Wind loads exert a sideways force on the cable ladder. The
electromagnetic compatibility issues. sideways force is based on the wind speed and is derived from
the equation Vp N/m2 = 0.6V2 where V is the wind speed in
3 Loading Information m/s. The wind speed will vary relative to the height above the
ground and the degree of exposure. The following table gives
To enable the selection of the most appropriate Speedway cable
an indication for the sideways force which will be exerted on the
ladder for a particular installation it is necessary to consider
Speedway cable ladder in an exposed location at an ambient
the loads which must be supported and the distance between
temperature of 20°C and average relative humidity for the
supports (the span). These loads are broadly classed as dead
United Kingdom.
loads, imposed loads and point loads.
3.1 Dead Loads
Wind Loads on Speedway Cable Ladder
Dead loads include the weight of any cables, Wind Loads - kg/m
Wind Speed Pressure
pipes, and secondary equipment carried on or Beaufort m/s N/m2 Speedway Speedway Speedway
Description
installed on the cable ladder plus the self weight Scale SW4 SW5 SW6
Min Max Min Max Min Max Min Max Min Max
of the cable ladder and any component of the
technical data
0 Calm 0 0.2 0.00 0.02 0.0 0.0 0.0 0.0 0.0 0.0
cable ladder (covers, connectors, accessories,
1 Light air 0.3 1.5 0.05 1.35 0.0 1.2 0.1 1.5 0.1 1.8
etc.).
2 Light breeze 1.6 3.3 1.54 6.53 1.3 5.7 1.7 7.1 2.0 8.7
Weight data for cables is readily available from 3 Gentle breeze 3.4 5.4 6.94 17.50 6.1 15.3 7.5 19.0 9.2 23.3
the cable manufacturer or supplier and is usually Moderate
4 5.5 7.9 18.15 37.45 15.9 32.7 19.7 40.6 24.1 49.8
breeze
quoted in terms of kilograms per metre (kg/m).
5 Fresh breeze 8 10.7 38.40 68.69 33.6 60.0 41.7 74.5 51.1 91.4
The weight per metre from the cables (or pipes, 6 Strong breeze 10.8 13.8 69.98 114.26 61.2 99.9 75.9 124.0 93.1 152.0
etc) is the sum of the individual cable (or pipe, 7 Near gale 13.9 17.1 115.93 175.45 101.3 153.3 125.8 190.3 154.2 233.4
etc) weights. 8 Gale 17.2 20.7 177.50 257.09 155.1 224.7 192.6 278.9 236.1 342.0
Snow Load (100mm thick) on Speedway Cable Ladder factor of two against the ultimate tensile strength. Maximum
Width Snow Load kg/m deflection, (in the absence of a particular customer need) is not
W mm
Speedway SW4 Speedway SW5 Speedway SW6
allowed to exceed 1/360th of the distance between supports
150 15.28 16.26 16.26 (span) longitudinally or 1/200th of the rung length (cable
300 27.47 28.45 28.45 ladder width) transversely. Although unusual, there may be
450 39.66 40.64 40.64
occasions when it is difficult or indeed impossible to anchor the
600 51.86 52.83 52.83
750 64.05 65.02 65.02 cable ladder securely in position. Under these circumstances
900 76.24 77.22 77.22 the ladder is ‘simply supported’ and its load bearing ability is
1050 88.43 89.41 89.41
substantially reduced. As a rough guide maximum loads should
Assumed snow density = 160 kg/m3
be limited to two thirds of those shown in the loading graphs
and increased deflection values should be accepted for each
span.
3.3 Point Loads
The data given in the tables is for ladder installed as a
Point loads are often applied to the cable ladder during
continuous beam and allows for the weight of the ladder
installation, cable pulling and in-service inspection.
itself.
An allowance can be made for the influence of point loads at
This information is given for guidance only.
the design stage when determining the total load to be carried
by the Speedway cable ladder system. Typical point loads are The Speedway cable ladder system, components, and
in the order of 75kg to 150kg. When specifying a point load accessories have been tested to BS EN ISO 61537:2002. Further
requirement it should be noted that the value of the point load details are can be provided by our Design Team.
should be kept to a minimum as incorporating the point load
will reduce the allowable cable load for the Speedway cable
ladder. Loading graphs which include the influence of a mid
span point load are available on request.
67
Technical Data
Loading Data - Mild Steel Hot Dip Galvanized Finish 4 Materials & Finishes
Width Span & Safe Working Load kg/m
Ladder Type Details relating to the standard materials and finishes for the
W mm 2m 2.5m 3m 3.5m 4m 4.5m 5m 5.5m 6m
SW4/SL/150/G 150 334 212 146 106 81 Speedway cable ladder system, components, and accessories are
SW4/SL/300/G 300 333 212 146 106 80
given in the following sections. The choice of material and finish
Speedway SW4
SW5/SL/450/G 450 300 219 166 130 104 information and for advice on any specific application.
SW5/SL/600/G 600 300 218 165 129 103
SW5/SL/750/G 750 298 217 164 127 102 4.1 Materials
SW5/SL/900/G 900 251 216 163 127 101
SW5/SL/1050/G 1050 181 181 162 126 100 The following materials are used in the manufacture of the
SW6/SL/150/G 150 218 171 137 112 93 Speedway cable ladder system, components, and accessories:
SW6/SL/300/G 300 217 170 136 111 92
Speedway SW6
SW5/SL/450/SS 450 401 293 223 175 140 4.1.1 Mild Steel
SW5/SL/600/SS 600 400 292 222 174 140
The Speedway cable ladder system, components and
technical data
SW5/SL/750/SS 750 350 292 222 174 140
SW5/SL/900/SS 900 240 240 222 174 139 accessories are manufactured using three different types of mild
SW5/SL/1050/SS 1050 174 174 174 173 139
steel, each of which is matched for performance and strength
SW6/SL/150/SS 150 291 228 184 151 125
SW6/SL/300/SS 300 290 228 183 150 125 to the product and the intended application. These mild steel
Speedway SW6
SW6/SL/450/SS 450 289 227 182 149 124 materials are hot-rolled steel, cold-rolled steel and structural
SW6/SL/600/SS 600 289 226 182 148 123
steel grade. Mild steel products require subsequent finishing
SW6/SL/750/SS 750 288 226 181 148 123
SW6/SL/900/SS 900 237 225 180 147 122 on completion of manufacture to provide a means of corrosion
SW6/SL/1050/SS 1050 171 171 171 146 121 protection.
SW5/SL/450/XG 450 617 452 344 271 218 (formerly HR4 to BS 1449 Part 1)
SW5/SL/600/XG 600 454 451 344 270 217 DD11 hot-rolled mild steel is a cold forming material used for
SW5/SL/750/XG 750 287 287 287 269 216
bending and drawing applications. This material is suitable for
SW5/SL/900/XG 900 196 196 196 196 196
SW5/SL/1050/XG 1050 141 141 141 141 141 welding and hot dip galvanizing.
SW6/SL/150/XG 150 442 348 280 230 192
SW6/SL/300/XG 300 441 347 280 230 192 Cold-rolled Mild Steel Grade DC01 to BS EN 10130:1999
Speedway SW6
SW6/SL/450/XG 450 441 346 279 229 191 (formerly CR4 to BS 1449 Part 1)
SW6/SL/600/XG 600 440 346 278 228 190
DC01 cold-rolled steel grade is a cold-forming material for
SW6/SL/750/XG 750 366 345 277 227 189
forming and deep drawing applications. This material is suitable
68
SW6/SL/900/XG 900 250 250 250 227 189
SW6/SL/1050/XG 1050 180 180 180 180 180 for welding and hot dip galvanizing.
Technical Data
Structural Steel Grade S275 to BS EN 10025-2:2004 Stainless Steel Grade 1.4404 to BS EN 10088-2: 1995
(formerly 43A to BS 1449 Part 1) (formerly marine grade 316S31 to BS 1449 Part 2)
S275 steel is a weldable, high-strength structural steel with good Marine grade 1.4404 stainless steel is a corrosion resistant
galvanizing properties. steel ideally suited for aggressive environments where severe
conditions are prevalent, i.e. coastal and offshore applications.
4.1.2 Stainless Steel 1.4404 is a molybdenum-bearing austenitic stainless steel with
high corrosion resistant properties, particularly to pitting and
The Speedway cable ladder system, components, and
crevice corrosion. 1.4404 has excellent forming and welding
accessories are manufactured using two different types of
characteristics. Post-weld annealing is not required when
stainless steel, each of which is matched for performance and
welding gauges used for the manufacture of the Speedway
strength to the product and the intended application. These
cable ladder system.
materials are 1.4404 marine grade stainless steel (316S31) and
1.4301 non-marine grade stainless steel (304). Unless a post- Stainless Steel Grade 1.4301 to BS EN 10088-2: 1995
manufacturing finishing process is requested, stainless steel (formerly grade 304 to BS 1449 Part 2).
products do not require subsequent finishing on completion of The non-marine grade 1.4301 stainless steel is not normally used
manufacture to provide a means of corrosion protection. unless required for a specific order. When used, the non-marine
grade stainless steel is bonded and controlled throughout
The corrosion resistance of stainless steel arises from a passive,
the manufacturing processes to eliminate errors in supplying
chromium-rich, oxide film that forms naturally on the surface of
non-marine grade stainless steel to applications requiring the
the steel. Although extremely thin at 1.5 nanometres (i.e. 1.5 x
superior marine grade stainless steel. Non-marine grade 1.4301
10-9 metres) thick, this protective film is strongly adherent, and
is a general purpose stainless steel which is used extensively
chemically stable (i.e. passive) under conditions which provide
in the food and processing industries. 1.4301 has excellent
sufficient oxygen to the surface. The key to the durability of
forming and welding characteristics. Post-weld annealing is not
the corrosion resistance of stainless steels is that if the film is
required when welding gauges used for the manufacture of the
damaged it will normally self repair in the presence of oxygen.
Speedway cable ladder system.
In contrast to mild steel type materials which suffer from general
corrosion where large areas of the surface are affected, stainless
Mechanical Properties of Stainless Steel
steels which have a passive oxide film are normally resistant to
Property
general corrosion. Stainless steels should not be considered Material Grade
Proof Strength Tensile Strength Elongation
to be indestructible, the oxide film can be broken down under
0.2% Rp0.2 N/mm2 Rm N/mm2 A80 %
certain conditions and corrosion can result, this typically taking 1.4404 240 Min 530 to 680 40
the form of pitting or crevice corrosion. 1.4301 240 Min 530 to 680 40
technical data
Mechanical Properties of Silicon-rich Steels Zinc Coatings Compared in Terms of Coating Thickness
Property
Coating Thickness µm
Material Grade 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
Yield Strength Tensile Strength Elongation
Rp N/mm2 Rm N/mm2 A%
Hot dip galvanised to BS
Cor-ten ‘A’ 355 Min 480 Min 19 EN ISO 1461 (6mm steel)
HiTrac 1000 355 Min 510 to 680 19 Deep galvanised coating
(6mm steel)
Centrifuge galvanizing to
4.1.4 Hot Dip Galvanized Mild Steel BS 7371 Part 6
Zinc spraying to BS EN
Hot dip galvanized mild steels which are zinc coated at the 22063: Zn4
technical data
Epoxy coated over hot dip galvanizing GEP steels remains firmly attached, even under the most severe
Passivated forming operations and continues to give general and sacrificial
Stainless steel – pickled & passivated after manufacture P protection after forming and fabrication. Pre-galvanized steels
are supplied in a spangle finish which has been treated to
prevent the short term formation of zinc corrosion products.
4.2.1 Galvanizing
Hot Dip Galvanized Finishes to BS EN ISO 1461
The coating of steel using zinc, either before manufacture
(pre-galvanized) or after manufacture (post-galvanized) is a The hot dip galvanizing process provides a continuous layer
cost effective and practical means of protecting the steel from of zinc-iron alloys and zinc on the surface of the products
corrosion. The zinc coating protects the steel in three ways. manufactured in steel. The hot dip zinc coating provides a
Firstly, the zinc coating weathers at a very slow rate giving a continuous barrier to moisture and other contaminants, thereby
long and predictable life. Secondly, the zinc coating corrodes protecting the steel substrate.
preferentially to provide sacrificial protection of any small areas During the galvanizing process, a layer of zinc-iron alloy
of steel exposed through cutting, drilling, or accidental damage; develops on the surface of the steel product. When the steel
scratches and small areas of damage are sealed by weathering product is withdrawn from the zinc bath, a layer of pure zinc is
products from the zinc. Thirdly, if the damaged area is larger, the left on the zinc-iron alloy. The layer of pure zinc gives a newly
sacrificial protection provided by the surrounding zinc prevents galvanized item a bright finish. This bright finish will gradually
‘creepage’ typically associated with other protective finishes fade as the surface layer of the zinc oxidises, leaving a uniform
such as paint coatings. dull grey appearance.
The thickness of the zinc coating is dependant on the method of The average amount of zinc which can be deposited on a
application. The following table shows the typical zinc coating product is expressed in terms of thickness and is measured in
thicknesses for a number of galvanizing and related processes, µm. The actual zinc coating thicknesses will vary depending
and includes zinc-based paints for comparison purposes. on the thickness of the steel, the chemical composition of the
steel, and the period of immersion within the zinc bath. BS EN
ISO 1461 specifies a number of thickness ranges for products to
be galvanized, each of which has a specified minimum average 70
Technical Data
local reading and minimum mean average reading. Details are Zinc Coating Thickness vs Silicon Content for
given in the table below. Deep Galvanised, Silicon-Rich Steels
400
Zinc Coating µm
Steel 3mm ≥ t < 6mm 395 55 505 70
Steel 1.5mm ≥ t < 3mm 325 45 395 55
Steel t < 1,5mm 250 35 325 45
200
Castings t ≥ 6mm 505 70 575 80
Castings t < 6mm 430 60 505 70
Coating Weight & Thickness – Centrifuged Articles
Local Coating Mean Coating
Article & Thickness (minimum) (minimum)
g/m2 µm g/m2 µm 100
Articles with threads
Based on a bath temperature of 460oC
Dia ≥ 20mm 325 45 395 55 and an immersion time of 9 min.
6mm ≥ Dia < 20mm 250 35 325 45
< 6mm 145 20 180 25
Other articles (including castings)
t ≥ 3mm 325 45 395 55 0 0.1 0.2 0.3 0.4 0.5
t < 3mm 250 35 325 45 Silicon content of steel %
Wet storage stain
Deep Galvanizing to BS EN ISO 146 Galvanized steel is protected from corrosion by a layer of
zinc-iron alloys and a layer of pure zinc. After galvanizing, a
The use of silicon-rich steels such as Cor-ten ‘A’ and Hi-Trac protective zinc carbonate film forms over the surface of the
1000 allows much heavier galvanized coatings to be obtained. zinc. The formation of this protective layer is only possible when
Average coating thicknesses of two to three times that for mild the galvanized surface is exposed to free flowing air. Stacking
steel can be achieved. It is for this reason that silicon-rich steels freshly galvanized articles in contact with one another prevents
are termed ‘reactive’ steels and the galvanizing process ‘deep the free circulation of air, and in wet or humid conditions, may
galvanizing’.
technical data
Life expectancy of zinc coatings dependent on the protective zinc carbonate film which forms
on the surface of the zinc. The sulphur dioxide reacts with
The life expectancy of a zinc coating is largely determined by its
moisture to destroy the protective film and this leads to the
thickness. Thicker coatings give longer life (the period to first
corrosion of the zinc coating.
maintenance). When exposed to atmosphere the zinc coating
will weather and corrode, leading to a gradual diminution in Research undertaken by the Galvanizers Association has
the coating thickness. Under conditions of normal atmospheric resulted in the publishing of a series of charts depicting the
exposure the level of corrosion is low and is typically at a rate average atmospheric corrosion rate for zinc for the United
which is between 1/10th and 1/40th of that of the steel base. Kingdom and Ireland. These charts indicate that the average
local atmospheric corrosion rates for zinc have decreased,
When subject to conditions of high humidity or condensation,
reflecting the general decrease in the levels of sulphur dioxide
the rate of corrosion of the zinc coating can be increased
in the atmosphere.
significantly.
Current atmospheric corrosion rates for zinc within the United
The level of contamination in the atmosphere can also adversely
Kingdom and the Republic of Ireland are given in the Zinc
affect the corrosion rate of the zinc coating. The most significant
Millennium Map and are in the range of 0.5µm to 2.5µm per year
contaminant accelerating the corrosion rate of zinc is sulphur
(corrosivity categories C2 – C3 to ISO 14713).
dioxide (SO2). The resistance of zinc to atmospheric corrosion is
technical data
The corrosion rate for zinc is generally linear for a given local 4.2.2 Coatings
environment. This allows predictions of the life expectancy of
A number of coatings have been used for the coating of cable
a galvanized product, to first maintenance, based on the zinc
management products. By far the most cost effective, versitile,
coating thickness and the zinc corrosion rates given in the Zinc
and advantageous is epoxy. Epoxy coatings are based on
Millennium Map. For example, a hot dip galvanized product
thermosetting epoxy resins which are applied electrostatically
with a coating thickness of 55µm will last approximately 110
as a powder spray which is cured and hardened in an oven. The
years in a location where the atmospheric corrosion rate of
powder spray application ensures complete and even coverage
zinc is 0.5µm per year, and approximately 22 years in a location
of the surface. Epoxy coatings give a thin, hard and durable
where the atmospheric corrosion rate is 2.5µm per year.
finish which provides good chemical resistance, excellent
Further information regarding hot dip galvanizing and the adhesion, and coating flexibility. Epoxy coatings are available
Zinc Millennium Map can be obtained from the Galvanizers in a variety of colours. Black is supplied as standard unless
Association. otherwise requested.
The Zinc Millennium Map provides specific information for the Epoxy over Mild Steel
United Kingdom and Ireland. For other locations, reference
Epoxy coatings can be applied directly to mild steel to give a
can be made to BS EN ISO 14713 (Protection against corrosion
corrosion resistant finish. The steel products are subject to a
of iron and steel in structures – Zinc and aluminium coatings
degreasing treatment to remove all surface contaminants and
– Guidelines).
then epoxy powder coated to a dry film thickness of 75 microns.
BS EN ISO 14713 provides general guidelines on corrosion rates
Epoxy over Hot Dip Galvanized Mild Steel
for zinc in differing environmental conditions, details of which
are given in the table below. Whilst hot dip galvanizing provides a long lasting and cost
effective means of protecting steel from corrosion, the
Environmental Categories & Corrosion Rates for Zinc Galvanizing
performance of the zinc coating can be enhanced by the
Corrosion Rate addition of an epoxy coating. This type of finish is referred to
Category Environment
µm/year
as a duplex coating. The duplex coating can be used to add
C1 Interior Dry <0.1 colour for aesthetic or safety purposes and provide additional
Interior Occasional condensation
C2 0.1 to 0.7 protection for the steel in aggressive environments. The epoxy
Exterior Rural
provides resistance to chemical degradation, and the underlying
High humidity, some air
Interior layer of zinc prevents creepage under the epoxy coating. The
C3 pollution 0.7 to 2
Exterior Urban inland or mild coastal hot dip galvanized steel products are treated by an acid etch, a
technical data
Interior
Swimming pools, chemical chromate pre-treatment and then epoxy powder coated to a dry
plants
C4 2 to 4 film thickness of 75 microns.
Industrial inland or urban
Exterior
coastal 4.2.3 Passivated
Industrial with high humidity or
C5 Exterior 4 to 8 Stainless steel is corrosion resistant because of the presence
salinity coastal
of a thin, dense, self-healing passive chromium-rich layer on
The corrosion rates should be considered as an indication only the surface of the metal. This protective layer acts as a barrier
and provide a broad means of estimating the life expectancy of between the metal and the environment and reduces the rate of
a zinc coating. This information should be treated as a general dissolution of the metal. If this chromium oxide film is damaged
guide and further information should be sought relating to the the steel will, in most circumstances, oxidise and reform the
specific zinc corrosion rates at the installation site. protective layer (self-healing). When the surface of stainless
steel is subject to mechanical treatments such as grinding or
Using these broad corrosivity rates, the following table shows machining stresses, an increased roughness will occur in the
the life expectancy of galvanized cable management products outer surface layers damaging the oxide film, occasionally
for corrosion categories C2 to C5. leaving impurities on the surface and preventing the passive
Life Expectancy for Zinc Coated Products Based on film from reforming. This can also happen in general handling.
Classification to BS EN ISO 14713 In addition, many grades of stainless steel are adversely affected
Life Expectancy - Years by processes such as welding or heat treatment which can result
0 20 40 60 80 100 110 120 140 160 180 200 +500 in the formation of surface oxide films which can prevent the
C2 Interior - occasional
condensation natural passive chromium oxide layer from forming. The heat
Exterior - rural
0.1µm to 0.7µm per year discolouration marks found around the welds of stainless steel
C3 Interior - high humidity,
some air pollution products is a form of oxide which does not necessarily adversely
Exterior - urban inland or
mild coastal
0.7µm to 2µm per year
influence corrosion resistance unless the material is exposed to
C4 Interior - swimming
Mild steel to BS EN ISO 1461
the most extremely aggressive environments e.g. when used
pools, chemical plants
Exterior - industrial inland
or urban coastal
55µm coating thickness
for acid containment, etc. It should not be necessary to remove
2µm to 4µm per year Silicon-rich steel to BS EN ISO 1461
C5 Exterior - industrial with
140µm coating thickness this discolouration in situations where the stainless steel offers
high humidity
satisfactory corrosion resistance for a particular installation.
73 or high salinity coastal Pre-galvanised steel to BS EN ISO 10326
4µm to 8µm per year 19.25µm coating thickness
Technical Data
If the passive oxide layer is damaged and the self-healing ISO 9223 Corrosion of metals & alloys – Corrosivity
process does not occur the stainless steel will corrode, this will of atmospheres.
take the form of pitting, intercrystalline corrosion, or stress
BS EN 10025:1993 Replaced by BS EN 10025-2:2004.
corrosion cracking. The rate of corrosion is accelerated in the
presence of chloride compounds. Consequently, it is important BS EN 10025-2:2004 Hot rolled products of structural steels.
to specify the correct grade of stainless steel, to use the correct Technical delivery conditions for non-
welding techniques, and to avoid contamination with carbon alloy structural steels (formerly BS EN ISO
steel during manufacturing processes. The use of 1.4404 marine 10025:1993).
grade stainless steel (316 S31 grade) avoids the potential
BS EN 10088-2:1995 Stainless steels. Technical delivery
problems associated with the welding of stainless steels. As
conditions for sheet/plate and strip for
manufactured, the stainless steel Speedway cable ladder
general purposes (formerly BS 1449
system will show heat discolouration marks at areas of welding.
Part 2).
Salt spray testing to ASTM B117 for a period of 3000 hours
indicates that there is no reduction in the corrosion resistance BS EN 10111:1998 Continuously hot rolled low carbon steel
of these discoloured weld areas. These tests indicate that the sheet & strip for cold forming. Technical
discolouration is of aesthetic significance only and for all normal delivery conditions.
installations this has become the accepted standard of finish. BS EN 10130:1999 Cold rolled low carbon flat products for
For special prestigious projects where the required standard cold forming. Technical delivery
of finish precludes the presence of discolouration, the stainless conditions.
steel can be treated by means of pickling and passivating. The BS EN 10147:2000 Replaced by BS EN 10136:2004.
pickling process removes the surface of the stainless steel by
etching in a heated nitric/hydrofluoric acid solution. Pickling BS EN 10326:2004 Continuously hot-dip coated strip and
will remove surface debris, leaving the stainless steel clean and sheet of structural steels. Technical
allowing the passive chromium oxide film to form; the surface delivery conditions.
of the stainless steel can then be described as being in the BS EN ISO 14713:1999 Protection against corrosion of iron and
passive condition. A further treatment is then applied in which a steel in structures – Zinc and aluminium
solution of nitric acid is used to thicken the existing passive layer coatings – Guidelines.
of chromium oxide whilst reducing the time taken to form the
film. The entire process leaves the stainless steel with a uniform BS EN 50085-1:1999 Cable trunking and cable ducting
dull grey colour. systems for electrical installations.
General requirements (formerly BS 4678
technical data
5 Classification to BS EN ISO 61537 Part 1).
For details of the classification of the Speedway cable ladder BS EN 61537:2002 Cable tray systems & cable ladder.
system, components and accessories to BS EN ISO 61537:2002 systems for cable management.
(Cable tray systems and cable ladder systems for cable
management) please refer to our Design Team. IEC 61537:2001 Cable tray systems & cable ladder
systems for cable management.
For details relating to the CE-marking of the Speedway cable
ladder system, components and accessories, and to the details NEMA VE 1-1998 Metal Cable Tray Systems (also CSA
relating to the Technical File, please refer to our Design Team. International C22.2 No 126.1-98).
NEMA VE 2-2000 Cable Tray Installation Guidelines.
6 Reference Standards
The following is a list of the standards relating to the cable
management products covered by this catalogue:
BS 729 Replaced by BS EN ISO 1461.
BS 1449 Part 1 Replaced by BS EN 10111, 10130 &
10025.
BS 1449 Part 2 Replaced by BS EN ISO 10088-2.
BS EN ISO 1461:1999 Hot dip galvanized coatings on
fabricated iron and steel articles.
Specifications and test methods
(formerly BS 729).
BS 2989 Replaced by BS EN 10147.
BS 6946:1988 Specification for metal channel cable
support systems for electrical 74
installations.
Conversion Factors for Units
75
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Runcorn Cheshire WA7 1QF England
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